S Electrico Feb 2006 - Ago 2007 CF
S Electrico Feb 2006 - Ago 2007 CF
S Electrico Feb 2006 - Ago 2007 CF
Model: CF 500
Start Date: 02/01/2006 End Date: 08/31/2007
Model: CF 600
Start Date: 02/01/2006 End Date: 08/31/2007
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04/07/2006
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Copyright © 04/07/2006 International Truck and Engine Corporation
CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT i
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Table of Contents
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ii CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT iii
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12.14. CONNECTOR COMPOSITES (502), (503), (504), (506), (507), (508), (509), (510), P. 14. . . . .76
12.15. GEOMETRY REMOVED, P. 15. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..77
12.16. CONNECTOR COMPOSITES (700), (702A), P. 16. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .78
12.17. CONNECTOR COMPOSITES (701), (702B), P. 17. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .79
12.18. CONNECTOR COMPOSITES (702D), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
12.19. CONNECTOR COMPOSITES (703), (704), P. 19. .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . ..81
12.20. CONNECTOR COMPOSITES (705), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .82
12.21. CONNECTOR COMPOSITES (705), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .83
12.22. CONNECTOR COMPOSITES (705), (706), (707), P. 22. . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . .84
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iv CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 1
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RELAY-SUPPRESSED
REFERENCE DESIGNATOR
PASS THRU-
INDICATES 1 8 10 12
FWD CHASSIS
CASE GROUND
(132)
A SPLICE THAT
IS INTERNAL TO
PIGTAIL COMPONENTS
AND FUSE
PRINTED BLOCKS
CIRCUITS
IN CLUSTER AT EYELET TWO EYELET
TERMINAL TERMINALS
THAT HAS TWO STACKED ON
WIRES CRIMPED EACH OTHER
IN IT ON THE STUD
CIRCUIT
NUMBER A DOUBLE A CONNECTION WHICH
CRIMPED RUNS DIFFERENTLY
TERMINAL DEPENDING ON THE
OPTION
57
BASE
18 BK
COLOR
WIRE
GAUGE
YOU WILL SEE
TWO TYPES OF WIRE
IDENTIFICATION (ONE
WITHOUT A STRIPE
AND ONE WITH A
STRIPE)
CIRCUIT
NUMBER
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2 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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COLOR ABBREVIATIONS:
NOUN ABBREVIATIONS:
A ACCESSORY G GROUND
ACC ACCESSORY GND GROUND
AC AIR CONDITIONER I IGNITION
AUX AUXILIARY IGN IGNITION
AWG AMERICAN WIRE GAUGE IND INDICATOR
B BATTERY L LEFT
BAT BATTERY LT LIGHT
CONN CONNECTION/CONNECTOR W-O WITHOUT
DRL DAYTIME RUNNING LIGHTS OPT OPTIONAL
ENG ENGINE RT RIGHT
FWD FORWARD S START OR SENDER
GA GAUGE THERMO THERMOSTAT
W WITH
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 3
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PRESSURE SWITCH
CIGAR LIGHTER
MAGNETIC SWITCH
NORMALLY OPEN-MANUAL SWITCH
FUSE
RESISTOR
M
DUAL ELEMENT LIGHT
TEMP SENDER
SPEAKER
HORN
SOLENOID
IN-LINE CONNECTOR
SPLICE
MOTOR
M
30 86
RELAY-SUPPRESSED
87A
87 85
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4 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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RELAY FUNCTIONS
30 86
87
A 87 85
RELAY-SCHEMATIC
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
86
30 87 NORMALLY OPEN
CONTACT
COMMON
CONTACT
87A
ENERGIZING COIL
85
A 85
A
C C
E E
D D 87
87A
30
B B 86
RELAY SCHEMATIC
1 86 30 3
2 87 5 4 87A
85
COMMON
CONTACT
NORMALLY OPEN
5 CONTACT
ENERGIZING COIL 2 4 1
ENERGIZING COIL
NORMALLY CLOSED
CONTACT
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6 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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60 61
59
58
55 56 57
50 54
51
52 53
18 28
8 17 27
42 43 44 45 46
16 26
7 15 25
14 24 41
36
6 40
39
35
5 13 23 38
34 37
4 12 22
33
3 11 21 49
32
2 10 20
31
9 19 48
1
30
47
29
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8 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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10 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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12 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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14 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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16 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 17
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18 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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20 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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22 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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24 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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26 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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DIAG.
1814D ES4 CLUSTER B
CONN B 1814A
18 WH-LB 18 WH-LB CH07_03
CH02_18
DIAG. ES3
CONN B 1815D 1815A CLUSTER B
CH02_18 18 PK-LB 18 PK-LB CH07_03
1815B 1814B
18 PK-LB 18 WH-LB
IP/MC
IN-LINE
12 7 (702B)
1815B 1814B
18 PK-LB 18 WH-LB
HS1 ABS
1814A
MODULE
18 WH-LB
CH09_01
HS2 ABS
1815A
18 PK-LB MODULE
CH09_01
1815C 1814C
18 PK-LB 18 WH-LB
J2284
TERMINATING
C A RESISTOR
(301)
120 OHMS
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28 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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PDB-F24
CH02_02
40
18 LB-WH
IP/MC
INLINE 5
(702A)
40
A
18 LB-WH CIGAR
LIGHTER
(206)
57DD
C
18 BK
GND PT
(2G)
CH02_12
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 29
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30 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 31
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3.4. HORN, P. 4
Figure 31 Horn
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32 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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3.5. RADIO, P. 5
Figure 32 Radio
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34 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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36 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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38 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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40 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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42 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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44 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 45
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CLUSTER BACKLIGHT
ILLUMINATION
CLUSTER
CH07_01,02,03
CLUSTER
CONN B
(217B) 9
16 BR
14J
SPLICE
KS4
CH08_02
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46 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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8. LIGHTS (CHAPTER 8)
8.1. MAIN LIGHT SWITCH, HAZARD SWITCH, P. 1
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 47
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48 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 49
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COMBI
SWITCH A
CH08_01
477
18 LB-BK
PDB-F17
BATTERY
CH02_02
IP/MC
21 IN-LINE
(702B)
477
18 LB-BK
475
18 WH-LG
30 86 FOG
LAMP
87 RELAY
A 87 85 (720A-54)
1721 57AC
18 LB-BK 18 BK
IP/MC
IN-LINE 10
(702B)
GND PT
(300G)
CH02_10
1721C
18 LB-BK
KS3 1721A
18 LB-BK
1721B
18 LB-BK
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50 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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8.5. HEADLIGHTS, P. 5
Figure 50 Headlights
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52 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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54 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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56 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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58 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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60 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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62 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 63
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Figure 63 Connector Composites (1), (2), (3), (4), (5), (101), (102), (103), (104), (105), (106)
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64 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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66 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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12.4. CONNECTOR COMPOSITES (211), (212), (213), (214), (215), (217A), (217B), P. 4
Figure 66 Connector Composites (211), (212), (213), (214), (215), (217A), (217B)
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 67
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12.5. CONNECTOR COMPOSITES (220), (222), (223), (225), (226), (227), (228), (229),
(233), (234), P. 5
Figure 67 Connector Composites (220), (222), (223), (225), (226), (227), (228), (229), (233), (234)
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 69
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12.7. CONNECTOR COMPOSITES (237), (238), (239), (240), (241), (242A), (242B), P. 7
Figure 69 Connector Composites (237), (238), (239), (240), (241), (242A), (242B)
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12.8. CONNECTOR COMPOSITES (2G), (3G), (243), (244), (245), (246), (247),
(248),(249), (300G), (301G), (302G), P. 8
Figure 70 Connector Composites (2G), (3G), (243), (244), (245), (246), (247), (248),(249), (300G), (301G),
(302G)
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72 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 73
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74 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 75
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12.13. CONNECTOR COMPOSITES (403), (404), (410), (411), (412), (413), (4G), (500),
P. 13
Figure 75 Connector Composites (403), (404), (410), (411), (412), (413), (4G), (500)
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76 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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12.14. CONNECTOR COMPOSITES (502), (503), (504), (506), (507), (508), (509), (510),
P. 14
Figure 76 Connector Composites (502), (503), (504), (506), (507), (508), (509), (510)
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 77
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78 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT 79
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80 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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82 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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84 CF 500, CF 600 Models Starting February 1, 2006 — ELECTRICAL CIRCUIT
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