Bioresource Technology
Bioresource Technology
Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech
a r t i c l e i n f o a b s t r a c t
Article history: Bacterial cellulose (BC) is a natural hydrogel, which is produced by Acetobacter xylinum (recently renamed
Received 18 July 2010 Gluconacetobacter xylinum) in culture and constitutes of a three-dimensional network of ribbon-shaped
Received in revised form 23 April 2011 bundles of cellulose microfibrils. Here, a two-step purification process is presented that significantly
Accepted 23 April 2011
improves the structural, mechanical, thermal and morphological behaviour of BC sheet processed from
Available online 29 April 2011
these hydrogels produced in static culture. Alkalisation of BC using a single-step treatment of 2.5 wt.%
NaOH solution produced a twofold increase in Young’s modulus of processed BC sheet over untreated
Keywords:
BC sheet. Further enhancements are achieved after a second treatment with 2.5 wt.% NaOCl (bleaching).
Bacterial cellulose
Alkalisation
These treatments were carefully designed in order to prevent any polymorphic crystal transformation
Bleaching from cellulose I to cellulose II, which can be detrimental for the mechanical properties. Scanning electron
Crystallinity microscopy and thermogravimetric analysis reveals that with increasing chemical treatment, morpholog-
Mechanical properties ical and thermal stability of the processed films are also improved.
Ó 2011 Elsevier Ltd. All rights reserved.
0960-8524/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biortech.2011.04.077
9106 S. Gea et al. / Bioresource Technology 102 (2011) 9105–9110
process is often accompanied by an unwanted transformation of these sheets is envisaged by retaining the more high-performance
the crystal structure from cellulose I to cellulose II. The concentra- cellulose I crystal phase in the BC microfibrils.
tion of NaOH used for this transformation varies, depending on the
type and the origin of cellulose being treated. Previous researchers 2. Methods
have reported that the transformation of cellulose I to cellulose II
occurs at concentrations of NaOH above 6% (Borysiak and Gar- 2.1. Materials
barczyk, 2003; Moigne and Navard, 2010). Many researchers have
investigated the effect of immersion time on the purification of cel- In this study, strains of A. xylinum for the production of BC were
lulose, from few minutes to 48 h (Moharram and Mahmoud, 2008; supplied by the Microbiology Laboratory of the Institute of Agricul-
Mansikkamäki et al., 2005; Nakagaito and Yano, 2008; Oh et al., ture, Bogor, Indonesia. The chemicals used for the culture medium
2005; Shibazaki et al., 1997; Aziz and Ansell, 2004). were glucose, ammonium sulphate, potassium hydrogen ortho-
Research into the change of cellulose I to cellulose II as a result phosphate, magnesium sulphate and yeast extract. In the purifica-
of alkalisation is still the subject of debate (Zhou et al., 2002; Oh tion process, sodium hydroxide, sodium hypochlorite and
et al., 2005). Dinand et al. (2002) has hypothesised and tested that additional vitamins such as B1, B3 and B5 used to assist the growth
samples immersed in NaOH solutions for 2–24 h, with a given con- of the bacteria were used as received from VWR International (UK).
centration, yielded the same results.
There are three steps in the transformation process, which be-
2.2. Sample preparation
gins with fibre swelling due to water absorption, leading to a sig-
nificant increase in mobility of the cellulose chains. Then the
2.2.1. Preparation of BC pellicle
alkaline solution penetrates the amorphous areas of the cellulose,
The culture medium for the production of BC was prepared by
before saturating the cellulose and disrupting the crystalline re-
the procedure reported by Gea et al. (2007). For every litre of dis-
gions, finally forming new crystalline lattices after the mercerising
tilled water, 50 g glucose, 5 g (NH3)3PO4, 4 g KH2PO4, 5 g yeast ex-
solution is washed off (Lee et al., 2004). Usually, the amorphous
tract, and 0.1 g MgSO47H2O were added. This culture medium was
and crystalline regions which cover the upper surface of the cellu-
autoclaved at 121 °C for 2 h, and, once cooled to ambient temper-
lose structure react with the alkali solution and are removed when
ature, vitamins B1, B2 and B5 were added. The acidity of the med-
the solution is finally washed off (Gassan and Bledzki, 1999; Liu
ium was adjusted to pH = 4 using glacial acetic acid. A strain of
and Hu, 2008).
A. xylinum was inoculated into the static culture medium for
During the polymorphic transformation from cellulose I to cel-
21 days at 28 °C.
lulose II, a change in conformation from parallel to anti-parallel oc-
curs, which is accompanied by the breaking of numerous primary
inter- and intra-molecular hydrogen bonds in cellulose I. This 2.2.2. Treatment of BC pellicle
transformation is a secondary phenomenon, which could not occur After harvesting, some of the pellicles of BC were left on the
without first breaking the primary hydrogen bonds in cellulose I sieve to allow the liquid from the pellicles to escape through the
(Laszkiewicz, 1997). The result of this transformation is a signifi- sieve without any treatment. These samples are called untreated
cant decrease in mechanical properties. Ishikawa and Okano BC. The remaining pellicles were washed under running tap water,
(1997) have reported a drop in Young’s modulus of a single ramie and then these pellicles were immersed overnight in 2.5 wt.%
fibre from 27 GPa (cellulose I) to 21 GPa (cellulose II). The appear- NaOH. These are hereafter referred to as NaOH-treated BC (sin-
ance of cellulose polymorphs is easily detected by conventional gle-step treated BC). A third sample was prepared in the same
wide angle X-ray diffraction (Mansikkamäki et al., 2005). The mea- way as the second sample, i.e. NaOH-treated BC, and successively
surement of single cellulose fibres/fibrils has been performed by treated also with 2.5 wt.% NaOCl (two-step treated BC). The pelli-
Matsuo et al. (1990) using an X-ray diffraction method with cellu- cles were then rinsed under running tap water to remove any sol-
lose I having a modulus of 120–135 GPa and cellulose II 106– vent until neutral pH conditions.
112 GPa. Kroon-Batenburg and Kroon (1997) have also reported
the moduli of both polymorphs and found them to be 130– 2.2.3. Processing of BC sheet
137 GPa and 71–90 GPa for cellulose I and II, respectively. For the preparation of specimens for morphological analysis,
Bleaching is another very common process in the paper-making samples were left in the form of a gel, while, for other tests, such
industry. This stage is aimed at enhancing the brightness of the as mechanical, thermal, and structural analysis, the samples were
pulp to provide a bright white paper for applications such as print- processed into sheet form. For the preparation of BC sheet, the pel-
ing and tissue paper. It also eliminates the problem of yellowing of licles (90–95% water) was sandwiched between two stainless steel
the paper exposed to light due mainly to residual lignin in the pulp plates of 20 mm thickness along with a wire mesh, and compres-
(3–6 wt.%) and removes resin and other extractives present in sion moulded for 5 min at 115 °C at 70 MPa pressure to remove
unbleached pulp (Bajpai, 2005). Bleaching agents are often used any remaining water.
based on their reduction and oxidation behaviour in nature. Chem-
icals which are usually employed include bisulphite, dithionite and 2.3. Characterisation
borohydride, while also peroxide, hypochlorite, paracetic acid and
ozone have been used (Robert, 1996). 2.3.1. Morphological analysis of BC gel
Within this research, both treatments (pulping/mercerization The morphology of untreated BC, single-step treated BC and
and bleaching) have been performed on BC, in analogy with tradi- two-step treated BC was investigated using a cryo-field emission
tional paper-making practice, in order to remove cellulose by-prod- scanning electron microscope (FE-SEM) Quanta 3D ESEM from
ucts and other organic compounds (like nucleic acids and proteins FEI (Eindhoven, The Netherlands). Each gel was cut with a sharp
remaining from the culture medium) but, at the same time, prevent- knife, securely mounted on a sample holder under ambient condi-
ing the polymorphic transformation from cellulose I to cellulose II. tions, and then quickly frozen in liquid nitrogen. The sample was
Although the effect of purification on the improvement of mechan- subsequently transferred under vacuum into the cryo-SEM sample
ical properties of processed BC sheet has already being reported ear- preparation chamber, with the sample temperature constantly
lier, a further enhancement in mechanical and thermal properties of maintained at 150 °C via a cold stage. The temperature of the
S. Gea et al. / Bioresource Technology 102 (2011) 9105–9110 9107
OCl þ H2 O ! HOCl þ OH ð2Þ
For this reason, NaOCl has traditionally been used as a bleaching
agent to remove stains on clothing such as fats, waxes, pectin
impurities including dyestuffs which naturally contain colourant
in the pulp and other chemicals in the textiles which contain con-
jugated double bonds.
Fig. 2. SEM image of (a) untreated BC, (b) single-step purified BC and (c) two-step
purified BC gel. 200 Two-step treated BC
Single-step treated BC
Untreated BC
Stress [MPa]
gel surface preventing contact between fibrils within the network. 150
As a result, the number of hydrogen bonds that can form is dramat-
ically reduced, so reducing the strength of the dried sheet material
(Yamanaka et al., 1989). This is confirmed by the value of Young’s 100
modulus of untreated BC sheet as shown in Fig. 3 and Table 2. This
can be compared with the single-step treated BC in Fig. 2b, where
the rod-like shape of A. xylinum and other impurities can no longer 50
be seen on the surface of the gel, hence revealing the internal
structure of the gel. Cloudy aggregations of BC are beginning to
be formed. This is in sharp contrast to the pellicle which was fur-
ther treated with 2.5 wt.% NaOCl, as shown in Fig. 2c, where nano- 0.004 0.008 0.012 0.016
fibres of BC can be clearly seen. This also shows the effectiveness of
Strain [-]
NaOCl as a bleaching agent in removing impurities which are not
removed with NaOH alone. The cloudy aggregation found in sin- Fig. 3. Stress–strain curves of untreated BC, single-step treated BC and two-step
gle-step treated BC has also disappeared. This bleaching agent is treated BC sheet.
S. Gea et al. / Bioresource Technology 102 (2011) 9105–9110 9109
Table 1
Summary of mechanical properties of untreated BC, single-step treated BC, and two-
step treated BC sheet (E = Young’s modulus, r = tensile strength, e = elongation at
break).
Table 2
Summary of the main degradation (peak temperature and % value) and the final
residue in percentage of untreated BC, single-step treated BC, and two-step treated BC
sheet.
Table 3
FTIR peak assignments for bacterial cellulose.
cess does not change the structure of BC from cellulose I to cellu- Gea, S., Torres, F.G., Tronscoso, O.P., Reynolds, C.T., Vilasecca, F., Iguchi, M., Peijs, T.,
2007. Biocomposites based on bacterial cellulose and apple and radish pulp. Int.
lose II. A slight increase in the relative peak intensity of the diffrac-
Polym. Proc. 22, 497–501.
tion peaks relative to the treated BC samples suggested a change in Gomes, A., Matsuo, T., Goda, K., Ohgi, J., 2007. Development and effect of alkali
the orientation of the BC microfibril crystals, relative to the X-ray treatment on tensile properties of curaua fiber green composites. Compos. Part
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of bacterial cellulose network structure by adding interfering substances during
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Hsieh, Y.C., Yano, H., Nogi, M., Eichhorn, S.J., 2008. An estimation of the Young’s
modulus of bacterial cellulose filaments. Cellulose 15, 507–513.
A two-step purification process is described for the production Iguchi, M., Yamanaka, S., Budhiono, A., 2000. Review bacterial cellulose–a
of impurity-free bacterial cellulose (BC) samples, as demonstrated masterpiece of nature’s arts. J. Mater. Sci. 35, 261–270.
Ishikawa, A., Okano, T., 1997. Fine structure and tensile properties of ramie fibres in
by SEM images, TGA and FTIR, which greatly improves the mechan-
the crystalline form of cellulose I, II, III1 and IV1. Polymer 38, 463–468.
ical and thermo-gravimetric performance of processed BC sheets. Kacurakova, M., Smith, A.C., Gidley, M.J., Wilson, R.H., 2002. Molecular interactions
The treatment with 2.5 wt.% NaOH followed by 2.5 wt.% NaOCl pre- in bacterial cellulose composites studied by 1D FT-IR and dynamic 2D FT-IR
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vented any structural changes of the native fibre from cellulose I
Klechkovskaya, V.V., Baklagina, Y.B., Stepina, N.D., Khripunov, A.K., Buffat, P.A.,
type to cellulose II, as demonstrated by XRD and FTIR analysis, Suvorova, E.I., Zanaveskina, I.S., Tkchenko, A.A., Gladchenko, S.V., 2003.
which are detrimental for mechanical properties. The Young’s Structure of cellulose Acetobacter xylinum. Crystallogr. Rep. 48, 755–762.
modulus of NaOH-treated BC sheet increased by a factor of two Klemm, D., Schumann, D., Kramer, F., Hebler, N., Hornung, M., Schmauder, H.P.,
Marrsch, S., 2006. Nanocellulose innovative polymers in research and
compared to untreated BC, and even further after bleaching. application. Adv. Polym. Sci. 205, 49–96.
Laszkiewicz, B., 1997. Solubility of bacterial cellulose and its structural properties. J.
Acknowledgements Appl. Polym. Sci. 67, 1871–1876.
Lee, M.H., Park, H.S., Yoo, K.J., Hauser, P.J., 2004. Enhancing the durability of linen-
like temperature mercerized cotton. Text Res. J. 74, 146–154.
S.G. would like to acknowledge the Indonesian Government and Liu, Y., Hu, H., 2008. X-ray diffraction study of bamboo fibres treated with NaOH.
the University of Sumatra Utara, Medan, for financial support. Fibers Polym. 19, 735–739.
Mansikkamäki, P., Lahtinen, M., Rissanen, K., 2005. Structure changes of cellulose
crystallites induced by mercerization in different solvent system; determined
Appendix A. Supplementary data by powder X-ray diffraction method. Cellulose 12, 233–242.
Matsuo, M., Sawatarie, C., Iwai, Y., Ozaki, F., 1990. Effect of orientation and
crystallinity of the measurement by X-ray diffraction of the crystal lattice
Supplementary data associated with this article can be found, in moduli of cellulose I and II. Macromolecules 23, 3266–3275.
the online version, at doi:10.1016/j.biortech.2011.04.077. Moharram, M.A., Mahmoud, O.M., 2008. FTIR spectroscopic study of the effect of
microwave heating on the transformation of cellulose I into cellulose II during
mercerization. J. Appl. Polym. Sci. 107, 30–36.
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