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    York Chiller Log Sheet

    Uploaded by

    Engr Fazal Akbar
    This document provides maintenance requirements and procedures for York YS chillers to be performed daily, weekly, monthly, yearly, and other time intervals. Key maintenance includes recording operating conditions daily, checking oil and refrigerant levels weekly and monthly, verifying safety controls operation monthly, and performing more thorough procedures like cleaning heat exchangers and replacing filters yearly. Proper maintenance is necessary for warranty validation and equipment performance.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    York Chiller Log Sheet

    Uploaded by

    Engr Fazal Akbar
    1K views4 pages
    This document provides maintenance requirements and procedures for York YS chillers to be performed daily, weekly, monthly, yearly, and other time intervals. Key maintenance includes recording operating conditions daily, checking oil and refrigerant levels weekly and monthly, verifying safety controls operation monthly, and performing more thorough procedures like cleaning heat exchangers and replacing filters yearly. Proper maintenance is necessary for warranty validation and equipment performance.

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    York Chiller log Sheet

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    This document provides maintenance requirements and procedures for York YS chillers to be performed daily, weekly, monthly, yearly, and other time intervals. Key maintenance includes recording operating conditions daily, checking oil and refrigerant levels weekly and monthly, verifying safety controls operation monthly, and performing more thorough procedures like cleaning heat exchangers and replacing filters yearly. Proper maintenance is necessary for warranty validation and equipment performance.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views4 pages

    York Chiller Log Sheet

    Uploaded by

    Engr Fazal Akbar
    This document provides maintenance requirements and procedures for York YS chillers to be performed daily, weekly, monthly, yearly, and other time intervals. Key maintenance includes recording operating conditions daily, checking oil and refrigerant levels weekly and monthly, verifying safety controls operation monthly, and performing more thorough procedures like cleaning heat exchangers and replacing filters yearly. Proper maintenance is necessary for warranty validation and equipment performance.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    At a glance
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    The document outlines maintenance procedures and record keeping for York YS screw liquid chillers. Routine checks and services are recommended to monitor equipment operation and performance.

    Routine checks include monitoring oil levels, refrigerant levels, starter operation, safety controls, water flows, and leaks. Filters should be changed regularly.

    Yearly maintenance includes oil and refrigerant analysis, vibration analysis, cleaning heat exchangers, and eddy current testing of tubes.

    EW

    C R
    S
    YS

    ...an Energy-Saving
    approach to your
    Service needs...

    Issue Date: Form 160.80-MR1 (612)


    June 8, 2012 Supersedes 160.80-MR1 (611)
    MAINTENANCE REQUIREMENTS FOR YORK YS CHILLERS

    Procedure Daily Weekly Monthly Yearly Other

    Record operating conditions (on applicable Log Form) X


    Check oil levels X
    Check refrigerant levels X
    Check oil return system operation X
    Check operation of motor starter X
    Check oil heater operation X
    Check three-phase voltage and current balance X
    1
    Verify proper operation/setting/calibration of safety controls X
    Verify condenser and evaporator water flows X
    Leak check and repair leaks as needed1 X
    Check and tighten all electrical connections X
    Megohm motor windings X
    Replace oil filter and oil return filter/driers X
    Clean or backflush heat exchanger (SSS Applications) X
    Replace coolant (After cleaning Hxer - SSS Applications) X
    Replace or clean starter air filters if applicable X2
    Perform oil analysis on compressor lube oil1 X
    Perform refrigeration analysis1 X
    Perform vibration analysis X
    Inspect all bearings X3 every 50,000 hrs
    Clean tubes X2
    Perform Eddy current testing and inspect tubes 2 - 5 years
    Lubricate motor Refer to manufacturer’s recommendations
    For operating and maintenance requirements listed above, refer to appropriate service literature, or contact your local Johnson Controls Service Office. A record of all procedures being successfully
    carried out (as well as operating logs) must be maintained on file by the equipment owner should proof of adequate maintenance be required at a later date for warranty validation purposes.

    1
    This procedure must be performed at the specified time interval by an Industry Certified Technician who has been trained and qualified to work on this type of YORK equipment.
    2
    More frequent service may be required depending on local operating conditions.
    3
    In a closed, clean chiller room with optimal filtration the bearing life could exceed 50,000 hours of operation. If necessary perform vibration monitoring as a basis for
    160.80-MR1 (612)
    determining if the compressor is in need of bearing replacement.
    Supersedes 160.80-MR1 (611)
    Issue Date: June 8, 2012
    Chiller Location
    SCREW
    LIQUID CHILLER LOG SHEET System No.

    Date
    Time
    Hour Meter Reading
    O.A. Temperature Dry Bulb / Wet Bulb / / / / / / / / / /
    Oil Pressure
    Oil Pressure Differential
    Oil Temperature
    Suction Temperature (Evaporator)

    Compressor
    Discharge Temperature
    Slide Valve Position (YS only)
    Oil Level - Upper Sight Glass

    Oil Separator Oil Level - Lower Sight Glass

    Oil Level - 2nd Stage Sight Glass


    Volts
    Motor
    Amps
    Refrigerant Suction Pressure
    Supply Temperature
    Supply Pressure
    Return Temperature

    Liquid

    Evaporator
    Return Pressure
    Flowrate - GPM (If equipped)
    Discharge Pressure
    Corresponding Temperature
    High Pressure Liquid Temperature

    Refrigerant
    System Air - Degrees
    Supply Temperature

    Condenser
    Supply Pressure
    Return Temperature

    Liquid
    Return Pressure
    Flow Rate - GPM (If equipped)
    Remarks: Form 160.80-MR1 (612)
    Supersedes 160.80-MR1 (611)
    Issue Date: June 8, 2012
    Chiller Location
    SCREW
    LIQUID CHILLER LOG SHEET System No.

    Date
    Time
    Hour Meter Reading
    O.A. Temperature Dry Bulb / Wet Bulb / / / / / / / / / /
    Oil Pressure
    Oil Pressure Differential
    Oil Temperature
    Suction Temperature (Evaporator)

    Compressor
    Discharge Temperature
    Slide Valve Position (YS only)
    Oil Level - Upper Sight Glass

    Oil Separator Oil Level - Lower Sight Glass

    Oil Level - 2nd Stage Sight Glass


    Volts
    Motor
    Amps
    Refrigerant Suction Pressure
    Supply Temperature
    Supply Pressure
    Return Temperature

    Liquid

    Evaporator
    Return Pressure
    Flowrate - GPM (If equipped)
    Discharge Pressure
    Corresponding Temperature
    High Pressure Liquid Temperature

    Refrigerant
    System Air - Degrees
    Supply Temperature

    Condenser
    Supply Pressure
    Return Temperature

    Liquid
    Return Pressure
    Flow Rate - GPM (If equipped)
    Remarks: Form 160.80-MR1 (612)
    Supersedes 160.80-MR1 (611)
    Issue Date: June 8, 2012

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