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SERVICE MANUAL

SERVICE MANUAL SECTION

CF 500, CF 600 Models Built February 1, 2006 to August 31, 2007 —


ELECTRICAL CIRCUIT DIAGRAMS

Model: CF 500
Start Date: 02/01/2006 End Date: 08/31/2007
Model: CF 600
Start Date: 02/01/2006 End Date: 08/31/2007

S08317

04/07/2006

S08317
Copyright © 04/07/2006 International Truck and Engine Corporation
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT i
DIAGRAMS

Table of Contents

1. INSTRUCTIONS AND CHARTS (CHAPTER 1).. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . 1


1.1. CIRCUIT DIAGRAM INSTRUCTIONS, P. 1. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 1
1.2. CIRCUIT DIAGRAM INSTRUCTIONS, P. 2. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 2
1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . 3
1.4. RELAY FUNCTIONS AND WIRING GUIDE, P. 4. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . 4
1.5. INTERNATIONAL V6 ENGINE CONTROLLER PIN NUMBER IDENTIFICATION, P. 5.. .. .. . .. .. 5
1.6. POWER DISTRIBUTION BOX, P. 6. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . 6
1.7. POWER DISTRIBUTION BOX, P. 7. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . 7
1.8. IN-CAB RELAY BOX, P. 8. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 8
1.9. LAMP BULB CHART, P. 9. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. 9

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .10


2.1. BATTERY FEEDS, P. 1.. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . .10
2.2. BATTERY FEEDS, P. 2.. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . .11
2.3. BATTERY FEEDS, P. 3.. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . .12
2.4. KEY SWITCH, P. 4. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . .13
2.5. IGNITION FEEDS (RUN), P. 5. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. ..14
2.6. IGNITION FEEDS (START), P. 6.. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. ..15
2.7. IGNITION FEEDS (RUN-START), P. 7. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. .16
2.8. IGNITION FEEDS (RUN-ACCESSORY), P. 8. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .17
2.9. GROUNDS (MAIN CHASSIS), P. 9. .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . ..18
2.10. GROUNDS (MAIN CHASSIS), P. 10.. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .19
2.11. GROUNDS (REAR CHASSIS), P. 11. . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . .20
2.12. GROUNDS (IP), P. 12.. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..21
2.13. GROUNDS (IP), P. 13.. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..22
2.14. CAB GROUNDS (ROOF, FLOOR), P. 14. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..23
2.15. J1708 DATA LINK, P. 15. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .24
2.16. J1939 DATA LINK, P. 16. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .25
2.17. J2284 DATA LINK, P. 17. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. .26
2.18. DIAGNOSTIC CONNECTORS, P. 18. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .27

3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .28


3.1. CIGAR LIGHTER, P. 1.. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. .28
3.2. POWER WINDOWS, P. 2. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. .29
3.3. POWER DOORS, P. 3.. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..30
3.4. HORN, P. 4. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. .31
3.5. RADIO, P. 5. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. ..32
3.6. WINDSHIELD WIPER AND WASHER PUMP, P. 6. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . .33
3.7. DOOR AJAR SWITCH AND DOME LIGHT, P. 7.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. ..34

4. 12V CHARGING AND CRANKING SYSTEM (CHAPTER 4).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . .35


4.1. CHARGING AND CRANKING — INTERNATIONAL V6 ENGINE, P. 1. . . . . . . . .. . . . . . . .. . . . . . .. . . . .35

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..36


5.1. HFCM MODULE — INTERNATIONAL V6 ENGINE, P. 1. .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. .36
5.2. FUEL TANKS — DUAL TANK, P. 2. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .37
5.3. FUEL TANKS — LEFT AND AFT TANK, P. 3.. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. ..38

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ii CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

6. ELECTRONIC ENGINES (CHAPTER 6). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . ..39


6.1. INTERNATIONAL V6 POWER AND GROUND SYSTEM, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
6.2. INTERNATIONAL V6 CRUISE CONTROL, P. 2. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. .40
6.3. INTERNATIONAL V6 ACCELERATOR PEDAL, P. 3. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . .. . . . . .41

7. CLUSTERS AND WARNING LIGHTS (CHAPTER 7). .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .42


7.1. CLUSTER CONNECTOR A, P. 1. . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . ..42
7.2. CLUSTER CONNECTOR A, P. 2. . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . ..43
7.3. CLUSTER CONNECTOR B, P. 3. . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . ..44
7.4. CLUSTER CONNECTOR B, P. 4. . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . ..45

8. LIGHTS (CHAPTER 8).. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . ..46


8.1. MAIN LIGHT SWITCH, HAZARD SWITCH, P. 1. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .46
8.2. MARKER, FRONT PARK AND TURN LIGHTS, P. 2. . . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .47
8.3. REAR TAIL, TURN, STOP AND BACKUP LIGHTS, P. 3. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .48
8.4. FOG LIGHTS, P. 4.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .49
8.5. HEADLIGHTS, P. 5. .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .50
8.6. PANEL LIGHTS, P. 6.. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .51

9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .52


9.1. ANTILOCK BRAKE SYSTEM (ABS), P. 1.. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .52
9.2. BODY BUILDER CUSTOMER ACCESS CIRCUITS (BOC), P. 2. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .53
9.3. BODY BUILDER LIGHTING CIRCUITS (BOC), P. 3.. . . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . ..54
9.4. BODY BUILDER (EOF), P. 4.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .55
9.5. BRAKE SYSTEMS: FLUID, PRESSURE AND PEDAL SWITCH, P. 5. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .56
9.6. BRAKE SYSTEMS: ELECTRIC TRAILER BRAKES, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

10. TRANSMISSION (CHAPTER 10). . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .58


10.1. TRANSMISSION CONTROL MODULE CONNECTOR, P. 1.. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .58
10.2. TCM TO TRANSMISSION BULKHEAD CONNECTOR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

11. CLIMATE CONTROL (CHAPTER 11). . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . ..60


11.1. HVAC SYSTEM, P. 1. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .60
11.2. A/C CLUTCH, P. 2. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .61
11.3. PUSHER FAN, P. 3. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .62

12. CONNECTOR COMPOSITES (CHAPTER 12). .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .63


12.1. CONNECTOR COMPOSITES (1), (2), (3), (4), (5), (101), (102), (103), (104), (105), (106), P.
1.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .63
12.2. CONNECTOR COMPOSITES (1G), (201), (202A), (202C), (203), (204), P. 2. . . . . . . . . . . . . . . . . . . .64
12.3. CONNECTOR COMPOSITES (205A), (205B), (206), (207), (208), (209), P. 3. . . . . . . . . . . . . . . . . . .65
12.4. CONNECTOR COMPOSITES (211), (212), (213), (214), (215), (217A), (217B), P. 4. . . . . . . . . . . .66
12.5. CONNECTOR COMPOSITES (220), (222), (223), (225), (226), (227), (228), (229), (233), (234),
P. 5. .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .67
12.6. CONNECTOR COMPOSITES (235), (236B), P. 6. .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .68
12.7. CONNECTOR COMPOSITES (237), (238), (239), (240), (241), (242A), (242B), P. 7. . . . .. . . . . ..69
12.8. CONNECTOR COMPOSITES (2G), (3G), (243), (244), (245), (246), (247), (248),(249), (300G),
(301G), (302G), P. 8. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .70
12.9. CONNECTOR COMPOSITES (301), (301A), (301B), (301D), (304D), (304E), P. 9.. . . . . . . . . . .. .71
12.10. CONNECTOR COMPOSITE (306), P. 10. . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . ..72
12.11. CONNECTOR COMPOSITES (308), (309), (310), (313), P. 11. .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .73
12.12. CONNECTOR COMPOSITES (315), (316), (317), (318), (401), (402), P. 12. . . . . . . . . . . . . . . . . . . .74
12.13. CONNECTOR COMPOSITES (403), (404), (410), (411), (412), (413), (4G), (500), P. 13. . . . . .75

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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT iii
DIAGRAMS

12.14. CONNECTOR COMPOSITES (502), (503), (504), (506), (507), (508), (509), (510), P. 14. . . . .76
12.15. GEOMETRY REMOVED, P. 15. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..77
12.16. CONNECTOR COMPOSITES (700), (702A), P. 16. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .78
12.17. CONNECTOR COMPOSITES (701), (702B), P. 17. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .79
12.18. CONNECTOR COMPOSITES (702D), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
12.19. CONNECTOR COMPOSITES (703), (704), P. 19. .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ..81
12.20. CONNECTOR COMPOSITES (705), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .82
12.21. CONNECTOR COMPOSITES (705), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .83
12.22. CONNECTOR COMPOSITES (705), (706), (707), P. 22. . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . .84

S08317
iv CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 1
DIAGRAMS

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)


1.1. CIRCUIT DIAGRAM INSTRUCTIONS, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


CIRCUIT DIAGRAM INSTRUCTIONS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SWITCH AND RELAY POSITIONS AS SHOWN ON DESCRIPTION OF


CONNECTOR MAY HAVE MULTIPLE
CIRCUIT DIAGRAMS INDICATE NORMAL POSITION CONNECTOR FUNCTION
CAVITIES DISPLAYED. TO CHECK
WITH IGNITION OFF UNLESS OTHERWISE NOTED. ALL CAVITIES OR IF A CAVITY
HAS A DUAL USE, THE REFERENCE
DESIGNATOR WILL BE THE KEY TO
FINDING THE CONNECTOR IN THE
SWITCH-MANUAL/MECHANICAL PASS THRU- CONNECTOR COMPOSITE LOCATED
FWD CHASSIS IN CHAPTER 12
30 86 (132)
CAVITY
12 NUMBER
87
A 87 85

RELAY-SUPPRESSED
REFERENCE DESIGNATOR
PASS THRU-
INDICATES 1 8 10 12
FWD CHASSIS
CASE GROUND
(132)

PHANTOM LINES INDICATE PRINTED CIRCUITS A SPLICE THAT


OR BUSSED CIRCUITS. THESE CIRCUITS 16BK
IS EXTERNAL OR
EXIST IN THE INSTRUMENT CLUSTER. LOCATED IN THE
HARNESS
16WH

A SPLICE THAT
IS INTERNAL TO
PIGTAIL COMPONENTS
AND FUSE
PRINTED BLOCKS
CIRCUITS
IN CLUSTER AT EYELET TWO EYELET
TERMINAL TERMINALS
THAT HAS TWO STACKED ON
WIRES CRIMPED EACH OTHER
IN IT ON THE STUD

CIRCUIT
NUMBER A DOUBLE A CONNECTION WHICH
CRIMPED RUNS DIFFERENTLY
TERMINAL DEPENDING ON THE
OPTION
57
BASE
18 BK
COLOR

WIRE
GAUGE
YOU WILL SEE
TWO TYPES OF WIRE
IDENTIFICATION (ONE
WITHOUT A STRIPE
AND ONE WITH A
STRIPE)

CIRCUIT
NUMBER

57 ANOTHER SITUATION WHERE


WIRE STRIPE
GAUGE
18 BK-WH THERE IS AN OPTION CAUSING
COLOR
THE WIRE TO BE ROUTED TO
ANOTHER LOCATION
BASE
COLOR

THE OPTIONS CAUSING THE VARAIATION


ARE DESCRIBED IN THE DASHED BOX

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55410 01

Figure 1 Circuit Diagram Instructions

S08317
2 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

1.2. CIRCUIT DIAGRAM INSTRUCTIONS, P. 2

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


CIRCUIT DIAGRAM INSTRUCTIONS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

COLOR ABBREVIATIONS:

BK BLACK OR ORANGE NOTE: WHENEVER A WIRE IS LABELED WITH TWO


BN BROWN PK PINK COLORS, THE FIRST COLOR LISTED IS THE BASIC
DB DARK BLUE VT PURPLE COLOR OF THE WIRE AND THE SECOND COLOR
DG DARK GREEN RD RED LISTED IS THE STRIPE MARKING OF THE WIRE
GY GRAY TN TAN
LB LIGHT BLUE WT WHITE
LG LIGHT GREEN YL YELLOW

NOUN ABBREVIATIONS:

A ACCESSORY G GROUND
ACC ACCESSORY GND GROUND
AC AIR CONDITIONER I IGNITION
AUX AUXILIARY IGN IGNITION
AWG AMERICAN WIRE GAUGE IND INDICATOR
B BATTERY L LEFT
BAT BATTERY LT LIGHT
CONN CONNECTION/CONNECTOR W-O WITHOUT
DRL DAYTIME RUNNING LIGHTS OPT OPTIONAL
ENG ENGINE RT RIGHT
FWD FORWARD S START OR SENDER
GA GAUGE THERMO THERMOSTAT
W WITH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55410 02

Figure 2 Circuit Diagram Instructions

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 3
DIAGRAMS

1.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


CIRCUIT DIAGRAM INSTRUCTIONS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

PRESSURE SWITCH
CIGAR LIGHTER

MAGNETIC SWITCH
NORMALLY OPEN-MANUAL SWITCH

NORMALLY CLOSED-MANUAL SWITCH

GROUND STUD OR SPLICE PACK BAP SENDER

FUSE

RESISTOR

SINGLE ELEMENT LIGHT


B S

CRANK MOTOR & SOLENOID

M
DUAL ELEMENT LIGHT

TEMP SENDER

SPEAKER

HORN

SOLENOID

IN-LINE CONNECTOR

COMPONENT CASE GROUND WHEEL SPEED SENSOR

SPLICE

MOTOR
M
30 86

RELAY-SUPPRESSED
87A
87 85

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55410 03

Figure 3 Circuit Diagram Instructions

S08317
4 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

1.4. RELAY FUNCTIONS AND WIRING GUIDE, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


RELAY FUNCTIONS AND WIRING GUIDE
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RELAY FUNCTIONS

MINIATURE RELAY FUNCTION AND WIRING GUIDE

30 86

87
A 87 85

RELAY-SCHEMATIC

ENERGIZING COIL

NORMALLY CLOSED
CONTACT
86

30 87 NORMALLY OPEN
CONTACT
COMMON
CONTACT
87A
ENERGIZING COIL
85

TYPICAL RELAY(INSERTION END)

A 85
A
C C
E E
D D 87
87A
30
B B 86

FUSEBLOCK SOCKET FUSEBLOCK SOCKET


CONNECTOR SOCKET CONNECTOR SOCKET
CABLE INSERTION END RELAY INSERTION END

MICRO RELAY FUNCTION AND WIRING GUIDE

RELAY SCHEMATIC

1 86 30 3

2 87 5 4 87A
85

COMMON
CONTACT

NORMALLY OPEN
5 CONTACT

ENERGIZING COIL 2 4 1
ENERGIZING COIL

NORMALLY CLOSED
CONTACT

TYPICAL RELAY(INSERTION END)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55410 04

Figure 4 Relay Functions and Wiring Guide

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 5
DIAGRAMS

1.5. INTERNATIONAL V6 ENGINE CONTROLLER PIN NUMBER IDENTIFICATION, P. 5

Figure 5 International V6 Engine Controller Pin Number Identification

S08317
6 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

1.6. POWER DISTRIBUTION BOX, P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


POWER DISTRIBUTION BOX
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

60 61
59
58

55 56 57

50 54
51
52 53

18 28

8 17 27
42 43 44 45 46
16 26
7 15 25
14 24 41
36
6 40

39
35
5 13 23 38

34 37
4 12 22
33
3 11 21 49
32
2 10 20
31
9 19 48
1
30

47
29

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55410 06

Figure 6 Power Distribution Box

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 7
DIAGRAMS

1.7. POWER DISTRIBUTION BOX, P. 7

Figure 7 Power Distribution Box

S08317
8 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

1.8. IN-CAB RELAY BOX, P. 8

Figure 8 In-Cab Relay Box

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 9
DIAGRAMS

1.9. LAMP BULB CHART, P. 9

Figure 9 Lamp Bulb Chart

S08317
10 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)


2.1. BATTERY FEEDS, P. 1

Figure 10 Battery Feeds

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 11
DIAGRAMS

2.2. BATTERY FEEDS, P. 2

Figure 11 Battery Feeds (Cont.)

S08317
12 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2.3. BATTERY FEEDS, P. 3

Figure 12 Battery Feeds (Cont.)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 13
DIAGRAMS

2.4. KEY SWITCH, P. 4

Figure 13 Key Switch

S08317
14 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2.5. IGNITION FEEDS (RUN), P. 5

Figure 14 Ignition Feeds (Run)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 15
DIAGRAMS

2.6. IGNITION FEEDS (START), P. 6

Figure 15 Ignition Feeds (Start)

S08317
16 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2.7. IGNITION FEEDS (RUN-START), P. 7

Figure 16 Ignition Feeds (Run-Start)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 17
DIAGRAMS

2.8. IGNITION FEEDS (RUN-ACCESSORY), P. 8

Figure 17 Ignition Feeds (Run-Accessory)

S08317
18 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2.9. GROUNDS (MAIN CHASSIS), P. 9

Figure 18 Grounds (Main Chassis)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 19
DIAGRAMS

2.10. GROUNDS (MAIN CHASSIS), P. 10

Figure 19 Grounds (Main Chassis)

S08317
20 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2.11. GROUNDS (REAR CHASSIS), P. 11

Figure 20 Grounds (Rear Chassis)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 21
DIAGRAMS

2.12. GROUNDS (IP), P. 12

Figure 21 Grounds (IP)

S08317
22 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2.13. GROUNDS (IP), P. 13

Figure 22 Grounds (IP)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 23
DIAGRAMS

2.14. CAB GROUNDS (ROOF, FLOOR), P. 14

Figure 23 Cab Grounds (Roof, Floor)

S08317
24 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2.15. J1708 DATA LINK, P. 15

Figure 24 J1708 Data Link

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 25
DIAGRAMS

2.16. J1939 DATA LINK, P. 16

Figure 25 J1939 Data Link

S08317
26 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

2.17. J2284 DATA LINK, P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


J2284 DATA LINK
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DIAG.
1814D ES4 CLUSTER B
CONN B 1814A
18 WH-LB 18 WH-LB CH07_03
CH02_18

DIAG. ES3
CONN B 1815D 1815A CLUSTER B
CH02_18 18 PK-LB 18 PK-LB CH07_03

1815B 1814B
18 PK-LB 18 WH-LB

IP/MC
IN-LINE
12 7 (702B)

1815B 1814B
18 PK-LB 18 WH-LB

HS1 ABS
1814A
MODULE
18 WH-LB
CH09_01

HS2 ABS
1815A
18 PK-LB MODULE
CH09_01

1815C 1814C
18 PK-LB 18 WH-LB

J2284
TERMINATING
C A RESISTOR
(301)

120 OHMS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55411 17

Figure 26 J2284 Data Link

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 27
DIAGRAMS

2.18. DIAGNOSTIC CONNECTORS, P. 18

Figure 27 Diagnostic Connectors

S08317
28 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

3. CAB ACCESSORIES (CHAPTER 3)


3.1. CIGAR LIGHTER, P. 1

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


CIGAR LIGHTER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PDB-F24
CH02_02

40
18 LB-WH

IP/MC
INLINE 5
(702A)

40
A
18 LB-WH CIGAR
LIGHTER
(206)
57DD
C
18 BK

GND PT
(2G)
CH02_12

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55412 01

Figure 28 Cigar Lighter

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 29
DIAGRAMS

3.2. POWER WINDOWS, P. 2

Figure 29 Power Windows

S08317
30 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

3.3. POWER DOORS, P. 3

Figure 30 Power Doors

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 31
DIAGRAMS

3.4. HORN, P. 4

Figure 31 Horn

S08317
32 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

3.5. RADIO, P. 5

Figure 32 Radio

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 33
DIAGRAMS

3.6. WINDSHIELD WIPER AND WASHER PUMP, P. 6

Figure 33 Windshield Wiper and Washer Pump

S08317
34 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

3.7. DOOR AJAR SWITCH AND DOME LIGHT, P. 7

Figure 34 Door Ajar Switch and Dome Light

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 35
DIAGRAMS

4. 12V CHARGING AND CRANKING SYSTEM (CHAPTER 4)


4.1. CHARGING AND CRANKING — INTERNATIONAL V6 ENGINE, P. 1

Figure 35 Charging and Cranking — International V6 Engine

S08317
36 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)


5.1. HFCM MODULE — INTERNATIONAL V6 ENGINE, P. 1

Figure 36 HFCM Module — International V6 Engine

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 37
DIAGRAMS

5.2. FUEL TANKS — DUAL TANK, P. 2

Figure 37 Fuel Tanks — Dual Tank

S08317
38 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

5.3. FUEL TANKS — LEFT AND AFT TANK, P. 3

Figure 38 Fuel Tanks — Left and Aft Tank

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 39
DIAGRAMS

6. ELECTRONIC ENGINES (CHAPTER 6)


6.1. INTERNATIONAL V6 POWER AND GROUND SYSTEM, P. 1

Figure 39 International V6 Power and Ground System

S08317
40 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

6.2. INTERNATIONAL V6 CRUISE CONTROL, P. 2

Figure 40 International V6 Cruise Control

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 41
DIAGRAMS

6.3. INTERNATIONAL V6 ACCELERATOR PEDAL, P. 3

Figure 41 International V6 Accelerator Pedal

S08317
42 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

7. CLUSTERS AND WARNING LIGHTS (CHAPTER 7)


7.1. CLUSTER CONNECTOR A, P. 1

Figure 42 Cluster Connector A

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 43
DIAGRAMS

7.2. CLUSTER CONNECTOR A, P. 2

Figure 43 Cluster Connector A

S08317
44 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

7.3. CLUSTER CONNECTOR B, P. 3

Figure 44 Cluster Connector B

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 45
DIAGRAMS

7.4. CLUSTER CONNECTOR B, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


CLUSTER CONNECTOR B
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CLUSTER BACKLIGHT
ILLUMINATION

CLUSTER
CH07_01,02,03

CLUSTER
CONN B
(217B) 9
16 BR
14J

SPLICE
KS4
CH08_02

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55416 04

Figure 45 Cluster Connector B

S08317
46 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

8. LIGHTS (CHAPTER 8)
8.1. MAIN LIGHT SWITCH, HAZARD SWITCH, P. 1

Figure 46 Main Light Switch, Hazard Switch

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 47
DIAGRAMS

8.2. MARKER, FRONT PARK AND TURN LIGHTS, P. 2

Figure 47 Marker, Front Park and Turn Lights

S08317
48 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

8.3. REAR TAIL, TURN, STOP AND BACKUP LIGHTS, P. 3

Figure 48 Rear Tail, Turn, Stop and Backup Lights

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 49
DIAGRAMS

8.4. FOG LIGHTS, P. 4

INTERNATIONAL TRUCK AND ENGINE CORPORATION


ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND


LIGHT SYSTEMS-FOG LIGHTS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

COMBI
SWITCH A
CH08_01

477
18 LB-BK
PDB-F17
BATTERY
CH02_02

IP/MC
21 IN-LINE
(702B)

477
18 LB-BK
475
18 WH-LG

30 86 FOG
LAMP
87 RELAY
A 87 85 (720A-54)

1721 57AC
18 LB-BK 18 BK

IP/MC
IN-LINE 10
(702B)
GND PT
(300G)
CH02_10

1721C
18 LB-BK

KS3 1721A
18 LB-BK

1721B
18 LB-BK

GND PT 57SD GND PT


57TD 18 BK (3G)
(3G)
18 BK CH02_13
CH02_13
1 2 1 2
RIGHT LEFT
FOG FOG
LIGHT LIGHT
(234) (233)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JAHP LCF CIRCUIT DIAGRAMS


- -- -- - -
RELEASE NO. DATE PART NO. SHEET

59053V 05FEB04 AE08-55417 04

Figure 49 Fog Lights

S08317
50 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

8.5. HEADLIGHTS, P. 5

Figure 50 Headlights

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 51
DIAGRAMS

8.6. PANEL LIGHTS, P. 6

Figure 51 Panel Lights

S08317
52 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

9. CHASSIS ACCESSORIES (CHAPTER 9)


9.1. ANTILOCK BRAKE SYSTEM (ABS), P. 1

Figure 52 Antilock Brake System (ABS)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 53
DIAGRAMS

9.2. BODY BUILDER CUSTOMER ACCESS CIRCUITS (BOC), P. 2

Figure 53 Body Builder Customer Access Circuits (BOC)

S08317
54 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

9.3. BODY BUILDER LIGHTING CIRCUITS (BOC), P. 3

Figure 54 Body Builder Lighting Circuits (BOC)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 55
DIAGRAMS

9.4. BODY BUILDER (EOF), P. 4

Figure 55 Body Builder (EOF)

S08317
56 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

9.5. BRAKE SYSTEMS: FLUID, PRESSURE AND PEDAL SWITCH, P. 5

Figure 56 Brake Systems: Fluid, Pressure and Pedal Switch

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 57
DIAGRAMS

9.6. BRAKE SYSTEMS: ELECTRIC TRAILER BRAKES, P. 6

Figure 57 Brake Systems: Electric Trailer Brakes

S08317
58 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

10. TRANSMISSION (CHAPTER 10)


10.1. TRANSMISSION CONTROL MODULE CONNECTOR, P. 1

Figure 58 Transmission Control Module Connector

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 59
DIAGRAMS

10.2. TCM TO TRANSMISSION BULKHEAD CONNECTOR, P. 2

Figure 59 TCM to Transmission Bulkhead Connector

S08317
60 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

11. CLIMATE CONTROL (CHAPTER 11)


11.1. HVAC SYSTEM, P. 1

Figure 60 HVAC System

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 61
DIAGRAMS

11.2. A/C CLUTCH, P. 2

Figure 61 A/C Clutch

S08317
62 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

11.3. PUSHER FAN, P. 3

Figure 62 Pusher Fan

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 63
DIAGRAMS

12. CONNECTOR COMPOSITES (CHAPTER 12)


12.1. CONNECTOR COMPOSITES (1), (2), (3), (4), (5), (101), (102), (103), (104), (105),
(106), P. 1

Figure 63 Connector Composites (1), (2), (3), (4), (5), (101), (102), (103), (104), (105), (106)

S08317
64 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.2. CONNECTOR COMPOSITES (1G), (201), (202A), (202C), (203), (204), P. 2

Figure 64 Connector Composites (1G), (201), (202A), (202C), (203), (204)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 65
DIAGRAMS

12.3. CONNECTOR COMPOSITES (205A), (205B), (206), (207), (208), (209), P. 3

Figure 65 Connector Composites (205A), (205B), (206), (207), (208), (209)

S08317
66 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.4. CONNECTOR COMPOSITES (211), (212), (213), (214), (215), (217A), (217B), P. 4

Figure 66 Connector Composites (211), (212), (213), (214), (215), (217A), (217B)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 67
DIAGRAMS

12.5. CONNECTOR COMPOSITES (220), (222), (223), (225), (226), (227), (228), (229),
(233), (234), P. 5

Figure 67 Connector Composites (220), (222), (223), (225), (226), (227), (228), (229), (233), (234)

S08317
68 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.6. CONNECTOR COMPOSITES (235), (236B), P. 6

Figure 68 Connector Composites (235), (236B)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 69
DIAGRAMS

12.7. CONNECTOR COMPOSITES (237), (238), (239), (240), (241), (242A), (242B), P. 7

Figure 69 Connector Composites (237), (238), (239), (240), (241), (242A), (242B)

S08317
70 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.8. CONNECTOR COMPOSITES (2G), (3G), (243), (244), (245), (246), (247),
(248),(249), (300G), (301G), (302G), P. 8

Figure 70 Connector Composites (2G), (3G), (243), (244), (245), (246), (247), (248),(249), (300G), (301G),
(302G)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 71
DIAGRAMS

12.9. CONNECTOR COMPOSITES (301), (301A), (301B), (301D), (304D), (304E), P. 9

Figure 71 Connector Composites (301), (301A), (301B), (301D), (304D), (304E)

S08317
72 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.10. CONNECTOR COMPOSITE (306), P. 10

Figure 72 Connector Composite (306)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 73
DIAGRAMS

12.11. CONNECTOR COMPOSITES (308), (309), (310), (313), P. 11

Figure 73 Connector Composites (308), (309), (310), (313)

S08317
74 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.12. CONNECTOR COMPOSITES (315), (316), (317), (318), (401), (402), P. 12

Figure 74 Connector Composites (315), (316), (317), (318), (401), (402)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 75
DIAGRAMS

12.13. CONNECTOR COMPOSITES (403), (404), (410), (411), (412), (413), (4G), (500),
P. 13

Figure 75 Connector Composites (403), (404), (410), (411), (412), (413), (4G), (500)

S08317
76 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.14. CONNECTOR COMPOSITES (502), (503), (504), (506), (507), (508), (509), (510),
P. 14

Figure 76 Connector Composites (502), (503), (504), (506), (507), (508), (509), (510)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 77
DIAGRAMS

12.15. GEOMETRY REMOVED, P. 15

Figure 77 Geometry Removed

S08317
78 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.16. CONNECTOR COMPOSITES (700), (702A), P. 16

Figure 78 Connector Composites (700), (702A)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 79
DIAGRAMS

12.17. CONNECTOR COMPOSITES (701), (702B), P. 17

Figure 79 Connector Composites (701), (702B)

S08317
80 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.18. CONNECTOR COMPOSITES (702D), P. 18

Figure 80 Connector Composites (702D)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 81
DIAGRAMS

12.19. CONNECTOR COMPOSITES (703), (704), P. 19

Figure 81 Connector Composites (703), (704)

S08317
82 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.20. CONNECTOR COMPOSITES (705), P. 20

Figure 82 Connector Composites (705)

S08317
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 83
DIAGRAMS

12.21. CONNECTOR COMPOSITES (705), P. 21

Figure 83 Connector Composites (705)

S08317
84 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
DIAGRAMS

12.22. CONNECTOR COMPOSITES (705), (706), (707), P. 22

Figure 84 Connector Composites (705), (706), (707)

S08317

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