Spec Dcs

CONDENSATE
CONDENSATE FRACTIONATION
FRACTIONATION PLANT
P LANT & ASSOCIA
A SSOCIATED
TED FACILITIES
CAPACITY 4000 BBL/DAY
AT RASHIDPUR, BAHUBOL, HABIGANJ, BANGLADESH
SYLHET GAS FIELDS LIMITED
SPECIFICATION
SPECIFICATION FOR DISTRIBUTED CONTROL SYSTEM
DOCUMENT STATUS
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:
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CLIENT: CONTRACTOR :
CONDENSATE FRACTIONATION PLANT & ASSOCIATED FACILITIES
BB L/DAY
SPECIFICATION
SPECIFICATION FOR DISTRIBUTED CONTROL
SYLHET GAS FIELD LIMITED

SYSTEM
PAGE 2 of 3
Client Document No. :

Contractor Document No. : 222-X-XX-XXX
Page No. : 1 of
TABULATION OF REVISED SHEETS
REVISIONS REVISIONS
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BB L/DAY
SPECIFICATION
SYSTEM
SYLHET GAS FIELD LTD.
PAGE 3 of 3
#* ! *(
#+ ! *)
NOTE ! " # PREVIOUS ISSUE ! # CURRENT ISSUE
Contents
1. INTRODUCTION..................................................................................................................................... )
2. DEFINITIONS.......................................................................................................................................... )
3. SCOPE...................................................................................................................................................... )
4. REFERENCE D
DOC UMENTS................................................................................................................... *
OCU
5. COND
ONDITI
ITION OF SERVICE...................................................................................................................... +
SER
6. GENERAL REQUIRMENTS.................................................................................................................... +
REQ
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BB L/DAY
SPECIFICATION

SYSTEM
PAGE 4 of 3
11
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15. ENVIRONMENT.......................................
ONM ................................................................................
..................................................................................
................................................
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.... #%
15.1 General$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
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$$$$ 32

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 5 of 3
15.2
15.2 ENV
ENVIRO
IRONME
NMENT
NT A
AREA
REA CLA
CLASSI
SSIFIC
FICATION$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$3 2
ATION
15.3 *ea& L!a$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

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$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
$$$$$$$$$$ 33
16
16.. MEC*
MEC*AN
ANIC
ICAL
AL REQ
REQUI
UIRE
REME
MENTS.....................................
NTS.............................................................................
.....................................................
....................
.............
........ ##
16.1
16.1 D$
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n"$!
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$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
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16.2 Fl!!r$n,$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
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$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$$$ 34
16.3 F$n$"7$n,$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
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$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
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1(. MATERIALS.....................................
..............................................................................
.................................................................................
.................................................
...............
...........
..... #&
1+
1+.. SPARE PARTS........................................
SPA .................................................................................
..................................................................................
...................................................
..............
.... #&
1
1.. IN
INSP
SPEC
ECTI
TION
ON AND TEST
TESTING........................................
ING .................................................................................
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1.1
1.1 Q-
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al$&
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1
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1.3
1.3 Fa
Fa&!r
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1.5 F$el Tee"&$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

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2. EQUIPM
EQUIPMENT
ENT  MAT
MATERI
ERIAL
AL ID
IDENT
ENTIFI
IFICA
CATION....................................................................................# *
TION
21. PREPA
PREPARA
RATI
TION
ON FOR S*I
S*IPME
PMENT
NT A
AND
ND STORAGE...............................................................................# *
STORAGE
22. GUARANTEE.....................................
.............................................................................
.................................................................................
............................................................
................... #+

BB L/DAY
SPECIFICATION

SYSTEM
PAGE % of 3
1. INTRODUCTION
This
This sp
spec
ecifi
ificat
catio
ion
n de
defi
fine
ness th
thee minim
minimum
um tech
techni
nical
cal re
requ
quir
irem
emen
ents
ts fo
forr th
thee de
desig
sign,
n, mate
materia
riall
procurement, fabrication, inspection, testing, and painting, preparation for shipment and delivery
of Distrib
Distribute
uted
d Contro
Controll System
System (DCS)
(DCS) for The
The Project
Project C!D"
C!D"!S#
!S#T
T" $%#CT&
$%#CT&!#
!#T
T&!
P'#!T
P'#!T  #SSC
#SSC&#
&#T
T"D $#C&'&T&
C&'&T&"S
"S C#P#
C#P#C&T
C&T *+++
*+++ '-D#
'-D#
 #T %#S.&D
%#S.&DP/%
P/%,,
#./', .#&0#!1, #!0'#D"S.
2. DEFINITIONS
Terms used in this specification are defined as follo2s3

C!0#an' means S)L*ET GAS FIELDS LIMITED
S-##l$erVen!r mean
meanss th
thee pa
part
rty
y select
selected
ed to supp
supply
ly th
thee eq
equi
uipm
pmen
entt an
and
d servi
service
ce
deta
detail
iled
ed in this
this sp
spec
ecif
ific
icat
atio
ion4
n4 This
This is th
thee en
enti
tity
ty ha
havi
ving
ng un
unit
it
responsibility as defined in the industry codes and standards4
P-r7a"erC!n&ra&!r means PT ISTANA 9ARANG LAUT.
3. SCOPE
This specification
specification covers
covers the minimum requirement
requirementss governing
governing the design,
design, material,
material, fabrication,
fabrication,
inspection, testing, painting and preparation for shipment of Distributed Control System (DCS)
complete 2ith spare parts and 5"!D% data4
This specification and referenced documents listed in Section * belo2 are not intended to be all6
inclusive4 The requirements set forth do not relieve 5"!D% of his responsibility to perform all
services in a safe manner, to meet applicable codes and standards to supply a product capable of
performing its intended service4

BB L/DAY
SPECIFICATION
SYSTEM
PAGE & of 3
This specification, together 2ith the attached &nstrument Data Sheets, and - or s7etches and
purchase documents, covers the Company8s minimum requirements for the supply,
supply, design,
materials of construction and fabrication of DCS4
The DCS furnished according to this specification shall conform to the requirements contained
herein, unless modified in 2riting by the &nstrument Data Sheets, s7etches or addendum to this
specification
4. REF
REFEREN
ERENCE
CE DO
DOCUM
CUMENTS
NTS
The requir
requireme
ements
nts and recomm
recommend
endatio
ations
ns of the latest
latest revisio
revisions
ns of the follo2
follo2ing
ing listed
listed codes,
codes,
standards, P/%C.#S"% general specifications and project documents shall apply4 The latest
revision number and - or date of each referenced industry code or standard applied shall be
applicable4 5"!D%8s proposal shall clearly state and list e9ceptions to this specification and all
referenced codes and standards4
Codes and standards referenced in, and - or pertinent to, and applicable to this document are listed
belo24 The latest revision number and - or date of each referenced industry code or standard
applicable4
#!S&6C:4;4< Safety %equirements for "lectrical and =easuring and Control
&nstrumentation4
#!S&6C:>4;+ %elay
ayss an
and %el
%elaay Sy
Syst
stem
emss as
asso
soccia
iatted 2i
2ith Po
Po2er #p
#pparatus4
&C
&C"
"#6S6
#6S6??
??6<
6<@*
@* &nsu
&nsula
late
ted
d Po2er
o2er Cab
Cable "ngi
"ngin
neer
eer #sso
ssoci
ciat
atio
ion
n cr
cros
oss6
s6li
lin
n7e
7ed
d th
ther
erm
moset
osetti
ting
ng
polyethylene insulated 2ire and cable for transmission and distribution of
electrical energy4
energy4
&"""6St
6Std **? "mer
erg
gency and
and Sta
Standby Po2
Po2er syst
systeems for &nd
&ndustr
strial and
and Com
Commerc
rciial
#pplications4
&"
&"""
""6S
6Std
td *AA4
*AA4B
B Stan
Standa
dard
rd Di
Digi
gita
tall &nt
&nter
erfa
face
ce fo
forr Pro
Progr
gram
amma
mabl
blee &ns
&nstr
trum
umen
enta
tati
tion
on44
&"
&""
""6S
6Std
td *A
*AA4
A4@
@ Stand
tandar
ard
d Cod
Codes
es,, $orm
$ormat
ats,
s, Prot
Proto
oco
cols
ls,, and
and Com
Common
mon Com
Comman
ands
ds for
for /se
/se
2ith
2ith &"""
&""" Std
Std *A
*AA4
A4B,
B, Stan
Standa
dard
rd Digi
Digita
tall &n
&nte
terfa
rface
ce fo
forr Prog
Program
ramma
mabl
blee
&nstrumentation4
&"""6Std >:+4B Soft2are uality

BB L/DAY
SPECIFICATION

SYSTEM
PAGE  of 3
&S#4S<4B &nstrumentation Symbols and &dentification

&S#6S<4@ inary 'ogic Diagrams for Process perations
&S#6S<4* &nstrument 'oop Diagrams
&S#6S<4< 0raphic Symbols for Process Displays

&S#6S<+4B Compatibility of #nalog Signals for "lectronic &ndustrial Process
&nstruments
&S#6S<B4B Process &nstrumentation Terminology
&S#6%P<<4B .ard2are Testing of digital
5. COND
CONDIT
ITIO
ION
N OF SER
SERVICE
ICE
#ll equipment shall be designed for installation and operation on shore and be suitable for
the climatic and site conditions described in this specification and equipment Data Sheets
6. GENE
GENERA
RAL
L REQU
REQUIR
IRM
MENTS
ENTS
6.1 General
a) This specification, together 2ith the #ttachments

#ttachments and purchase documents,
documents, covers the
Company8s minimum requirements for the supply, design, materials and fabrication of
a Distributed Control System (DCS)4

b) The scope of this Specification is to define a DCS that shall be factory tested and ready
to function as soon as it is connected to electrical po2er supply and field input - output
signal 2iring4 &ncluded in this Specification are performance requirements, 2hich 2ill
be delineated by function, and general requirements for system reliability, integration
and pac7aging
c) The
The eq
equi
uipm
pmen
entt fu
furn
rnis
ishe
hed
d acc
accor
ordi
ding
ng to th
this
is speci
specifi
ficat
catio
ion
n shal
shalll co
conf
nfor
orm
m to th
thee
requirements contained herein, unless modified in 2riting by the attachments or an
addendum to this specification4
d) Deviations from this specification must be approved in 2riting by the Company prior to
implementation4

BB L/DAY
SPECIFICATION
SYSTEM
PAGE ' of 3
6.
6.2
2 Ven!r
n!r"" Re
Re"#
"#!n
!n"$
"$%$
%$l$
l$&'
&'
a) The 5endor shall accept full system responsibility for all supplied hard2are, operating
and application soft2are and provide necessary training, supervision, spares and site
support for the construction, testing, installation and pre6commissioning phases of this
contract until successful
success ful hand6over to the Company4
b) The 5endor
5endor shall provide the equipment required for this function on a loan basis4 The
equipment shall include all consumables for its use in the project for the time frame
indicated on the schedule4
c) The 5endor is responsible for transportation, crating - uncrating, and setup-testing the
development system 2hen moving to - from the designated location4 The 5endor shall
also provide on6call maint
maintenance
enance for this equipment,
equipment, inclu
including
ding replacement
replacement parts and
ma9imum response time as part of this quotation to cover the duration of the lease4
d) The 5endo
5endorr shall
shall supply
supply sufficie
sufficient
nt equipm
equipment
ent to fully
fully prepar
prepare,
e, load,
load, and test user
user
information (database)4 This equipment is e9pected to include the components listed
belo2, as a minimum but not limited to 3
B4 perator Station Consoles and "ngineering 
or7
or7 Station com
complete
plete 2ith printer4
@4 Data .igh2ay4
:4 %egulatory Controller Cards
*4 #nalog
#nalog &- card (appro
(appro9im
9imatel
ately
y B? analog
analog in and
and B?
B? analog
analog out)
out)
<4 Discre
Discrete
te &-
&- cards
cards (appro
(appro9im
9imatel
ately
y :@ inputs
inputs and :@ outp
outputs)
uts)
?4 .istory
>4 DCS terminal
terminal to ente
enterr databa
database,
se, buil
build
d displa
displays
ys,, etc4
A4 #ll
#ll rreq
equ
uir
ired
ed sof
soft2
t2ar
aree
;4 #ll
#ll requ
requir
ired
ed inte
interco
rconn
nnect
ectin
ing
g cabl
cables
es
B+4 $oreign
$oreign device for each
each type of foreign
foreign device
device included
included in the proposed
proposed system4
system4
(. S)ST
S)STEM
EM ARC*I
RC*ITE
TECT
CTUR
URE
E
B4 perform
The DCSinshall
shall utiliEe
real utiliE
time esuch
microprocessor
microprocessor
essential based
based devices
functions device
as3 s 2hich are configure
configured
d by the 5e
5endor to
a)4 Data acquisition

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 10 of 3
b)4 %egulatory control

c)4
c)4 Se
Sequ
quen
enti
tial
al and
and batc
batch
h co
cont
ntro
roll
d)4 perator interf
rfaace
e)4
e)4 &nte
&ntera
ract
ctiv
ivee gr
grap
aphi
hicc disp
displa
lay
ys
f)4
f)4 Data
Data bas
basee for
for data
data coll
collect
ectio
ion,
n, arch
archiv
ivin
ing,
g, and
and repo
report
rtin
ing
g
g)4
g)4 Proc
Proces
esss alarm
alarmss and
and syste
system
m diag
diagno
nosti
sticc alarm
alarmss
@4 The DCS sh
shal
alll utili
tiliEe
Ee a modu
dula
larr ar
arch
chit
itec
ectu
ture
re to per
erm
mit a 2id
2ide ra
rang
ngee of syst
system
em
configurations and facilitate system fle9ibility and e9pandability4
:4 The DCS shal
shalll be cap
apaable of pro
rottectin
ing
g the syst
systeem integ
egrrity and sec
ecu
urit
rity by
implementation of redundancy for both communication lin7s and system hard2are4 &n case
of failure, the s2itchover shall be automatic and in no 2ay affect the control operation4
*4 The DCS hard2are
hard2are and system
system architecture
architecture shall be reliable
reliable and field6prov
field6proven4
en4 The 5e
5endor
shall inform the Company in 2riting if any hard2are, system architecture, or soft2are
proposed has not been field6operational for a period of t2elve months4
months4
+. CONT
CONTRO
ROL
L S)ST
S)STEM
EM REQU
REQUIR
IREM
EMEN
ENTS
TS
+.1
+.1 Re,-
Re,-la
la&&!r'
!r' C!n
C!n&r!
&r!l"
a4 The regula
regulatory
tory contr
control
ol system
system shall consi
consist
st of a fle9ib
fle9ible
le set of tas7s that can be e9ecute
e9ecuted
d
interactively via the stations and require no programming s7ill by the user4 5
5end
endor8s
or8s system
sh
shal
alll be ab
able
le to pe
perf
rfor
orm,
m, as a mini
minimu
mum,
m, th
thee fo
foll
llo2
o2in
ing
g fu
func
ncti
tion
onss 2i
2ith
th on
onee or more
more
algori
algorithm
thmss and progra
programmi
mming
ng in the regula
regulatory
tory contro
controll sy
system
stem44 #ll
#ll regula
regulatory
tory contro
controll
features shall be 5endor8s standard4 5endor shall identify and price those that are not
standard in his proposal4
B4 P&D control
@4 Casc
Cascad
adee and
and rati
ratio
o con
contr
trol
ol
:4 .and
.and contr
control
ol (.&C
(.&C)) 2hich
2hich can
can accep
acceptt a cascad
cascadee set poin
pointt
*4 Squa
Square
re ro
root
ot e9tr
e9trac
acti
tion
on
<4 Computati
Computational
onal functi
function
on (additi
(addition,
on, subtraction
subtraction,, multipli
multiplication
cation,, division)
division)
?4 'ead-lag
>4 Time delay

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 11 of 3
A4 .igh-lo2 se
sellect
;4 S2itches
B+
B+44 Di
Digi
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tall fil
filte
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r
BB4 =ass
=ass fl
flo2
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re,, pr
pres
essu
sure
re,, mole
molecu
cula
larr 2eig
2eight
ht
compensation)
B@4 TotaliEin
taliEing-i
g-inte
ntegrat
gration
ion
B:4 # general
general equation
equation bloc7
bloc7 to perform
perform other
other calculations
calculations
B*4 Signal characteriEation
B<
B<44 %amp
%amp fu
func
ncti
tion
on
B?4 Set6po
Set6point
int tra
trac7i
c7ing
ng
B>4 #daptive
#daptive - self6tunin
self6tuning
g including
including adaptiv
adaptivee gain4
b4 The process controller must be able to communicate 2ith other controllers and other
elements in the system (peer6to6peer communication) 2ithout interconnecting hard2ires or
a separate communication net2or74
c4 The contr
control
ol config
configura
uratio
tion
n shall be progr
programm
ammed
ed by a high level
level langua
language
ge and - or functi
function
on
bloc7s4
d4 Contro
Controll config
configura
uratio
tion
n and program
programmin
ming
g shall
shall be permi
permissib
ssible
le 2hile the sy
system
stem is online
online44
The remainder of the controllers (including those e9ecuting in the same processor) shall be
decommissioned by this procedure4
+.2
+.2 D$"
D$"rre&e C!n&r
n&r!l
Discrete control functions are required at the regulatory level4 5endor8s system shall be able
to perform, as a minimum, the oolean 'ogic based on discrete variables, controller modes
and alarm states, and to produce a digital output to another continuous or discrete algorithm
or to the field4
+.3
+.3 Se/-
Se/-een&$a
&$al C!n&
C!n&rr!l"
a4 The sequent
sequential
ial contro
controls
ls 2ill allo2
allo2 the creatio
creation
n of custom
custom soft2a
soft2are4
re4 The progra
program
m shall
be able to access
a ccess data from any location in the regulatory controls and input modules4
#lso, the operator 2ill interact via the operator8s station 2ith the sequential controls in
the same manner as 2ith the regulatory controls4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 12 of 3
b4 The standard sequential control soft2are shall contain special processing instructions
to provide such functions as3
B4 atch control
@4 =oto
=otorr star
start-
t-st
stop
op an
and
d shut
shutdo
do2n
2n
:4 &nter
&nterlo
loc7
c7 log
logic
ic (an
(and,
d, or,
or, no
not,
t, etc
etc))
*4 %ecip
cipe transfe
fer
r
<4 "mer
"merg
gen
ency
cy pr
proc
oced
edur
ures
es
+.4
+.4 N!n
N!n C!n
C!n&r
&r!
!ll
lleer In
In#-&
#-&
There are a number of analog and discrete inputs that 2ill be used in the system only for
display and logging4 These points maybe input through controller modules or multiple9er
modules4
+.
+.5
5 C!n&
C!n&rr!l S'"&
S'"&ee0 S!
S!&
&ar
aree
a4 The process
process control
control soft2are
soft2are must
must allo2 for
for a 2ide range
range of process
process control
control applica
application
tion
and require no special programming s7ills from the user4
b4 The system soft2are shall permit the user to configure the system interactively via
in
inte
terfa
rface
cess su
such
ch as th
thee 7eybo
7eyboard
ard,, mous
mouse,
e, trac7
trac76b
6bal
all,
l, to
touc
uch6
h6scr
screen
een,, an
and
d .=&4
.=&4 The
The
language shall be any combination of the follo2ing forms 3
B4 $uncti
ctions bl
bloc7s
@4 Proble
Problems6
ms6ori
orient
ented
ed languag
languages
es that are custom
customiEe
iEed
d for specific
specific types
types of control
control
applications, such as fill6in6the6form approach for P&D controller or batch
control language4
:4 .igh
.igh6l
6lev
evel
el la
lang
ngua
uage
ge that
that of
offe
fers
rs th
thee us
user
er so
some
me de
degr
gree
ee of fle9
fle9ib
ibil
ilit
ity
y in
designing his o2n control algorithm 2hile maintaining compatibility 2ith
function bloc7 or problem6oriented applications in the system4
c4 The sys
system
tem soft2
soft2are
are shall
shall use
use a contro
control6or
l6orien
iented
ted appr
approac
oach
h and perm
permit
it the
the user to
to select
select
one or more functions in the form of dedicated modules and to implement them in a
desired control strategy4 The control function library shall include, as a minimum, the
follo2ing modules 3
B4 Data
Data acqui
acquisi
siti
tion
on an
and
d signa
signall co
cond
ndit
itio
ioni
ning
ng modu
modules
les,, such
such as in
inpu
putt scann
scannin
ing,
g,
lineariEation, and conversion to engineering units

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 13 of 3
@4 'imi
'imitt ch
chec
ec7i
7ing
ng and
and ala
alarm
rmin
ing
g modu
modules
les
:4 Contin
Continuou
uouss contro
controll modul
modules
es for regula
regulatory
tory contro
controll
*4 Sequen
Sequentia
tiall cont
control
rol modul
modules
es for imple
implemen
mentin
ting
g oolean
oolean logic
logic44
<4 Commun
Communicat
ication
ion modul
modules
es to allo2 signal
signal transmi
transmissio
ssion
n bet2een
bet2een the control
controllers
lers
and other devices in the DCS, indicating interfaces 2ith foreign devices, such
as P'C8s or other computer4
. DAT
DATA ACQUI
ACQUISIT
SITION
ION AND
AND PROCES
PROCESSI
SING
NG
.1 General"
Data acquisition is applicable to all process data input to the system and is not limited to
non6controlled variables4 The data may be from various sources 2hich include, but are not
limited to the follo2ing devices3
a)4
a)4 Con
ontr
tro
oller
llerss
b)4 !on6controlled input
c)4 perat
perator
or input
input devi
devices,
ces, 7ey
7eyboa
boards
rds,, etc4
d)4 Communicat
Communication
ion (%edund
(%edundant)
ant) lin7s
lin7s 2ith
2ith other
other devices4
devices4
.2 Alar0"
#larm monitoring shall be performed for system failures and process alarms4
B4 #ll
#ll alarms generat
generated
ed must be able to be dis
displa
playe
yed
d on an operato
operator8s
r8s .=& via a color
color
change or reverse video4 The system must alert the operator to each alarm 2ith an audio
and a visual signal, regardless of the current display on the screen4
@4 The follo2ing alarm types shall be available 2ithin the system3
a)4 #bso
#bsolu
lute
te high6
high6hi
high
gh,, lo
lo2
2, and lo26lo
lo26lo2
2 an
and
d hi
high
gh6lo
6lo2
2 de
devi
viat
atio
ion
n from
from se
sett po
poin
intt
alarms for each point4
b)4 %ate of change alarms, high and lo2,
lo2, for each point
c)4
c)4 Syst
System
em dia
diagn
gnos
osti
ticc alar
alarm
ms
e)4 Tr
Trans
ansduc
ducer
er out6of6
out6of6ran
range
ge limit
limit alarms,
alarms, to identify
identify a transd
transduce
ucerr operatin
operating
g outside
outside its
range for analog input
f)4 Thermo
Thermocou
couple
ple open
open circuit
circuit for
for each
each po
point
int 2ith
2ith milliv
millivolt
olt inpu
inputt
g)4 $irst6out
$irst6out alarm
alarm to indicate
indicate a sequen
sequence
ce of events as they
they occurred4
occurred4 The 5endor shall
statee time
stat time resolut
resolution
ion of sequenc
sequencee of event
event report
reporting
ing 2ithin
2ithin 2hich
2hich events
events are
reported as simultaneous4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 14 of 3
h)4
h)4 Pr
Prio
iori
rity
ty alar
alarms
ms 2hic
2hich
h ran7
ran7 the curr
curren
entt al
alar
arms
ms by their
their impo
import
rtan
ance
ce to pr
proc
oces
esss
operation4
i)4
i)4 #larm
#larmss sha
shall
ll be ab
able
le to be as
assig
signe
ned
d to
to gro
group
ups4
s4
:4 The operator shall have the facility to suppress alarm points

points individually,
individually, by plant, or by
unit4
*4 #larms shall be time tagged to B second resolution4
resolution4
.3 L!," an Re#!r&"
B4 # report
report generato
generatorr shall
shall be supplie
supplied
d to build
build and modify
modify logs4
logs4 'ogging
'ogging and reporti
reporting
ng
functions shall be initiated by a control program, by operator demand, or on schedule4 #ll
points in the system shall be available for logging and reporting4 'ogs and reports shall be
capable of being printed on the printers, stored on dis7, and - or displayed for vie2ing on
any operator or engineering station .=&4
@4 The system
system shall be capable
capable of generating
generating the
the follo2ing
follo2ing logs
logs 2ith events,
events, time, and
and date
stamped as they occurred3
a)4 Process
Process alarm
alarmss and return
return6to6
6to6nor
normal
mal statu
statuss
b)4 perator control actions, i4e4, set6point changes, control mode, logic command,
manual output4
c)4 #larms
#larms associated
associated 2ith
2ith equipm
equipment
ent failure,
failure, status,
status, or perform
performance
ance
d)4 Short6term
Short6term and long6ter
long6term
m trending
trending of process
process variabl
variables
es
e)4 Periodic
Periodic or
or on6dema
on6demand
nd log
log of process
process informati
information4
on4
.4
.4 *$"
*$"&!r
&!r$a
$al Da&
Da&a%
a%a"
a"ee
B4 The
The sy
syst
stem
em shall
shall have
have a mass
mass storag
storagee de
devi
vice
ce 2hich
2hich saves
saves an histor
historic
ical
al datab
database
ase for
graphical trending4
@4 #ny
#ny proc
proces
esss vari
variab
ables
les sh
shou
ould
ld be sel
selec
ectab
table
le fo
forr gra
graph
phic
ical
al tren
trendi
ding
ng44
:4 The
The grap
graphi
hica
call tren
trendi
ding
ng sha
shall
ll disp
display
lay a mini
minimu
mum
m of fo
four
ur pro
proces
cesss vari
variab
able
le on
on an
an F6
F6
graph4 The data should be sampled at a rate according to the table belo2 as a
minimum requirement4
*4 The gra
grap
phica
hicall tren
trend
d dis
disp
play
lay mod
modes
es sha
shall
ll in
incl
clu
ude
de33

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 15 of 3
a)4 Single
Single rate mode3
mode3 a plot
plot of real6tim
real6timee values
values at a pre6selecte
pre6selected
d sampling
sampling rate4
rate4
b)4 #verage
#verage mode3 a time compression of the average values of points4 The degree
of time compression shall be selectable4
c)4 =inimum
=inimum - =a9imum
=a9imum mode3
mode3 the minimu
minimum
m and ma9imu
ma9imum
m values of
of the selected
selected
points are displayed according to the selected intervals of time compression4
<4 #ny point shall be capable of being configured in the .istorical Database
implemented by the soft2are system4
1. PROCES
PROCESS
S INTER
INTERF
FACE
1.1 IO Ra
Ra
B4 &- rac7s
rac7s shall be of
of free6standing
free6standing type 2ith
2ith hinged
hinged access door
door on front
front or both
both front
front and
bac7 sides4 #ll fields 2iring shall enter the rac7 from the bottom and terminated inside the
&- rac7 directl
directly
y on discon
disconnec
nectt marshal
marshallin
ling
g termin
terminals4
als4 Ter
ermi
minals
nals shall
shall be provid
provided
ed
including @+G spare cores in the field cable on &- card connectors or on termination
panels4 &nter6rac7 2iring
2ir ing shall enter via the top of the rac74 Thermocouple cables shall be
terminated directly on the &- termination card4 Terminals shall be provided for B+G spare
cores4
@4 #ny field6m
field6moun
ounted
ted rac7 shall
shall be equipp
equipped
ed 2ith a 2eathe
2eatherpr
rproof
oof housin
housing
g and 2ith &P <<
rating as a minimum4 &f located in a classified haEardous environment area, the equipment
shall satisfy the requirements for such areas and be approved by a certifying body to be in
accordance 2ith &"C Std4 >;4
1.2
1.2 I
IO
O Ca
Car
r""
B4 The
The &- car
cards
ds shal
shalll be able
able to han
handl
dlee disc
discre
rete
te sign
signal
alss and a 2ide
2ide var
varie
iety
ty of
of anal
analog
og
signals4
@4 =alf
=alfun
unct
ctio
ion
n of a part
partic
icul
ular
ar chan
channe
nell shall
shall not
not aff
affect
ect the
the ope
operat
ratio
ion
n of oth
other
er chan
channe
nels
ls on
on
the card4
:4 "ach
"ach car
card
d shal
shalll have
have sta
statu
tuss indi
indica
cati
tion
on lig
light
ht and
and each
each &-
&- shal
shalll be pro
provi
vide
ded
d 2ith
2ith a non
non
board indicator 2hich lights 2hen the associated voltage is present or contacts are
closed4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 1% of 3
*4 #ll of the &- circui

circuits
ts must
must be pro
provid
vided
ed 2ith
2ith galv
galvani
anicc or
or opti
optical
cal isolati
isolation4
on4 The
The 5e
5endor
ndor
shall clearly state the type of isolation provided4 Separate galvanic - optic isolator
may be used, if necessary4
1.3
1.3 I
IO
O S-00
S-00ar
ar'
'
B4 &- Count
# summary of the field &- count and spares is provided in %equisition4
@4 $ield &- types
The system shall be able to support standard signals such as3
a)4 #nalog inputs 3 *6@+m#, (self6po2ered *62ire and loop6po2ered
loop6po2ered @6 2ire)4
b)4 #nalog inputs3 thermocouple type 1, H, ", T, %, S, and B++ ohm platinum
%TD4
c)4 #nalog outputs3 *6@+ m#4
d)4 Discrete inputs3 I@*
I@* 5DC (@@+ 5#C by e9ception)
e)4 Discrete outputs3 I@* 5DC
5DC (@@+ 5
5#
#C by e9ception)
e9ception)
:4 The discret
discretee output
outputss shall select
select and operate
operate latched
latched relays,
relays, moment
momentary
ary relays
relays and
solenoid valves and shall include output interposing relays if the contact rating does
not meet the requirement4
*4 =omen
=omentary
tary contact
contact closures,
closures, 2hen
2hen activated,
activated, shall
shall stay closed
closed for an adjusta
adjustable
ble time
time
interval and then release automatically4 The minimum technical requirements are 3
a)4 Contact
Contact rating
rating +4< #mp,
#mp, B@<
B@< 5DC,
5DC,
b)4 Contact closure time of + to B+ sec4 #djustable
c)4 &n
&nsu
sulat
latio
ion3
n3 &"""
&"""6ST
6STD6
D6*>
*>@
@
<4 Discret
Discretee inputs
inputs 2ill detect
detect field dry
dry contact
contact 2ith
2ith interrog
interrogati
ating
ng voltag
voltagee supplied
supplied from
from
the DCS system4
1.4
1.4 N!$"e
N!$"e I00-n$
I00-n$&'
&' Re/-$r
Re/-$re0e
e0en&"
n&"

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 1& of 3
B4 The electr
ctronic components must be isolated fro
rom
m po2er line tran
ansi
sieents,
electro
electromag
magnet
netic
ic interfe
interferen
rence
ce ("=&),
("=&), and radio
radio frequen
frequency
cy interf
interferen
erence
ce (%$&)
(%$&) as
demonstrated in accordance 2ith &"C A+B or S#=# P=C ::4B4
@4 The
The 5end
ndor
or shal
shalll state
state th
thee pe
perf
rfor
orma
manc
ncee spec
specifi
ificat
catio
ions
ns fo
forr al
alll ty
type
pess of B-
B-+
+ cards
cards
contained 2ithin the bid3
a)4 Common
Common and
and normal
normal mode
mode voltage
voltage rejectio
rejection
n levels
levels
b)4 5oltage isolation requirements bet2een B-+ terminals and system electronics
c)4 &nput
&nput impeda
impedance
nce requir
requireme
ements
nts
d)4 %equirements on ability to drive output
output load
1.5
1.5 Ca%le
Ca%le Se,re
Se,re,a&
,a&$!n
$!n""
B4 The rac7 layout shall ensure clear and adequate segregation bet2een termination panel,
&- modules, and cables in the follo2ing categories3
a)4
a)4 .ig
.igh 'ev
'evel
el &-
&-

b)4 'o2 'evel &-
c)4
c)4 #nalog &-
d)4
d)4 Po2e
Po2err cab
cable
@4 The 5e
5endor
ndor shall use 2ithi
2ithin
n prac
practica
ticall limits,
limits, plugs
plugs and soc7et
soc7etss bet2een
bet2een all separab
separable
le
pre62ired units, e4g4, shipping brea7s, processor rac7s and card rac7s4
r ac7s4 #ll cables shall
be clearly, permanently,
permanently, unambiguously mar7ed at both ends4
ends4
1.6
1.6 In&er
In&era
aee $&7 O&7e
O&7er"
r" De8$
De8$ee
B4 The system offered

offered shall be capable of interfacing
interfacing 2ith foreign control
control systems4 These
systems normally utiliEe microprocessors4 Therefore, the interface 2ill be digital and is
e9pected to be a serial lin7 e4g4, "&#-%S6@:@C, "&#-%S6*A< standards4 The preferred
protocol is =D/S %T/4
%T/4
@4 The 5e
5endor is responsible
responsible for the hard2are
hard2are and soft2are to communicate
communicate 2ith foreign
devices4 The suppliers of the foreign equipment are required to cooperate fully 2ith the
5endor
5endor in this development through parallel purchase agreements4
:4 The system interface
interface protocols shall permi
permitt the bi6direction
bi6directional
al transmission
transmission of analog and
discrete signals, and integrate their data into the process control database4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 1 of 3
*4 The
The ty
typic
pical
al fo
fore
reig
ign
n de
devi
vices
ces ar
aree pr
prog
ogra
ramm
mmabl
ablee lo
logi
gicc co
cont
ntro
roll
llers
ers (P'C
(P'C),
), pr
proc
ocess
ess
analyEers, compressor anti6surge controllers, gas6turbine generator controllers, etc4
11
11.. OPERATO
OPERATOR
R INTERFACE
INTERFACE AND DISPLA)S
DISPLA)S
11.1 Gene
Generral
B4 perator
perator interfaces
interfaces shall be
be provided
provided at 2or7station
2or7station 2hich
2hich shall
shall permit
permit the operator
operator
to control and monitor the plant during normal, startup and shutdo2n operation, and
process upset conditions4
@4 =ulti62indo
=ulti62indo2
2 type display
displayss are acceptable
acceptable provided
provided the monitor
monitor8s
8s siEe and resolution
resolution
are suitable4
:4 The
The sy
system
stem shall
shall provide
provide conversa
conversatio
tional
nal and interact
interactive
ive modes
modes to the proces
processs via
video display units and functional 7eyboards4 The DCS system shall include typically
t2o types
types of interfa
interface
ce station
stations3
s3 P"%#
P"%#T
T% ST#
ST#T&! and "!0&!"
"!0&!""%&
"%&!0
!0
ST#T&!4
*4 The
The perator
perator Station
Stationss shall be able to vie2 all informa
informatio
tion
n required
required to operate
operate the
plant and change all parameters e9cept those specifically reserved for changing by the
engineers (such as alarm set6points, controller tuning and configuration)4
<4 "ach station

station shall
shall be capable
capable of indicatin
indicating
g and controll
controlling
ing any particu
particular
lar loop of
of the
process in any area of the plant4
?4 "ngi
"ngine
neer
er in
inte
terfa
rface
ce shal
shalll be pr
prov
ovid
ided
ed by "ngi
"ngine
neer
erin
ing
g Stat
Statio
ion
n 2hic
2hich
h shall
shall pe
perm
rmit
it
system configuration, graphics development, report generation, and log generation, in
addition to normal operator functions4 Detailed maintenance information shall be
available at the engineer station and general maintenance information available at the
operator station4
>4 Printers
Printers shall be
be provided
provided for printin
printing
g logs, process
process and
and system
system alarms and
and reports
reports on
operat
operator
or actions
actions,, suppre
suppresse
ssed
d alarms
alarms and all loops
loops off scan and other
other messag
messages
es
programmed by the user4 &n systems 2here a common processor is used to drive a

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 1' of 3
group of .=& Stations, the printers shall be s2itchable bet2een the processor in
operation and redundant processor4
A4 $or identificat
identification
ion and display
display,, every configure
configured
d loop shall be assigned
assigned a unique
unique point
point
tag44 "ach
tag "ach point
point tag field
field shall
shall have
have a minimu
minimum
m of B+ alphan
alphanume
umeric
ric charact
characters
ers
prefi9ed 2ith a :6digit plant identifier4 There shall be no restriction to the use of
letters or numbers in any of the B+ positions4 &n addition, each point shall have an
unrestricted service description field of a minimum of :+ characters4
11.2 O#er
O#era&
a&!r
!r S&a&
S&a&$!
$!n"
n"
B4 The perator
perator (or
(or7)
7) Station
Station shall present
present all relevant informat
information
ion and control
control facilities
facilities
for the perator8s particular area of responsibility4
@4 The basic
basic functi
functions
ons shal
shalll be prov
provide
ided3
d3
a)4 &ndica
&ndicatio
tion
n of contr
control
ol and
and non6c
non6cont
ontrol
rol of
of analog
analog and
and digit
digital
al variab
variables4
les4
b)4 =anipulation of control loops, including set6point, and controller mode
selection
c)4 .ard
.ard copy
copy of real
real time and
and histo
histori
rica
call trends
trends via reco
record
rder
ers,
s, print
printer
erss or video
video
copiers
d)4
d)4 #lar
#larm
m ann
annun
unci
ciat
atio
ion
n and
and disp
displa
lay
y
e)4 Proces
Processs variab
variable
le tabul
tabular
ar log
log displ
display
ay if
if part
part of
of 5e
5endor
ndor system
system
f)4
f)4 Star
Startt - Stop
Stop push
pushbu
butt
tton
on st
stat
atio
ion
n moto
motorr op
oper
erat
atio
ion,
n, moto
motorr op
oper
erat
ated
ed va
valv
lves
es,,
pumps, and s2itches
g)4 Statu
atus indica
cattion
:4 The perator Station shall consist of a grouping of multiple independent
microprocessor driven .=& operator stations4 &n all cases, the operator stations,
each 2ith its o2n 7eyboard (and if applicable, mouse or trac76ball) shall provide a
means for centraliEing
centraliEing the tas7s of monitorin
monitoring
g and manipulating
manipulating the process
process 2hile
using
using distri
distribut
buted
ed devices
devices to perform
perform the actual
actual process
process interf
interface
ace and contro
controll
functions4
*4 "ach pe
perato
ator Sta
Station sha
shall hav
have one
one .=&
.=&, out
out of eac
each pai
pair of .=&8
.=&8ss for
for the
the
operat
operator
or status
status that
that incorp
incorpora
orates
tes a touch
touch sensit
sensitive
ive screen
screen44 This
This shall
shall all
allo2
o2 the

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 20 of 3
operator to perform cursor selection function by touching or nearly touching the

designed
designed object on the .=& screen4 0raphic objects shall be provided
provided to allo2 the
operator to completely control the plant in this manner4
<4 During normal operati
ation, each st
staation shal
shalll be assig
signed a specific tas7J
s7J e4
e4g
g 4,
overvie2 display, point display, or alarm display4 The operator stations shall be
redundant and interchangeable 2ithin a Station grouping4
?4 #s a min
minim
imum
um,, the
the fo
foll
llo2
o2in
ing
g ty
types
pes of
of ope
opera
rato
torr dis
displ
play
ayss are
are re
requ
quir
ired
ed33
a)4 Sing
Single
le point
point display
display
b)4 0roup display
c)4 ve
vervi
rvie2
e2 display
display
d)4 0raphic-
0raphic- schemati
schematicc
e)4 Tr
Trend
end graphi
graphicc
11.3
11.3 En,$ne
En,$neer
er$n,
$n, S&a&$!
S&a&$!n
n
B4 The "ngineer8s Station is main

ainly use
sed
d for configuring syst
system
em dat
ataabas
asee and
graphics4
@4 The
The "ngi
"ngine
neer
er8s
8s stat
statio
ion
n must
must be
be able
able to
to emul
emulate
ate an
an ope
operat
rator
or8s
8s stati
station
on44 Thu
Thus,
s, it
it must
must
have the same database as an operator8s station4 .o2ever, it is not required that the
engineer8s station have both operator and engineer databases simultaneously, i4e4,
loading data bases via a floppy or hard drive is acceptable4

:4 "ngi
"ngine
neer
er8s
8s faci
facili
liti
ties
es shal
shalll be avail
availab
able
le at a per
perat
ator
or o
or7 Stat
Statio
ion
n by Pass
Pass2o
2ord
rd
access, and if required, via a plug in an "%T 7eyboard4 The station shall
include a des7 to mount the "ngineers 2or7station4
11
11.4
.4 C!n&r!l
C!n&r!l S&a&$!n"
S&a&$!n" Ele&r!
Ele&r!n$"
n$"
B4 The
The stati
station
on elec
electr
tron
onic
icss shal
shalll consi
consist
st of a micr
microp
opro
roce
cess
ssor
or6b
6bas
ased
ed syst
system
em that
that 2ill
2ill
configure the control station to support the 7eyboard, display alphanumeric and
semi6graphic information on the screen, drive a printer or recorder, and transmit
da
data
ta to an
and
d recei
receive
ve da
data
ta fr
from
om th
thee proc
process
ess B-
B-+
+ de
devi
vice
cess ot
othe
herr stat
statio
ion
n vi
viaa th
thee
communications system4
@4 her
heree comm
common
on ele
elect
ctro
roni
nics
cs are
are used
used to driv
drivee mult
multip
iple
le .=&8
.=&8s,
s, red
redun
unda
dant
nt ele
elect
ctro
roni
nics
cs
must be provided4

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 21 of 3
11.5
11.5 9e'%!a
9e'%!ar
r an
an Se-r$
Se-r$&'
&' Fea&-r
Fea&-ree
B4 The 7eyboa
7eyboards
rds shall have cursor
cursor controls
controls and tactile
tactile feedba
feedbac7
c7 pushbutt
pushbuttons
ons44 The
system shall provide operator and engineer 7eyboards4 "ngineering stations shall
have a K"%TK type 7eyboard, as a minimum, in addition to any other type of
7eyboard4
@4 The perator
perator8s
8s 7eyboard
7eyboard shall
shall have at least
least the dedicate
dedicated
d functions
functions listed belo23
a)4 #uto
#uto - =anu
=anual
al - Comput
Computer
er - Casca
Cascade
de
b)4 Set6point /p - Do2n (@ speeds) and numeric
numeric
c)4 Contro
Controlle
llerr utput
utput pen
pen - Close
Close (@ speed
speeds)
s)
d)4
d)4 Chan
Change
ge Digi
Digita
tall Sta
State
te
e)4
e)4 Pump
Pump an
and
d =oto
=otorr Star
Startt - Stop
Stop
f)4 =otor perated 5alve
alve pen - Close
g)4
g)4 #larm
#larm #c7
c7no
no2l
2led
edge
ge
h)4 Pri
rin
nt Scr
Scree
een
n
i)4
i)4 Sequ
Sequen
ence
ce Star
Startt - ver
verri
ride
de
j)4 'og and Trend
Trend Select - #ssign
#ssign
7)4 %eport
%eport &nitiat
&nitiation
ion B)4 =anual
=anual "ntry of Data for Storage
Storage (e4g4,
(e4g4, 'aborato
'aboratory
ry
Data)
m)4 Calling Displays
:4 The engineer8s
engineer8s 7eybo
7eyboard
ard shall have
have at least
least the follo2ing
follo2ing functions3
functions3
a)4
a)4 Conf
Config
igur
urin
ing
g - pr
prog
ogram
rammi
ming
ng all
all featu
feature
ress in th
thee syste
system
m fo
forr co
cont
ntro
rol,
l, da
data
ta
acquisi
acquisitio
tion,
n, report
report genera
generatio
tion,
n, graphi
graphics
cs buildi
building,
ng, and reques
requestin
ting
g all
documentation printouts4
b)4 Changing tuning constants, process variable Eero and span values, alarm
set6points
c)4 System
System status
status and mainte
maintenan
nance
ce
d)4 #ll of
of operato
operator8s
r8s 7eyb
7eyboar
oard
d functio
functions
ns
*4 The
The pref
preferr
erred
ed ty
type
pe of 7eybo
7eyboar
ard
d is
is ttac
acti
tile
le feedb
feedbac
ac7,
7, spil
spill6p
l6pro
roof
of memb
membran
ranee pro
prote
tect
ctio
ion4
n4
The 5endor
5endor shall state clearly the type offered4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 22 of 3
<4 #ll
#ll 7ey
7eybo
boar
ard
ds shal
shalll be prot
protec
ecte
ted
d agai
again
nst una
unau
uth
tho
oriEe
riEed
d acce
access
ss by
by mean
meanss of a 7ey6
7ey6
loc74
loc74 Pass2or
Pass2ord
d or equiva
equivalen
lentt method
method44 The
The 5endor
ndor shall
shall describ
describee the security
security
method provided4
11.6 V$
$e!
e! D$
D$"#
"#la
la'
'
B4 "ach
"ach 5ideo
5ideo Displa
Display
y /nit (==&)
(==&) shall
shall have a @B6inch,
@B6inch, high
high resoluti
resolution,
on, color
color monito
monitor
r
capablee of displayin
capabl displaying
g mi9ed
mi9ed alphanumeric
alphanumeric -semi6graphic
-semi6graphic information4
information4 The 5endor
shall describe in detail the .=& to be provided including character display formats,
colors available, resolution, and any special features4 The user shall have the option of
defi
defini
ning
ng colo
colors
rs fr
from
om a pr
pre6
e6de
defi
fine
ned
d se
sett fo
forr al
alar
arms
ms,, op
oper
erat
atio
ion
n fu
func
ncti
tion
ons,
s, an
and
d
programmer8s functions4 The perator or7or7 Station shall provide the operator 2ith
capability to demand and utiliEe the follo2ing displays as a minimum in accordance to
the 5endor8s
5endor8s standard soft2are4 /se of a Kindo2s
Kindo2s &nterfaceK is preferred4
@4 #n overvi
overvie2
e2 display
display shall
shall enable
enable the
the operato
operatorr to determin
determinee the overall
overall operat
operation
ion of a
large segment of the plant4 The condition of every point shall be displayed through
alarm conditions, deviation from set6point, or analog display of set6point and process
variable4
variable4 The minimum
minimum number of variables
variables displayed on one screen (i4e4, B page) is
B++ and the ma9imum is @<?4 The operator must be able to call up directly any group
display covered by the overvie2 screen4
:4 # group
group disp
display
lay shall
shall sho2 a limited
limited numb
numberer of points,
points, i4e4,
i4e4, analog
analog or digit
digital
al inputs
inputs or
outputs4 "ach point shall be displayed as a faceplate 2ith analog6type (bar) display of
variables such as the measured process variable, set point and controller output4 The
point identification, description, alarm status, controller mode, engineering units, and
digital values for process variable and set6point are also to be displayed4
The operator shall be able to quic7ly address any point a ma7e appropriate changes to
mode,
mode, set6poi
set6point,
nt, output
output and so forth4
forth4 The
The 5endor
ndor shall
shall describ
describee any limitat
limitation
ionss
regarding adding the same point in several different groups4
*4 #n individu
individual
al point detail
detail display
display shall
shall sho2 all relevant
relevant informat
information
ion for only
only a single
single
point on a screen4 This information shall include configuration parameters group

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 23 of 3
display4 The operator shall be able to change parameters from this display, and the
engineer shall be able to tune the loop 2ith the security clearance (e4g4, 7ey6loc7)4
<4 #n overvie2
overvie2 graphica
graphicall trend display
display shall
shall present data
data in the format
format of a strip
strip chart on
the screen4 # minimum of @+ variables are to be displayed simultaneously on one
screen
screen or 5end
ndor8
or8ss standa
standard4
rd4 The data
data to be displa
displayed
yed is stored
stored in the histor
historica
icall
database4
?4 # cu
cust
stom
om gr
grap
aphi
hicc disp
displa
lay
y shal
shalll have
have th
thee ab
abil
ilit
ity
y to pr
pres
esen
entt pr
proc
oces
esss an
and
d co
cont
ntro
roll
schematics, alphanumeric te9t, real6time digital data, and analog faceplates on one
screen4 The layout of each screen can be designed by engineers using user6friendly
interac
interactiv
tivee soft2ar
soft2are4
e4 The
The graphi
graphicc builde
builderr shall
shall have
have a minimu
minimum
m of seven
seven user6
user6
selectable colors and a basic library of symbol shapes to 2hich engineers can add
shapes4
>4 # standar
standard
d alarm
alarm display
display shall sho2
sho2 the standin
standing
g alarms 2ith time
time of occurren
occurrence,
ce,
priority, current process variable, and alarm set6point4
A4 #s a minimum,
minimum, the
the operator
operator shall be
be able to operate
operate the
the control
control strategies,
strategies, i4e4,
i4e4, change
change
set6points, control modes, manual outputs, and so forth, from the group, individual
point, and graphic displays4
11.(
11.( Alar0
Alar0 an E8en&
E8en& Pr$n
Pr$n&er
&er
B4 'o2
'o2 speed
speed printe
printers
rs shall
shall have
have a mini
minimu
mum
m of B:@
B:@ charac
characte
ters
rs per line
line and a pr
prin
inti
ting
ng
speed of at least B@+ characters per second4
@4 #larm
#larm and event
event line
line print
printers
ers shall
shall have
have a minimum
minimum of
of B:@ char
characte
acters
rs per line
line and a
printing speed of ?+ lines per minute4 They
They shall have continuous tractor feed paper4
:4 The 5e
5endor
ndor shall includ
includee in his propos
proposal
al one te9t
te9t printer
printer dedicat
dedicated
ed to printing
printing alarm
alarm
and operator events4 Should the 5endor offer t2o speed options for te9t printers,
5endor shall quote the higher priced unit as the base and the lo2er priced unit as an
alternate to the base4 &t shall be possible to reassign the alarm - event printer to printing
shift reports and daily logs through the station electronics or station soft2are4 The
alarm  event printer shall utiliEe continuous tractor feed paper and be an impact type
dot matri9 printer4 &t shall be high speed and lo2 noise4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 24 of 3
11.+ Sre
Sreen
en C!#$
C!#$er
er
B4 ne screen
screen copier
copier shall be provid
provided
ed 2ith the
the system4
system4 Copying
Copying is
is to be accomplis
accomplished
hed by
one pushbutton operation associated 2ith the screen involved4 The use a standard color
laser printer is preferred4
@4 The screen
screen copier
copier shall
shall be able to print displa
display
y by connect
connecting
ing it to any station4
station4 &4e4,
&4e4,
operator8s station, engineer8s station, and development station4
11. Re#!
Re#!r&
r& Pr$n
Pr$n&e
&err
B4 %eport
%eport printers
printers shall be standar
standard
d high capacity
capacity sheet
sheet feed laser
laser printers,
printers, .P 'aser1et or
or
better4
@4 The 5e
5endor
ndor shall
shall include
include in his proposa
proposall one te9t laser
laser printe
printerr dedica
dedicated
ted to printi
printing
ng
daily reports and shift logs4 The use of a high capacity sheet feed laser printer is
preferred4
:4 The 5e
5endor
ndor shall
shall include
include in his proposa
proposall one te9t printer
printer dedicate
dedicated
d to printing
printing alarm
alarm
and operat
operator
or events
events44 Should
Should the 5endor
ndor offer
offer t2o speed
speed option
optionss for te9t
te9t printe
printers,
rs,
5endor
5endor shall quote the higher priced unit as the base and the lo2er
priced unit as an alternate

alter nate to the base4 &t shall
s hall be possible to reassign the alarm
alar m - event
printer to printing shift reports and daily logs through the station electronics or station
soft2are4 The alarm  event printershall utiliEe continuous tractor feed paper and be an
impact type dot matri9 printer4 &t shall be high speed and lo2 noise4
12. COMMU
COMMUNIC
NICA
ATION S)STEM
S)STEM
12.1
12.1 Re/-
Re/-$r
$ree0en&
0en&
B4 The
The comm
commun
unic
icat
atio
ion
n syst
system
em shal
shalll be base
based
d on a du
dual
al pa
path
th in
indu
dust
stri
rial
al gr
grad
adee di
digi
gita
tall
communication lin7, utiliEing a coa9ial cable or fiber optic, to provide a high speed data
transfer bet2een &- modules, control modules, and operating stations4 $iber optic cable
shall be used bet2een buildings 2ith more than @++ meters distance4
@4 The commun
communicatio
ication
n facility
facility shall provide
provide essential
essential function
functionss such as3

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 25 of 3
a)4 Tran
Transm
smis
issio
sion
n of pr
proc
ocess
ess va
vari
riab
able
les,
s, co
cont
ntro
roll va
vari
riab
able
les,
s, an
and
d in
inter
terlo
loc7
c7 statu
statuss
bet2een regulatory controllers, operator stations, and supervisory computers
b)4 Communication of set6point commands, operating modes, and control variables
from operator stations and supervisory computer to regulatory controllers for
the purpose of regulatory and supervisory control4
c)4 /p-D
/p-Do2
o2n
n load
loadin
ing
g of co
cont
ntro
roll co
conf
nfig
igur
urat
atio
ion,
n, turn
turnin
ing
g pa
para
rame
mete
ters,
rs, an
and
d us
user
er
program bet2een operator stations and regulatory controllers
d)4 Transfer
Transfer large
large bloc7 of
of data (e4g4,
(e4g4, station display
displays,
s, historical
historical trends and
and logs),
programs, or control configuration among
among system components4
e)4 Synchroni
SynchroniEation
Eation of
of real time
time among
among all of the
the elements
elements in the
the system4
system4 The time
time
stamping bet2een the DCS and .=& shall be provided to manage time of alarm
and event for all .=&s4
f)4 Provid
Providee plant to plant
plant and DCS6sys
DCS6system
tem to system
system communi
communicati
cations
ons for future
future
enhancements on a global basis4
12
12.2
.2 *$,7
*$,7a
a'
' Re-
Re-n
nan
an'
'
The dual redundant data high2ay shall have automatic fail6over and generate a system
diagnostic alarm4 !o loss of data or control shall occur due to fail6over4 The total time to
diagnose and s2itch the full functionality shall be a ma9imum of @ seconds4 .igh2ay
functionality shall be continuously tested by the system operating soft2are4
12
12.3
.3 S'"&
S'"&e0
e0"" Ca#a
Ca#a%$
%$l$
l$&'
&'
B4 The 5e
5endor shall
shall specify 2ith
2ith his proposal
proposal the ma9imum
ma9imum number
number of devices that
that the
system can address and support 2ithout affecting the total system scan time and
performance or requiring an additional high2ay4
high2ay4
@4 The 5e
5endor
ndor shall
shall specify
specify 2ith
2ith his proposa
proposall the ma9imum
ma9imum electric
electrical
al cable
cable distance
distance
allo2ed bet2een main devices and sub6devices4
12.4 Ne&!r
Ne&!r T!
T!#!l!,'
#!l!,' an Ae
Ae""
"" 0e&7!
0e&7!"
"
Thee 5endor
Th ndor sh
shal
alll pr
prov
ovid
idee 2i
2ith
th his
his pr
prop
opos
osal
al a fu
full
ll de
desc
scri
ript
ptio
ion
n of th
thee stan
standa
dard
rd
commun
communicat
ication
ion sy
system
stem,, includ
including
ing the net2or
net2or7
7 topolo
topology
gy (st
(star,
ar, ring,
ring, multi6d
multi6drop
rop),
), the

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 2% of 3
communication protocol, structure, security chec7ing, and access method (broadcast, baton
passing, polling, etc4)4
12
12.5
.5 S'"&
S'"&e0
e0 L!a
L!a$n
$n,"
,"
B4 The 5e
5endor
ndor shall
shall determin
determinee the equipm
equipment
ent and archi
architect
tecture
ure of the system
system to meet
meet all
requirements in this specification and at the same time observe the ma9imum loading
defined in this section4 'oading here refers to the use of memory, CP/ time, and
communication capacity4
ca pacity4
@4 The ma9i
ma9imum
mum loadin
loading
g for variou
variouss equipm
equipment
ent are
are given
given belo23
belo23
A+ percent 6 %egulatory Control
6 !on6controller &n
&nput 6 Stations
6 .istory
<+ percent 6 .igh2ay traffic (transmission)
6 %S6@:@-%S6*A< &nterfaces to foreign devices
12.6
12.6 S'"&e
S'"&e0"
0" Re"
Re"#!n
#!n"e
"e T$
T$0e
0e
The entire
entire system
system shall
shall respond
respond rapidl
rapidly
y enough
enough to contro
controll a quic7
quic7 acting
acting contin
continuou
uouss
industrial plant4 The follo2ing are ma9imum values for the responses of 7ey elements of
the system3
B4 Contro
Controlle
llerr (inp
(inputs
uts,, calcul
calculatio
ation,
n, and
and outpu
output)
t) L B second
second for B+G
B+G of
of loops4
loops4 5e
5endor
ndor shall
shall
calcul
calculate
ate standar
standard
d respons
responsee and indicate
indicate the 2orst case response
response for all loops
loops to
respond4
@4 !on6
!on6co
con
ntr
trol
olle
lerr iin
npu
putt L @ sec
seco
ond
ndss
:4 perato
peratorr set point
point change
change until
until sign
signal
al is
is sent
sent to the
the valve
valve L @ secon
seconds
ds
*4 uild
uild ==&
==& displ
display
ay (incl
(includi
uding
ng graph
graphic
ic 2ith
2ith @+
@+ percen
percentt of pi9e
pi9els
ls used
used and
and B+
B+ real
real time
time
data) L @ seconds
<4 /pda
/pdate
te real6t
real6tim
imee dat
dataa on
on a .=&
.=& disp
display
layL
L < secon
seconds
ds44

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 2& of 3
13
13.. PO:E
PO:ER
R SUPP
SUPPLI
LIES
ES
13.1
13.1 Gene
Generral
Thee 5end
Th ndor
or sh
shal
alll sp
spec
ecify
ify 2ith
2ith his
his pr
prop
opos
osal
al th
thee vo
volt
ltag
agee le
leve
vel,
l, capac
capacity
ity an
and
d po
po2e
2er
r
requir
requireme
ement
nt for the propos
proposed
ed sy
system
stem44 The
The po2er
po2er distri
distribut
bution
ion shall
shall be design
designed
ed to
accommodate @ independent circuits to be provided by the Company4
Company4
13.2 P!er S-##l'
S-##l' T!
T!lerane
lerane L$0$&
The 5endor shall state 2ith his proposal po2er supply tolerance limits of the system
2ithout a /PS attached, the degree of immunity of the system to po2er6line noise and
interference system, and the system response under bro2nout and transient over6voltage
conditions4
13.3 P!er D$"&r
D$"&r$%-&$
$%-&$!n
!n In!r0a&$!
In!r0a&$!n
n Re/-$re
Re/-$re $&7 Q-!&a&$
Q-!&a&$!n
!n
The 5endor shall provide 2ith his proposal a preliminary s7etch of the po2er distribution
scheme for the quoted equipment4 &n addition, the 5endor shall provide an estimate of the
po2er requirements for each major component and for the total system4
system4
13.4
13.4 Fa-l&
Fa-l& D$"r
D$"r$0$n
$0$na&
a&$!n
$!n
The fault discrimination shall be such that minimal equipment shall be affected by any
individual fault4 Po2er distribution to control devices shall be arranged such that the loss
of an individual circuit does not result in complete loss of control capability or create
unsafe operating conditions4 #n alarm shall be generated to alert the operator to loss of
po2er to a device4
13
13.5
.5 P!e
P!err S-##
S-##l$
l$e"
e"
B4 #ll the
the @* 5DC
5DC po2er
po2er suppli
supplies
es for th
thee system
system shall
shall be suppl
supplied
ied moun
mounted
ted on system
system
rac7s
rac7s an
and
d made
made redu
redund
ndan
ant4
t4 oth
oth pr
prim
imary
ary an
and
d ba
bac7
c7up
up po
po2e
2err supp
suppli
lies
es shal
shalll be
continuously active4 &t shall be possible to remove at least one po2er supply for
maintenance 2ithout affecting the overall load requirements of the system4
@4 #ll @62ire
@62ire transm
transmitte
itters
rs shall be po2ere
po2ered
d from the 5e
5endor8s
ndor8s @* 5DC system
system44 Process
Process
Plant units shall not share po2er supplies 2ith other process plant4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 2 of 3
:4 The
The sy
syste
stem
m sh
shall
all have
have a po
po2e
2err supp
supply
ly monit
monitori
oring
ng facili
facility
ty that chec7
chec7ss th
that
at intern
internal
al
po2er output voltages are 2ithin tolerance4 The monitoring facility shall be fed into
the system
system diagnostic
diagnostic facilities4 #ppropri
#ppropriate
ate alarms
alarms shall occur on any po2er
po2er supply
supply
failure4
*4 The
The oper
operat
ator
or shall
shall,, by mean
meanss of a sy
syst
stem
em alarm
alarm,, be infor
informe
med
d of the failu
failure
re and
s2itchover4 !o loop shall be lost by the failure of a single po2er supply4
<4 &nte
&ntern
rnal
al po2er
po2er suppl
supplie
iess sh
shall
all be fu
fuse
sed
d fo
forr shor
shortt ci
circ
rcui
uitt pr
prot
otec
ecti
tion
on44 utp
utput
utss shall
shall be
provided 2ith electronic current limiting and 2ith over6voltage protection4 "very
po2er failure shall generate a system alarm plus a local indicator ('"D or flag)4
13
13.6
.6 S'"&
S'"&e0
e0 Gr!
Gr!-n
-n$
$n,
n,
B4 The 5e
5endor shall provide
provide an installati
installation
on layout
layout of the
the groundin
grounding
g plan for the purposed
purposed
system4
@4 The 5e
5endor
ndor shall consul
consultt the relevant
relevant electri
electrical
cal codes
codes for specifics
specifics on the ground
grounding
ing
requirements and adhere to local installation codes and regulations4
:4 The
The stati
station
ons,
s, cabine
cabinets
ts,, an
and
d othe
otherr co
comp
mpon
onen
ents
ts of the DCS may be ge
geog
ogra
raph
phic
icall
ally
y
located throughout the plant area4 &t is important that the DCS shall be designed to
eliminate ground loops, electrical noise, and other ground6related problems4
*4 The po2er
po2er system
system must
must have
have a provisio
provision
n for an equipm
equipment
ent safety
safety groun
ground
d conduc
conductor
tor to
be connected at the po2er entry point4 The cabinet structure is connected to this
ground point through the po2er system 2ithin the cabinet4 The conductor shall be B+
mm@ Copper as minimum4
<4 &f a po
po2e
2err su
subs
bsys
ystem
tem in one cabin
cabinet
et also prov
provid
ides
es po2er
po2er to compon
componen
ents
ts in ot
othe
her
r
cabinets, there must be a mechanism for connecting the structures of the latter cabinets
to the safety ground point in the former cabinet4
?4 ithi
ithin
n each cab
cabine
inet,
t, a separate
separate groundi
grounding
ng system
system (system
(system common
common)) must be provid
provided
ed
to allo2 the common terminals of the DC po2er supplies, the
shields of the process B-+ signal 2iring, and the signal grounding points to be tied
together at a common ground bus4 DC po2er supplies shall have the P" earthed4 &t

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 2' of 3
must be possible to connect this bus to site ground through a single conductor that is
separated from the safety ground connection4 &n the case of multiple cabinets po2ered
by a single electrical supply,
supply, there must be a means to interconnect the common bus in
each of the cabinets and in such a manner so as to maintain single point ground
integrity4
14. S)STEM
S)STEM SECURIT
SECURIT)
) AND RELIA;IL
RELIA;ILIT)
IT)
14.1
14.1 Gene
Generral
B4 The
The syst
system
em shall
shall be desi
design
gned
ed so that
that an
any
y fa
fail
ilur
uree ca
can
n be eli
elimi
mina
nate
ted
d as quic7
quic7ly
ly as
possible4 The repair policy shall be based on replacing printed circuit boards or
subsystems from a small quantity of spares bac7ed up by prompt e9change of high
quality replacement parts from a factory parts depot4
@4 "ach
"ach individ
individual
ual card
card and po2er
po2er suppl
supply
y shall
shall be fitted
fitted 2ith
2ith an '"D
'"D or simila
similarr flag to
denote failure of the card or po2er supply4
:4 The hard2
hard2are
are shall
shall be modu
modular
lar in constru
constructi
ction
on and repla
replacem
cement
entss and adjustm
adjustment
entss can
be made as far as possible 2ith the system online4
*4 The 5e
5endor shall describ
describee the method
methodology
ology used to ensure
ensure that the cards
cards cannot
cannot be
be put
into incorrect card frame slots or incorrectly oriented4
<4 #ll fan unit
unitss for coolin
cooling
g shall
shall carry a vane
vane s2itch
s2itch 2hich
2hich shall
shall indicate
indicate fan
fan failure
failure and
generate a system diagnostic alarm4 #ll rotating parts shall be adequately screened and
guarded4
?4 herev
herever
er redunda
redundancy
ncy is specifi
specified,
ed, it shall
shall be possibl
possiblee to replace
replace the failed
failed part onlin
onlinee
2ithout affecting the system performance4
14
14.2
.2 ;a"$
;a"$ Rel$
Rel$a%
a%$l
$l$&
$&'
'

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 30 of 3
B4 The 5e
5endor
ndor shall supply
supply 2ith
2ith his proposa
proposall reliabilit
reliability
y data for all equipme
equipment
nt supplie
supplied
d
and shall include as a minimum component and system =T$ (=ean Time et2een
$ailure) and =TT% (=ean Time to %epair), stating the basis for calculation, and
enclose a copy of the calculation 2ith the quotation4 &t shall be preferred that the
5endor
5endor use documented installed data for the basis4
@4 #l
#lll eq
equi
uipm
pmen
entt su
supp
ppli
lied
ed shall
shall be based
based on pr
prov
oven
en hard2
hard2ar
aree an
and
d soft
soft2a
2are
re44 Speci
Special
al
hard2are and soft2are shall be acceptable only 2hen it is sho2n to be absolutely
necessary for the application4
:4 The equip
equipmen
mentt and system
system shall
shall be so desig
designed
ned,, enginee
engineered
red and
and produc
produced
ed to give
give a
total availability of critical equipment (high2ays, controllers, and station processors)
or ;;4;; percent4
14
14.3
.3 O#er
O#era&
a&!r
!r Se-
Se-r$
r$&'
&'
#ll operator requests shall be chec7ed for validity of access4 $ormat and synta9 chec7s
shall be made to ensure that control parameters entered are 2ithin defined limits for the
system4
14.4 Re,-la&!r
Re,-la&!r'
' !n&r!l
!n&r!l Rel$a%$l$&
Rel$a%$l$&'
'
B4 The 5e
5endor
ndor shall
shall describ
describee fully
fully the action
action of redund
redundancy
ancy,, includ
including
ing the diagno
diagnostic
sticss
involved in fault detection and the method and rate of data update of the redundant
system4
@4 The 5e
5endor
ndor shall
shall recommen
recommend
d the best method
method of config
configura
uratio
tion
n to ensure
ensure ma9imu
ma9imum
m
reliability, availability and safety of the regulatory control system4
14.5
14.5 D$a,
D$a,n!
n!"&
"&$
$""

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 31 of 3
B4 The system
system shall
shall inclu
include
de a library
library of progr
programs
ams to detect
detect on6li
on6line
ne compon
component
ent failur
failures4
es4
The diagnostic tests shall be e9ecuted at system startup, continuously during operation,
and - or on a periodic basis and on a demand basis4
@4 nce
nce a diag
diagno
nost
stic
ic test has
has de
detec
tected
ted a fa
fail
ilur
ure,
e, a de
desc
scrip
ripti
tive
ve alarm
alarm is ge
gene
nerat
rated
ed and a
bumpless transfer of control to a redundant component is triggered4
:4 The minim
minimum
um requir
requireme
ements
nts for
for system
system diag
diagnos
nostic
tic test
test are as
as follo2
follo2s3
s3
a)4 &npu
&nputt diag
diagno
nost
stics
ics33 senso
sensorr out of ra
rang
nge,
e, open
open thermo
thermoco
coup
uple,
le, open
open or shorte
shorted
d
loop, analog to digital converter chec74
b)4 utput diagnostics3 open or shorted loop,
loop, digital to analog converter chec7
c)4 Conf
Config
igur
urat
atio
ion
n diag
diagno
nost
stics
ics33 ch
chec
ec7i
7ing
ng th
thee co
comp
mpati
atibi
bili
lity
ty an
and
d av
avai
aila
labi
bilit
lity
y of
selected B-+ hard2are and soft2are
d)4 =emory
=emory diag
diagnos
nostic
tics3
s3 Proce
Processor
ssor com
compare
paress the comp
compute
uted
d sum of
of the cont
content
entss
of memory 2ith the pre6stored value
e)4
e)4 "nd6
"nd6to
to6e
6end
nd pr
proc
oces
esso
sorr - memo
memory
ry di
diag
agno
nost
stic
icss 3 Pr
Proc
oces
esso
sorr e9
e9ec
ecut
utes
es as te
test
st
control or arithmetic algorithm, then compares results 2ith pre6stored ans2er
f)4
f)4 Pe
Peri
riph
pher
eral
alss and
and fo
fore
reig
ign
n devi
device
cess di
diag
agno
nost
stic
icss 3 2atc
2atch
h do
dog
g time
timerr to confi
confirm
rm
proper operation
g)4 Po2er system diagnostics3 monitor the availability of supply voltages4
14.6 S'"&e0
S'"&e0 S!&ar
S!&aree an
an Da&a%a"
Da&a%a"ee ;a
;a -#
B4 The
The syste
system
m sh
shal
alll ha
have
ve an au
auto
toma
mati
ticc an
and
d on6dem
on6deman
and
d da
data
ta prote
protecti
ction
on schem
schemee fo
forr th
thee
preservation of all data during a planned or unplanned outage4 The entire control
soft2are shall be bac7ed up including vendor soft2are, control database, user6built
programs, source code, data files, and graphic development4
@4 Data bac7up
bac7up copie
copiess on bul7
bul7 devices
devices shall be removab
removable
le to remote
remote storag
storage4
e4 ac7up
ac7up
during normal operation shall not degrade performance4 To recover from an outage,
any component of the system must be able to be reloaded from bul74

14
14.(
.( S'"&
S'"&e0
e0 Re-
Re-n
nan
an'
'

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 32 of 3
B4 The 5e
5endor
ndor shall descri
describe
be in detail
detail 2ith his propo
proposal
sal the offere
offered
d redunda
redundancy
ncy system
system
and propose the best and cost effective approach to suit the particular control process4
@4 Crit
Critic
ical
al equi
equipm
pmen
entt of the
the DCS
DCS syst
system
em sh
shal
alll be fu
full
lly
y re
redu
dund
ndan
antt so th
that
at ne
neit
ithe
her
r
hard2are or a soft2are failure shall not disturb the process4
:4 Controller
Controller redundancy
redundancy shall be provid
provided
ed in the form
form of redund
redundant
ant contro
controllers4
llers4
*4 The operat
operator
or station
stationss shall be split
split 2ith
2ith t2o proce
processor
ssorss dividin
dividing
g of the screens
screens and
and
7eyboards,
7eyboards, i4e4, t2o operator
operator stations4 &nterface 2ith the high2ay shall be redundant4
redundant4
!o redundancy is required for the engineer station4
<4 Cont
Contro
roll
ller
er and statio
station
n memo
memory
ry must be protect
protected
ed agains
againstt shor
shortt te
term
rm po2er
po2er loss or
interruptions in po2er4 !on6volatile memory shall be used4 5olatile memory 2ith
battery bac7up shall not be allo2ed4
15
15.. ENVI
ENVIRO
RONM
NMEN
ENT
T
15.1
15.1 Gene
Generral
B4 The 5e
5endor shall
shall specify in his
his proposal
proposal the environmen
environmental
tal requirements
requirements to protect
protect the
proposed system components from typical industrial plant atmosphere 2hich contains
airborne and biological contaminants and temperature and humidity variations4
@4 The airborne
airborne contamin
contaminants
ants may include
include dust,
dust, oil, sea
sea salt, chlorine
chlorine compoun
compounds,
ds, sulfur
sulfur
compound
compound,, sulfur o9ides, nitrogen o9ides, hydrogen
hydrogen fluoride, etc4 The biological
biological
contaminants may include flora (mold fungus) and fauna (birds, insects, rodents, etc4)4
:4 The 5e
5endor shall
shall describe in his proposal
proposal the required
required or supplied
supplied methods
methods (i4e4, system
system
pac7aging, sealed enclosure, filtering system) in order to meet the follo2ing
specification4
environment area specification4
15.2 ENVIRONM
ENVIRONMENT
ENT AREA
AREA CLASSIFICA
CLASSIFICATI
TION
ON
B4 0enera
0enerally
lly the control
control room shall
shall be consider
considered
ed a benign
benign enviro
environme
nment
nt since it is
designed for the comfort of the operators and housed equipment such as stations,
computer hard2are and associated peripherals4 The typical conditions are as follo2s3
a)4 Tem
emper
peratu
ature
re @> to
to :AMC
:AMC 2ithou
2ithoutt .5#
.5#C, @:MC
@:MC 2ith
2ith .5
.5#C4

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 33 of 3
b)4 %elative humidity @+ percent to A+ percent, non6condensing 2ith .5#

.5#CJ up
to ;< percent 2ithout .5#C
c)4 Smal
Smalll amo
amoun
untt of
of dus
dustt and
and co
cont
ntam
amin
inan
ants4
ts4
@4 #ll circu
circuit
it boards shall be coated to protect against
against the effects of conden
condensation
sation and
prevent corrosion4
:4 The rac7 room is designed to pro
provide
vide a central location suitable for housing the bul7 of
the contro
controll and data
data acquis
acquisiti
ition
on equipm
equipment
ent such
such as &-+ cabine
cabinets,
ts, fiel
field
d termin
terminatio
ation
n
panels4 The typical conditions are as follo2s3
a)4 Temperature @>
@> to *+MC
b)4 %elative humidity B+ percent to ;< percent, non6condensing
non6condensing
c)4
c)4 Small
all amou
amount
nt of dust
dust and
and cont
contam
amin
inan
ants
ts
*4 $ield6mounted equipment is designed to be
be geographically
geographically distributed
distributed around the plant
plant
in the sever environment4 The typical 2orst6case conditions are as follo2s3
a)4 Temper
mperat
ature
ure @> to **M
**MC
C
b)4 %elative humidity < percent to ;< percent, non6condensing
non6condensing
c)4 Significant
Significant amount
amount of dust, contaminants
contaminants,, and vibration
vibration
15.3
15.3 *ea&
*ea& L!a
L!a
B4 The
The 5e5endor
ndor shall specif
specify
y 2ith his
his proposa
proposall the heat load
load of each
each separate
separate equip
equipmen
mentt
unit4
@4 &n the
the event of control
control and
and equipmen
equipmentt room air6condit
air6conditionin
ioning
g failure,
failure, the 5endor shall
recommend the ma9imum operating time of the equipment under such environmental
conditions, and the ma9imum safe operating temperature of each equipment unit4
"quip
"quipmen
mentt cabine
cabinets
ts shall
shall have
have high
high temper
temperatu
ature
re alarms
alarms to protect
protect agains
againstt this
this
condition4
16. MEC*A
MEC*ANIC
NICAL
AL REQUIREM
REQUIREMENT
ENTS
S
16.1
16.1 D$0en"
D$0en"$!n
$!n an La'!-&
La'!-&

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 34 of 3
B4 The 5e
5endor
ndor shall
shall provide
provide 2ith his proposal
proposal the ma9im
ma9imum
um overall
overall dimensio
dimensions
ns of all
des7s, cabinets, peripheral devices, furniture, and indicate all clearances required for
access4
@4 The
The 5end
ndor
or sh
shal
alll pr
prov
ovid
idee 2i
2ith
th his
his pr
prop
opos
osal
al a pr
prel
elim
imin
inary
ary syste
system6
m6lay
layou
outt dr
dra2
a2in
ing
g
sho2ing ho2 all component parts of the system fit into the control room, and lengths
and routes of all interconnecting cables4 $or guidance a s7etch of the control building is
provided in the requisition4 (The cabinet shall be provided 2ith rear loc7able doors)
16.2
16.2 Fl
Fl!
!!r$n
!r$n,
,
B4 The 5e
5endor
ndor shall indica
indicate
te the 2eight
2eight of all subdivi
subdivided
ded items
items of equipm
equipment,
ent, and
and the
2eight and dimensions as created for transport4
@4 The 5endor shall indicate
indicate floor
floor loading
loading for all
all equipme
equipment
nt supplied4
supplied4
:4 The 5e
5endor shall identify
identify all shipping
shipping brea7s
brea7s and
and provide
provide plug
plug and soc7et connection
connectionss
across all such brea7s4
16.3
16.3 F$
F$n
n$"
$"7$
7$n
n,
The color of all equipment supplied shall

s hall be 5en
endor8s
dor8s standard color4 The 5en
5endor8s
dor8s standard
finish is acceptable but shall be specified 2ithin the quotation44
1(
1(.. MAT
MATERIA
ERIALS
LS
B4 =aterial
=aterial constructio
construction
n for DCS shall be as
as specified
specified in the
the data sheets
sheets and shall be ne2
ne2 and
free from defects4
@4 =aterial
=aterial for DCS shall
shall be suitable
suitable for full
full range of metal
metal temperature
temperaturess to be encountered
encountered44
Standard
Standard materials for tropical
tropical location shall be consid
considered
ered for those items not covered in
data sheet4
:4 =ateria
=ateriall specif
specificat
ication
ionss for the DCS shall be furnis
furnished
hed for approval
approval by C!T%#CT
C!T%#CT%
%--
C=P#!4
1+. SPA
SPARE PARTS
RTS
B4 The Contracto
Contractorr shall provide
provide sufficient
sufficient spare
spare parts and consum
consumables
ables necessary
necessary for testing,
testing,
pre6commissioning, commissioning and t2o years
years continuous operation of the equipment,
units and its associated facilities4

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 35 of 3
@4 Details
Details of spare parts,
parts, consumabl
consumables,
es, materials,
materials, plant
plant equipmen
equipmentt and special
special tools to
to be
supplied for eventual hand6over to the "mployer shall be catalogued and submitted for the
approval of the "mployer4
"mployer4
:4 #ll spare
spare parts shall
shall comply
comply 2ith the
the same specificat
specifications
ions and tests
tests as the origina
originall
equipment and shall be fully interchangeable 2ith original parts 2ithout any modifications
at site4 The availability of spare parts shall be guaranteed for B< (fifteen) years4
*4 The 5e
5endor shall
shall quote the
the supply of spare
spare parts for
for @ years of operation4
operation4 These
These spare parts
parts
should include allo2ances for normal maintenance4 The quotation must include an
itemiEed list of equipment to be provided4
1. INSPEC
INSPECTIO
TION
N AND
AND TESTIN
TESTING
G
1.1
1.1 Q-al$&
Q-al$&'
' A""-r
A""-ran
anee
The 5end
5endor
or shall submit a complete summary of the proposed quality assurance program to
the Company for revie2 and approval4 This program should include provision for the
Company nominated inspectors to have access to the manufacturing and test facilities by
prior arrangement 2ith the 5en
5endor4
dor4
1.2 Q-al$&'
Q-al$&' A""-ra
A""-rane
ne Te"&$n,
The 5endor
ndor shall
shall agree
agree 2ith
2ith Client
Client on $actor
$actory
y #ccep
#cceptanc
tance,
e, $ield
$ield and Perfor
Performan
mance
ce
0uarantee Tests 2hich shall indicate that the intent of this Specification has been fully
carried out4 This 2ill be 2itnessed by the Company engineers4
1.3 Fa&!r'
Fa&!r' Ae
Ae#&an
#&anee Te"&
Te"& Pre#ara
Pre#ara&$!n
&$!n
B4 Syste
System
m testi
testing
ng44 The
The en
enti
tire
re syste
system
m shal
shalll be assemb
assemble
led
d an
and
d co
conf
nfig
igur
ured
ed at th
thee ve
vend
ndor
or
factory prior to shipping4 The test shall be 2ith all interfaces to foreign devices4
@4 Test
Test "quipmen
"quipment4
t4 The
The 5e
5endor shall
shall supply
supply all
all test soft2ar
soft2are,
e, labor
labor required
required to implement
implement
the $actory #cceptance Test, and all assembly and 2iring dra2ing necessary to verify
system compliance to specification requirement4 This 2ill include handling and test
installation of foreign devices during the factory test period4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 3% of 3
1.4 Fa&!r'
Fa&!r' Ae#&
Ae#&ane
ane Te"&
B4 The
The Compa
ompany
ny 2il
2illl prov
rovide
ide eng
enginee
ineers
rs to part
partic
icip
ipat
atee fu
full
ll time
time in the
the $ac
acto
tory
ry
#ccepta
#cceptance
nce Tes
estt ($
($#
#T)4 &t is propo
proposed
sed that
that the follo2
follo2ing
ing section
sectionss 2ill
2ill form
form a
minimu
minimum
m startin
starting
g point
point descri
describin
bing
g 2hat
2hat is to be tested
tested in general
general terms4
terms4 The
$actory #cceptance Testing shall be progressive and integrated 2ith the 5endor8s
o2n testing 2here possible4
@4 Since
Since $#
$#T 2ill
2ill be an inte
integra
grated
ted test
test and
and 2ill
2ill incl
include
ude test
testing
ing of inte
interfa
rfaces
ces to
to forei
foreign
gn
devices, access shall also be provided for other vendor representatives as necessary
for testing4
:4 Duri
During
ng the
the test,
test, the 5e
5end
ndor
or shall
shall pre
prepa
pare
re a maint
mainten
enan
ance
ce log
log in 2hich
2hich the
the foll
follo2
o2in
ing
g
items 2ill be entered3 failed components, effect of failure, cause of failure and
length of component service prior to failure4 $#T
$#T shall be suspended upon failure of
any component4 The 5endor may replace a component (e4g4, board) to repair the
system, but if this action is not quic7ly successful, the 5endor must provide a fully
functional subsystem (e4g4, station processor) to restart the test4
1.5
1.5 F$
F$el
el
 Te
Te"&
The field test is a modified acceptance test to ensure that the integrated system operates
properly after shipment4 &t is proposed that the follo2ing sections 2ill form a minimum
starting point for the $ield Test definition4 The Company 2ill provide an engineers to
participate full time in the $ield Test4
Test4
1.6 Per!r0an
Per!r0ane
e G-aran&e
G-aran&eee Te"&
B4 The test shall

shall ta7e place
place 2ithin the
the first si9 months
months of plant
plant operation
operation44 # Performance
Performance
0uarantee Test 2ill be performed after the plant start up and 2ithin the arranty
period4 The 5en
endor
dor shall provide a representative during the period4 The Company
shall provide @ 2ee7s prior notice4

@4 The test
test shal
shalll be >@
>@ hours
hours in
in durati
duration4
on4

BB L/DAY
SPECIFICATION
SYSTEM
PAGE 3& of 3
:4 During the test,

test, all hard2are
hard2are and soft2ar
soft2aree shall operate
operate 2ithout
2ithout failure4
failure4 $ailure
$ailuress shall
be detected by system diagnostics and status indications such as '"Ds and recorded
on a test log4
*4 During
During the test, no plant
plant disturba
disturbance
nce shall be caused
caused by failur
failuree of 5endo
5endor6s
r6supp
upplie
lied
d
hard2are or soft2are or 5endor services4
<4 During the
the test, the system
system 2ill perform
perform as required by this
this Specification
Specification44 The 5e
5endor
shall provide monitors to determine the performance of the system 2ith respect to the
loading and response time requirements4 #ctual system loading shall be measured and
recorded for documentation purposes4
2. EQUIPMEN
EQUIPMENT
T  MATE
MATERIAL
RIAL IDENTI
IDENTIFICA
FICATI
TION
ON
"ach major equipment component shall have a permanently attached, impression stamped,
:B? stainless steel name plate4 The name plate shall include the follo2ing information3
a)4
a)4 C=P
C=P#
#! !ame
!ame
b)4 P/%C.#S"% !ame
c)4
c)4 Pro
Project
ject !am
!ame
d)4
d)4 "qui
"quipm
pmen
entt Tag
Tag !umbe
!umber
r
e)4 "quipm
"quipment
ent Tit
Title
le D4 =anu
=anufact
facture
urerr !ame
!ame
g)4
g)4 =ode
=odell  Type
h)4
h)4 Se
Seri
rial
al !umb
!umber
er
i)4 Code
j)4 Purchase rder !umber
21. PREPAR
PREPARAT
ATION
ION FOR S*IPMENT
S*IPMENT AND
AND STORAGE
"quip
"quipmen
mentt shall
shall be prepar
prepared
ed for e9port
e9port shipmen
shipmentt and shall
shall be crated
crated,, accord
accordanc
ancee 2ith
2ith
Pac7ing, =ar7ing and Shipment &nstruction to provide ma9imum protection during shipment
and e9tend
e9tended
ed outdoo
outdoorr storag
storage4
e4 $ollo2
$ollo2ing
ing shop
shop testin
testing,
g, the equipm
equipment
ent shall
shall be draine
drained,
d,
evacuated, dehumidified, etc as applicable and sealed prior to leaving the 5"!D%8s 2or7s4
#ny items
items 2hich
2hich are liable
liable to be damage
damaged
d during
during shipment
shipment shall
shall be remove
removed,
d, pac7ed
pac7ed
separately and shipped 2ith the unit4

BB L/DAY
SPECIFICATION

SYSTEM
PAGE 3 of 3
22.
22. GU
GUAR
ARAN
ANTE
TEE
E
=aterial and-or equipment shall be guaranteed by 5"!D% to perform in accordance 2ith

specification requirements and to be free of defects and poor 2or7manship including, but not
limited to, those caused by inadequate preparation for shipment, as per of this document, for a
period of one (B) year after material- equipment is placed in service, but not e9ceeding
eighteen (BA) months follo2ing delivery to the contracted destination4

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SYLHET GAS FIELDS LIMITED

A 05-NOV-2014 ISSUED FOR REVIEW MM PAM DO CCS

TOTAL OR PARTIAL REPRODUCTION AND / OR UTILIZATION OF THIS DOCUMENT ARE FORBIDDEN

WITHOUT WRITTEN AUTHORIZATION OF THE OWNER

Client Job No. : CONTRACTOR

SYLHET GAS FIELD LIMITED

Client Document No. :

TABULATION OF REVISED SHEETS

NOTE ! " # PREVIOUS ISSUE ! # CURRENT ISSUE

+.1 Re,-la&!r' C!n&rr!l"$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

.3 L!," an Re#!r&"$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

1.1 IO Ra$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

1.2 IO Car"$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

SYLHET GAS FIELD LIMITED

13.3 P!er D$"&r

15.3 *ea& L!a$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

1.5 F$el Tee"&$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$

SYLHET GAS FIELD LIMITED

Terms used in this specification are defined as follo2s3

P-r7a"erC!n&ra&!r means PT ISTANA 9ARANG LAUT.

SYLHET GAS FIELD LIMITED

&S#4S<4B &nstrumentation Symbols and &dentification

&S#6S<4< 0raphic Symbols for Process Displays

a) This specification, together 2ith the #ttachments

a Distributed Control System (DCS)4

a)4 Data acquisition

SYLHET GAS FIELD LIMITED

b)4 %egulatory control

SYLHET GAS FIELD LIMITED

SYLHET GAS FIELD LIMITED

:4 The operator shall have the facility to suppress alarm points

SYLHET GAS FIELD LIMITED

*4 #ll of the &- circui

B4 The system offered

SYLHET GAS FIELD LIMITED

<4 "ach station

SYLHET GAS FIELD LIMITED

operator to perform cursor selection function by touching or nearly touching the

B4 The "ngineer8s Station is main

loading data bases via a floppy or hard drive is acceptable4

SYLHET GAS FIELD LIMITED

SYLHET GAS FIELD LIMITED

priced unit as an alternate

functionality shall be continuously tested by the system operating soft2are4

SYLHET GAS FIELD LIMITED

SYLHET GAS FIELD LIMITED

SYLHET GAS FIELD LIMITED

SYLHET GAS FIELD LIMITED

b)4 %elative humidity @+ percent to A+ percent, non6condensing 2ith .5#

SYLHET GAS FIELD LIMITED

The color of all equipment supplied shall

SYLHET GAS FIELD LIMITED

B4 The test shall

shall provide @ 2ee7s prior notice4

:4 During the test,

SYLHET GAS FIELD LIMITED

=aterial and-or equipment shall be guaranteed by 5"!D% to perform in accordance 2ith

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