SD70-77 TF Prior 176756
SD70-77 TF Prior 176756
SD70-77 TF Prior 176756
• Let's assume you need to replace the PRIMARY AIR CLEANER FilTER ELEMENT~
Use any of the functional words in the item description to locate the desired item. Example: The first
listing for the Primary Air Cleaner Filter Element in the Word Index is: Air Cleaner Filter
Element The index shows the component will be found on pages C.2.3 which is the Parts List page
numbers for the
A
Air Cleaner Primary Filter Element C.2.3
Air Cleaner Restriction Indicator Switch E.7.3
Air Cleaner Safety Filter Element C.2.3
Air Cleaner C.2.3
Air Conditioner On/Off Switch A.8.3
Air Filter A.6.3, A.8.3
Air Filter, Fresh A.6.3
Air Pre-cleaner C.8.3
Air Recirculation Filter A.6.3, A.8.3
Alarm, Audible E.6.3
Alarm, Backup E.l.9
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to
order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity
required to assemble one complete assembly, and any additional notes/ dimensions required to
help place your parts order.
• For the example: The Air Cleaner Filter Element is listed under the Air Cleaner
{Item The Air Cleaner Primary Filter Element (Effective with SIN Comm. Number
is Quantity of 1.
When the Comm. # is not known - Use the Table of Contents:
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the
major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For
example: Engine
ENGINE
C
Engine Installation C.1.2
Engine Assembly C.2.2
Pump Stack Assembly - Effective with SIN 171118 C.3.2
Pump Stack Assembly - Prior to SIN 171118 C.4.2
Radiator And Oil Cooler Installation C.5.2
Radiator And Oil Cooler Assembly C.6.2
Exhaust Installation C.7.2
Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe
major repairable components of that group. Find the listing that refers to the
• Since the Air Cleaner Filter Element is what needs to be replaced, refer to the parts
listing for the The Air Cleaner used on your machine is found in Functional
Group ~ Section 2, this makes up the first part of the page number. Turn to that section of the
parts manual and find the parts listing on page C~2~3 for the Air Cleaner . . Effective \Vith SIN
172529
For our Air Cleaner Filter Element Example: The Comm. Number 13255443 is found in the
Numerical Index, it shows that component will be found on pages C.2.3.which is one of the Parts List
pages for the
TABLE OF CONTENTS
SD-70n7TF Series
TITLE PAGE
Table of Contents A
Abbreviations Used In This Manual E
Lubricants, Filters And Manuals F
Recommended Service Parts G
DRUM
B
Front Frame Installation 8.1.2
Drum Assembly 8.2.2
Eccentric Assembly 8.3.2
Carrier Assembly 8.4.2
Drum Drive Assembly 8.5.2
Rear Frame Installation 8.6.2
Hydraulic Tank Assembly 8.7.2
Fuel Tank Installation 8.8.2
Fuel Tank Assembly 8.9.2
8rake/Shunt Two-Speed Manifold Assembly 8.10.2
Thermal 8ypass Valve Installation 8.11.2
801t-On Shell Installation - SD-70D - Optional 8.12.2
801t-On Shell Scraper Assembly - SD-70D - Optional 8.13.2
801t-On Shell Installation - SD-77DX - Optional 8.14.2
Drum Scraper Installation - SD-70D 8.15.2
Smooth Scraper Installation - SD-70D/77DX 8.16.2
Drum Scraper Installation - SD-77F 8.17.2
Inside Scraper Installation - SD-70D/SD-77DX - Optional 8.18.2
Inside Scraper Installation - SD-77F - Optional 8.19.2
Drum Drive W/8rake Installation - SD-77DX - Optional 8.20.2
Fuel Strainer Installation - Optional 8.21.2
Front Frame Assembly - SD-70D 8.22.2"
A
TABLE OF CONTENTS
SD-70n7TF Series
TITLE PAGE
ENGINE
C
Engine Installation C.1.2
Engine Assembly C.2.2
Pump Stack Assembly - Effective with SIN 171118 C.3.2
Pump Stack Assembly - Prior to SIN 171118 C.4.2
Radiator And Oil Cooler Installation C.5.2
Radiator And Oil Cooler Assembly C.6.2
Exhaust Installation C.7.2
Air Pre-Cleaner Installation - Optional C.8.2
Block Heater Installation - Optional C.9.2
OPERATORS COMPARTMENT
D
Operators Platform Installation 0.1.2
Control Console Assembly 0.2.2
Emergency Stop Assembly 0.3.2
Fuse Cover Assembly 0.4.2
Pedestal And Seat Installation - SO-700 0.5.2
Pedestal And Seat Installation - SO-770X/F 0.6.2
Pedestal Asembly - SO-700 - Effective with SIN 172529 0.7.2
Pedestal Asembly - SO-700 - Prior to SIN 172529 0.8.2
Pedestal Assembly - SO-770X/F - Effective with SIN 172529 0.9.2
Pedestal Assembly - SO-770X/F - Prior to SIN 172529 0.10.2
Gauge Panel Assembly - Effective With SIN 172529 0.11.2
Right-Hand Panel Assembly - Prior to SIN 172529 0.12.2
Left-Hand Panel Assembly - Prior to SIN 172529 0.13.2
Gauge Installation - Optional 0.14.2
Suspension Seat Installation - SO-700 - Optional 0.15.2
Safety Manual Installation 0.16.2
ELECTRICAL
E
Wiring Harness Installation E.1.2
Relay Panel Assembly E.2.2
Fuse Block Assembly E.3.2
Battery Installation E.4.2
Battery Master Switch Installation E.5.2
Audible Alarm Installation - Optional E.6.2
Air Cleaner Restriction Indicator Installation - Optional E.7.2
Power Socket Installation - Optional E.8.2
Beacon Light Installation - Optional E.9.2
Worklights Installation - Optional E.1 0.2
Speedometer/VPM Meter Installation - Optional E.11.2
B
TABLE OF CONTENTS
SD-70n7TF Series
TITLE PAGE
ELECTRICAL (Continued)
HYDRAULICS
H
Hosing Installation - Effective with SIN 171118 H.1.2
Hosing Installation - Prior to SIN 171118 H.2.2
Hydraulic Filter Installation H.3.2
Tow Valve Installation - Optional H.4.2
Hydraulic Test Port Installation - Effective with SIN 171118 - Optional H.5.2
Hydraulic Test Port Installation - Prior to SIN 171118 - Optional H.6.2
Traction Enhancement Installation - Optional H.7.2
Traction Control Valve Assembly H.8.2
Loop Flushing Valve Assembly H.9.2
Hose Cover Installation - Optional H.10.2
Strike-Off Blade Installation - Optional H.11.2
Strike-Off Blade Pump Assembly H.12.2
Strike-Off Blade Foot Pedal Assembly H.13.2
INTERNAL BREAKDOWNS
I
Axle (13157565) 1.1.2
Axle Drive Motor (59290114) 1.2.2
Cab Assembly (13236252) 1.3.2
Heater (13237888) 1.4.2
Heater Valve (13200027) 1.5.2
Heater/Evaporator (13237367) 1.6.2
Seat (54670302) - SD-70D 1.7.2
Vibration Motor (13197447) 1.8.2
Drum Drive Motorw/Brake (13179122) - SD-70D/SD-77DX 1.9.2
Drum Drive Motor w/Brake (13179148) - SD-77F 1.10.2
Ratchet Jack (13209663) 1.11.2
C
TABLE OF CONTENTS
SD-70n7TF Series
TITLE PAGE
WORD INDEX
W
Word Index W.1.2
NUMERIC INDEX
X
Numeric Index X.1.2
D
STANDARD ABBREVIATIONS
Rev01/02/01
E
LUBRICANTS, FILTERS AND MANUALS
SD-70/77TF
LUBRICANTS
FILTERS
Maintenance Interval Kit - 250 Hour 13346176 (Effective with SIN 172062)
Contains the following filters: Quantity
MANUALS
F
RECOMMENDED SERVICE PARTS
SD-70/77TF Current Production
Quantities are for one unit having the operating hours listed below
Engine
Maintenance Interval Kit+ - Effective With SIN 172062 13346176
Maintenance Interval Kit+ - Prior to SIN 172062 13302096
Fan Belt 59140202
Air Cleaner Primary Filter+ - Effective With SIN 172529 13255443
Air Cleaner Safety Filter+ - Effective With SIN 172529 13255450
Air Cleaner Primary Filter+ - Prior to SIN 172529 13221833
Air Cleaner Safety Filter+ - Prior to SIN 172529 13221825
Radiator Cap 59498790
Axle/Main Frame
Fuel Cap 13213574
Operator's Platform
Washer Bottle Cap 13228242
Horn Button 59159558
Electrical
Ignition Switch 54461090
Ignition KeylCab Door KeylHood Key 58917261
VibrationlAmplitude Frequency Knob 59047019
+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
G
RECOMMENDED SERVICE PARTS
SD-70/77TF Current Production
Quantities are for one unit having the operating hours listed below
Assembly Description
Axle/Main Frame
Fuel Level Sender 13213764
Engine
Starter 59816520
-Solenoid 58875196
Alternator 54726948
Temperature Sender 59816322
Oil Pressure Switch 59971457
Throttle Lever 13215009
Upper Radiator Hose 13168851
Lower Radiator Hose 13188396
Drive Coupling 59286336
Drum
Shock Mount 4 13304787
Electrical
Oil Pressure Sender 58878000
Positive Battery Cable 13207741
Beacon Lamp 13176797
High Temperature Alarm 58870924
Water Temperature Switch 59123166
Engine Oil Pressure Gauge 58822313
Oil Pressure Sender 58878000
Hydraulic Oil Temperature Gauge 58893983
Hydraulic Oil Temperature Sender 58913856
Speedometer Gauge 13179445
Impactometer Gauge 13169404
VPM Gauge 13179452
Air Conditioner Switch 13156963
AutoVibration Switch 13190772
Battery Master Switch 13209648
Emergency Stop Switch 59111450
Front Wiper Switch 59196451
Rear Wiper Switch 59196444
Brake Test Switch 54666102
Washer Switch 59195925
Park Brake Switch 54666094
Hi/Low Travel Switch 54666086
Hi/Low RPM Switch 54666078
Hi/Low Amplitude Switch 54666060
+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
H
RECOMMENDED SERVICE PARTS
SD-70/77TF Current Production
Quantities are for one unit having the operating hours listed below
Assembly Description
Electrical - Continued
+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
RECOMMENDED SERVICE PARTS
SD-70/77TF Current Production
Quantities are for one unit having the operating hours listed below
Assembly Description
Engine
Oil Cooler 1 13225040
Propulsion Pump 1 13197454
Vibration Pump (SD-70D) 1 13223904
Vibration Pump (SD-77DX/F) 1 13223912
Steering Pump 1 58858820
-Seal Kit 1 58898677
Muffler 1 13188438
-Muffler Clamp 2 59179218
Exhaust Pipe 1 13239959
Exhaust Pipe 1 13188602
Axle/Main Frame
Axle Drive Motor 59290114
Operator's Platform
Seat Belt 59227561
Steering Valve 13218987
-Seal Kit 54747340
Steering Cylinder 13188198
-Seal Kit 13228937
Drum
Vibration Motor 13197447
Drum Drive Motorw/Brake (SD-70D) 13179122
Drum Drive Motor w/Brake (SD-77DX/F) 13179148
Hydraulics
Traction Control Valve 13165659
Loop Flushing Valve 59077602
+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
J
AXLE INSTALLATION
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SEE
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52 52
1 13219027 Hood 1
3 13236641 Hinge, RH 1
4 13185780 Two Rotor Latch 1
5 13232343 Cable Support 1
6 96741053 Flatwasher 24
7 96706809 HHCS 8
9 96704598 Hex Locknut 14
15 13275516 Seal Trim 2
16 96740188 Washer 14
17 96702824 HHCS 8
27 96702659 HHCS 9
31 13219191 Grill 1
32 13186135 Handle 1
- 58917261 -Handle Key 1
33 13186143 Bell Crank 1
34 13231592 Cable Bracket 1
36 96741038 Flatwasher 2
38 59617977 Clamp 2
39 59617985 Shim 2 12.7mm
40 59901306 Clevis 2
41 96704580 Hex Locknut 4
42 96705728 Screw 4
45 95860052 Screw 2
46 95943346 Nylon Nut 2
47 13274725 Cable Release Bracket (Eff SIN 170301) 1
- 13232947 Cable Release Bracket (Prior to SIN 170301) 1
48 13232350 Lever Extension 1
49 96738547 Hardened Flatwasher 2
50 96705694 Hex Screw 1
51 96703756 Hex Nut 1
52 96705801 HHCS 2
53 13233002 Hood Release Cable 1
54 95919767 HHCS 1
55 59307041 Spring 1
58 96712674 Hardened Washer 10
59 96705587 HHCS 4
60 96704606 Hex Locknut 4
70 13270632 Seal Trim 2
71 13278478 Angle Seal 2
72 54487517 Self-tapping Screw 6
73 13238217 Baffle Wiper 1
- 13238050 -Wiper Seal 2
74 13295340 Hood Shim 2
75 96719786 HHCS 8
76 13270574 Grill Support Bar 2
Dwg 013231733/00/02
28
35
FROM
SHT.1 14
27
37
2 13236633 Hinge, LH 1
3 13236641 Hinge, RH 1
6 96741053 Flatwasher 24
7 96706809 HHCS 8
8 13274782 Safety Release Cable w/Handle 1
(Effective with SIN 170301)
- 13233010 Safety Release Cable w/Handle 1
(Prior to SIN 170301)
9 96704598 Hex Locknut 14
10 13217443 Striker Plate 1
11 96711833 Flatwasher 6
12 96702287 HHCS 6
13 13182480 Striker 1
14 13299458 Hood Cowling 1
16 96740188 Washer 14
17 96702824 HHCS 8
18 13184700 Hood Spring Angle 2
19 13184742 Spring Pivot Pin 2
20 13184833 Eye Bolt 2
21 96738596 Hardened Flatwasher 2
22 95923348 Locknut 2
23 13236377 Spring Pin 2
24 96705595 HHCS 2
27 96702659 HHCS 9
28 13185889 Seal Trim 1
29 13274865 Latch Lever (Effective with SIN 170301) 1
- 13232475 Latch Lever (Prior to SIN 170301) 1
30 96727458 Hex Socket Head Screw 2
35 13219084 Cable Plate 1
37 13238910 Spring 2
43 13238845 Keeper Plate 1
44 96738612 Hardened Flatwasher 2
57 13234604 Striker 1
58 96712674 Hardened Washer 10
61 96701958 HHCS 2
62 13233028 Clamp 1
63 13234703 Single Rotor Latch 1
69 59457192 Spring 1
78 96702857 Nut 2
1 13234075 ROPS 1
2 96720032 HHCS 4
3 96702642 Hardened Flatwasher 8
4 96727532 HexNut 4
5 13233218 Roof (FOPS) 1
6 96702444 HHCS 6
7 96738596 Hardened Flatwasher 6
8 13197306 Decal: Checklist 1
9 13237219 Spacer 4
10 13309877 Plug 4
11 35898477 Foam Tape 5
12 59326827 Domed Plug 2
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10 96702659 HHCS 8
27 13156989 Dryer/Binary Bracket 1
34 NSVA Condensor Assembly 1 See Section - A.1 0
38 96741038 Flatwasher 6
47 95373973 Wire Tie A/R
49 13200035 Wiring Harness 1
55 13266903 Coolant Hose #1 1
56 13266937 Coolant Hose #2 1
57 13266929 Coolant Hose #3 1
59 13274386 Dryer Mounting Bracket 1
60 96702824 HHCS 6
61 96704606 Locknut 1
62 96713979 Washer 6
69 59465674 Clamp 3
70 96741046 Flatwasher 2
71 96701917 HHCS 2
76 96702816 HHCS 2
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2 59147991 Adjustment Arm 2
3 59148007 Spacer 2
4 13274535 Compressor 1
5 96741046 Flatwasher 12
6 96704812 HexNut 6
7 96704358 HHCS 4
8 96705116 Capscrew 2
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2 13154521 Scraper Tooth 6
3 96712237 Flatwasher 12
4 96715081 Hex Head Bolt 12
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2 13235874 Scraper Bar 1
3 96712237 Flatwasher 12
4 96715081 Hex Head Bolt 12
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2 13154521 Scraper Tooth 6
3 96712237 Flatwasher 12
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42 96720594 HHCS 4
52 96741038 Flatwasher 4
61 13274618 Extension Tube 1
62 13167499 Air Intake Bellows 1
63 13212501 Rivet 6
64 59344176 U-bolt Clamp 1
65 96705132 Hex Nut 3
66 96701370 Nut 1
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42 96705595 HHCS 8
43 96704309 HHCS 12
45 59919670 Adapter, Straight 2
47 95329975 Adapter 2
48 59672709 Adapter 1
49 59104406 Ground Cable 1
51 59158881 Reducer 2
52 59980482 Adapter 2
53 13208004 Adapter 1
54 59929182 Adapter, Straight 1
55 95257341 Tube Cap Nut 1
56 95431284 Tee 1
57 59922419 Adapter, Straight 3
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42 96705595 HHCS 8
43 96704309 HHCS 12
45 59919670 Adapter, Straight 5
47 95329975 Adapter 3
48 59672709 Adapter 1
49 59104406 Ground Cable 1
50 13213160 Test Port 2
51 59158881 Reducer 2
52 59980482 Adapter 2
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1 13215884 Radiator 1
2 59498790 -Radiator Cap 1
2 13225040 Oil Cooler 1
3 59331934 Adapter 1
4 58848920 Drain Assembly 1
5 13233911 Radiator Frame, LH 1
7 13215702 Radiator Bracket, LH 1
8 13215710 Radiator Bracket, RH 1
9 96702287 HHCS 6
10 13274477 Baffle Plate 1
11 13234349 Trim Lock 1
12 59321687 Hose Assembly 1 13.0"
13 59122549 Hose Assembly 1 45.0"
14 96711833 Flatwasher 18
15 96702279 HHCS 4
16 96704812 Hex Nut 4
17 96704309 HHCS 4
18 50274299 Hose Clamp 2
19 59103598 Clamp 1
30 13233903 Radiator Frame, RH 1
31 13062518 Trim 1
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5 96702279 HHCS 9
11 13236427 ROPS Support Platform 1
12 13239157 ROPS Support Plate 1
13 96738646 Hardened Flatwasher 4
14 96711833 Flatwasher 10
16 96720032 HHCS 4
17 59565044 Flatwasher 2
18 96703665 HexNut 2
21 13234851 Steel Platform Spacer 4
22 96738596 Hardened Flatwasher 16
23 13214804 Eyebolt 2
24 13217450 Sleeve 2
25 13232962 Railing 1
26 96712237 Flatwasher 6
27 96701495 HHCS 6
33 96702824 HHCS 11
36 96703111 HHCS 8
41 96741038 Flatwasher 6
42 96705041 Capscrew 2
43 95301834 Clamp 2
44 13225339 Washer 2
45 96719836 HHCS 2
46 96724190 Nut 2
47 96701594 Spring Pin 1
49 96740204 Washer 8
54 13231394 Support Bracket 1
55 96704804 Locknut 2
57 96702808 HHCS 8
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12 10 13
1 59298489 Pedestal 1
2 13235882 Pedestal Shroud 1
3 96741053 Flatwasher 4
4 96701958 HHCS 4
5 13236864 Straight Steering Column 1
- 59972919 -Nut 1
- 13258686 -Wire 1
- 13290689 Tilt Steering Column (Optional) 1
6 96701479 HHCS 4
7 13270731 Straight Column Cover 1
- 13235478 Tilt Column Cover (Optional) 1
8 13236872 Pivot Nut 2
10 13309521 Instrument Panel 1
11 NSVA Right-Hand Panel Assembly 1 See Section - 0.12
12 NSVA Left-Hand Panel Assembly 1 See Section - 0.13
13 59148569 BHCS 10
14 54461090 Ignition Switch 1
- 58917261 -Ignition Key 1
- 13284690 -IR Key Tag 1
15 58924333 Switch Nut 1
16 13158647 Steering Wheel 1
17 59159558 Horn Button 1
18 13225321 Console/Pedestal Assembly Wire Harness 1
19 96711833 Flatwasher 4
20 58820168 Wire Tie A/R
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2 13235882 Pedestal Shroud 1
3 96741053 Flatwasher 4
4 96701958 HHCS 4
5 13290689 Tilt Steering Column 1
6 96701479 HHCS 4
7 13235478 Column Cover 1
8 13236872 Pivot Nut 2
10 13309521 Instrument Panel 1
11 NSVA Right-Hand Panel Assembly 1 See Section - 0.12
12 NSVA Left-Hand Panel Assembly 1 See Section - 0.13
13 59148569 HSBHCS 10
14 54461090 Ignition Switch 1
- 58917261 -Ignition Key 1
- 13284690 -IR Key Tag 1
15 58924333 Switch Nut 1
16 13158647 Steering Wheel 1
17 59159558 Horn Button 1
18 13225321 Console/Pedestal Assembly Wire Harness 1
19 96711833 Flatwasher 4
20 58820168 Wire Tie A/R
Owg 013324827/00
I 5
I
I
I
I 1
1 I
I 1
1 I 1
I I 1 I
0
0 1 I 1
I
II
I
~
iii 1
1 1 1 I
I 1°
0
Owg 013169800/00
i", I
I"~, i ~'-J
~ I
5
'~
2
1" 1" I
~ ~ I
'~, '~,
I I
I I
I ~ I ~ I
I '~ '~
I
1 13187109 Panel, RH 1
2 54666102 Brake Test Switch 1
3 54666094 Park Brake Switch 1
4 54666086 Hi/Low Travel Switch 1
5 54666078 Hi/Low RPM Switch 1
Owg 013169826/00
1 13187117 Panel, LH 1
2 54666060 Hi/Low Amplitude Switch 1
Owg 013235270/02
1 58877796 Voltmeter 1
2 58822313 Oil Gauge 1
3 58878000 Oil Pressure Sender 1
4 13199005 Gauge Wire Harness 1
5 58893983 Temperature Gauge 1
6 13188958 Adapter 1
7 58913856 Temperature Sender 1
8 13225149 Gauge Lights Wire Harness 1
(For Gauge Installation with Worklights Only)
9 59118513 Adapter (Effective with SIN 172634) 1
- 95780425 Adapter (Prior to SIN 172634) 1
Owg 013169925/05
Owg 059292730/00
MANUAL
POUCH
.........
....
....
....
Owg 013174131/06/01
DRIVE
ENABLE
DRUM
HIGH / LO
BRAKE
MAIN
HARNESS ULTRA
GRADE
MAIN
HARNESS
18
DUAL AMPLITUDE
VIB OPTION
Owg 013174131/06/02
BRAKE
LATCHING
RELAY
"COM"
AIR
CLEANER
BRACKET
POWER RELAY
START RELAY
COLD START
OPTION
LOW COOLANT
LEVEL
OPTION
Owg 013174131/06/03
ALTERNATOR
MAIN
HARNESS
TO
ALT
MAIN
HARNESS
TO
BATTERY OIL
(POS)
PRESSURE
TO SWITCH
HORN
STARTER
Owg 013174131/06/04
~
/
21
M81NSERT
(NOT USED
8 WITH
ITEM #7)
VIEW "A - A"
2 96702659 HHCS 3
7 59117317 Clamp 2
8 59117333 Clamp 1
9 13273362 Backup Alarm (Effective with SIN 170239) 1
- 13236203 Backup Alarm (Prior to SIN 170239) 1
11 58820168 Wire Tie AIR
14 96712674 Hardened Washer 2
15 96704598 Hex Locknut 3
16 96705041 Capscrew 1
21 96702394 HHCS 2
22 96704663 Flatwasher 2
23 95301842 Clamp 1
Owg 013208806/03
cv--r
~ I
I
./
(
I
8
AUDIBLE I
I
ALARM
TIMER
I
I
I
I
GY1 2 I
Q I
I
I
1
~
I I
)
I
/
I /
1..-/
Owg 013209986/02
f0
I
r
I
f--0
I
I
I
I 4
I 2
I
I
I t-B
~I
i~
~ I
~
~
I
1 54635859 Battery 1
2 59225920 Battery Holddown 1
3 59211805 J-hook 2
4 96712674 Hardened Washer 1
5 96704606 Hex Locknut 2
7 13207741 Positive Battery Cable 1
8 13207758 Ground Cable 1
9 96741038 Flatwasher 1
10 96701370 Nut 1
Owg 013271150/00
Owg 013255344/00
Owg 013212238/01
Owg 013234729/02
1 NSS WorklightsAssembly 4
- 13176722 -Worklights 4
- 13247259 -Bulb 1
- 13230735 -Connector 4
- 13230776 -Secondary Lock 4
- 58965427 -Terminal 8
- 59388199 -Electrical Seal 8
3 13248943 Worklight ROPS Wire Harness 1
4 13197108 Front/Rear Worklights Switch 1
5 13225560 Worklights Wire Harness (Eff SIN 169493) 1
- 13191366 Worklights Wire Harness (Prior to SIN 169493) 1
6 96740444 Self-tapping Pan Head Screw 9
7 96741046 Flatwasher 4
8 95301859 Hose Clamp 4
9 96701479 HHCS 4
10 96704663 Flatwasher 9
11 95301842 Clamp 5
12 13248935 Dash Lights 2
Owg 013233432101
Owg 013233614/02
Owg 013294160/00
Owg 013212527/06/01
3 59290460 Decal:SD-70D, RH 1
- 59290486 Decal:SD-77DX, RH 1
- 13248711 Decal:SD-77F, RH 1
4 59290478 Decal: SD-70D, LH 1
- 59290494 Decal: SD-77DX, LH 1
- 13248729 Decal: SD-77F, LH 1
7 13163332 Decal: Signature 2
10 13197413 Decal: Stripe 1 10.0"
11 13199344 Decal: Hydraulic Oil 1
20 58978255 Decal: Hydraulic Oil Level 1
24 59246603 Decal: Tie Down 4
25 59246611 Decal: Lift Point 4
27 59605915 Decal: Grease 4
28 13304449 Decal: Lube Chart 1
29 59290858 Decal: Hydraulic Pressure Test 1
30 13208038 Decal: Missing Shock 2
31 59290320 Decal: Fuse Chart 1
Owg 013212527/06/02
14 14
FOR DX ONLY
AVOID mUSHING
eDONOTJUMP
IF MAOIINE UPS
BUa<LE UP
00 NOT QPEI;!ATE THIS HA(HIr.E IF rtf: RQ..LOVEI;! PROTECTIVE STla.(TlJRE (R(pS) IS STR\.CTlJR"LlY O~O.
SHll't:'S (11.I("1.1S ICT P!1.tft.RlY s£c.\.R€IJ. "s tlR161NA\.t.Y INS'i~.UO.tR HAS BEEN R[LLEO.
00 I'(IT REPAIR,K:XJIFY,lR AOO ATTACtI1ENTS TO Il(pS LK.ESS AUTt'CRIlEO IN WRITI~ BY THE HANLFACTURER
00 HJT AflJ ATTA(}l!'ENTs: TO TIE "ACHINE THAT INTRI..IE INTO l:PERAT[RS PROTECTIvE AREA.Ilt:Il.J:E VlSIBIlH'f
~E$"lnc.T Et£lK£t(.'1' 'txlT {R 110O 'lfEIGIT EX(EEOlt«i tERnFlr....lII)~ WEIGHT ~ R(ps.
DO HJT OPE~ATE HACHINE l.N.ESS SEAT SElT C!NoF[RtING TO SAE ANQ.IOIl ASAC STANOAImS IS FASTEN;O.
SEE ll"ERAT[Ji!S HAP«JAl ~ CCWTAO '1'll.IR [E"LER FeR CIJf"LETE INSPECTI()l REfJJIRE~NTS ANO
tlAIHTEHMC€. IHSTRU:lI(tIS.
51
WARNING
THIS I1.CLL OVER PRQTECH'I€ STR\.CTlRE (RtJ!'S) ttJS,1 BE INS'iAl.\.EU
AS SHOVN ~ HE APf'RCPRIATE INSTALlATI!l'l CRAWIMj,CFUR-
MIStED 'WITH TI-£ ~) IF A PR(Il.EM IS EN:IUneRED.CAll SAF-T-
(MI EMiltEERltti FtR ASSlS1Atl:i;,
600-311"-7"91
EXCEPT ALASKA AMJ CAlIFORNIA
559-269-554 I
ELSEvt£1lE
52
Owg 013225842102101
" l1
USE WITH CAB ONLY
1----(1)
lJ USE WITH RaPS/FOPS ONLY
II
Owg 013225842102102
14
35
~ --
l. I
I
'----,
...
I
I
I
AVOID mUSHING
eDONOTJUMP
IF MAOIINE UPS
BUoo.E UP
00 NOT OPERATE THIS HA(Hlr.E IF rtf: RO..LOVEIi! PROTECTIVE STla.(TlJRE (R(pS) IS STR\.CTlJRALlY D~D.
SHll't:'S (11.I("S.IS ICT P!1.tft.RlY s£c.\.R€IJ. "s tlR161NA\.t.Y INS'i~U:O.tR HAS BEEN RQ..LED.
00 t(JT REPAIR,K:XJIFY,lR JJXI ATTA(tlENTS TO IMPS LK.ESS AUTt'CRIlEO IN WRITING BY THE HANLFACTURER
00 OOI AflJ ATTACH!'EN1S TO HE MACHINE THAT INTRI..IE INTO lFERAT[RS PROTECTIvE AREA.Il1:Il.J:E VISIBILITY
~E$"lne:t Et£lK£t(.'1' 'txlT {R 110O 'lfEIGIT EX(EEOlt«i tERnFlr....lII)~ WEIGHT ~ R(ps.
DO NOT OPE~"TE HA.CHINE l.N.ESS SEAT SELT C!NoF[Rt!NG TO SAE ANQ.IOIl ASAE STANOAImS IS FASTEN;O.
SEE ll"ERAT[Ji!S HAP«JAL ~ CCWTACT '1'll.IR [EALER FeR CIH"LETE INSPECTI()l REfJJIRE~NTS ANO
tlAIHTEHMC€. IHSTRU:lI(tIS.
51
WARNING
THIS I1.Cl.L OVER PROTECnVE STR\.CllRE <RtPS) ttJS,T BE INS'iAl,LEO
AS SHOVN ~ HE APf'RCPRIATE INSTAl-tATtOO CRAWIMj,CFUR-
MIStED 'WITH TI-£ ~) IF A PR(Il.EM IS EN:ll..WTEIlED.CAlL SAF-T-
(18 EMiltEERltti FtR ASSlS'iAtl:i:,
600-34"-7"91
EXCEPT ALASU AMJ CAlIFOQNIA
559-268-554 I
ELSE~1lE
52
Owg 013174230/05/01
--
HYDRAULIC
TANK
TO TOP
"CASE" DRAIN
PROP. PUMP
"4B"
4
\
,
\
\
\ 49
\
, THERMAL
)
I BYPASS
I"OUT" /
I
VALVE
49
OIL "IN"
COOLER
)
(
Owg 013174230/05/02
TEE AND
27 TEST PORT
TO 26
IIN" PORT
STEERING
RETURN STEERING
FILTER TO ORBITAL
90 DEG. ELL
.----- .....
" STEERING
/
I\.- -
-"
,
, - ~ ',-
PUMP
.... /
--- --
STEERING
CYLINDERS
VIBE
MOTOR
STEERING
ORBITAL
BRAKE
VALVE
DRUM
DRIVE
THERMAL
BYPASS
VALVE
HYDRAULIC
TANK
Owg 013174230/05/03
BRAKE VALVE TO
PORT "1"
HYDRAULIC
TANK
............ IM5"
TO
"X" BRAKE
RELEASE
TO DRUM DRIVE
BOTTOM
PORT IM4"
/ PROP. PUMP
TO
, ( PROP. PUMP
'-!....
TO \ .... ----
30
TOP
"CHARGE"
PROP. PUMP "
29
TO
LOWER
TO
"CASE" DRAIN
"TEE" ON
PROP. PUMP
AXLE .;
/'
TO
PORT "B"
PROP. PUMP
TO
PORT "A"
PROP. PUMP
r
AXLE MOTOR
(ROTATED 90 DEG.
C.W. FOR CLARITY)
Owg 013174230/05/04
41
15 10
TO
BOTTOM
TO TO CHARGE "CHARGE"
VIBE MOTOR "CHARGE" PORT ON
PRESS
"SUCTION" PORT ON PROP. PUMP
FILTER
PROP. PUMP
22 TO
COOLER
TO "OUT"
BRAKE
VALVE TO
TO DRUM DRIVE
PORT "5" MOTOR
TO STEERING HYD. TANK "CASE" DRAIN
STEERING RETURN
ORBITAL FILTER TO
VIBE PUMP
"GASE" DRAIN
STEERING VISE
RETURN SUCTION
TO
CHARGE THERMAL
PRESS BYPASS
VALVE
TO
STAUF TEST
PROP. PUMP
TO
STAUF TEST
VIB. PUMP
'-.....
TO TO '-.....
TO
PROP. PUMP
"SUCTION"
STEERING
PUMP
"SUCTION" /"
>
STAUF TEST 3 /"
VIB. CHARGE
TO TO
STAUF TEST STAUF TEST 43
STEERING PROP. PUMP HYDRAULIC TANK
ROTATED 90 DEGREES CW
HYDRAULIC TEST PORTS (INSIDE) FOR CLARITY
Owg 013174230/05/05
TO TO
VIB HYD. PROP. HYD.
TEST PORTS TEST PORT
30
TO "CHARGE" "CHARGE" 43
TO
VIB HYD.
"CHARGE"
TEST PORTS
II A" , "B"
PORT
BRAKE r--- -- -
VALVE I
TO
26 ~ IIB II PORT IM4"
BRAKE
I '"
TO
'I J '-
"GASE" '.J
I VALVE
STEERING I I DRAIN
ORBITAL I ~~ /'
TO
I /' !"B"
~;
PORT "B" 17
VIBE
MOTOR
TO "TOP TO TO
CASE DRAIN" PORT "B" PORT "L"
FROM AXLE AXLE DRUM
TO HYD. TEST
MOTOR MOTOR DRIVE
"GASE" PORT PORT "B"
TO VISE MOTOR
PORT "7"
HYD.
TANK
TO TO
IINLET" PORT "OUTLET" PORT
CHARGE FILTER CHARGE FILTER
, ,,~
TO
------1 STEERING
( ; ./'\.~J.;<V['o..I_.~~ TEST PORTS
TO
~ ~UCT"
IINLET" PORT
THERMAL BYPASS
,"sueT"
VALVE CAS E"'
II ""- TO
DRAIN PORT "A"
"\ VIBE MOTOR
'~
TO
PORT IM5" " '-....../
./'
BRAKE
13 VALVE I
3 TO
TO TO TO \ TO "OUTLET" PORT
PORT "R" PORT "A" PORT 14A" ' - PORT "8" VIBE SUCTION
DRUM DRIVE AXLE MOTOR HYD.TANK HYD.TANK FILTER
Owg 013174230/05/06
17 21
... IIL II
''' CAS 0
"R"; ;'
DRUM DRIVE
TO
PORT IIAII
VIBE MOTOR
TO
PORT IIB II 18 TO
VIBE PUMP PORT II CAS Ell
VIBE MOTOR
21
TO 17
PORT IIAII
VIBE PUMP
TO TO TO
IICASE II DRAIN BRAKE PORT IIL II
TEEON DRUM DRIVE TO
42
DRUM DRIVE
PROP. PUMP II
PORT "CASE TO
DRUM DRIVE PORT "R"
DRUM DRIVE
IIB" SIDE
IIHL" TO 16 TO
TO PORT 113 11 PROP. IIA II SIDE 12
BRAKE VALVE HYD. TANK PUMP
Owg 013174230/02101
OIL TO
COOLER PORT "4B"
HYDRAULIC
TANK 7 TO TOP
"CASE" DRAIN
PROP. PUMP
"OUT" THERMAL
BYPASS
VALVE
TO
PORT "2"
HYDRAULIC IIN"
TANK
VIBE
MOTOR
2 STEERING
ORBITAL
BRAKE
VALVE
DRUM
DRIVE
THERMAL
BYPASS
VALVE
HYDRAULIC
TANK
Owg 013174230/02102
TEE AND
27 TEST PORT
TO 26
IIIN II PORT
STEERING
RETURN STEERING
FILTER TO ORBITAL
---- - -- ....
"
,
90 DEG. ELL
STEERING
PUMP
''\ - -.....
/ , ',,-- ... /
/ \. - -
STEERING
CYLINDERS
VIBE
MOTOR
STEERING
ORBITAL
BRAKE
VALVE
DRUM
DRIVE
THERMAL
BYPASS
VALVE
HYDRAULIC
TANK
Owg 013174230/02103
BRAKE VALVE TO
PORT "1"
HYDRAULIC
TANK
............ IM5"
"CHG~
IM4"
TO
"X" BRAKE
RELEASE
TO DRUM DRIVE
BOTTOM
PORT "M4"
/ TO PROP. PUMP
.. ( PROP. PUMP
""-...!....
TO \ .... ----
TOP
"CHARGE"
PROP. PUMP "
29
TO
LOWER
TO
"CASE" DRAIN
"TEE" ON
PROP. PUMP
AXLE ;
..,/
TO
PORT "B"
PROP. PUMP
TO
PORT "A"
PROP. PUMP
AXLE MOTOR
(ROTATED 90 DEG.
C.W. FOR CLARITY)
Owg 013174230/02104
41
15 10
TO
BOTTOM
VISE TO TO CHARGE "CHARGE"
SUCTION VIBE MOTOR "CHARGE" PORT ON
FILTER PRESS
"SUCTION" PORT ON PROP. PUMP
FILTER
PROP. PUMP
22 TO
COOLER
TO "OUT"
BRAKE
VALVE TO
TO DRUM DRIVE
PORT "5" MOTOR
TO STEERING HYD. TANK "CASE" DRAIN
STEERING RETURN
ORBITAL FILTER TO
VIBE PUMP
II CAS E" DRAIN
STEERING VIBE
RETURN SUCTION
CHARGE
PRESS
...........
TO TO ...........
44
PROP. PUMP
"SUCTION"
STEERING
PUMP
"SUCTION" /
>
3 .,./
TO
STAUF TEST
PROP. PUMP
HYDRAULIC TANK
TO
HYD. TEST PORTS ROTATED 90 DEGREES CW
STAUF TEST 43
VIB. PUMP FOR CLARITY
Owg 013174230/02105
TO TO
PROPULSION PUMP,
PROPULSION "CHARGE"
VIBE MOTOR: AND
HYD. TEST PORT PORT
STEERING PUMP
"CHARGE" BRAKE
ROTATED 180 DEG
VALVE
FOR CLARITY
TO
VIBRATION TO
HYD. TEST PORTS PORT "M4"
IIA II , IIB
IIB II
II
,
BRAKE
"CHARGE" VALVE
<
TO
TO STEERING
"CASE" PORT 13
ORBITAL
21 VIBE MOTOR
TO"TOP TO TO
TO CASE DRAIN" PORT "B" PORT "L"
PORT "B"
17 AXLE AXLE DRUM
VIBE MOTOR MOTOR MOTOR DRIVE
TO
TO 10 IINLET" PORT
PORT "7"
CHARGE
HYD. TANK
FILTER
TO
"0UTLET" PORT
CHARGE
FILTER
18
TO ( ~~.~
~ ~UCT"
"INLET" PORT PUMPS AND
MOTOR ROTATED TO
THERMAL BYPASS
90 DEG. C.W. PORT "A"
VALVE "CASE"' ............ IsueT"
FOR CLARITY VISE MOTOR
\
DRAIN
"\
\,
TO
PORT "M5"
BRAKE
13 VALVE I
3 TO
TO TO TO TO "0UTLET" PORT
PORT "R" PORT IIA" PORT "4A" "-- PORT "8" VIBE SUCTION
DRUM DRIVE AXLE MOTOR HYD.TANK HYD.TANK FILTER
Owg 013174230/02106
17 21
... IIL II
''' CAS 0
"R") ;'
DRUM DRIVE
TO
PORT IIAII
VIBE MOTOR
TO
PORT IIB" 18 TO
VIBE PUMP PORT GAS Ell
II
VIBE MOTOR
21
TO 17
PORT IIAII
VIBE PUMP
TO TO TO
IICASE II DRAIN BRAKE PORT IIL"
TEE ON DRUM DRIVE TO 42 DRUM DRIVE
PROP. PUMP PORT "GASE" TO
DRUM DRIVE PORT "R"
DRUM DRIVE
"B"SIDE ~
II TO TO
"HL 16 II
TO PORT 113 11 PROP. IIA SIDE 12
BRAKE VALVE HYD. TANK PUMP
Owg 013185723/04
1VOUTLET~~ /'
"OUTLET'~
5
"OUTLET~'
Owg 059289702102
CHARGE
Owg 059289702101
TO
STEERING
PUMP
TO "TEE"
BOTTOM
PROP. PUMP
"B" SIDE
TO "TEE"
BOTTOM
PROP. PUMP
"A"SIDE
STEERING
ORBITAL
PROPULSION
PUMP
FROM
HYD. TEST
PORT "A"
FROM
HYD. TEST
PORT IIB"
Owg 013271127/01/01
BRAKE TRACTION
~N_T ENHANCE
18
PROPULSION
EXISTING PUMP
HOSES
LEFT ~j'Iif~l~
SIDE
TO
/ DRUM
DRIVE
/
I
I
j
AXLE
MOTOR
Owg 013271127/01/02
Owg 013188727/03
3 2
Owg 013188693/00
o
3
Owg 013233382101
Owg 013320973/00
PORT
--~
.....
,
1 13295142 Strike-Off-Blade 1
2 NSVA Strike-Off Blade Pump Assembly 1 See Section - H.12
3 59683805 Pivot Pin 2
4 95223384 VPM Ring 4
5 59195008 Strike-Off Blade Cylinder 1
- 59725051 -Nut 1
- 59221309 -Seal Kit 1
6 13213012 Blade Bracket 2
7 58895079 Shim 56
8 59631606 Cap 2
9 95919643 Capscrew 8
10 59673137 Washer 8
11 50270248 Cap 4
12 95201547 Fitting 4
13 50273986 Bearing 2
14 95487799 Tee (SO-700) 1
- 95280087 Tee (SO-770X/F) 1
15 96701578 Washer 8
16 96713987 HHCS 4
17 96703699 HexNut 4
18 13324009 Blade Scraper 1
19 95488250 Tee 1
20 59587014 Insert Clamp 16
21 96738596 Hardened Flatwasher 8
22 96705553 Bolt 4
23 13238969 Cover Plate 2
24 NSS Strike-Off Blade Valve Assembly 1
- 13293923 -Directional Valve 1
- 13293402 -MeterValve 1
- 13254776 -Side Ported Subplate 1
- 13277710 -FlowValve 1
25 13254784 Pressure Filter 1
26 13293626 Filter Mount 1
27 13295886 Front Frame (Effective with SIN 173143) 1
- 13276126 Front Frame (Prior to SIN 173143) 1
28 NSVA Strike-Off Blade Foot Pedal Assembly 1 See Section - H.13
29 13289871 Blade Control Wire Harness 1
30 13199104 Hose Assembly 1 51.0"
31 96741053 Flatwasher 6
32 54487517 Tapping Screw 4
33 13289913 Hose Assembly 1 41.0"
(Continued on next page)
SD-70/77TF Series H.11.3
STRIKE-OFF BLADE INSTALLATION - OPTIONAL (CONTINUED)
Owg 013320973/00
PORT
--~
.....
,
Owg 013234299/04
1 13205497 Pump 1
2 95303350 Adapter 2
3 95303335 Elbow 1
5 95359410 Elbow, 45° 2
6 13208004 Adapter 1
7 59929182 Adapter, Straight 1
Owg 013321948/00
f-0
Owg 013244728/01/01
4
3
5
"'"
"'"
"'" ~
"'"
"'" "'"
"'"
"'" ~
~
>
"-...
~
""- 24
23
25
1 13263470 O-ring 4
2 13243753 Seal Washer 2
3 59430694 Bolt 2
4 59794123 Washer 1
5 59146241 Magnetic Plug 1
6 59794115 Plug 1
8 59790824 Circlip 1
23 90502592 O-ring 1
24 13263371 Bushing 1
25 58916628 O-ring 1
26 90502949 Cylinder Bolt 8
27 13266846 Adapter 1
28 13263389 Circlip 1
Owg 013244728/01/02
12
16
Owg 013244728/01/03
67
"'"
66
~
~ o~
"'" 60
!~
~
~ 61 'I
,
"'-- I
~ 62 I
~
35 ~
I
I
34 ~
I
~
'~
36
o
49
PLANET
--GEAR
CARRIER
@(46 @
Dwg D13244868/01/01
22
24
1 59249292 Plug 1
2 59698811 -O-ring 2
3 58799768 Compression Spring 2
4 58799750 Spring Guide 2
5 59933622 Plug 6
6 50278894 -O-ring 6
7 59368886 Journal Bearing 1
8 13247267 Relief Cartridge 1
9 50278019 -O-ring 1
10 59698811 -O-ring 1
11 59933622 Plug 5
12 50278894 -O-ring 5
13 58891656 Servo Piston Assembly 2
14 13066220 -Piston Seal Ring 4
15 58891631 Plug 2
16 59019539 O-ring 2
17 58891649 Spring 2
18 59698811 O-ring 1
19 59142018 Neutral Return Spring 1
20 58891623 Nut Seal 1
21 58891599 Set Screw 1
22 58891854 Orifice Plug 1
23 59698811 -O-ring 1
24 58891789 -Back Up Ring 2
25 58891797 -O-ring 1
27 59698811 O-ring 1
28 58891789 Back Up Ring 2
29 58891797 O-ring 1
30 58891771 Screen Filter 1
31 59004762 Shift Rate Kit 1
32 50278894 -O-ring 1
33 59155739 -Solenoid Valve 1
34 59195727 -Seal Kit 1
35 13247275 -O-ring 2
36 13247275 -O-ring 2
37 58891672 Gasket End Cap 1
38 58891540 Socket Head Plug 2
39 50278019 -O-ring 2
Dwg D13244868/01/02
40 13247309 O-ring 1
41 58891755 Gasket Cover 1
42 58891805 Shaft 1
43 59067538 Roller Bearing 1
44 59785519 Ring 1
45 59155192 Shaft Seal Assembly 1
46 59368845 -O-ring 1
47 59368837 -Seal Lip 1
Owg 013244710/00/01
SECT ION A • A 13
62 53
.......---.....
62
41
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2 22112015 Door 1
4 22112031 Door Latch Pivot Plate 1
5 22112049 Door Latch Pivot Spacer 1
6 22112056 Door Latch Cable Rod Coupler 1
8 22112072 Side Window Bumper Mount 2
10 NSS Cab Glass Assembly 1
- 13187612 -Front Center Window Glass 1
- 13187620 -Rear Window Glass 1
- 13187638 -Front Left Side Window Glass 1
- 13304126 -Rubber Plug 2
- 13187646 -Door Bottom Window Glass 1
- 13187653 -Door Top Window Glass 1
- 13187661 -Top Rear Window Glass 1
- 13187679 -Right Bottom Window Glass 1
- 13187687 -Top Front Window Glass, RH 1
- 13187695 -Top Rear Window Glass, RH 1
- 13187703 -Rear Bottom Window Glass 1
- 13205125 -Front Right Side Window Glass 1
- 13304126 -Rubber Plug 2
13 13224191 Side Window Grab Handle 2
33 13224282 Door Latch Handle, RH 1
35 13224308 Door Latch Bell Crank 1
36 13224316 Door Latch Cable 1
38 13224324 Door Strap 1
39 13224332 Door Strap Metal Clamp 1
41 13224340 Window Hinge, LH 4
42 13224357 Window Hinge, RH 4
45 13224381 Window Hold Back 2
47 59154658 Window Latch Kit 2
48 13224407 Throwout Arm w/Pin 2
49 95201273 Roll Pin 2
53 13224431 Gas Shock Ball Mount 6
62 59142208 Window Seal 12
72 96727987 HSBHCS 4
90 96741053 Flatwasher 86
Owg 013244710/00/02
Item 45 Detail
78 91
Owg 013244710/00/03
Owg 013244710/00/04
----------...
/// ~~~,
45 // \
SEE DETAIL
SECTIONB-B
1.5 X SCALE
Item 45 Detail
Owg 013244710/00/05
10
REAR WINDOW
OPERAT ION
Owg 013244710/00/06
38
39
Owg 013244710/00/07
74 96701958 HHCS 14
75 96704564 HHCS 34
90 96741053 Flatwasher 86
92 96738596 Hardened Flatwasher 7
93 96702311 HHCS 6
96 13233218 Roof (FOPS) 1
97 13223961 Center Headliner 1
Owg 013244710/00/08
TO DEF. TO LIGHT
FAN
TO FRONT
WIPER
CUTAWAY VIEW
SHOWING APPROXIMATE
WIRE HARNESS ROUTING
Owg 013244710/00/09
15
12V 68·
22" PANTO. ARM
(
I
\ 28" BLADE
)
t . - - - - - ___
\
'----------------'"
18
28" BLADE
SEE DETAIL C
Owg 013244710/00/10
Owg 013244710/00/11
66
4 PLCS
~ 98
HEADLINER DETAIL
99
Dwg 13244652/00
16
Dwg 13244645/00
1-0
2
Dwg 13244611/00
20
15
Dwg 13244504/01/01
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11
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Owg 013244496/01
Owg 013244595/00
1 13258660 Manifold 1
2 13258603 Valve 1
3 13258611 Valve 2
4 13258678 Coil 3
Owg 059200246/03/01
11
Owg 059200246/03/02
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49
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36
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24 59102749 Seal 1
25 59785642 Ring 1
26 58903741 O-ring 1
27 59933622 Plug 1
28 59698811 -O-ring 1
29 58815614 Suction Filter Adapter 1
30 58815622 Gasket 1
34 54766399 Solenoid Valve 1
35 54766415 Manifold 1
36 95097663 O-ring 2
37 95086062 O-ring 1
47 59933622 Plug 1
48 59698811 O-ring 1
49 59938373 Gasket 2
50 59949461 Plug 2
51 58220567 -O-ring 2
52 58950783 Plug 1
53 59698811 O-ring 1
54 54474713 Nut 1
55 59431684 Nut 1
56 58950627 Retainer Ring 1
57 59871731 Spring Guide 1
58 59947580 Servo Stop 1
59 59785121 Spring 1
60 59210658 Guide Spring 1
61 59210641 Servo Screw 1
62 59972877 O-ring Kit 1
63 59422907 Piston Ring 2
64 59431726 Piston 1
65 59933622 Plug 1
66 59698811 -O-ring 1
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24 59102749 Seal 1
25 59785642 Ring 1
26 58903741 O-ring 1
27 59933622 Plug 1
28 59698811 -O-ring 1
29 58815614 Suction Filter Adapter 1
30 58815622 Gasket 1
31 13247341 EDC Valve 1
32 95097663 O-ring 2
33 95086062 O-ring 1
47 59933622 Plug 1
48 59698811 O-ring 1
49 59938373 Gasket 2
50 59949461 Plug 2
51 58220567 -O-ring 2
52 58950783 Plug 1
53 59698811 O-ring 1
54 54474713 Nut 1
55 59431684 Nut 1
56 58950627 Retainer Ring 1
57 59871731 Spring Guide 1
58 59947580 Servo Stop 1
59 59785121 Spring 1
60 59210658 Guide Spring 1
61 59210641 Servo Screw 1
62 59972877 O-ring Kit 1
63 59422907 Piston Ring 2
64 59431726 Piston 1
65 59933622 Plug 1
66 59698811 -O-ring 1
67 59871772 Nut 1
68 54766381 Servo Stop 1
Dwg 13244751/00/01
56
12
Dwg 13244751/00/01
56
12
Dwg 13244751/00/02
105
102
90
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91
94
85
77
Dwg 13244751/00/02
105
102
90
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91
94
85
77
85 13263041 Bellows 1
86 NSS -Shock Absorber 2
87 NSS -Bolt 1
88 NSS -Washer 2
89 13263058 Webbing 1
90 NSS -Rivet 2
91 NSS -Plate 2
92 13263066 Swing Arm 1
93 NSS -Retainer 1
94 NSS -Bolt 1
95 NSS -Bushing 1
96 NSS -Bolt 1
97 NSS -Roller 4
98 NSS -Plate 1
99 NSS -Tension Spring 2
100 NSS -Release Plate 2
101 NSS -Bolt 1
102 13263074 Suspension Upper Par 1
103 13263082 Cover 1
104 13262803 Adjustment Rail 1
105 13263090 Handle 1
106 58845876 Screw 4
107 13262852 Washer 4
108 58845835 NUT 4
- 13184916 Side Console Support (Not shown) 1
Dwg 13244892/00
Owg 013303318/00
" 10
6 8
C
H.4.3
D.7.3, D.8.3, D.9.3, D.1 0.3
Decal: Variable Frequency
Dial Pressure Gauge
DriveCoupling
=--
---E.13.3
-
H.4.3
C.2.3
Drum Drive Motorw/Brake - - - - - B.5.3
Cab Door Key 1.3.5
Drum Drive Motor =--B.20.3
Cab Harness ---A.5.3
Cab Heater And AlC Harness _ _
CabMirror
-----=--= A.7.3
1.3.21
Drum Frame
Drum
___=_B.1.3
B.2.3
Cab A.5.3,A.7.3
Cable, F-Stop-R D.2.3
Cable, Hood Release A.3.3, A.3.5
SD-70/77TF Series W.1.1
WORD INDEX
E G
Eccentric Shaft 8.3.3 Gauge Light Wire Harness E.11.3, E.12.3
Element, Air Cleaner Primary Filter C.2.3 Gauge Lights Wire Harness 0.14.3
Element, Air Cleaner Safety Filter C.2.3 Gauge Wire Harness 0.14.3
Element, Charge Pressure Filter H.3.3 Gauge, Oial Pressure H.4.3
Element, Return Filter H.3.3 Gauge,lmpactometer E.12.3
Element, Suction Filter H.3.3 Gauge, Oil 0.14.3
Emergency Stop Switch 0.3.3 Gauge, Sight 8.2.3
Engine Fan C.2.3, C.2.7 Gauge, Speedometer E.11.3
Engine Oil Filter C.2.3, C.2.7 Gauge, Temperature 0.14.3
Engine C.2.3, C.2.7 Gauge, VPM E.11.3
Exhaust Pipe C.7.3 Grill A.3.3
Guard, Fan C.5.3
F
Fan 8elt C.2.3, C.2.7 H
Fan Guard C.5.3 Hand Pump H.4.3
Fan, Engine C.2.3, C.2.7 Handrail 0.1.3
Filter Element, Air Cleaner Primary C.2.3 Harness, Cab Heater And AlC A.7.3
Filter Element, Air Cleaner Safety C.2.3 Harness, Cab A.5.3
Filter Element, Charge Pressure H.3.3 HeaterValve A.6.5
Filter Element, Return H.3.3 Heater A.6.3, A.6.5
Filter Element, Suction H.3.3 Heater, 8Iock C.9.3
Filter, Air Recirculation A.6.3, A.8.3 Heater/Evaporator/AC A.8.3, A.8.5
Filter, Charge Pressure H.3.3 Hi/Low Amp Switch 0.11.3
Filter, Engine Oil C.2.3, C.2.7 Hi/Low Amplitude Switch 0.13.3
Filter, Fresh Air A.6.3 Hi/Low RPM Switch 0.11.3,0.12.3
Filter, Fuel/WaterSeparator C.2.3, C.2.7 Hi/Low Travel Switch 0.11.3,0.12.3
Filter, Hydraulic Tank 8.7.3 Hood Cowling A.3.5
Filter, Pre-fuel C.2.3, C.2.7 Hood Release Cable A.3.3, A.3.5
Filter, Pressure H.11.3 Hood A.3.3
Filter, Primary Fuel C.2.3, C.2.7 Horn 8utton 0.7.3, 0.8.3, 0.9.3, 0.10.3
Filter, Return H.3.3 Horn 0.1.3
Filter, Suction H.3.3 HoseCover H.10.3
First Aid Strap A.14.3 Hose, Lower Radiator C.2.3
Foot Pedal H.13.3 Hose, Upper Radiator C.2.3
FOPS A.4.3 HydraulicTankFilter 8.7.3
Frame,Orum 8.1.3 HydraulicTank 8.7.3
Frame, Main 8.6.3
Frequency Oial Knob E.13.3 I
Fresh Air Filter A.6.3 Ignition Key 0.7.3, 0.8.3, 0.9.3, 0.10.3
Front Wiper Switch A.5.3, A.7.3 Ignition Switch 0.7.3, 0.8.3, 0.9.3, 0.10.3
Front/Rear Worklights Switch E.10.3 ImpactometerGauge E.12.3
F-Stop-R Cable 0.2.3 Impactometer/Autovibration Controller E.12.3
F-Stop-R Control 0.2.3 Instrument Panel _ 0.7.3, 0.8.3, 0.9.3, 0.10.3, 0.11.3
Fuel Cap 8.9.3
Fuel Filter, Primary C.2.3, C.2.7 K
Fuel Level Sender 8.9.3 Key, Cab Ooor 1.3.5
Fuel Strainer 8.21.3
Key, Ignition 0.7.3, 0.8.3, 0.9.3, 0.10.3
Fuel Tank 8.9.3
Kit, Compactometer E.14.3
FuelThrottleSolenoid C.2.7 Kit, Oecal G.1.7, G.2.7
Fuel/WaterSeparatorFilter C.2.3, C.2.7 Knob, Frequency Oial E.13.3
Fuse 8lock/Wire Harness E.3.3
Fuse Cover 0.4.3
===
Pedestal Wire Harness 0.7.3,0.9.3
Side Console 0.2.3
Pedestal 0.7.3, 0.8.3, 0.9.3, 0.10.3
Pin, Articulation/Oscillation 8.1.3 Sight Gauge 8.2.3
Solenoid, Fuel Throttle C.2.7
Pipe, Exhaust C.7.3
Speed Control E.13.3
Pipe, Tail C.7.3
Plate, Carrier 8.4.3 Speed Sensor Wire Harness E.13.3
Platform, Operators 0.1.3
SpeedSensor E.11.3, E.12.3, H.7.5
Speedometer Sensor H.7.3
Port, Power E.8.3, E.9.3
Positive 8attery Cable E.4.3
Speedometer Gauge E.11.3
Starting Motor C.2.3, C.2.7
Power Port E.8.3, E.9.3
Steering Column 0.8.3,0.10.3
Pre-fuel Filter C.2.3, C.2.7
Steering Cylinder 8.6.3
Pressure Filter Element, Charge H.3.3
Steering Pump C.3.3, C.4.3
Pressure Filter H.11.3
SteeringValve 0.1.3
Pressure Filter, Charge H.3.3
Steering Wheel 0.7.3,0.8.3,0.9.3,0.10.3
Primary Filter Element, Air Cleaner C.2.3
Step 8.6.3
Primary Fuel Filter C.2.3, C.2.7
Propulsion Pump C.3.3, C.4.3
Straight Steering Column 0.7.3
Strainer, Fuel 8.21.3
Pulley, Compressor A.8.5
COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.
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13224498 1.3.23 13228200 1.8.3 13234851 0.1.5 A.8.5
13224506 E.6.3 13228242 A.5.3 13234893 A.6.3 13237375 A.10.3
13225008 H.7.3 A.7.3 A.8.3 13237490 0.1.3
13225016 H.7.3 13228259 A.5.3 13235007 8.21.3 13237508 A.15.3
13225024 H.7.3 A.7.3 13235320 H.4.3 0.5.3
H.7.5 13228820 1.7.3 13235478 0.7.3 13237888 A.6.3
13225032 H.7.3 13228838 1.7.3 0.8.3 A.6.5
13225040 C.6.3 13228846 1.7.3 0.9.3 13238050 A.3.3
13225115 E.9.3 13228853 1.7.3 0.10.3 13238134 8.8.3
13225123 E.12.3 13228861 1.7.3 13235544 A.12.3 13238217 A.3.3
13225131 E.11.3 13228937 8.6.3 13235676 A.12.3 13238712 E.13.3
13225149 0.14.3 13228960 1.7.3 13235692 A.12.3 13238720 E.13.3
13225297 H.7.3 1.13.5 13235874 8.12.3 13238845 A.3.5
13225305 E.13.3 13228994 1.13.3 8.16.3 13238910 A.3.5
13225313 H.7.3 13229083 1.1.7 8.18.3 13238969 H.11.3
13225321 0.8.3 13229190 1.1.7 8.19.3 13239157 0.1.5
0.10.3 13230735 E.10.3 13235882 0.8.3 13239447 E.2.3
13225339 0.1.5 13230776 E.10.3 0.10.3 13239785 H.5.3
13225347 0.5.3 13231394 0.1.5 13235981 0.6.3 13239900 C.7.3
13225503 A.5.3 13231592 A.3.3 0.15.3 13239959 C.7.3
A.7.3 13232343 A.3.3 13236039 A.15.3 13239967 8.1.3
0.5.3 13232350 A.3.3 0.5.3 13243753 1.1.3
0.6.3 13232475 A.3.5 13236054 8.22.3 13247259 E.10.3
13225529 H.4.3 13232616 8.4.3 13236203 E.1.9 13247267 1.2.3
13225545 G.2.3 13232947 A.3.3 13236252 A.5.3 13247275 1.2.3
13225552 G.2.3 13232954 0.1.3 A.7.3 13247309 1.2.5
13225560 E.10.3 13232962 0.1.5 13236377 A.3.5 13247341 1.15.5
13225727 G.1.5 13233002 A.3.3 13236427 0.1.3 13247358 1.15.3
G.2.5 13233010 A.3.5 0.1.5 13247382 8.9.3
13225875 G.2.3 13233028 A.3.5 13236633 A.3.5 13247390 8.9.3
13225909 G.2.3 13233218 A.4.3 13236641 A.3.3 13247416 1.1.7
13225933 G.2.3 1.3.15 A.3.5 13247473 1.7.3
13225966 G.2.3 13233309 0.1.3 13236666 A.8.5 13247481 1.7.3
13226006 G.2.3 13233440 E.3.3 13236864 0.7.3 13247549 1.7.3
13226014 G.2.3 13233499 A.6.3 0.8.3 13247556 1.7.3
13226022 G.2.3 A.8.3 13236872 0.10.3 13247937 1.11.3
13226030 G.2.3 13233903 C.6.3 13237219 A.4.3 13247945 1.11.3
13226055 G.2.3 13233911 C.6.3 13237326 A.6.3 13247952 1.11.3
13226063 G.2.3 13234075 A.4.3 A.8.3 13247960 1.11.3
13226071 G.2.3 13234349 C.6.3 13237342 A.6.3 13247978 1.11.3
13226089 G.2.3 13234604 A.3.5 A.8.3 13248000 1.13.3
13226097 G.2.3 13234703 A.3.5 13237367 A.8.3 13248711 G.1.3
13227087 G.1.7 13248729 G.1.3
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A.12.3 1.15.3 59919654 H.6.3 G.2.7
8.1.3 59785519 1.2.5 59919670 C.3.5 59947580 1.14.5
59613612 8.2.3 1.8.3 C.4.5 1.15.5
59617977 A.3.3 1.14.3 59922211 C.3.3 59949339 1.14.3
59617985 A.3.3 1.15.3 59922419 C.3.5 59949461 1.13.7
C.3.3 59785642 1.14.5 59922591 8.2.3 1.14.5
C.4.3 1.15.5 H.8.3 1.15.5
59626051 A.2.3 59790824 1.1.3 59922864 H.9.3 59949511 1.14.3
59631606 H.11.3 59793752 1.1.7 59922971 H.8.3 1.15.3
59636738 E.6.3 59793786 1.1.5 59922989 A.1.3 59959080 H.4.3
59665877 H.4.3 59794115 1.1.3 C.3.3 59961821 8.6.3
59667287 G.1.5 1.1.7 C.4.3 59971457 C.2.3
59670554 1.3.11 59794123 1.1.3 59924043 8.6.3 59972877 1.14.5
1.3.19 1.1.7 59924092 H.7.3 1.15.5
59672709 C.3.5 59794149 1.1.5 59924241 A.6.5 59972919 0.7.3
C.4.5 59816322 C.2.3 A.8.5 0.8.3
59672733 H.1.13 59816520 C.2.3 59924472 8.11.3 59980482 C.3.5
H.2.13 C.2.7 59929059 C.2.7 C.4.5
59673137 H.11.3 59819292 C.2.3 0.2.3 59986422 1.14.3
59683805 H.11.3 C.2.7 59929182 C.3.5 1.15.3
59698811 1.2.3 59827261 C.2.7 H.12.3 59990010 8.5.3
1.13.5 59845594 H.11.5 59929711 A.2.3 59993881 A.1.3
1.14.3 59847798 C.3.3 59933614 1.14.3 C.3.3
1.14.5 C.4.3 1.15.3 C.4.3
1.15.3 59861872 1.8.3 59933622 1.2.3 90502592 A.1.3
1.15.5 1.14.3 1.13.3 1.1.3
1.18.3 1.15.3 1.13.5 90502816 1.1.7
59725051 H.8.3 59871731 1.14.5 1.14.3 90502949 1.1.3
H.11.3 1.15.5 1.14.5 95011060 8.7.3
59726075 C.2.7 59871772 1.15.5 1.15.3 95018719 8.1.3
59728170 C.2.3 59873984 E.7.3 1.15.5 95048393 8.7.3
C.2.7 59887182 8.8.3 1.18.3 95049359 8.6.3
59728196 C.2.3 59901306 A.3.3 59933713 1.14.3 95067658 E.14.3
C.2.7 59902668 1.9.3 1.15.3 H.11.5
59742890 H.4.3 1.10.3 59938373 1.14.5 95086062 1.14.5
59743013 H.7.3 59902676 1.9.3 1.15.5 1.15.5
59764498 H.3.3 1.10.3 59941203 1.8.3 95097663 1.14.5
59769661 1.1.5 59902684 1.9.3 1.14.3 1.15.5
59779918 1.14.3 1.10.3 1.15.3 95098679 8.1.3
1.15.3 59902841 1.9.3 59941682 E.14.3 8.6.3
59785121 1.14.5 1.10.3 59946863 A.5.3 95188710 H.8.3
1.15.5 59918482 8.7.3 A.7.3 95200648 1.8.3
59785303 1.14.3 59918540 H.7.3 59947507 G.1.7 1.14.3
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Road Development
Ingersoll-Rand Company
312 Ingersoll Drive
Shippensburg, PA 17257
©2000 Ingersoll-Rand Company
Printed in U.S.A.