TX4S Series: LCD Display PID Control Temperature Controller

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TX4S Series

LCD Display PID Control Temperature Controller


NEW

Features
● Large LCD Display with Easy-to-Read ● Compact Sized Design with 45mm Rear-
White PV Characters Length
Large LCD display with 15.3 mm white PV characters Minimized installation-space requirements by
provides high visibility in various environment. reducing the depth size by 30% compared to similar-
Bright environment Dark environment sized Autonics models (48×48mm models).

The display highly visible from various viewing


angles.

● 11-Segment Display Provides Improved


Readability
11-segment displays used for PV and SV provide
improved readability of alphanumeric characters.
7-Segment display TX4S

H-18
LCD Display PID Control

● 50ms High-Speed Sampling Cycle ● Switch Between Current Output and SSR (A)
Photoelectric
50ms high-speed sampling rate allows accurate Drive Output Sensors

temperature control in applications requiring fast Users can select between current output and SSR (B)
response speeds. drive output through parameter settings of a single
Fiber
Optic
Sensors
Sensor unit.
Input Current output (C)
Door/Area
Sensors

Control output
(D)
Proximity
Sensors

Heater Control
(E)
Control output options Pressure
SSR drive output Sensors
SSR
(F)
Rotary
Encoders

(G)
Connectors/
Sockets

● SSR Drive Output (SSRP Function) Control Options (H)


Temperature
Controllers
Users can select from ON/OFF control, cycle control, and phase control using standard SSR drive output
option. Precise and accurate control is possible at low costs. (I)
SSRs / Power
Controllers

SSR drive output method ▶ ON/OFF Control (J)


Counters

(K)
Timers

▶ Cycel control
(L)
Panel
Meters

(M)
Tacho /
Speed / Pulse
Meters

▶ Phase control (N)


Display
Units

(O)
Sensor
Controllers

(P)
Switching
Mode Power
Supplies
Application (Q)
Stepper Motors
Accurate Temperature Control of Commercial Coffee Roasters & Drivers
& Controllers

(R)
Graphic/
Logic
Panels

(S)
Field
Network
Devices

(T)
Software

H-19
TX4S Series

LCD Display PID Control NEW


Features
Super high-speed sampling with 50ms
Improved visibility with LCD display
Communication function supported: RS485(Modbus RTU)
Convenient parameter setting (RS485 communication)
: Free download the comprehensive device management
program(DAQMaster)
SSR drive output / Current output selectable
SSRP output (standard/phase/cycle control selectable
Mounting space saving with compact design
: downsized by approx. 30% in depth compared with same size of
other Series(panel back length: 60mm)
※Terminal cover, sold separately: RSA-COVER

Comprehensive Device Management Program (DAQMaster)


●●DAQMaster is comprehensive device management program. It is available for parameter setting, monitoring.
●●Visit our website (www.autonics.com) to download user manual and comprehensive device management program.
< Computer specification for using software > < DAQMaster screen >
Item Minimum requirements
System IBM PC compatible computer with Intel Pentium Ⅲ or above
Operating system Microsoft Windows 98/NT/XP/Vista/7/8/10
Memory 256MB or more
Hard disk More than 1GB of free hard disk space
VGA 1024×768 or higher resolution display
Others RS-232 serial port (9-pin), USB port

Ordering Information
TX 4 S 1 4 R

R Relay output
Control output S SSR drive output
C Selectable current output or SSR drive output

Power supply
4 100-240VAC 50/60Hz

1 Alarm output 1
Option output 2 Alarm output 1+Alarm output 2
A Alarm output 1+Alarm output 2+Trans. output
B Alarm output 1+Alarm output 2+RS485 com. output

Size
S DIN W48×H48mm

Digit
4 9999(4digit)

Item
TX LCD display standard PID temperature controller

H-20
LCD Display PID Control

Specifications (A)
Photoelectric
Sensors
Series TX4S
(B)
Power supply 100-240VAC 50/60Hz Fiber
Optic
Allowable voltage range 90 to 110% of rated voltage Sensors

Power consumption Max. 8VA


(C)
※1
Display method 11 segments (PV: white, SV: green), other display (yellow) with LCD method Door/Area
Sensors

Character PV(W×H) 6.9×15.3mm


size SV(W×H) 4.1×9.2mm (D)
Proximity
Sensors
RTD DPt100Ω, Cu50Ω (permissible line resistance max. 5Ω)
Input type
TC K(CA), J(IC), L(IC), T(CC), R(PR), S(PR) (E)
Pressure
Display RTD ●At room temperature (23℃±5℃): (PV ±0.3% or ±1℃, select the higher one) ±1digit Sensors
※2
accuracy TC ●Out of room temperature: (PV ±0.5% or ±2℃, select the higher one) ±1digit
(F)
Relay 250VAC 3A 1a Rotary
Control Encoders
SSR Max. 12VDC ± 2V 20mA
output
Current DC4-20mA or DC0-20mA (load resistance max. 500Ω) (G)
Connectors/
Alarm output AL1, AL2 Relay: 250VAC 3A 1a Sockets

Option output Trans. output DC4-20mA (load resistance max. 500Ω, output accuracy: ±0.3%F.S.)
(H)
Com. output RS485 Communication output (Modbus RTU method) Temperature
Controllers
Control method ON/OFF control, P, PI, PD, PID control
Hysteresis 1 to 100℃/℉ (0.1 to 50.0℃/℉) variable (I)
SSRs / Power
Proportional band(P) 0.1 to 999.9℃/℉ Controllers

Integral time(I) 0 to 9999 sec.


Derivative time(D) 0 to 9999 sec. (J)
Counters
Control period(T) 0.5 to 120.0 sec.
Manual reset 0.0 to 100.0%
(K)
Sampling period 50ms Timers

Dielectric strength 3,000VAC 50/60Hz for 1 min. (between all terminals and case)
(L)
Vibration 0.75mm amplitude at frequency 5 to 55Hz (for 1 min.)in each X, Y, Z direction for 2 hours Panel
Meters
Relay Mechanical OUT, AL1/2: Min. 5,000,000 operations
life cycle Electrical OUT, AL1/2: Min. 200,000 (250VAC 3A resistance load) (M)
Tacho /
Speed / Pulse
Insulation resistance Min. 100MΩ (at 500VDC megger) Meters

Noise resistance Square shaped noise by noise simulator (pulse width 1㎲) ±2kV R-phase, S-phase
(N)
Memory retention Approx. 10 years (non-volatile semiconductor memory type) Display
Units
Environ- Ambient temp. -10 to 50℃, storage: -20 to 60℃
ment Ambient humi. 35 to 85%RH, storage: 35 to 85%RH (O)
Sensor
Protection structure IP50 (front panel, IEC standards) Controllers

Insulation type Double insulation or reinforced insulation(mark: , dielectric strength between all terminals and case: 3kV) (P)
Switching
Approval Mode Power
※3 Supplies
Weight Approx. 135.2g (approx. 85.2g)
(Q)
※1: When using the unit at low temperature (below 0℃), display cycle is slow. Stepper Motors
& Drivers
Control output operates normally. & Controllers
※2: At room temperature(23℃±5℃)
(R)
TC R(PR), S(PR), below 200℃: (PV ±0.5% or ±3℃, select the higher one) ±1 digit Graphic/
Logic
, over 200℃: (PV ±0.5% or ±2℃, select the higher one) ±1 digit Panels
TC L(IC), RTD Cu50Ω: (PV ±0.5% or ±2℃, select the higher one) ±1 digit
(S)
Out of room temperature range Field
TC R(PR), S(PR): (PV ±1.0% or ±5℃, select the higher one) ±1 digit Network
Devices
TC L(IC), RTD Cu50Ω: (PV ±0.5% or ±3℃, select the higher one) ±1 digit
※3: The weight includes packaging. The weight in parentheses is for unit only.
(T)
※Environment resistance is rated at no freezing or condensation. Software

H-21
TX4S Series

Connections
OUT ※Shaded terminals are standard model.
SSR
12VDC±2V 20mA Max.
Current
DC0/4-20mA AL1 OUT:
Load 500ΩMax.
1 13 7 250VAC 3A 1a
Relay RESISTIVE LOAD
250VAC 3A 1a 2 14 8 AL2 OUT:
RESISTIVE LOAD 250VAC 3A 1a
+ + 3 +
RS485(A+) 15 9 RESISTIVE LOAD
mA
mA
- - - A
4 RS485(B-) 16 10
Communication B
5 Output 17 11 +
Transfer Output
B' -
SOURCE 6 DC4-20mA 18 12
RTD TC
100-240VAC SENSOR
50/60Hz 8VA

Dimensions (unit: mm)

5 45
●Panel cut-out
48
Min. 65

45+0.6
0
44.8

Min. 65
45+0.6
0

Bracket 31 Terminal cover (sold separately)


48.6 20 ●RSA Cover(48×48mm) (unit: mm)
45 5

48.4
36
44.9

16

41.5

15
55 21
18

22

9.8
22.5

56

Product Mounting Sold Separately


SCM-US EXT-US
(USB to Serial converter) (converter cable)

Mount the unit on the panel. Push the bracket with tools to fix the
unit as the figure.

H-22
LCD Display PID Control

Unit Description (A)


Photoelectric
Sensors

1. Measured value (PV) component: (B)


RUN mode: Displays current measured value (PV). Fiber
Optic
1 SETTING mode: Displays parameters. Sensors
2. Setting value (SV) display component:
RUN mode: Displays setting value(SV). (C)
Door/Area
SETTING mode: Displays setting value of parameter. Sensors
3. Temperature unit(℃/℉) indicator:
4 3 Displays the set temperature unit as temperature unit [UNIT] of (D)
Proximity
5 2 parameter group 2. Sensors
6 4. Control output (OUT1) indicator:
9 Turns ON while control output is ON. (E)
※Turns ON when MV is over 3.0% at cycle/phase control of SSR Pressure
Sensors
drive output method.
5. Alarm output (AL1, AL2) indicator:
(F)
Turns ON when the corresponding alarm output turns ON. Rotary
Encoders
6. Auto-tuning indicator:
7 8 Flashes during auto-tuning every 1 sec.
(G)
Connectors/
7. key: Enters parameter group, returns to RUN mode, moves parameters, and saves the Sockets
10 setting value.
8. Setting value adjustment key: Enters SV setting mode and move digits. (H)
Temperature
9. Digital input key: Controllers
Press the + keys for 3 sec. to execute the digital input key functions which is set at digital
input key [DI-K]of parameter group 2 (RUN/STOP, clear alarm output, auto-tuning). (I)
10. PC loader port: SSRs / Power
Controllers
It is for serial communication to set parameter and monitoring by DAQMaster installed in PC.
Use this for connection EXT-US (converter cable, sold separately) + SCM-US (USB to Serial
(J)
converter, sold separately). Counters

Parameter Group (K)


Timers
RUN mode
(L)
Press any key among 2 sec. 4 sec.
Panel
Meters
, , , once.
(M)
SV setting Parameter group 1 [PAR1] Parameter group 2 [PAR2] Tacho /
Speed / Pulse
Meters
3 sec. 3 sec.
(N)
Display
※Order of parameter setup Parameter group 2 Parameter group 1 SV setting Units

●All parameters are related one another. Set the parameters as above order.
(O)
※If there is no key input for 30 sec. while setting SV or the parameters, the new settings are ignored, and the unit will return to RUN mode with Sensor
previous settings. Controllers

※When returning to RUN mode by holding the key for over 3 sec., press the key within 1 sec. to re-enter the first parameter of previous (P)
parameter group. Switching
Mode Power
※Hold the + + keys for 5 sec. in RUN mode, to enter re-set parameter menu. Select 'YES' and all parameters are reset as factory default. Supplies

(Q)
Stepper Motors
● SV setting & Drivers
& Controllers
※To change set temperature from 210℃ to 250℃
(R)
Graphic/
①RUN mode Logic
Panels

(S)
Field
Network
Devices

(T)
Press any key among , , , once. Software

③Completes SV setting
②SV setting mode

Change SV
by , , key

④Check SV

H-23
TX4S Series
● Parameter group 1 ※1: : Press any key among , , .
※2: Press the key once after changing the setting value, to save the setting value
and move to the next parameter
3 sec. ※Hold the key for 3 sec. to save the setting value and return to RUN mode after
RUN mode
changing the setting value.
2 sec. ※ Dotted parameters may not appear by model type or other parameter settings.

PAR1

AL1 temperature
※1
AL1 1250
Setting range: Deviation alarm(- [F.S] to [F.S]),
Absolute value alarm(temperature range)
※2 ※Does not appear when AL1/AL2 alarm operation [AL-1, AL-2] of parameter group 2 is
AL2 temperature set as AM)_/SBa /LBa .
※Only alarm output 2 models have [AL2].
AL2 1250

Auto-tuning ※When setting as ON, the unit starts auto-tuning. After completing,
OFF ON OFF is automatically set.
AT
※During auto-tuning, the auto-tuning indicator flashes (every 1
sec.).

Proportional
band
P 1)0 Setting range: 0.1 to 999.9℃/℉

Integral
time
Setting range: 0 to 9999 sec.
I 0 ※Integral operation will be OFF
when the setting value is '0.
※Only appears when control method
[C-MD] of parameter group 2 is set as
Derivative PID.
time Setting range: 0 to 9999 sec.
D 0 ※Derivative operation will be OFF
when the setting value is '0.

Manual reset
REST 5)0 Setting range: 0.0 to 100.0%
※Only appears in P, PD control.

Hysteresis
Setting range: 1 to 100℃/℉ (0.1 to 50.0℃/℉)
HYS 2 ※Only appears when control method [C-MD] of parameter group 2 is set as ONOF.

H-24
LCD Display PID Control
● Parameter group 2 ※1: : Press any key among , , .
(A)
※2: Press the key once after changing the setting value, to save the setting value Photoelectric
RUN mode and move to the next parameter Sensors

※Hold the key for 3 sec. to save the setting value and return to RUN mode after
(B)
4 sec. changing the setting value. Fiber
3 sec.
※ Dotted parameters may not appear by model type or other parameter settings. Optic
Sensors
PAR2
(C)
Door/Area
※1  etting range: Refer to ' Input Type And Range'.
S Sensors

Input sensor IN-T KCaH ※When changing the setting value, SV, [IN-B, H-SV/L-SV,
AL1, AL2, LBaB, AHYS] parameters of parameter group 2 are reset. (D)
※2 Proximity
Sensors

Temperature ※When changing the setting value, SV, [IN-B, H-SV/L-SV, AL1, AL2, (E)

unit
UNIT ?C ?F LBaB, AHYS] parameters of parameter group 2 are reset. Pressure
Sensors

(F)
Input Rotary
correction
IN-B 0 Setting range: -999 to 999℃/℉(-199.9 to 999.9℃/℉) Encoders

(G)
Connectors/
Input digital Sockets
filter
MAvF )1 Setting range: 0.1 to 120.0 sec.
(H)
Temperature
Controllers
SV low-limit Setting range: Within temperature range of each sensor [L-SV≤(H-SV-1digit)]
value
L-SV -50 ※
When changing the setting value, and SV<L-SV, SV is reset as L-SV. (I)
SSRs / Power
Controllers

SV high-limit Setting range: Within temperature range of each sensor [H-SV≥(L-SV+1digit)]


value
H-SV 1200 ※When changing the setting value, and SV>H-SV, SV is reset as H-SV. (J)
Counters

Control (K)

output mode
O-FT HEAT COOL Timers

(L)
Panel
Control ※When changing the setting value, [ErMV] is reset as )0, [DI-K] is Meters
method
C-MD PID ONOF
reset as OFF.
(M)
Tacho /
Speed / Pulse
Control
※Appears only in selectable current output or SSR drive output Meters
output OUT CURR SSR
selection model(TX4S- 4C). (N)
Display
Units
SSR drive
output SSrM STND CYCL PHAS ※Appears only in SSR drive output model (TX4S- 4S). (O)
method Sensor
Controllers

(P)
Current
oMA 4-20 0-20 ※Appears only when control output [OUT] is set as CURR. Switching
output range Mode Power
Supplies

(Q)
Setting range: 0.5 to 120.0 sec. Stepper Motors
Control cycle T 2)0 ※Appears only when control method [C-MD] is PID. & Drivers
& Controllers
※Does not appear when SSR drive output is set as CYCL, or PHAS.
(R)
Graphic/
Logic
AL1 Panels

operation
AL-1 AM!A LBaA AM!A AM!B
(S)
Field
※Alarm operation ※ Alarm option Network
Devices
※When changing the setting
※Press the key to switch 'Alarm operation' 'Alarm option' setting. value, [AL1, AL2] parameter
(T)
of parameter group 1 is reset. Software

AL2
operation
AL-2 AM@A ※Set method is same as AL1 alarm operation [AL-1].
※Appears only in alarm output 2 models.

Alarm Setting range: 1 to 100℃/℉(0.1 to 100.0℃/℉)


output AHYS 1 ※Does not appear when AL1/AL2 alarm operation [AL-1, AL-2] is set
hysteresis as AM)_/SBa /LBa .

H-25
TX4S Series

LBA Setting range: 0 to 9999 sec.(automatically set during auto-tuning)


monitoring LBaT 0 ※Appears only when alarm operation [AL-1, AL-2] is set as LBa .
time

LBA Setting range: 0 to 999℃/℉(0.0 to 999.9℃/℉)


detection LBaB 2 (automatically set during auto-tuning)
band ※Appears only when alarm operation [AL-1, AL-2] is set as LBa and
[LBaT] is not set as 0.

Trans. output
low-limit FS-L -50
value
Setting range: Refer to ' Input Type And Range'.
※Appears only in transmission output model(TX4S-A4 ).
Trans. output
high-limit FS-H 1200
value

Comm.
ADRS 1 Setting range: 1 to 127
address

Setting range: 24, 48, 96, 192, 384 bps


Comm.
speed
BPS 96 Multiply 100 to read the setting value.

Comm.
parity-bit
PRTY NONE EVEN ODD
※Appears in RS485 communication output
model(TX4S-B4 ).
Comm.
stop-bit
STP 2 1

Comm.
response RSwT 20 Setting range: 5 to 99ms
waiting time

Comm.
write
COMW EnA DIsA

Digital input
DI-K STOP AlRE AT OFF
key

※AT does not appear when control method [C-MD] is set as ONOF.

Control output Setting range: 0.0 to 100.0%


MV for input ErMV )0 ※Only )0(OFF)/10)0(ON) appear when control method [C-MD] is set as ONOF.
break ※When control method [C-MD] is changing PID↔ONOF and the setting value is below
10)0, it is reset as )0.

Lock LOC OFF LOC1 LOC2 LOC3

Setting range: OFF Unlock


LOC1 Parameter group 2 lock
LOC2 Parameter 1,2 group lock
LOC3 Parameter 1,2 group, SV setting lock

H-26
LCD Display PID Control

Input Type And Range (A)


Photoelectric
Sensors
Input type Decimal point Display Input range(℃) Input range(℉)
1 KCaH -50 to 1200 -58 to 2192 (B)
K(CA) Fiber
0.1 KCaL -50.0 to 999.9 -58.0 to 999.9 Optic
Sensors
1 JIcH -30 to 800 -22 to 1472
J(IC) (C)
0.1 JIcL -30.0 to 800.0 -22.0 to 999.9 Door/Area
Sensors
1 LIcH -40 to 800 -40 to 1472
Thermocouple L(IC)
0.1 LIcL -40.0 to 800.0 -40.0 to 999.9 (D)
Proximity
1 TCcH -50 to 400 -58 to 752 Sensors
T(CC)
0.1 TCcL -50.0 to 400.0 -58.0 to 752.0
(E)
R(PR) 1 RPR 0 to 1700 32 to 3092 Pressure
Sensors
S(PR) 1 SPR 0 to 1700 32 to 3092
1 DPtH -100 to 400 -148 to 752 (F)
DPt 100Ω Rotary
0.1 DPtL -100.0 to 400.0 -148.0 to 752.0 Encoders
RTD
1 CUsH -50 to 200 -58 to 392
CU50Ω (G)
0.1 CUsL `-50.0 to 200.0 -58.0 to 392.0 Connectors/
Sockets

Factory Default (H)


Temperature
Controllers

Parameter group 2
SV setting (I)
SSRs / Power
Parameter Factory default Parameter Factory default Controllers
Parameter Factory default IN-T KCaH AHYS 1
- 0 (J)
UNIT ?C LBaT 0 Counters

IN-B 0 LBaB 2
Parameter group 1
(K)
MAvF )1 FS-L -50 Timers
Parameter Factory default
L-SV -50 FS-H 1200
AL1 (L)
1250 H-SV 1200 ADRS 1 Panel
Meters
AL2
O-FT HEAT BPS 96
AT OFF (M)
C-MD PID PRTY NONE Tacho /
Speed / Pulse
P 1)0 Meters
OUT CURR STP 2
I
0 SSrM STND RSwT 20 (N)
Display
D Units
oMA 4-20 COMW EnA
REST 5)0
2)0(Relay) DI-K STOP (O)
HYS 2 T Sensor
@0(SSR drive) ErMV )0 Controllers

AL-1 AM!A LOC OFF (P)


Switching
Mode Power
AL-2 AM@A Supplies

(Q)
Stepper Motors
& Drivers

Error & Controllers

(R)
Graphic/
Display Description Troubleshooting Logic
Panels
OPEN Flashes when input sensor is disconnected or sensor is not connected. Check input sensor status.
HHHH Flashes when measured value is higher than input range. When input is within the rated input (S)
Field
LLLL Flashes when measured value is lower than input range. range, this display disappears. Network
Devices

(T)
Software

H-27
TX4S Series

Alarm
Set both alarm operation and alarm option by combining.

AM!A Each alarm operates individually in two alarm output models.


When the current temperature is out of alarm range, alarm clears automatically.
Alarm operation Alarm option If alarm option is alarm latch or alarm latch and standby sequence 1/2, press
digital input key( + 3 sec., digital input key [DI-K] of parameter group 2 set as
AlRE), or turn OFF the power and turn ON to clear alarm.

Alarm operation
Mode Name Alarm operation Description
AM)_ - - No alarm output
OFF H ON OFF H ON
Deviation If deviation between PV and SV as high-
AM! high-limit SV PV PV SV limit is higher than set value of deviation
alarm 100℃ 110℃ 90℃ 100℃ temperature, the alarm output will be ON.
High-limit deviation: Set as 10℃ High-limit deviation: Set as -10℃
ON H OFF ON H OFF
Deviation If deviation between PV and SV as low-
AM@ low-limit PV SV SV PV limit is higher than set value of deviation
alarm 90℃ 100℃ 100℃ 110℃ temperature, the alarm output will be ON.
Low-limit deviation: Set as 10℃ Low-limit deviation: Set as -10℃
ON H OFF H ON
Deviation If deviation between PV and SV as high/
AM# high/low-limit PV SV PV low-limit is higher than set value of deviation
alarm 90℃ 100℃ 110℃ temperature, the alarm output will be ON.
High, Low-limit deviation: Set as 10℃
OFF H ON H OFF
Deviation If deviation between PV and SV as high/
AM$ high/low-limit PV SV PV low-limit is higher than set value of deviation
reserve alarm 90℃ 100℃ 110℃ temperature, the alarm output will be OFF.
High, Low-limit deviation: Set as 10℃
OFF H ON OFF H ON
Absolute
If PV is higher than the absolute value, the
AM% value high PV SV SV PV
90℃ 100℃ 100℃ 110℃ output will be ON.
limit alarm
Alarm absolute-value: Set as 90℃ Alarm absolute-value: Set as 110℃
ON H OFF ON H OFF
Absolute
If PV is lower than the absolute value, the
AM^ value low PV SV SV PV
90℃ 100℃ 100℃ 110℃ output will be ON.
limit alarm
Alarm absolute-value: Set as 90℃ Alarm absolute-value: Set as 110℃
Sensor break It will be ON when it detects sensor
SBa -
alarm disconnection.
Loop break
LBa - It will be ON when it detects loop break.
alarm
※ H: Alarm output hysteresis [AHYS]

Alarm option
Option Name Description
AM .A Standard alarm If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.
If it is an alarm condition, alarm output is ON and maintains ON status.
AM .B Alarm latch
(Alarm output HOLD)
First alarm condition is ignored and from second alarm condition, standard alarm operates. When power is
Standby
AM .C supplied and it is an alarm condition, this first alarm condition is ignored and from the second alarm condition,
sequence 1
standard alarm operates.
Alarm latch and If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied and
AM .D standby it is an alarm condition, this first alarm condition is ignored and from the second alarm condition, alarm latch
sequence 1 operates.
First alarm condition is ignored and from second alarm condition, standard alarm operates. When re-applied
Standby
AM .E standby sequence and if it is alarm condition, alarm output does not turn ON. After clearing alarm condition,
sequence 2
standard alarm operates.
Alarm latch and Basic operation is same as alarm latch and standby sequence1. It operates not only by power ON/OFF, but also
AM .F standby alarm setting value, or alarm option changing. When re-applied standby sequence and if it is alarm condition,
sequence 2 alarm output does not turn ON. After clearing alarm condition, alarm latch operates.
※Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON,
changing set temperature, alarm temperature [AL1, AL2] or alarm operation [AL-1, AL-2], switching STOP mode
to RUN mode.

H-28
LCD Display PID Control
Sensor break alarm
(A)
The function that alarm output will be ON when sensor is not connected or when sensor's disconnection is detected during temperature Photoelectric
controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between Sensors

standard alarm [SBaA] or alarm latch [SBaB].


(B)
Loop break alarm(LBA) Fiber
Optic
It checks control loop and outputs alarm by temperature change of the subject. For heating control(cooling control), when control output MV Sensors
is 100%(0% for cooling control) and PV is not increased over than LBA detection band [LBaB] during LBA monitoring time [LBaT], or when
control output MV is 0%(100% for cooling control) and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring (C)
Door/Area
time [LBaT], alarm output turns ON. Sensors

(D)
Proximity
Sensors

(E)
Pressure
Sensors

(F)
Rotary
Encoders

(G)
Connectors/
Sockets

Time (H)
Temperature
Controllers

(I)
SSRs / Power
When control output MV is 100%, PV is increased over than LBA detection band [LBaB] during LBA monitoring time Controllers
Start control to
[LBaT].
to The status of changing control output MV (LBA monitoring time is reset.) (J)
Counters
When control output MV is 0% and PV is not decreased below than LBA detection band [LBaB] during LBA monitoring
to
time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
(K)
to Control output MV is 0% and loop break alarm (LBA) turns and maintains ON. Timers

to The status of changing control output MV (LBA monitoring time is reset.)


(L)
When control output MV is 100% and PV is not increased over than LBA detection band [LBaB] during LBA monitoring Panel
to
time [LBaT], loop break alarm (LBA) turns ON after LBA monitoring time. Meters

When control output MV is 100% and PV is increased over than LBA detection band [LBaB] during LBA monitoring time (M)
to
[LBaT], loop break alarm (LBA) turns OFF after LBA monitoring time. Tacho /
Speed / Pulse
Meters
to The status of changing control output MV (LBA monitoring time is reset.)
(N)
※When executing auto-tuning, LBA detection band [LBaB] and LBA monitoring time are automatically set based on auto tuning value. When Display
Units
alarm operation mode [AL-1, AL-2] is set as loop break alarm(LBA) [LBa ], LBA detection band [LBaB] and LBA monitoring time [LBaT]
parameter is displayed.
(O)
Sensor
Controllers

(P)
Switching
Mode Power
Supplies

(Q)
Stepper Motors
& Drivers
& Controllers

(R)
Graphic/
Logic
Panels

(S)
Field
Network
Devices

(T)
Software

H-29
TX4S Series

Functions
1. Input correction [IN-B]
Controller itself does not have errors but there may be error by external input temperature sensor. This function is for correcting this error.
E.g.) If actual temperature is 80℃ but controller displays 78℃, set input correction value [IN-B] as '2' and controller displays 80℃.
※As the result of input correction, if current temperature value (PV) is over each temperature range of input sensor, it displays HHHH or
LLLL.
2. Input digital filter [MAvF]
If current temperature (PV) is fluctuating repeatedly by rapid change of input signal, it reflects to MV and stable control is impossible.
Therefore, digital filter function stabilizes current temperature value.
For example, set input digital filter value as 0.4 sec, and it applies digital filter to input values during 0.4 sec and displays these values.
Current temperature may be different by actual input value.
3. SSR drive output method (SSRP function) [SSrM]
ㆍSSRP function is selectable one of standard ON/OFF control, cycle control, phase control by utilizing standard SSR drive output.
ㆍThis function parameter appears only in SSR drive output model (TX4S- 4S).
ㆍRealizing high accuracy and cost effective temperature control with both current output (4-20mA) and linear output(cycle control and phase
control)
ㆍSelect one of standard ON/OFF control [STND], cycle control [CYCL] , phase control [PHAS] at SSrM parameter of parameter group 2. For
cycle control, connect a zero cross turn-on SSR or random turn-on SSR. For phase control, connect random turn-on SSR.
SSR voltage output SSR module
(12VDC) Load
Temperature controller
(TX4S Series)

Power
100-240VAC
50/60Hz

※When selecting cycle or phase control mode, the power supply for a load and a temperature controller must be the same.
※Control cycle [T] is able to set only when control method [C-MD]of parameter group 2 is set as PID and SSR drive output method [SSrM]
is set as STND.
※In case of selectable current output or SSR drive output model(TX4S- 4C), this parameter does not appear.
Standard ON/OFF control by SSR is only available.

1)Standard ON/OFF control [STND] AC


Controls ON (100% output)/OFF (0% output) as same as
standard relay output. OUT
ON OFF ON OFF

2)Cycle control [CYCL]


Controls the load by repeating output ON / OFF according to
AC
the rate of output within setting cycle based on certain period
(50-cycle).
Control accuracy is almost the same with phase control’s. OUT
This control has improved ON/OFF noise than phase 50 Cycle 50 Cycle
control’s due to zero cross type which turns ON/OFF at zero
50% 80%
point of AC.

3)Phase control [PHAS]


AC
Controls the load by controlling the phase within AC half cycle.
Serial control is available.
OUT
Must use random turn-on SSR for this mode.
10% 50%
4. Current output range [oMA]
In case of selectable current output or SSR drive output model(TX4S- 4C), when control output [OUT] parameter group 2 is set as [CURR],
you can select high/low-limit range, 4-20mA [4-20] or 0-20mA [0-20] of current output.

5. Hysteresis [HYS]
Set interval between ON and OFF of control output for ON/OFF control.
●If hysteresis is too narrow, hunting(oscillation, chattering) could occur due to external Heating operation
noise. Control
output
●In case of ON / OFF control mode, even if PV reaches stable status, there still ON OFF
occurs hunting. It could be due to hysteresis Hysteresis
[HYS] setting value, load’s response characteristics or sensor’s location. In [HYS]
order to reduce hunting to a minimum, it is required to take into following factors Temp.
SV
consideration when designing temp. controlling; proper Hysteresis [HYS], heater’s
capacity, thermal characteristics, sensor’s response and location.

H-30
LCD Display PID Control
6. Manual reset [REST] ●Manual reset [REST] by control result (A)
When selecting P/PD control mode, certain temperature difference Photoelectric

exists even after PV reaches stable status because heater's rising and Set below 50.0 as reset value Sensors

falling time is inconsistent due to thermal characteristics of controlled (B)


objects, such as heat capacity, heater capacity. This temperature Offset Fiber
SV Optic
difference is called offset and manual reset [REST] function is to set/ Offset Sensors
correct offset.
When PV and SV are equal, reset value is 50.0%. After control is Set over 50.0 as reset value
(C)
Door/Area
stable, PV is lower than SV, reset value is over 50.0% or PV is higher Sensors

than SV, reset value is below 50.0%.


(D)
7. Digital input key( + 3 sec.) [DI-K] Proximity
Sensors

Parameter Operation (E)


OFF OFF It does not use digital input key function. Pressure
Sensors
Pauses control output. Auxiliary output (except loop break alarm, sensor break alarm)except Control output
operates as setting. Hold the digital input keys for 3 sec. to restart. (F)
Rotary
Digital input key
RUN/STOP
t t t t (t: over 3 sec.)
Encoders
STOP
(G)
RUN STOP RUN STOP RUN Connectors/
Sockets

Clears alarm output by force. (H)


(only when alarm option is alarm latch, or alarm latch and standby sequence 1/2 .) Temperature
Clear alarm AlRE Controllers
This function is applied when present value is out of alarm operation range but alarm output is ON. Alarm
operates normally right after clearing alarm.
(I)
Starts/Stops auto-tuning. This function is same as auto-tuning [AT] of parameter group 1. (You can start auto- SSRs / Power
Controllers
tuning [AT] of parameter group 1 and stop it by digital input key.)
Auto-tuning AT
※This parameter AT appears only when control method [C-MD] parameter group 2 is set as PID. When
control method [C-MD] parameter group 2 is set as ONOF, this parameter is changed as OFF. (J)
Counters

8. Control output MV for input break [ErMV]


When input sensor is break, set control output MV. (K)
When control method [C-MD] of parameter group 2 is set as ONOF, set control output MV as )0(OFF) Timers

or10)0(ON). When control method [C-MD] is set as PID, setting range for control output MV is )0 to 10)0.
(L)
Panel
RS485 Communication Output Meters

Applicable for models with RS485 communication output through option output(TX4S-B4 ). (M)
Tacho /
Please refer to ' Ordering Information'. Speed / Pulse
Meters
1. Communication Specifications
Com. protocol Modbus RTU (N)
Com. speed 2400, 4800, 9600, 19200, 38400 bps Display
Applied standard EIA RS485 Units

Max. connections 31 units(address: 1 to 99) Start-bit 1-bit fixed


(O)
Com. method 2-wire half duplex Data-bit 8-bit fixed Sensor
Controllers
Synchronization method Asynchronous Parity-bit None, Even, Odd
Com. distance Within 800m Stop-bit 1, 2Bit (P)
Switching
Com. response time 5 to 99ms Mode Power
Supplies
2. Modbus Mapping Table
(Q)
2-1. Read Coil Status (Func 01) / Force Single Coil (Func 05) [Func: 01/05, R/W: R/W] Stepper Motors
& Drivers
No.(Address) Type Description Setting/Display range Unit Default & Controllers

000001(0000) RUN/STOP Control output run/stop 0: RUN 1: STOP - STOP (R)


Related coil, Graphic/
000002(0001) AT Auto-tuning run/stop 0: OFF 1: ON - OFF
variable Logic
Panels
000003(0003) Alarm Reset Alarm output clear 0: OFF 1: ON - OFF
000004 to 000050 Reserved (S)
Field
2-2. Read Discrete Inputs(Func 02) [Func: 02, R/W: R] Network
Devices

No.(Address) Type Description Setting/Display range Unit Default


100001(0000) ℃ indicator Unit indicator 0: OFF 1: ON - - (T)
Software
100002(0001) ℉ indicator Unit indicator 0: OFF 1: ON - -
100003(0002) OUT indicator Front Control output indicator 0: OFF 1: ON - -
100004(0003) AT indicator indicator Auto-tuning indicator 0: OFF 1: ON - -
100005(0004) AL1 indicator Alarm output 1 indicator 0: OFF 1: ON - -
100006(0005) AL2 indicator Alarm output 2 indicator 0: OFF 1: ON - -
100006 to 100050 Reserved

H-31
TX4S Series
2-3. Read Input Registers (Func 04) [Func:02, R/W : R]
No.(Address) Type Description Setting/Display range Unit Default
300001 to 300100 Reserved
300101(0064) - Product number H - - Dedicated
model
300102(0065) - Product number L - - number
300103(0066) - Hardware version - -
300104(0067) - Software version - -
300105(0068) - Model 1 - - "TX"
300106(0069) - Model 2 - - " 4"
300107(006A) - Model 3 - - "S "
300108(006B) - Model 4 - - "14"
300109(006C) - Model 5 - - "R "
300110(006D) - Model 6 - - ""
300111(006E) - Model 7 - - ""
300112(006F) - Model 8 - - ""
300113(0070) - Model 9 - - ""
300114(0071) - Model 10 - - ""
300115(0072) - Reserved - - -
300116(0073) - Reserved - - -
300117(0074) - Reserved - - -
300118(0075) - Coil status start address - - 0000
300119(0076) - Coil status quantity - - 0
300120(0077) - Input status start address - - 0000
300121(0078) - Input status quantity - - 0
300122(0079) - Holding register start address - - 0000
300123(007A) - Holding register quantity - - 0
300124(007B) - Input register start address - - 0000
300125(007C) - Input register quantity - - 0
300127 to 300200 Reserved
301001(03E8) PV Present value -1999 to 9999 ℃/℉ -
0:0, 1:)0,
301002(03E9) DOT Decimal point location - -
2:)00, 3:)000
301003(03EA) UNIT Display unit 0: ?C, 1: ?F - -
301004(03EB) SV Setting value Within L-SV to H-SV ℃/℉ 0
℃ indicator Unit indicator 0: OFF 1: ON - -
℉ indicator Unit indicator 0: OFF 1: ON - -
OUT indicator Front Control output indicator 0: OFF 1: ON - -
301005(03EC)
AT indicator indicator Auto-tuning indicator 0: OFF 1: ON - -
AL1 indicator Alarm output 1 indicator 0: OFF 1: ON - -
AL2 indicator Alarm output 2 indicator 0: OFF 1: ON - -
310006 to 310050 Reserved
2-4. Read Holding Register (Func 03)/Preset Single Register (Func 06)/
Preset Multiple Registers (Func 16) [Func:03/06/16, R/W : R/W]
2-4-1. SV setting
No.(Address) Parameter Description Setting/Display range Unit Default
400001(0000) Set value SV setting value Within L-SV to H-SV ℃/℉ 0
400002 to 400050 Reserved
2-4-2. Parameter group 1 [PAR1]
No.(Address) Parameter Description Setting/Display range Unit Default
400051(0032) AL1 AL1 temperature Deviation temperature: -F.S. to F.S.
℃/℉ 1250
400052(0033) AL2 AL2 temperature Absolute value alarm: Temperature range
400053(0034) AT Auto-tuning 0: OFF 1: ON - OFF
400054(0035) P Proportional band 1 to 9999: )1 to 99(9 ℃/℉ 1)0
400055(0036) I Integral time 0 to 9999: 0 to 9999 Sec. 0
400056(0037) D Derivative time 0 to 9999: 0 to 9999 Sec. 0
400057(0038) REST Manual reset 0 to 1000: )0 to 10)0 % 5)0
400058(0039) HYS Hysteresis 1 to 100(1 to 500): 1 to 100()1 to 5)0) - 2
400059 to 400100 Reserved

H-32
LCD Display PID Control
2-4-3. Parameter group 2 [PAR2] (A)
Photoelectric
No.(Address) Parameter Description Setting/Display range Unit Default Sensors

400101(0064) IN-T Input sensor Refer to ' Input Type And Range' - KCaH
(B)
400102(0065) UNIT Temperature unit 0: ?C, 1: ?F - ?C Fiber
Optic
-999 to 999(-1999 to 9999): Sensors
400103(0066) IN-B Input correction - 0
-999 to 999(`9(9 to 99(9)
(C)
400104(0067) MAvF Input digital filter 1 to 1200: )1 to 12)0 Sec. )1 Door/Area
Sensors
400105(0068) L-SV SV low-limit value -50
Refer to ' Input Type And Range' ℃/℉
400106(0069) H-SV SV high-limit value 1200 (D)
400107(006A) O-FT Control output mode 0: HEAT, 1: COOL - HEAT Proximity
Sensors
400108(006B) C-MD control method 0: PID, 1: ONOF - PID
400109(006C) OUT Control output selection 0: SSR, 1: CURR - CURR (E)
Pressure
400110(006D) SSrM SSR drive output method 0: STND, 1: CYCL, 2: PHAS - STND Sensors
400111(006E) oMA Current output range 0: 4-20, 1: 0-20 - 4-20
2)0 (F)
400112(006F) T Control cycle 5 to 1200: )5 to 12)0 Sec. Rotary
@0 Encoders

400113(0070) AL-1 AL1 operation 00: AM)_, 10 to 15: AM!A to AM!F, ... AM!A
60 to 65: AM^A to AM^F, - (G)
400114(0071) AL-2 AL2 operation 70: SBaA, 71: SBaB, 80: LBaA, 81: LBaB AM@A Connectors/
Sockets

400115(0072) AHYS Alarm output hysteresis 1 to 100(1 to 500): 1 to 100()1 to 5)0) - 1


400116(0073) LBaT LBA detection time 0 to 9999: 0 to 9999 Sec. 0 (H)
Temperature
400117(0074) LBaB LBA detection band 0 to 999(0 to 9999): 0 to 999()0 to 99(9) ℃/℉ 2 Controllers

Trans. output low-limit


400118(0075) FS-L - -50 (I)
value SSRs / Power
Refer to ' Input Type And Range'. Controllers
Trans. output high-limit
400119(0076) FS-H - 1200
value
400120(0077) ADRS Com. address 1 to 127: 1 to 127 - 1 (J)
Counters

400121(0078) BPS Com. speed 0: 24, 1: 48, 2: 96, 3: 192, 4: 384 - 96


400122(0079) PRTY Com. parity bit 0: NONE, 1: EVEN, 2: ODD - NONE (K)
Timers
400123(007A) STP Com. stop bit 0: 1, 1: 2 - 2
Com. response waiting
400124(007B) RSwT 5 to 99: 5 to 99 ms 20 (L)
time Panel
Meters
400125(007C) COMW Com. write 0: EnA, 1: DIsA - EnA
400126(007D) DI-K Digital input key 0: OFF, 1: STOP, 2: AlRE, 3: AT - STOP (M)
Tacho /
Control output MV for
400127(007E) ErMV 0 to 1000: )0(OFF) to 10)0(ON) % )0 Speed / Pulse
input break Meters

400128(007F) LOC Lock 0: OFF, 1: LOC1, 2: LOC2, 3: LOC3 - OFF (N)


400129 to 400150 Reserved Display
Units

(O)
Sensor

Proper Usage
Controllers

(P)
1. Please separate the unit wiring from high voltage lines or power lines to prevent inductive noise. Switching
Mode Power
2. For crimp terminal, select following shaped terminal (M3). Supplies

(Q)
Max. 5.8mm Max. 5.8mm Stepper Motors
& Drivers
& Controllers
3. Install a power switch or circuit breaker to control the power supply.
4. The power switch or circuit breaker should be installed where it is easily accessible by the user. (R)
Graphic/
5. The unit is for temperature controller. Do not use the unit as volt-meter or ampere-meter. Logic
6. When using RTD temperature sensor, must wire it as 3-wire type. If cable is extended, use 3 wires which are same thickness as the line. It Panels

might cause the deviation of temperature when line resistance is different. (S)
7. If power line and input signal line are close each other, install line filter for noise protection at Field
Network
power line and use shielded input signal line. Devices
8. Keep away from the high frequency instruments.(High frequency welding machine & sewing machine, large
capacity SCR controller). (T)
Software
9. When supplying the measured input, the unit displays HHHH or LLLL, the measured input may have problem. Turn OFF the power to the
unit and check the line. .
10. This unit may be used in the following environments.
①It shall be used indoor. ②Altitude up to 2,000m.
③Pollution degree 2. ④Installation category II.

H-33

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