Wheel Block Brochure - 0 PDF
Wheel Block Brochure - 0 PDF
Wheel Block Brochure - 0 PDF
Innovative series-produced
components for travel units with
wheel loads up to 132,000 lbs
The right solution for every application
37377-12 38204-4
38817-1 38105-6 39271-2
For decades, Demag Cranes & perfectly matched and pre-assembled Serving the needs of industry
Components has been designing and ready for fitting. They offer you the There is hardly a manufacturing industry
manufacturing modular wheel systems certainty of solid planning and investment. in which raw materials, semi-finished
for a wide variety of applications. products and finished products do
The broad range covers wheel loads Including application expertise not have to be transported, merged,
up to 132,000 lbs and offers With the extensive expertise gained from transferred, distributed or assembled.
n simple selection wheel block applications in installations In many applications, special operating
n wide range of combinations and systems we have built all over the conditions and functional requirements
n favorable dimensions world, we provide our customers with have to be taken into consideration.
n versatile connection possibilities help and advice on their applications. Demag wheel systems meet the
to the customer’s design We provide state-of-the-art selection demands of any application with ease
n design support by means of CAD files and design tools and calculation programs and are therefore the first choice for
n simple assembly and alignment and project engineering support for any materials handling solution.
the given application requirements.
Demag wheel units are integral Reliable solutions
components of countless mobile All over the world If required, wheel blocks can be protected
devices and systems in operation Wherever your products are used, the by special design measures against
every day, offering high reliability many agencies and countless service aggressive media, for example, or they
and a long service life with a stations operated by Demag Cranes & can be fitted with electronically controlled
minimum maintenance requirement. Components guarantee a reliable supply drives, which enable them to accelerate
of spare parts and provide expert repairs. even more quickly, travel at uniform
Complete travel units speeds and position with precision.
Complete units offer decisive advantages Demag wheel systems ensure that floor-
for drive applications. All components level travel units and systems can also
– from the travel wheel, housing and negotiate tight curves with radii down to
connecting arrangement to the gearbox, 30 ft. Demag wheel systems also operate
motor and frequency inverters for just as well indoors as outdoors.
electronically controlled travel – are
The right wheel for every application
38358-4
DRS LRS
The DRS wheel block system The LRS travel wheel system
is a versatile wheel block system with optimum performance is a robust, universal travel wheel system for the lower load
ratios for a maximum load capacity – from 2.75 t to 40 t – with range up to 6.5 t. Simple selection makes it the ideal assembly
compact dimensions. Finely graded sizes (DRS 112 to DRS 500) for engineers who want to build their own solution for a wide
ensure that the right DRS unit is selected for the corresponding variety of travel applications.
application.
Two standard designs for each size – travel wheel with
A wide variety of travel wheel designs are available from the Hydropur tire and a spheroidal graphite cast iron travel wheel
standard range to meet customer requirements. The housing, with two flanges – are available pre-assembled from stock
which is machined on all sides, can be connected to virtually and can be supplied in a minimum of time.
any customer design.
Standard offset geared motors can be assigned by means
Offset and right angle gear motors from the Demag of selection tables for driven designs.
modular system are available for the driven variant as
individual or central drive units.
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38770-1 38224 37473-17 38698-15
RS RAE/RNE
The RS wheel block system RAE/RNE wheel sets
is suitable for special applications in which a stainless design are the right choice for applications in the highest load range.
or a housing made of sheet steel is required, as well as for high Sizes can be supplied with travel wheel diameters of 400,
temperature applications (up to 350 °C). Various RS 125 to 500 and 630 mm with load capacities from 28 t to 60 t.
RS 400 sizes can be supplied with load capacities from 3.5 t
to 18 t. A travel unit consists of a driven RAE wheel set and a
non-driven RNE wheel set and is designed to be installed
Various travel wheel designs and means of connection to in hollow profile sections or as corner bearing units.
customer structures also make this standard component
suitable for universal applications. Demag offset geared motors are ideally suited as drives.
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Versatility and high performance – Demag DRS wheel block system
Wheel variants
The system features wheels of
various designs and shapes, made
of spheroidal graphite cast iron
or featuring Hydropur tires.
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33403
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Modular system for tailor-made solutions
Also available are Polyamide travel wheels Travel wheels guided by a Flangeless travel wheels
without flanges, which offer particularly flange on one side for units with a Hydropur tire for
smooth and quiet running properties running at floor level, also high acceleration and quiet
and are gentle on the runway. Flangeless with a central flange for special running characteristics
travel wheels fitted with Hydropur tyres, requirements
which also provide for smooth operation
at high acceleration rates, complete the
travel wheel range.
Top connection Pin connection Side connection End connection
The right drive
The direct drive input variant with a The drives can also be designed with
cylindrical rotor motor and additional one motor to drive two wheel blocks.
flywheel is characterised by a shallow These central drive arrangements
torque curve. The additional flywheel, guarantee absolute synchronous
arranged close to the offset or operation of the wheel block pairs.
right angle gearbox, also provides an
optimum center of gravity for the drive.
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39379-2 39380-1
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Practical project engineering support – Drive Designer online
37399
www.demag-drivedesigner.com
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Individual 2D CAD files 3D product geometries Complete dimension drawings
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Universal solution for loads up to 6.5 t –
Demag LRS travel wheel system
The Demag LRS travel wheel system is
a robust, universal travel wheel system
for a wide range of applications. It is
the solution for travel applications with
wheel loads up to 6.5 t (at 325 ft/min)
and travel speeds up to 780 ft/min.
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LRS...F
39364
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LRS...A LRS...F
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Dimensions
LRS travel wheel Travel Max. load Travel wheel Weight Dimensions in (mm)
system wheel capacity Ø
Size lb (kg) in (mm) lb (kg) l1 w1 hA hF b1 b2
2.05 2.75
A 5,500 (2,500) 6.9 (175) 34 (15.3)
9.84 5.43 8.05 9.53 (52) (70)
LRS 200
(250) (138) (204.5) (242) 2.75
F 2,640 (1,200) 7.9 (200) 33 (15.1) –
(70)
2.17 3.15
A 7,700 (3,500) 8.6 (220) 61 (27.6)
12.0 6.14 10.0 10.6 (55) (80)
LRS 250
(306) (156) (255) (270) 3.15
F 3,740 (1,700) 9.8 (250) 59 (26.7) –
(80)
2.56 3.74
A 14,300 (6,500) 12.4 (315) 140 (63.0)
17.7 7.9 14.2 14.4 (65) (95)
LRS 350
(450) (200) (359.5) (367) 4.33
F 6,000 (3,000) 13.8 (350) 145 (65.0) –
(110)
CAD model
To facilitate integration of the selected
LRS components into your design, we
offer 2D and 3D files in various formats
online at www.lrs.demagcranes.com.
Choose your CAD format after selecting
the required components. 2D-CAD-Files 3D-CAD-Files
Pro/Engineer (2001)
n Dimension sheets: PDF
1)
The DXF Viewer is available free of charge
to view the files.
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The solution for special requirements –
Demag RS wheel block system
The RS wheel block system consists
of a housing welded together from
two sheet steel halves with an integrated
travel wheel. It can be attached to
customer structures with ease using
the prepared connecting surfaces.
The varied connection possibilities make
it simple to add it to existing installations
at a later date.
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wheel designs
39383
39375
39378
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38369 38770-1 38132-2
Dimensions
(RS with spheroidal graphite cast iron wheel with two flanges)
Connection variants
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The right solution for heavy loads –
Demag RAE/RNE wheel sets
Demag travel units are used for rail-guided
travel applications in the heavy load
range. A complete travel unit consists of
a non-driven RNE wheel set and a driven
RAE wheel set. Demag offset geared
motors are used as drive units.
37530-17 38515-8
The use of these proven series- The wheel sets can be installed in Fitted in hollow profile section
manufactured components offers hollow profile sections and box girder
a high level of functional reliability sections and as corner bearing units.
and guarantees interchangeability Corner bearing arrangements offer the
when the wheel is replaced. Due to advantage of installing a pre-assembled
their versatility and many potential wheel set in a travel unit without the
applications, RAE/RNE travel units are need for extensive alignment. The unit
not only used in the cranes and materials can be rapidly replaced without the need
handling sector, but also for related for any alignment work, which ensures
mechanical engineering solutions. a high level of availability.
Drive
Demag AUK/ADK offset gearboxes with
Z motors with direct drive input or also
with a coupling connection are used as
39398-2
the drives for RAE wheel sets.
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thanks to interchangeable distance RAE/RNE Max. load Travel RNE Dimensions in (mm)
washers between the anti-friction wheel sets capacity wheel dia weight
Size lb (kg) in (mm) lb (kg) l5 l6 d2 b1* b2
bearings and retaining rings
n rapid installation and removal of the 61,600 230 11.0 14.3 17.2 3.2 (80) 4.9 (125)
RAE/RNE 400 15.7 (400)
(28,000) (105) (280) (362) (437) 3.2 (80) 5.5 (140)
travel wheel from the travel unit using
conventional tools 88,000 315 12.6 15.8 21.1 3.5 (90) 5.5 (140)
RAE/RNE 500 19.7 (500)
n long service life thanks to standard (40,000) (142) (320) (402) (537) 4.1 (104) 6.7 (170)
re-lubrication facility 132,000 685 13.8 17.9 26.8 2.9 (75) 5.5 (140)
RAE/RNE 630 24.8 (630)
n driven design matched to Demag (60,000) (310) (350) (456) (680) 4.3 (110) 6.7 (170)
offset gear motors
* Special treads on request
n guide flange wear indicator
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Sales and Service Centers in North America
California 5435 Industrial Parkway • San Bernardino, California 92407 South BTC 560, Suite 150, 454 S. Anderson Road • Rock Hill, SC 29730
Telephone (909) 880-8800 • Fax (909) 880-4469 Carolina Telephone (803) 909-9000 • Fax (803) 909-9001
Georgia 254 Lake Ruby Drive • Suwanee, Georgia 30024 Ohio 29201 Aurora Road • Cleveland, Ohio 44139
Telephone (678) 546-0593 • Fax (678) 482-7653 Telephone (440) 248-2400 • Fax (440) 248-3874
Illinois 11261 Kiley Drive • Huntley, Illinois 60142 Ontario 1155 North Service Road West, Unit 1 • Oakville, Ontario L6M 3E3
Telephone (847) 515-7030 • Fax (847) 515-7040 Telephone (905) 825-5900 • Fax (905) 825-5901
Michigan 46545 Continental Drive • Chesterfield, Michigan 48047 Quebec 3524, Rue Ashby • St-Laurent, Quebec H4R2C1
Telephone (586) 949-6035 • Fax (586) 949-2038 Telephone (514) 336-5556 • Fax (514) 336-4349
Missouri 3375 Hwy 185 • Washington, Missouri 63090 Texas 16430 Aldine-Westfield Road • Houston, Texas 77032
Telephone (636) 390-2495 • Fax (636)390-0366 Telephone (281) 443-7331 • Fax (281) 443-7308
Washington 704 - 228th Avenue NE • Sammamish, Washington 98074
Not liable for errors or omissions. Subject to change.