Masterys BC: Installation and Operating Manual

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MASTERYS BC

15-40 kVA
Installations- und bedienungsanleitung DE

Installation and operating manual EN

Manual de instalación y uso ES

Asennus- ja käyttöohje FI

Manuel d’installation et d’utilisation FR

Manuale di installazione e uso IT

Installatie– en bedieningshandleiding NL

Dokumentacja Techniczno-Ruchowa PL

Manual de instalação e funcionamento PT

Manual de instalare şi utilizare RO

Руководство по установке и эксплуатации RU

Navodila za priključitev in uporabo SL

Installations- och användarhandbok SV

Kurulum ve kullanım kılavuzu TR

安装及操作手册 ZH
CERTIFICATE AND CONDITIONS OF WARRANTY

This SOCOMEC continuous power system is guaranteed against any manufacturing or material defects.
The warranty is valid for 12 (twelve) months from the commission date, provided activation is carried out by SOCOMEC person-
nel or personnel from a support centre authorised by SOCOMEC, and no more than 15 (fifteen) months from being shipped from
SOCOMEC.
The warranty is valid throughout national territory. If the UPS is exported abroad, the warranty will only cover the parts used to repair
faults.
The warranty is valid ex-works and covers labour and parts used to repair the faults.

The warranty shall not apply in the following cases:


• Failure due to unforeseen circumstances or force majeure (lightning, floods, etc.);
• Failure due to negligence or improper use (use outside limits: temperature, humidity, ventilation, electric power supply, applied
load, batteries);
• Insufficient or inappropriate maintenance;
• When maintenance, repairs or modifications have not been carried out by SOCOMEC personnel, or personnel from a support
centre authorised by SOCOMEC.
• If the battery has not been recharged in accordance with the terms indicated on the packaging and in the manual, in the event of
long periods of storage or UPS inactivity.

SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts,
or with used parts of equivalent quality to new parts with regard to function and performance.
Defective or faulty parts replaced free of charge must be made available to SOCOMEC, which becomes the sole owner.
Replacement or repair of parts, or any modifications to the product during the warranty period, will not extend the duration of the
warranty.
SOCOMEC will not be responsible for damages under any circumstances (including, without limitations, damage for loss of earnings,
interruption of activity, loss of information or other financial losses) arising from the use of the product.
These conditions are subject to Italian law. Any disputes fall under the jurisdiction of the Court of Vicenza.

SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the document for the
application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this
document, either partially or wholly and in any manner, is strictly prohibited except upon Socomec’s express prior written consent.
This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior
notice.

2 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


SUMMARY

1. SAFETY STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. IMPORTANT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. DESCRIPTION OF SYMBOLS USED ON LABELS ATTACHED TO THE UNIT . . . . . . . . . 5

2. UNPACKING AND INSTALLATION OF THE UNIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6


2.1. SHIPPING AND MOVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2. UNPACKING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3. ENVIRONMENTAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4. ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

ENGLISH
2.5. INSTALLATION PROCEDURES AND INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6. GENERATOR CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7. EXTERNAL ESD CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8. ISOLATION TRANSFORMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9. UPS PARALLEL CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.10. CONTROL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.11. EXTERNAL BATTERY CABINET CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3. MODES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1. ON LINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2. OPERATION IN HIGH EFFICIENCY MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3. OPERATION WITH MANUAL MAINTENANCE BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4. OPERATION WITH EXTERNAL MANUAL BYPASS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4. ACCESS TO CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1. IDENTIFYING SWITCHES AND INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2. SWITCH FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6. MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1. DISPLAY OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2. MENU NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.3. TREE MIMIC PANEL MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1. START-UP IN NORMAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.2. SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.3. EXTENDED OUT OF SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

7. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.4. SWITCHING ONTO MANUAL BYPASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.5. RETURN TO NORMAL MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.6. EMERGENCY SHUTDOWN (ESD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

8. CONNECTIVITY AND COMMUNICATION OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36


8.1. MULTILEVEL COMMUNICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.2. ADC CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.3. ADC CARD WITH TEMPERATURE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.4. REMOTE MIMIC PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.5. NET VISION LAN/WEB INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.6. PROFIBUS INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.7. SOFTWARE OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
8.8. ISOLATED SERIAL PORT RS232 (DB9 CONNECTION) AND RS485 CARD . . . . . . . . . 39

9. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.1. SYSTEM ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.2. UPS ALARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
9.3. PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

10. ELECTRICAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43


10.1. INSULATION CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.2. EXTERNAL MAINTENANCE BYPASS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.3. EXTERNAL MAINTENANCE BYPASS WITH BACKFEED PROTECTION . . . . . . . . . . . . . 43
10.4. ACS PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.5. EXTERNAL BACKFEED PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
10.6. PROTECTION ON THE SEPARATE AUXILIARY MAINS . . . . . . . . . . . . . . . . . . . . . . . . . 44
10.7. PROTECTION ON A UPS WITHOUT AUXILARY MAINS SUPPLY . . . . . . . . . . . . . . . . . 45

11. TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 3


1. SAFETY STANDARDS

1.1. IMPORTANT
• This document provides important instructions for the safe use, movement and connection of the MASTERYS BC uninterrupt-
ible power system (UPS).
• SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal entitlement to use the docu-
ment for the application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification,
distribution of this document either partially or wholly and in any way is strictly prohibited except upon Socomec’s express prior
written consent.
• This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without
prior notice.
• The unit must only be installed and activated by qualified technical personnel who have been authorised by SOCOMEC.

The UPS MUST only be moved by two people at least.


They MUST take position at the sides of the UPS with respect to the direction of movement.

• The unit must remain in a vertical position at all times.


• Connect the PE ground conductor first before making any other connection.
• Do not expose the UPS to rain or liquids in general. Do not insert foreign bodies.

The installer is responsible for implementing the backfeed protection with the use of AC input line isolation devices
external to the UPS (see section 2.4.1).

Before working on this circuit


- Isolate the Uninterruptible Power System (UPS)
- Then check for Hazardous Voltage between all terminals
including the protective earth

Risk of Voltage Backfeed

• For the purpose of warning electrical technicians against backfeed situations not caused by the UPS, which may arise when a
particular load fault is present while the UPS is operating in stored energy mode, or while unbalanced loads are supplied through
a particular power distribution system e.g. an impedance grounded IT system, the installer must attach the labels provided to
all primary power isolators installed remotely from the UPS area and on external access points, if present, between the said
isolators and the UPS.
In particular the label must be attached to the external AC input line isolation service (backfeed insulation).
• Keep this manual in a convenient place for future consultation.
• If the unit fails, it must only be repaired by authorised technicians who have been specially trained for this purpose.
• This equipment complies with European Community directives for industrial equipment and bears the approval mark
• The UPS requires three-phase plus neutral input connections (3P+N).
• Do not connect the output neutral to ground. The UPS does not modify the neutral setup of the system; the use of an isolation
transformer is required should it be necessary to modify the neutral setup downstream of the UPS.
• Before connecting any external battery cabinets, ensure they are fully compatible with the UPS model used.
• The use of external battery cabinets not supplied by the manufacturer is not recommended.
• Switch off and isolate the UPS and wait for 5 minutes before removing the protection panels in order to carry out work on parts
under dangerous voltage.
• Risk of explosion if the batteries are replaced with others of the wrong type.
• Used batteries must be disposed of at authorised waste disposal centres.

It is very dangerous to touch any part of the batteries as there is no insulation between the batteries and the mains
power source.

CAUTION!
A battery can present a risk of electrical shock and high short circuit current.

WARNING!
This is a category C2 UPS product. In a residential environment, this product may cause radio interference, in which
case the user may be required to take additional measures.

4 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


1. SAFETY STANDARD

The following precautions should be observed when working on batteries:


a) Remove watches, rings or other metal objects.
b) Use tools with insulated handles.
c) Wear rubber gloves and boots.
d) Do not lay tools or metal parts on top of batteries.
e) Disconnect the charging source prior to connecting or disconnecting battery terminals.
f) Determine if battery is inadvertently earthed. If inadvertently earthed, remove source from earth. Contact with any part of an

ENGLISH
earthed battery can result in electric shock. The likelihood of shock can be reduced if earthing is removed during installation
and maintenance (applicable to equipment and remote battery supplies with no earthed supply circuit).
The product you have chosen is designed for commercial and industrial use only.
If used for particular critical applications such as life support systems, medical applications, commercial transportation, nuclear
facilities or any other application or systems where product failure is likely to cause substantial harm to people or property, the
products may have to be adapted.
For such use please contact SOCOMEC beforehand to check if these products meet the required level of safety, performance,
reliability and comply with applicable laws, regulations and specifications.

1.2. DESCRIPTION OF SYMBOLS USED ON LABELS ATTACHED TO THE UNIT


All precautions and warnings on labels and plates inside and outside the equipment should be observed.

DANGER! HIGH VOLTAGE (BLACK/YELLOW)

GROUND TERMINAL

READ THE USER MANUAL BEFORE USING THE UNIT

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 5


2. UNPACKING AND INSTALLATION OF THE UNIT

The packaging guarantees the stability of the UPS during shipping and physical transfer. Carry the packaged unit as close as possible
to the installation site.

When moving the unit on even slightly sloping surfaces, use the blocking equipment and braking devices to ensure
that the unit does not fall over.

2.1. SHIPPING AND MOVING


• The UPS must remain in a vertical position during all shipping and moving operations.
• The unit has wheels that can be used to move it for short distances.
• Ensure the floor is strong enough to support the weight of the UPS and battery cabinet, if used.

Avoid pressing on the front panels when moving the unit.

The UPS MUST only be moved by two people at least. They MUST take position at the sides of the UPS with
respect to the direction of movement.

CAUTION IF DAMAGED
NON-SPILLABLE BATTERIES
If packaging is crushed, ripped or open such that the inner contents are revealed, the
equipment should be kept in an isolated area and inspected by a qualified person. If the
packaging cannot be shipped the contents should be collected promptly, kept apart, and Battery is NOT connected!
the sender or recipient should be contacted.

All packaging must be recycled in compliance with existing legislation in the country where the system is installed.

6 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


2. UNPACKING AND INSTALLATION OF THE UNIT

2.2. UNPACKING PROCEDURE

2.2.1. S Models (h 800 mm) and M Models (h 1000 mm)

2.2.1-1 2.2.1-2 2.2.1-3 Remove screws A and B


A

ENGLISH
B

2.2.1-4 The UPS can be moved.


Place the UPS in the installa-
tion area.

2.2.1-5 Secure the UPS with feet C Secure the UPS with feet D
only when it is in position with
cables connected.

D
D

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 7


2. UNPACKING AND INSTALLATION OF THE UNIT

2.2.2. T Models (h 1400 mm)


2.2.2-1 2.2.2-2 2.2.2-3 Remove screws A and B

2.2.2-4 2.2.2-5 Remove screws A

1 A

2
2

2.2.2-6 Loosen screws B 2.2.2-7 Tighten screws B The UPS can be moved.
Remove screws C Place the UPS in the installa-
tion area.
1 B
2 B

1
2 C

2.2.2-8 Secure the UPS with feet D Secure the UPS with feet D only 2.2.2-9 Loosen screws B
when it is in position with the
cable connected.
1 B

2
D
2
D

8 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


2. UNPACKING AND INSTALLATION OF THE UNIT

2.2.2-10 Tighten screws B 2.2.2-11 Tighten screws A


Tighten screws C

2 B 2 A

ENGLISH
1 C 1

For UPS 15-40kVA height 1400mm without internal battery:


• with battery cabinet fitted alongside: remove leveller E from the cabinet. Fasten the UPS to the cabinet using the
bracket E supplied (figure 2.2.2-12).
• without battery cabinet fitted alongside: secure the UPS to the floor (figure 2.2.2-13).

2.2.2-12 2.2.2-13 2.2.2-14 Remove the label

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 9


2. UNPACKING AND INSTALLATION OF THE UNIT

2.3. ENVIRONMENTAL REQUIREMENTS


• The recommended operating temperature, humidity and altitude values are listed in the technical specifications table (see chapter 10).
Cooling systems may be required to maintain these values.
• Avoid dusty environments or areas where there is dust from conductive or corrosive materials (e.g. metal dust or chemical solutions).
• The UPS is not designed for outdoor use.
• Do not expose the UPS to direct sunlight or sources of excessive heat.
• A space of at least 40 cm must be left at the back for adequate ventilation (see figure 2.3-1).
• The UPS switches are accessed from the front; however, a space of at least 1.5 metres should be left at the front of the UPS for
maintenance purposes. It is also advisable to ensure that the cable connections are sufficiently long and flexible so that the unit
can be extracted during maintenance (see figure 2.3-2).
• If it is not possible to leave sufficient space at the front, adequate access must be ensured from both sides.

2.3-1 2.3-2

40 cm

40 cm
20 cm 20 cm

UPS OR UPS OR UPS OR


OTHER OTHER OTHER UPS UPS
CABINET CABINET CABINET

1,5 m
1,5 m

10 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


2. UNPACKING AND INSTALLATION OF THE UNIT

2.4. ELECTRICAL REQUIREMENTS


The installation and system must comply with national plant regulations.
The electrical distribution panel must have a protection and sectioning system installed for the input mains and the auxiliary mains.
If a differential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel.
The table below shows the size of the input protection devices recommended for correct installation.

Size of the input protection devices

ENGLISH
Battery
Magneto-thermal Differential Input/Output cable Battery cable
UPS Magneto-thermal input1 protection 4
Aux Mains 1 input 5 core size core size

(kVA) (A) (A) (A) (mm2) (mm2) (A)


single parallel 2 single parallel 2 selective type 5 Min Max 3 Min Max 3
32 40 6
15 3/1 100 125 100 125 0.5 25 35 6 35 50 Gr
if common if common aux mains
input mains input mains and output
40 63 10
20 3/1 125 160 125 160 0.5 35 35 10 35 63 Gr
if common if common aux mains
input mains input mains and output
15 3/3 32 40 32 40 0.5 6 35 6 35 50 Gr
20 3/3 40 63 40 63 0.5 10 35 10 35 63 Gr
30 3/3 63 80 63 80 0.5 16 35 16 35 100 Gr
40 3/3 80 100 80 100 0.5 25 35 25 35 125 Gr
1
Recommended magneto thermal switch: four poles with intervention threshold ≥ 10 In (curve C). It is necessary to use a D curve selective
breaker if an optional external transformer is used.
2
In systems with two or more UPSs operating in a redundant or power parallel configuration.
3
Determined by the size of the terminals.
4
Protection on the external battery cabinet (preferably 2 bipolar protection devices or one quadripolar).
5
Caution! Use type B selective (S) circuit breakers. Load leakage currents are added to those generated by the UPS and during transitory
phases (power failure and power return) short current peaks may occur. If loads with high leakage current are present, adjust the differential
protection. It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS installed and operational with
the definitive load, so as to prevent the sudden activation of the above switches.

The UPS is designed for transitory overvoltages in category II installations. If the UPS is part of the building’s electric
circuit or is likely to be subject to transitory overvoltages in category III installations, further external protection must
be provided, either on the UPS or in the AC power supply network connected to the UPS. Additionally, the ‘surge
arrestor’ option, specially designed to protect against residual overvoltages in category III installations, can be instal-
led in the external manual bypass cabinet. If used, the distance between the UPS and the centralised 4 kV SPD
protection device type 1 must be Up ≤ 4kV is ≥ 15m.

In the event of three-phase distorting loads connected in output, the current on the neutral conductor may have a
value that is 1.5-2 times the phase value (also for the input bypass). In this case, size the neutral cables and the input/
output protection adequately.

WARNING!
This is a product for commercial and industrial application in an industrial environment - installation restrictions or
additional measures may be needed to prevent interference.

IMPORTANT!
Protective earthing conductor (PE) must have sufficient current-carrying capacity.
The PE cable core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit which
depends on the provision and location of protective overcurrent devices.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 11


2. UNPACKING AND INSTALLATION OF THE UNIT

2.4.1. Backfeed protection


If the UPS does not have an automatic protection device against current backfeed, the operator/installer must add a warning label
to all the mains power disconnecting switches installed at a distance from the UPS area. This serves to remind technicians of the
fact that the circuit is connected to a UPS (see the SAFETY section in paragraph 1 of this manual and paragraph 4.7.3. of the
EN62040-1 2009-05 standard).
The label is supplied with the system.
The backfeed protection device may be built into the system (only on specific request), or an electromechanical switch may be
installed externally in the input of the UPS.
• If the UPS incorporates this protection, proceed with the connections as described in paragraph 2.5 of this manual.
• To install the external backfeed protection it is necessary to use the BKF card and an external electromechanical switch that should
be installed . For further information on the connection and the type of remote switch, please read paragraph 9.7 of this manual.

WARNING
The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high potential when
the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent transformation of the power
source to the UPS every time there is a power failure.
If under certain irregular conditions, or due to the installation upstream (e.g. undetected and protected earth fault, or
high leakage in a phase, or with IT systems) there is a hazardous potential on neutral, a suitable isolating switch must
be provided on the neutral as well, or else there must be a detection, signalling and protection system.

NOTE
For equipment with separate Emergency Mains, the neutral of the Emergency Mains line must be electrically common
with the neutral of the main input feed line.

12 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


2. UNPACKING AND INSTALLATION OF THE UNIT

2.5. INSTALLATION PROCEDURES AND INSTRUCTIONS


WARNING!
Before carrying out work on the terminal board or on UPS internal parts, ensure that the UPS is switched off, remove
the power supply, open the external battery cabinet disconnectors, isolate the system and wait 5 minutes.

2.5-1 Set Q1, Q2 and Q6 to the 0 position 2.5-2 Cable specifications:


• strip length: 18 mm

ENGLISH
Q2 • tightening torque: 2.5 - 4.5 Nm
Q1
Q6

3/3 Connections if
THE MAINS AND AUX MAINS ARE CONNECTED IN COMMON

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

OUTPUT MAINS SUPPLY EXT. BATTERY

L12 N1
OUTPUT L22 L3 MAINS
L32 L2
N2 L1

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 13


2. UNPACKING AND INSTALLATION OF THE UNIT

3/3 Connections if
THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

OUTPUT MAINS SUPPLY EXT. BATTERY

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

OUTPUT MAINS SUPPLY EXT. BATTERY

L12 N1
OUTPUT L22
L32
L3 MAINS
L2
N2 L1

L11
AUX L21
MAINS L31
N11

3/1 Connections if
THE MAINS AND AUX MAINS ARE CONNECTED SEPARATELY

L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

OUTPUT MAINS SUPPLY EXT. BATTERY

OUTPUT L12
N2
N1
L3 MAINS
L2
L1

AUX L11
MAINS N11

14 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


2. UNPACKING AND INSTALLATION OF THE UNIT

2.5-3 Guide any control cables from the front (RS232, signalling relay contacts, etc.) into the appropriate side cable run A.
2.5-4 Remove the pre-cut element C and bend elements B to feed through the cables, secure the terminal board cover with the
four screws.
2.5-5 Secure the cables to the couplings D located on the rack ensuring that the air vents are not obstructed in any way.

2.5-6 Once cabling has been carried out, secure the UPS with the fixing feet E

2.5-7 If the system is installed on a raised floor (such as in a data processing room):

ENGLISH
• leave a space of at least 20 cm between the power and the control cables;
• avoid parallel channelling over long distances; choose cables crossing at 90° instead.

2.5-3 2.5-4 2.5-5

A
B C D

L3 N11 N1 +B2 -B2 -B1 +B1

UPPLY EXT. BATTERY

2.5-6 2.5-7
20 cm

90°
B

A A

E
E A. Power cables
B. Control cables

2.6. GENERATOR CONNECTION


If your system uses a generator, connect the ‘generator set ready’ no-potential contact to connector IN 2 on the optional ADC
PCB configured in standard or power safe mode. This automatically extends the voltage and frequency value range when power is
supplied by the generator set.

2.7. EXTERNAL ESD CONNECTION


A remote emergency shutdown system (ESD) can be installed by means of the optional ADC PCB. Connect a normally closed zero-
potential contact to terminals IN1+ and IN1- of the ADC PCB.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 15


2. UNPACKING AND INSTALLATION OF THE UNIT

2.8. ISOLATION TRANSFORMER


If an external isolation transformer cabinet is required, the following instructions should be followed:
• Refer to chapters 1 and 2 of this manual for indications on moving and installing the cabinet.
• See paragraph 2.4 for details about protection devices.
• The protection cable marked with the ground symbol is connected directly to the distribution panel.
• The transformer can either be connected to the UPS input or output.

The UPS must not operate without the neutral connection to the input.
The transformer cannot be connected to the output on individual UPS units connected in parallel configuration.

For connection details refer to the transformer terminal board diagram.

2.9. UPS PARALLEL CONFIGURATION

2.9.1. General
Parallel connection enhances UPS system reliability, performance and power.
All models can be installed in parallel configuration provided they have the special parallel kit that can be installed in the factory or
later by specialist personnel.
UPS modules for parallel operation are identical to standard UPS modules, as a result safety, shipping and installation recommen-
dations in 'Safety' and 'Unpacking and installation of the unit' chapters.

For 3/1 versions only two units in parallel are allowed.

2.9.2. Installation
UPS units operating in parallel are interconnected using control cables B (fig. 2.9-1) and are configured differently depending on
the position they are assigned.
For this reason the units have a position label C (Fig. 2.10-1):
• The LEFT label means that the unit must be positioned to the left.
• The RIGHT label means that the unit must be positioned to the right.
• The INTERNAL label (used only on systems with three) means this unit must be positioned between the two other cabinets.
The control cables supplied allow a maximum distance of about 3 metres between the UPS units. This gives enough room for an
external battery cabinet to be inserted beside each UPS.

2.9.3. Power connections


• The power supply to each unit must be protected as indicated in the table in paragraph 'Electrical requirements'.
• The cross section and length of the input and output cables must be identical for all units.
• The phase rotation must be the same for each unit connected in parallel and also on any external manual bypass line.
• Cables of the same length and cross section must be used for the connection between the general power switch A, the switches
C and the respective UPS units. The length of the cables from A to each UPS module must not exceed 25 metres.
• The cables from the UPS module to switch F must be of the same length (max. 15 metres) with multi-core cables.
• If a differential switch is installed on the mains power switch (optional), it must be inserted upstream from the distribution panel (detail H),
it must be a selective type and the trigger value must be 0.5 A multiplied by the number of UPSs connected in parallel.

Only activate switch D after carrying out the procedure for switching onto the maintenance bypass.

Only activate switch E after turning off the UPS.

16 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


2. UNPACKING AND INSTALLATION OF THE UNIT

2.9-1 Recommended parallel configuration

ENGLISH
A
D
25 m max

C C C C C C

B
B
B
B
L B
I
I
I
I
R

E
E
E
E
E
E

15 m max

Key
A System input switch D Ext. bypass switch H Main differential magneto-thermal switch
B Parallel bus cable E Output switch (connect the micro switch I Internal UPS
C Single UPS magneto-thermal switch (if a to the relative parallel board) L Left UPS
separate auxiliary power source is used, add F System shutdown switch R Right UPS
a magneto-thermal switch for each UPS) G Distribution

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 17


2. UNPACKING AND INSTALLATION OF THE UNIT

2.10. CONTROL CONNECTIONS


In order for units connected in a parallel configuration to operate correctly, control cables are required to exchange data between
the various UPS units making up the parallel system, for management of correct load sharing and synchronisation logic.
The cables in question are supplied with the UPS in the case of a standard parallel setup or are attached to the parallel kit in the
case of a later system upgrade.
Parallel configuration must only be activated by SOCOMEC qualified personnel; in each case arrange the control cables in
the relevant cable run as shown in figure 2.9.4-1, leaving the connector(s) unconnected (in the central UPS one incoming and one
outgoing control cable must be used).

2.10-1

A
C

Key
A Control cable run
B Parallel bus cable; leave approx. 20cm cable length at the exit of the cable run
C Label for unit positioning

18 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


2. UNPACKING AND INSTALLATION OF THE UNIT

2.11. EXTERNAL BATTERY CABINET CONNECTION

If the UPS has internal batteries connecting external battery cabinets is prohibited.

Position the battery cabinet next to the UPS.

Before carrying out any operations ensure that:

ENGLISH
• the battery fuses located inside the battery cabinet are open;
• the UPS is not live;
• all mains or battery switches are open;
• the switches upstream of the UPS are open.

• Remove the terminal board protection.


• Connect the ground cable.
• Connect the cables between the UPS terminals and the battery cabinet terminals, strictly observing the polarity of each individual
string and the cross-sections indicated in table 2.4.

Use double insulated cables or the cables supplied with the unit to connect the UPS to the battery cabinet. The
length L of battery cable must not be more than 8 metres long (if L > 8 m, please contact the support service).

Cabling errors with inversion of battery polarity may cause permanent damage to the equipment.

• Replace the terminal board’s protection.


If using cabinets not supplied by the UPS manufacturer, it is the installer’s responsibility to check the electrical compa-
tibility and presence of appropriate protection devices between the UPS and the battery cabinet (fuses and switches
of sufficient capacity to protect the cables from the UPS to the battery cabinet). As soon as the UPS is switched on
(before closing the battery switches) the battery parameters must be verified accordingly (voltage, capacity, number
of elements, etc.) on the mimic panel menu. If the values indicated on the battery cabinet data plate are different from
those shown on the mimic panel use the SERVICE > CONFIGURATIONS menu to correct the settings.

2.11-1
BATTERY CABINET
+B2

+B1
–B2
–B1

EXTERNAL BATTERY
L12 L22 L32 N2 L11 L1 L21 L2 L31 L3 N11 N1 +B2 -B2 -B1 +B1

OUTPUT MAINS SUPPLY EXT. BATTERY

UPS

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 19


3. MODES OF OPERATION

3.1. ON LINE OPERATION


A special feature of the MASTERYS BC series is the ON LINE double conversion feature in conjunction with low distortion mains
power absorption. With ON LINE mode the UPS is able to supply a voltage that is fully stabilised in frequency and amplitude,
regardless of any interference in the mains power supply within the most stringent classification of UPS regulations.
ON LINE operation provides three operating modes according to mains and load conditions:
• Normal mode
This is the most frequent operating condition: the energy is drawn from the primary mains power supply and is converted and used
by the inverter to generate the output voltage to power the loads connected.
The inverter is constantly synchronised in frequency with the auxiliary mains to enable load transfer (due to an overload or inverter
shutdown) without any break in the power supply to the load.
The battery charger supplies the energy required to maintain or recharge the battery.
• Bypass mode
In the event of inverter failure the load is automatically transferred onto the auxiliary mains without any interruption in the power
supply. This procedure may occur in the following situations:
- in the event of a temporary overload the inverter continues to power the load. If the condition persists the UPS output is switched
on to the auxiliary mains via the automatic bypass. Normal operation, which is from the inverter, returns automatically a few seconds
after the overload disappears.
- when the voltage generated by the inverter goes outside the limits due to a major overload or fault on the inverter.
- when the internal temperature exceeds the maximum value allowed.
• Battery mode
In the event of a mains failure (micro interruptions or extended power cuts), the UPS continues to power the load using the energy
stored in the battery. The Expert Battery System keeps the user constantly informed on battery status and the back-up time available.

3.2. OPERATION IN HIGH EFFICIENCY MODE


The UPS allows the selection of a programmable ‘economy’ operating mode that can increase overall efficiency by up to 98% for
energy saving purposes. With this mode of operation, specific daily or weekly time intervals can be selected and programmed to
power the applications directly from the auxiliary mains. If the power supply fails the UPS will automatically switch onto the inverter
and continue to supply power to the load by drawing energy from the battery.
This mode does not provide perfect stability in frequency and voltage like the ON LINE mode. Thus the use of this mode should
be carefully evaluated according to the level of protection required by the application.
The Eco Mode operation provides very high efficiency, since the application is powered directly from the auxiliary mains via the
automatic bypass in normal operating conditions.

3.3. OPERATION WITH MANUAL MAINTENANCE BYPASS


If the maintenance bypass is activated using the appropriate procedure the load is powered directly from the maintenance bypass,
while the UPS is separated from the power supply and can be switched off.
This operating mode can be selected for maintenance to be carried out on the system so that the necessary actions can be perfor-
med by service personnel without having to disconnect the power supply to the load.

20 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


3. MODES OF OPERATION

3.4. OPERATION WITH EXTERNAL MANUAL BYPASS


The external maintenance bypass may be placed on the general distribution panel when the UPS is installed, or by installing the
bypass panel that is supplied on request.
If the UPS has an input for the auxiliary power supply the Q2 switch must be connected to this input and the main power supply
input must be disconnected on the control panel.
If the maintenance bypass is activated with the appropriate procedure the load is powered directly from the maintenance bypass,
while the UPS is separated from the power supply and can be switched off.

ENGLISH
This operating mode can be selected for maintenance to be carried out on the system so that the necessary actions can be performed.

Bypass panel connection diagram

3.4-1 3-phase input/3-phase output for UPS 3/3 3.4-2 3-phase input/1-phase output for UPS 3/1

L1 L1 L1 L1
Mains L2 L2
IN Mains L2 L2
L3 L3
L3 L3 IN
N N
N N
Q2
Q2
UPS UPS
Q1 Q3
L1 L1
Q1
Q3
L2 L2
L3 L3 OUT Lo Lo
Load N N N N OUT
Load

Key
Q1 Bypass switch
Q2 Mains power switch
Q3 Output switch

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 21


4. ACCESS TO CONTROLS

This chapter identifies the electromechanical switches, described below, used for 4-1
start-up, shutdown and maintenance bypass procedures.
Access to the control area is from the front by opening the upper door using the red
handle as shown in figure 4-1. The control area also contains the communication
interface connectors and the slots for the optional signalling cards. Please refer
to the relevant chapter for more details on the connection and use of the relevant
communication interfaces/cards.

4.1. IDENTIFYING SWITCHES AND INTERFACES


4.1-1

Control panel

Options slot 1

USB connector
Serial connector RS232/485
Serial connector RS232 for Modem

Q6 Output disconnecting switch (ESD)


Options slot 2
Q2 Input circuit breaker

Q1 Battery switch (for internal batteries)

Configuration with common mains Configuration with separate mains

AUX
MAINS
Q2 2 Q6 Q2 2 Q6
1 1
MAINS 0 OUT MAINS 0 OUT
Q1 Q1

B B
B1 B1

22 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


4. ACESS TO CONTROLS

4.2. SWITCH FUNCTIONS


Input switch Q2
The input switch provides the primary power supply to the UPS.
In normal operating conditions it should be in position 1 ON.
The position 0 OFF will cause the batteries to discharge.
In a configuration with separate mains the switch only interrupts the rectifier power supply.

ENGLISH
Output disconnecting switch Q6
The disconnecting switch Q6 has three positions with the following functions:
• Position 1 UPS: this is the position for normal UPS operation for a continuous power supply to the load;
• Position 2 MANUAL BYPASS: This position should only be selected for standard or special maintenance operations (manual
bypass); the load is connected directly to the mains power supply. It may be used in the event of a UPS failure to power applications
from the auxiliary mains while awaiting the intervention of technical personnel;
• Position 0 OFF: This completely isolates the UPS output by removing the voltage from the applications in any operating conditions.
It is used for the emergency shutdown of the system (internal ESD).
Battery switch Q1 (UPS batteries)
When closed, this switch connects the UPS batteries to the DC/DC converter stage to power the inverter in the event of a mains
failure. The normal operating position is 1 (closed).

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 23


5. CONTROL PANEL

The HMI (Human Machine Interface) displays information regarding operating status, electrical measurements, access to control
functions and configuration parameters. It includes graphic display and a luminous status bar, and provides access to:
• mimic panel;
• measurements and alarms;
• changing UPS operating modes and programming battery tests;
• assisted startup and switching on maintenance bypass procedures;
• settings menu;
• list of events and statistics.

5-1

Display

UP button DOWN button


Scrolls up through the Scrolls down through the
available menus/values. available menus/values.

ESC button ENTER button


Exit current page, Accesses the currently
abort operations. displayed menu, accepts/
sends configurations and
commands.

Luminous status bar


Changes colour according to UPS status.
- Flashing red: imminent UPS shutdown
- Red: Load not powered or battery circuit open
- Flashing yellow: UPS in standby mode or maintenance alarm is active
- Yellow: UPS on battery or general alarm
- Flashing green: battery test is in progress
- Green: the load is supplied
- Off: inactive UPS

24 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


6. MENU

6.1. DISPLAY OVERVIEW


6.1-1 Status bar (always displayed)

UPS Rated Power (kVA)

Operating modes:
Normal (Normal mode), Eco (Eco mode), En. Saver

ENGLISH
(Energy Saver mode – parallel configurations only),
Standby (Standby program mode), Service.

Unit status:
• Displayed messages: ON MAINT. BYPASS, IMMINENT STOP,
ON BATTERY, BATTERY TEST, ON INVERTER, ON AUTO
BYPASS, UNIT AVAILABLE, UPS ON STANDBY, LOAD OFF.
- Flashing: imminent UPS shutdown
- Black: Load not powered or battery circuit open

Unit panel reference

6.1-2 Alarms area

Alarms area
Present when an alarm is active.
Enter ALARMS menu to display the complete alarms list
(see chapter 'Troubleshooting').

6.1-3 Status icons


Foreword: Status icons and Time are only visible if there are no
pending alarms, as the alarm bar overwrites the icons when active.

Time:
UPS current time (hours and minutes, with ':' flashing).

Key icon:
Displayed if the keypad has been locked.

USB icon:
Displayed if a USB memory stick is inserted.
It must be formatted with FAT32 file system.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 25


6. MENU

Keypad locking
The keypad can be locked by pressing the buttons in the following sequence:
ESC  UP  DOWN  ENTER
To unlock the keypad, the buttons must be pressed in the reverse sequence:
ENTER  DOWN  UP  ESC
These sequences work only on Mimic Panel page.

6.1-4 Additional Icons

Bypass mode (or Eco Mode) not possible

On Maintenance Bypass

Commissioning Code not insert or Scheduled


Inspection warning: machine inspection required.
Call SOCOMEC support service

Operating on GenSet

6.1-5 Mimic panel

Bars
1. Rectifier input.
2. Rectifier output.
3. Inverter Input or Battery Output.
7 6 4. Inverter Output.
5. Unit output.
6. Output from static switch
7. Bypass input.
5
Bar colour identifies energy flow:
• dark grey: active/mains present
• light grey: mains not present

1 2 3 4

26 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


6. MENU

6.1-6 Load level

≤ 10% ≤ 20% ≤ 30% ≤ 40% ≤ 50%

ENGLISH
≤ 60% ≤ 70% ≤ 80% ≤ 90% > 90%

6.1-7 Battery status (unit only)

Battery charging
The level reached is continuous, other levels flashing

Battery discharging
The level reached is continuous white, others level flashing.

Battery charged
The upper level is flashing white.

≥ 90% ≥ 80% ≥ 70% ≥ 60% < 60%


Battery discharged

Battery open

6.1-8 Message area

Message area
Always present, displays a help message to
guide the user through the display functions.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 27


6. MENU

6.2. MENU NAVIGATION


From the mimic panel page, press the ENTER key to access the MAIN MENU. Use the UP/DOWN key to scroll menu items,
ENTER to confirm a choice, ESC to exit the current page or to abort an operation.

28 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


6. MENU

ENGLISH
3

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 29


6. MENU

6.2.1. Entering passwords


Some operations and settings require a password in order to be performed. If this is the case a padlock is displayed at the top
right of the page. After inserting a valid password the padlock opens and the operation can be performed.
When a password is required a virtual keyboard is displayed. The default password is MAST.

6.2.1-1

Switch to numeric and symbol keypad

Delete

Confirm

Quit without saving

Select next key


Select previous key

Confirm the selected key/insert the selected char

6.2.2. ALARMS menu


This menu displays all pending UPS alarms. Use the ALARMS RESET command in the COMMANDS menu to reset alarms.
If there is more than one page press UP/DOWN to scroll pages.

6.2.3. MEASUREMENTS menu


This menu displays all UPS measurements relating to the input stage, output stage, batteries and auxiliary mains (bypass).
If there is more than one page press UP/DOWN to scroll pages.

6.2.4. COMMANDS menu


This menu contains the commands that can be sent to the UPS. Some of them are password protected.
If a command is not available a command failure message appears.

6.2.5. SETTINGS menu


This menu contains all the machine settings. There are the following sub-menus:
• PREFERENCES: user preferences such as language, date and time, display brightness, buzzer;
• UPS SETTINGS: critical machine settings for output, batteries and trasformer.

Wrong configuration in UPS SETTINGS could damage the load or the batteries.

• CONNECTIVITY: configurations of communication options;


• SLOT OPTIONS: configurations of available optional boards, which can be fitted to the front slots.
System critical parameters are password protected and should be modified by specialist personnel only.

30 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


6. MENU

6.2.6. BATTERY SETTINGS MENU


This is the menu for battery configuration. The list can be scrolled down to see the full list of battery settings. If batteries are not
available only the first element of the list is shown. When one of the battery settings is edited all settings below in the list have to
be checked and confirmed. The battery settings are saved only when the last battery setting is confirmed.
To change battery configurations enter the menu: MAIN MENU > SETTINGS > UPS SETTINGS > BATTERIES.
In the case of UPSs connected in parallel enter the menu: UNIT MENU > BATTERY SETTINGS.

ENGLISH
These parameters for battery settings are critical: number of cells, capacity, charge current.
Risk of damage for load or batteries.

6.2.7. HISTORY LOG menu


EVENT LIST menu: it shows the list of UPS alarms and events that have occurred. The last 150 events can be displayed. Press
UP/DOWN to scroll the list.
STATISTICS menu: the system reports some measurements (output load, input apparent power, internal temperature) in graphi-
cal format. These values can be used to analyse the situation over the last 14 days or in shorter periods (last 24 hours, last hour or
last minute). Enter the required menu and press UP/DOWN to scroll through different periods. The last page shows the minimum,
maximum and average values of the selected measurement. This information provides an enhanced evaluation of the operating
mode of the equipment in order to verify whether certain critical operating situations are recurrent or only occasional.
COUNTERS menu: provides the number of events (occurred in the last 14 days) of switches on battery, overloads and the num-
ber of working hours on genset.

6.2.8. SERVICE menu


This menu is reserved for support service personnel and holds the UPS identification data, the utilities for the SW upgrade, and
the utilities for the download of reports to an USB key.

6.2.9. COMMISSIONING CODE


To complete equipment activation a warranty activation code is requested. To insert the Commissioning Code go to MAIN MENU
> SERVICE > COMMISSIONING CODE.
If the Commissioning Code is not inserted an alarm symbol is shown on the mimic panel ( ).
The Commissioning Code is provided directly by the reference Support Centre upon communication of the serial number. When
contact is made with the Support Centre for the Commissioning Code, detailed information can be obtained on the UPS func-
tions available and on regular preventive maintenance programmes.

6.2.10. BATTERY SETTINGS MENU


This is the menu for battery configuration. The list can be scrolled down to see the full list of battery settings. If batteries are not
available only the first element of the list is shown. When one of the battery settings is edited all settings below in the list have to
be checked and confirmed. The battery settings are saved only when the last battery setting is confirmed.
To change battery configurations enter the menu: MAIN MENU > SETTINGS > UPS SETTINGS > BATTERIES.
In the case of UPSs connected in parallel enter the menu: UNIT MENU > BATTERY SETTINGS.

These parameters for battery settings are critical: number of cells, capacity, charge current.
Risk of damage for load or batteries.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 31


6. MENU

6.2.11. REPORT ON USB


Reports containing UPS information can be downloaded onto a standard USB memory stick. The USB device must be formatted
with FAT32 file system.
There are two commands to download USB reports:
- User Report: this is a .txt file translated in the language set on the display. It contains information regarding the UPS, statistics,
counters and the history log.
- Service Reports: there are three files that can help troubleshooting for after sales service.
Step 1
Insert the USB stick into the UPS USB port placed on the inside of the UPS door.
Step 2
A menu appears with the USB services. Choose REPORT ON USB. Alternatively enter the menu: MAIN MENU > SERVICE >
REPORT ON USB. When on a parallel system the SYS unit has to be selected beforehand on the mimic panel page.
Step 3
Select the required report, press ENTER and follow the instructions displayed.
Step 4
Remove the USB stick when completed.
Step 5
The reports are saved in the folder \SOCOMEC\REPORTS.

32 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


6. MENU

6.3. TREE MIMIC PANEL MENU


FIRST LEVEL SECOND LEVEL THIRD LEVEL
ALARMS
MEASUREMENTS OUTPUT MEASURES
BATTERIES MEASURES
INPUT MEASURES

ENGLISH
BYPASS MEASURES
COMMANDS UPS PROCEDURES
ECO MODE
ALARMS RESET
BATTERY TEST
LED BAR TEST
RESTART DISPLAY
PERIODIC CHECK UP
SETTINGS PREFERENCES LANGUAGE
DATE AND TIME
BUZZER
DISPLAY
PASSWORDS
REMOTE COMMANDS
UPS SETTINGS OUTPUT
BATTERIES
TRANSFORMER
BACKFEED
CONNECTIVITY RS232/485 PORT
RS232/MODEM PORT
RS232 SLOT OPTIONS
SLOT OPTIONS NET VISION
ADVANC DRY CONTACTS (ADC)
BATTERY TEMPERATURE PROBE
HISTORY LOG EVENT LIST
SERVICE UPS REFERENCE
FIRMWARE VERSION
COMMISSIONING CODE
SERVICE CODE
UPGRADE FIRMWARE UPGRADE HMI FIRMWARE
UPGRADE LANGUAGES
REPORT ON USB

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 33


7. OPERATING PROCEDURES

This chapter defines the operating procedures to be followed to activate and manage the UPS.

For UPS units in parallel.


Carry out the procedures on all UPS units before going on to the next operation.
Each procedure should be carried out on all UPS units within 30 seconds.

7.1. START-UP IN NORMAL MODE


• Set switch Q1 and/or the external batteries switches to position 1 (battery circuit closed).
• Apply voltage to the UPS.
• Set switch Q2 to position 1 (input mains ON).
• Wait for the mimic panel to start up.
• Activate the START PROCEDURE from the COMMANDS menu on the mimic panel.
• Set disconnecting switch Q6 to position 1 (continuous output).
• The load is now powered and protected by the UPS.

7.2. SHUTDOWN
Shutdown interrupts the power supply to the load and stops the UPS and the battery charger.
• Activate the STOP PROCEDURE from the COMMANDS menu on the mimic panel, wait approx. 2 minutes for shutdown (the
controlled shutdown of any servers is managed via the shutdown software).
• Set disconnecting switch Q6 to position 0 (inverter in output OFF).
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Set switch Q2 to position 0 (input mains OFF).

7.3. EXTENDED OUT OF SERVICE


In the event of an extended period of UPS inactivity, the batteries must be recharged every three months.
• Set switch Q1 and/or the external battery switches to position 1 (battery circuit closed).
• Apply voltage to the UPS.
• Set switch Q2 to position 1 (input mains ON).
• Set or keep disconnecting switch Q6 to position 0 (inverter in output OFF).
• The battery must be charged for at least ten hours.
• After ten hours:
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Set switch Q2 to position 0 (input mains OFF).
• The UPS can be switched off.

34 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


7. OPERATING PROCEDURES

7.4. SWITCHING ONTO MANUAL BYPASS


Switching onto manual bypass creates a direct connection between the UPS input and output, completely excluding the equipment
control element.
This operation is performed in the event of standard maintenance on the equipment, so as not to remove the power supply from
the load, or in the event of a serious failure while waiting for the equipment to be repaired.
• From the mimic panel set the HIGH EFF. MODE command from the IMMEDIATE COMMANDS menu.
• Wait for the command to be executed (bypass line on the M1 display on). If this does not take place, suspend the operation (the

ENGLISH
auxiliary mains is not suitable for the load).
• Set disconnecting switch Q6 to position 2.
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Open the switch Q2.

If there is an external manual bypass carry out the procedure described above before activating this switch.

7.5. RETURN TO NORMAL MODE


• Set switch Q2 to position 1 (input mains ON).
• Set switch Q1 and/or the external battery switches to position 1 (battery circuit closed).
• Activate the start procedure from the commands menu on the mimic panel.
• From the mimic panel set the HIGH EFF. MODE command from the IMMEDIATE COMMANDS menu.
• Check that alarm A06 is not present (if the alarm is present, resolve the problem before continuing).
• Set disconnecting switch Q6 to position 1 (inverter in output ON).

If there is an external manual bypass, put the switch to position OFF.

• From the mimic panel set the NORMAL MODE command from the IMMEDIATE COMMANDS menu.

7.6. EMERGENCY SHUTDOWN (ESD)


Should it be necessary to interrupt the continuous power supply provided by the UPS quickly (emergency shutdown), this can
be done by putting disconnecting switch Q6 to position 0 (zero) or, where applicable, by activating the emergency button/switch
connected to the ADC PCB.

The UPS output can only be electrically disconnected by means of Q6.


If the UPS is operating from the manual bypass with mains present, shutdown using the emergency button does
not interrupt the power supply to the load. In emergency conditions all the power supply sources upstream of the
UPS must be disconnected.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 35


8. CONNECTIVITY AND COMMUNICATION OPTIONS

8.1. MULTILEVEL COMMUNICATION


MASTERYS BC can manage a variety of serial, contact and Ethernet communication channels simultaneously.
The various cards and signalling accessories are inserted in the two standard communication slots. This gives MASTERYS BC
immediate interfacing and integration flexibility as soon as the unit is installed with no need for trained personnel.

8.1-1

Options slot 1

USB connector
Serial connector RS232/485
Serial connector RS232 for Modem

Options slot 2

As each channel is independent, simultaneous connections can 8.1-2


be made to satisfy the different levels of signalling and remote
5 4 3 2 1
monitoring.
See the operating procedures paragraph to access the detailed
functions of the cards installed in the slots. 9 8 7 6

C D

RS232/485 pinout RS232 for Modem pinout


1 Not connected 1 Reserved
2 RX for RS232 2 RX for RS232
3 TX for RS232 3 TX for RS232
4 Data + for RS485 4 Reserved
5 GND 5 GND
6 Data − for RS485 6 Not connected
7 Reserved 7 RTS
8 Not connected 8 CTS
9 +12 V 9 +12 V

36 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


8. CONNECTIVITY AND COMMUNICATION OPTIONS

8.2. ADC CARD


To be installed in one of the two slots available, these cards can be used to manage up to four normally closed or normally open
outputs, and up to three digital inputs in configurable mode. If more than one ADC card is used simultaneously, the dip switch
configurations must be different. Secure the card with the appropriate screws.
This card can be configured to control up to four outputs that can be set as normally closed or normally open and up to three digital in-
puts. The card is inserted in one of two slots provided. Up to four operating modes can be selected using the two DIP switches 1 or 2.
• Electrical data

ENGLISH
- Permitted Nominal current and voltage of NO or NC contacts: 2 A 250 Vac depending on the terminal used.
- Inputs are activated on loop closing.
• Connection of the generator
If your system uses a generator connect the ‘generator set ready’ no-potential contact to connector IN 2 on the optional ADC
card configured in standard or power safe mode. This automatically extends the voltage and frequency value range when power
is supplied by the generator set.
• External ESD connection
A remote emergency shutdown system (ESD) can be installed by means of the optional ADC card. Connect a normally closed
zero-potential contact to terminals IN1+ and IN1- of the ADC card.

OUT1 OUT2

IN1 DIP2
IN2 IN3 DIP1

OUT3
OUT4

The filter level indicates the activation delay: 1 immediate activation (1 second minimum communication time), 2 10 s delay, 3 30 s delay.

STANDARD configuration (default) POWER SAFE configuration


DIP1: OFF - DIP2: OFF DIP1: ON - DIP2: OFF
IN/OUT Description Filter level IN/OUT Description Filter level
OUT 1 General alarm 2 OUT 1 General Alarm 2
OUT 2 Battery discharging 3 OUT 2 Power safe plug 1 2
OUT 3 Battery low or imminent stop 2 OUT 3 Power safe plug 2 2
OUT 4 UPS on bypass 2 OUT 4 Power safe plug 3 2
IN 1(1) ESD 1 IN 1(1) ESD 1
IN 2 Supply from GenSet 1 IN 2 Supply from GenSet 1
(2) (2)
IN 3 Insulation controller 2 IN 3 Management of energy consuption 1

SAFETY configuration ENVIRONMENTAL configuration


DIP1: OFF - DIP2: ON DIP1: ON - DIP2: ON
IN/OUT Description Filter level IN/OUT Description Filter level
OUT 1 General Alarm 2 OUT 1 General Alarm 2
OUT 2 ESD activation 1 OUT 2 Overheating 2
OUT 3 Battery low or imminent stop 2 OUT 3 Overload / Loss of redundancy 2
OUT 4 ESD activation 1 OUT 4 External alarm In2 2
IN 1(1) ESD 1 IN 1(1) ESD 1
IN 2 External alarm A39 2 IN 2 External alarm A39 2
(2) (2)
IN 3 External alarm A40 2 IN 3 External alarm A40 2

(1) If the external ESD button is not used always insert a jumper to short circuit input IN 1.
(2) The IN3 input on the ADC card with temperature sensor is for the external battery temperature sensor.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 37


8. CONNECTIVITY AND COMMUNICATION OPTIONS

Description of signals
Message on the mimic panel Description
General Alarm ‘General Alarm’ contact output
No alarm ‘General Alarm’ active
NO1 NO1
C1 C1
NC1 NC1
Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output
Supply from GenSet Generator ready signal input
Power safe plug 1 Non privileged load 1 command output activated by overload or loss of redundancy
Power safe plug 2 Non privileged load 1 command output activated by battery discharging
Power safe plug 3 Non privileged load 1 command output activated by low battery
Management of energy consumption Input for the battery to help providing energy in the event of peak consumption
ESD activation Shutdown for ESD contact outpu
Overheating Internal overheating contact output
Overload/Loss of redundancy Overload / loss of redundancy contact output

Intervention of the ESD input switches off the UPS output.


To restore the UPS to operation:
• Close the ESD contact on ‘In 1’ on the ADC board.
• Send the Alarms Reset command.
• Run the Automatic Start Procedure

8.3. ADC CARD WITH TEMPERATURE SENSOR


This card’s inputs/outputs have the same functions as the ADC card, with the exception of the third input (IN3).

CAUTION!
Two ADC cards with temperature sensor cannot be connected simultanously.

8.4. REMOTE MIMIC PANEL


This device monitors and interacts with the UPS through a serial link RS 485 (maximum distance of 175 m) 25 m cable supplied
as standard and 50 m cable available as an option.

8.5. NET VISION LAN/WEB INTERFACE


NET VISION is a communication and management interface to be installed in the UPS slot designed for business networks. The
UPS behaves exactly like a networked peripheral, it can be managed remotely and allows the shutdown of network workstations.
NET VISION allows a direct interface between the UPS and LAN network avoiding dependence on the server and support SMTP,
SNMP, DMCP and many other protocols. It interacts via the Web browser.

Please note that two Net Vision cards cannot be connected simultaneously.

8.6. PROFIBUS INTERFACE


The externally mounted PROFIBUS adapter allows UPS models to be connected to a Profibus network.

38 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


8. CONNECTIVITY AND COMMUNICATION OPTIONS

8.7. SOFTWARE OPTIONS


A large number of SW solutions can be adopted on MASTERYS BC thanks to its advanced communication facilities. These solu-
tions have been specially designed for the efficient management of power protection devices.
Visit www.socomec.com and click on DOWNLOAD then SOFTWARE to find the communication software which is suitable for
your requirements.

8.8. ISOLATED SERIAL PORT RS232 (DB9 CONNECTION) AND RS485 CARD

ENGLISH
To be installed in the UPS slot.
A serial RS232 DB9 connector and an isolated RS485 connector are available on the card.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 39


9. TROUBLESHOOTING

The alarm messages displayed enable immediate diagnosis.


Alarms are divided into two categories:
• alarms related to the UPS external circuits, (input mains, output mains, temperature and environment).
• alarms related to the UPS internal circuits. In this case, corrective actions will be carried out by the After Sales Department.

9.1. SYSTEM ALARMS


• A02: OUT OVERLOAD
The power required by the loads is higher than the power available.
Check that the load is well balanced on the three phases by checking the measurements on the display. If necessary disconnect
any loads that do not need uninterruptible power.
Important!
The accepted overload time limit is defined in the technical specifications. When this time limit is exceeded the
loads will no longer be powered by the inverter.

• A06: VAUX OUT OF TOL


The auxiliary mains supply exceeds the acceptable tolerance values. Possible causes are:
- No voltage or frequency present or voltage and frequency outside acceptable values (see the technical specifications).
- The frequency is subject to continuous variations (typical with power supplied from an incorrectly sized GE).
• A07: OVER TEMPERATURE
The technical plant temperature is higher than the maximum value recommended.
Check the ventilation or air conditioning system in the UPS room.
• A08: MAINTEN. BYPASS
The output disconnecting switch Q6 is in position 2 (maintenance bypass). The load is therefore powered directly by mains power supply.
• A17: IMPROPER USE
This alarm does not indicate a malfunction or failure of the UPS, but an incorrect use/sizing of the system. It is activated in the event of:
- Operation for long periods at high temperatures (battery deterioration)
- High number of overloads (wrong sizing)
- Continuous battery discharging (mains not stable)
- High number of switches onto the bypass (high impulsive loads).
• A22: MAINS OUT OF TOL
The input mains is not present or not sufficient (voltage and/or frequency values incorrect with reference to the technical data); if
there is no input mains outage check that no protection devices upstream of the UPS have tripped.
Check the voltage applied and frequency values are in compliance with the values set on the mimic panel.
• A38, A39, A40, A41: EXTERNAL ALARM 1, 2, 3, 4
One of the ADC card inputs has been activated; check the status of the devices connected to this card.
• A61: PHASE ROT. FAULT
The phase cycle sequence is incorrect. In this case invert two phases of the input mains. For a UPS with separate auxiliary mains
exchange the two phases of the auxiliary mains only.

40 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


9. TROUBLESHOOTING

9.2. UPS ALARMS


• A01: BATTERY ALARM
Failure or problem on the battery circuit. Check the battery switch is closed.
• A18: OVERLOAD OFF INV
Reduce the load rate applied to the UPS and reset the alarms.
• A20: WRONG CONFIG.

ENGLISH
Error in the configuration parameters; contact the support service.
• A30: OVERLOAD STOP
Reduce the load rate applied to the UPS and reset the alarms.
• A42: REMOTE SERVICE ALARM
This alarm indicates that a critical anomaly has occurred on the UPS. Where a maintenance contract with the Remote Monitoring option
is in place, the procedure for analysing the UPS via remote connection will be automatically activated by your service centre provider.
• A44: SERVICE CHECK
The equipment has to undergo regular checks by the support service in order to ensure optimum performance and efficiency. If
the Scheduled Inspection signal appears on the mimic panel, the equipment should be inspected by a suitably trained technician.
• A59: BATT.CIRC. OPEN
Battery switch open.
• A60: FAN FAILURE
Fault in the ventilation system; check the air inlet at the front and the air outlet at the back of the UPS are not obstructed.

9.3. PREVENTIVE MAINTENANCE


Please note that specialist regular maintenance (annually) is recommended for the MASTERYS BC to provide optimum operating
efficiency and avoid equipment downtime.
It is strongly advisable to give due consideration to any instructions to perform preventive maintenance displayed automatically
with alarm message M29 (refer to paragraph 6.2.3.1).
All operations on the equipment must only be carried out by SOCOMEC personnel or authorised support personnel.
Maintenance consists of accurate functional checks on electronic and mechanical parts with replacement of parts subject to wear
if necessary (typically batteries, fans and capacitors).

9.3.1. Batteries
The condition of the battery is fundamental to UPS operation.
Thanks to the Expert Battery System, the information relating to the battery status and conditions of use are processed in real
time and recharging and discharging procedures are selected automatically in order to optimise battery life expectancy and offer
maximum performance.
Furthermore, during the operating life of the battery, MASTERYS BC stores statistics on the conditions of use of the battery for
analysis.
Since the expected lifetime of the batteries is very much dependent on operating conditions (number of charging and discharging
cycles, load rate, temperature), a regular check by authorised personnel is recommended.

When replacing the batteries use the same type and configuration by placing them in appropriate containers to
avoid the risk of acid leakage.
Used batteries must be disposed of at authorised recycling and disposal centres.
Do not open the plastic cover of the batteries as they contain harmful substances.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 41


9. TROUBLESHOOTING

9.3.2. Fans
The lifetime of the fans used to cool the power parts is dependent on usage and environmental conditions (temperature, dust).
Preventive replacement by an authorised technician is recommended within four years (in normal operating conditions).

When necessary fans should be replaced as per specifications by SOCOMEC.

9.3.3. Capacitors
The equipment houses electrolytic capacitors (used in the rectifier and inverter section) and filtering capacitors (used in the output
section), the lifetime of which is dependent on usage and environmental conditions.
The average expected lifetime of these components is shown below:
• Electrolytic capacitors: 5 years;
• Filtering capacitors: 7 years.
Component status is however verified during preventive maintenance.

42 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


10. ELECTRICAL OPTIONS

10.1. INSULATION CONTROLLER


This device continually checks transformer insulation, displaying an alarm message on the mimic panel.

10.2. EXTERNAL MAINTENANCE BYPASS


This device will electrically exclude and isolate the UPS (e.g. for maintenance operations) without interrupting the power supplied to the load.

ENGLISH
10.3. EXTERNAL MAINTENANCE BYPASS WITH BACKFEED PROTECTION
This device will electrically exclude and isolate the UPS (e.g. for maintenance operations) without interrupting the power supplied
to the load. 3-pole contactors are used for backfeed protection.
Note: an additional option is available to bring the manual bypass signal back to the UPS.

10.4. ACS PCB


Synchronises UPS output with an external power source (another UPS, even of a different brand, generator or transformer).

10.5. EXTERNAL BACKFEED 10.5-1


PROTECTION
External devices can be installed to protect against the back-
feed of dangerous currents, both on the MAINS SUPPLY and
on the AUX MAINS SUPPLY. These devices are controlled by
the BKF PCB installed in the position shown in figure 10.5-1. 2 L31 L3 N11 N1 +B2 -B2 -B1 +B1
Refer to the following paragraphs for details on electrical
connections and on activating the chosen protection. NS SUPPLY EXT. BATTERY

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 43


10. ELECTRICAL OPTIONS

10.6. PROTECTION ON THE SEPARATE AUXILIARY MAINS


Activating UPS protection on the mimic panel: access the UPS SETTING menu on the mimic panel (see the UPS SETTING menu
under the SERVICE menu section of the manual) and set the SET BACKFEED parameter to 1.BYPASS.
Cable and trunk schematic

10.6-1 UPS 3/3 with separate auxiliary supply 10.6-2 UPS 3/1 with separate auxiliary supply

A UPS A UPS
Q1 T1 M1 Q1 T1 M1
L1 L1 L1 L1
L2 L2 L2 L2
L3 L3 L3 L3
N N N N

B B

Q2 T2 M2 Q2 T2 M2
L11 L11
L21 L21
L31 L31 L11 L11
N1 N1 N1 N1

B B

XB1 XB1
BKF card BKF card
XB2 XB2

Key 1
Remote switches - rated current
A Distribution panel
Model T1 T2
B Remote coil switch
15 3/1 32 A AC1 45 A AC1
L1-L2-L3-N Input power source
15 3/3 32 A AC1 90 A AC1
L11-L21-L31-N1 Backup power source
20 3/1 45 A AC1 60 A AC1
M1 Input power terminal board
20 3/3 45 A AC1 45 A AC1
M2 Backup power terminal board
30 3/3 60 A AC1 60 A AC1
T1 Remote switch1
40 3/3 90 A AC1 90 A AC1
T2 Remote switch1
Q1 Input power switch
Q2 Backup power switch
XB1 Connector on BKF PCB
XB2 Connector on BKF PCB

44 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


10. ELECTRICAL OPTIONS

10.7. PROTECTION ON A UPS WITHOUT AUXILARY MAINS SUPPLY


Activating UPS protection on the mimic panel: access the UPS SETTING menu on the mimic panel (see the UPS SETTING menu
under the SERVICE menu section of the manual) and set the SET BACKFEED parameter to 3.BYPASS-INPUT Common.
Cable and trunk schematic

10.7-1 UPS 3/3 without separate auxiliary supply 1


Remote switches - rated current
Model T1

ENGLISH
A UPS 15 3/1 32 A AC1
Q1 T1 M1
L1 L1
15 3/3 32 A AC1
L2 L2 20 3/1 45 A AC1
L3 L3 20 3/3 45 A AC1
N N 30 3/3 60 A AC1
B 40 3/3 90 A AC1
XB1
BKF card

Key
A Distribution panel
B Remote coil switch
L1-L2-L3-N Input power source
M1 Input power terminal board
Q1 Input power switch
T1 Remote switch1
XB1 Connector on BKF PCB

Note: The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high potential when the
mains and/or auxiliary power supplies are disconnected upstream. This is to prevent transformation of the power source to
the UPS every time there is a power failure.
Should the Neutral potential be very high due to certain error conditions or due to installations downstream (e.g. ground
fault not detected and protected, high dispersion of a phase, or the IT system), it will be necessary to install either devices
that disconnect the Neutral or alternatively a system that detects, signals and protects against high neutral/ground potential
which could lead to UPS failure.

MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01 45


11. TECHNICAL SPECIFICATIONS

Models 15 20 30 40
Input/Output phases 3/1 and 3/3 3/1 and 3/3 3/3 3/3
Electrical specifications - Input
Mains voltage Vin 3Ph+N 400 V -15% +20% (up to -40% @50% of nominal load)
Input frequency Hz 50-60 ±10%
Input power factor > 0.99 (three phase)
THDI < 3%
Electrical specifications - External battery
Battery voltage range V bat from +/-1753 up to +/-3604 Vdc
Electrical specifications - Output
Output voltage 230 single phase (selectable: 208/220/230/240 V) ±1%1
V
(three phase + neutral) 400 three phase (selectable 360/380/400/415 V) ±1%1
Frequency Hz 50-60 ±2% (from 1% to 8% if generator is used)
nominal output voltage ±15%
Automatic bypass
(from 10% to 20% selectable if generator is used)
Nominal power kW 13,5 18 27 36
Overload
• 10 minutes 16,875 22,5 33,75 45
(@ 25 °C; Vin > kW
• 1 minute 20,25 27 40,5 54
380; Vbat > 216) 2
Crest factor ≥ 2.7
Voltage distortion 1% with linear load
Environment
Operating temperature °C 0÷35 (15÷25 recommended for longer battery life)
Storage temperature °C -5÷45
Relative humidity % 0÷95 condensation-free
Max. altitude m 1.000 without derating; 3.000 max
Acoustic noise dBA < 52 < 52 < 55 < 55
Required cooling capacity m3/h 280 280 465 465
Dissipated power max W 883 1211 1706 2142
Dissipated power max BTU/h 3016 4135 5823 7250
Standards
Safety EN 62040-1/A1, EN 60950-1
Type and performance EN 62040-3 (VFI-SS-111)
EMC EN 62040-2 (Category C2)
Product certification CE - TÜV-SÜD
Protection level IP20, IP21 on request
Mechanical characteristics with standard batteries
Dimensions mm 444 x 795 x 1400
T
Weight kg 390÷540
Dimensions mm 444 x 795 x 1000
Models M
Weight kg 230÷315
Dimensions mm 444 x 795 x 800
S
Weight kg 190÷200

1. 360 V with Pout = 90% Pn.


2. Initial Condition Pout ≤ 80% Pn
3. @ Battery Fully Discharged. Call SOCOMEC support service.
4. @ Battery Fully Charged. Call SOCOMEC support service.

46 MASTERYS BC 15-40 kVA - Ref.: IOMMASBCXX09-EN 01


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