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    Pipe Calculation Report - Revised

    Uploaded by

    Poom PPW
    This document summarizes the spool pipe calculation report for items SPP-85605 and SPP-85606 in the Olefins Reconfiguration Project. It includes: 1) Pipe wall thickness calculations to ensure the FRP pipe can withstand the 1,000 kPa internal pressure and external loads from gravel and other materials. 2) Calculation of the maximum unsupported span length of 3.098 meters to limit deflection to under 7.6mm based on the pipe properties and total load. 3) A pipe stress analysis using a 3000mm span with 300mm supports that found the maximum stress of 48.275 MPa was below the acceptable limit of 55 MPa.

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    Pipe Calculation Report - Revised

    Uploaded by

    Poom PPW
    89 views6 pages
    This document summarizes the spool pipe calculation report for items SPP-85605 and SPP-85606 in the Olefins Reconfiguration Project. It includes: 1) Pipe wall thickness calculations to ensure the FRP pipe can withstand the 1,000 kPa internal pressure and external loads from gravel and other materials. 2) Calculation of the maximum unsupported span length of 3.098 meters to limit deflection to under 7.6mm based on the pipe properties and total load. 3) A pipe stress analysis using a 3000mm span with 300mm supports that found the maximum stress of 48.275 MPa was below the acceptable limit of 55 MPa.

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    Pipe Calculation report_revised

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    This document summarizes the spool pipe calculation report for items SPP-85605 and SPP-85606 in the Olefins Reconfiguration Project. It includes: 1) Pipe wall thickness calculations to ensure the FRP pipe can withstand the 1,000 kPa internal pressure and external loads from gravel and other materials. 2) Calculation of the maximum unsupported span length of 3.098 meters to limit deflection to under 7.6mm based on the pipe properties and total load. 3) A pipe stress analysis using a 3000mm span with 300mm supports that found the maximum stress of 48.275 MPa was below the acceptable limit of 55 MPa.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    89 views6 pages

    Pipe Calculation Report - Revised

    Uploaded by

    Poom PPW
    This document summarizes the spool pipe calculation report for items SPP-85605 and SPP-85606 in the Olefins Reconfiguration Project. It includes: 1) Pipe wall thickness calculations to ensure the FRP pipe can withstand the 1,000 kPa internal pressure and external loads from gravel and other materials. 2) Calculation of the maximum unsupported span length of 3.098 meters to limit deflection to under 7.6mm based on the pipe properties and total load. 3) A pipe stress analysis using a 3000mm span with 300mm supports that found the maximum stress of 48.275 MPa was below the acceptable limit of 55 MPa.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The report discusses calculations for pipe wall thickness, span length, and pipe stress analysis for an FRP pipe with an internal diameter of 152mm.

    The pipe is made of Fiber Reinforced Polymer (FRP).

    The pipe wall thickness was calculated based on internal pressure of 1000kPa and external load from gravel and media above the pipe.

    Spool Pipe Calculation Report

    Project: Olefins Reconfiguration Project (TTCL)

    Item No: SPP-85605, SPP-85606

    Calculation Topic
    1. Pipe Wall Thickness Calculation from following conditions
    1.1. Internal Pressure
    1.2. External Load
    2. Span Length Calculation
    3. Pipe Stress Analysis from software simulation

    Vendor: GRE Composites co. ltd

    Manufacturer: Thai Composites co. ltd


    1. Pipe Wall Thickness Calculation
    Pipe Data

    Material FRP
    Nominal Diameter 150 mm (6”)
    Outside Diameter 160 mm
    Inside Diameter 152 mm
    Thickness of liner, Tl 0.5
    Reinforced thickness, Tr 3.5 mm
    Total Pipe Thickness, Tt
    Tt = Tr+Tl 3.5 + 0.5 = 4 mm

    Specific Gravity 1.8 g / cm3


    Hoop Tensile Stress 100 MPa (100,000 kPa)
    Pipe Stiffness ,PS 496 kPa

    Conditions

    Fluid Type Air


    Internal Pressure 1,000 kPa (10 bar)
    Assume pressure in static condition

    1.1 Pipe Thickness by Internal Pressure Condition

    Ref: ASTM D2992

    Therefore,
    (100,000) = (1,000) (160 – tr)/2tr

    tr = 0.796 mm

    Check compliance
    tr = 0.796 mm < 3.5 mm  This thickness is ACCEPTABLE
    1.2 Pipe Thickness by External Pressure Condition

    Ref: ASTM D 2412

    Conditions
    External Load over the pipe
    - Gravel (Density 2400 kg/m3) 300 mm height (from the bottom trench)
    o Volume of Gravel = (0.025147 m2) * (1 m)

    = 0.025147 m3

    o Mass of gravel per 1 m length = 60.353 kg/m-length

    - Media (Density 970 kg/m^3) 1000 mm height


    o Volume of media = (1000) * (1000) * (160) = 0.16 m3
    o Mass of media per 1 m length = 155.2 kg/m-length

    Focus on 1 m length, the total load above the pipe = 60.353 + 155.2 = 215.553 kg/m-length

    From

    So,

    Defection from external load, ∆y = (215.553)(9.81) / (496*1000) = 4.26 mm

    From the allowable defection of pipe (recommended by manufacturer) = 5% of internal diameter


    = (0.05*152) = 7.6 mm

    Therefore, ∆y < = 5% of internal diameter  This thickness is ACCEPTABLE


    2. Span Length Calculation
    Ref: AWWA M45

    Calculation deflection Type IV. Pipe analyzed as a beam fixed at both ends—uniformly distributed
    loads.

    Ls = unsupported span length, m


    dm = allowable midpoint deflection, in. (12.5 mm. is typical for fiberglass)

    Eb = Elastic Modulus of pipe 6900 x 106 N/m2 (Pa)


    ID = Inside Diameter, m 152 x 10-3 m
    OD = Outside Diameter, m 160 x 10-3 m
    I = (π/64)(OD⁴ -ID⁴ ), m4 5.967 x 10-6 m4
    W = total load (pipe + above the pipe) (215.553 + 3.528)*(9.81) N/m
    = 2149.185

    Ls = { [ (12.5*10-3)(6900*106)(5.967*10-6) ] / [ (0.0026)(2149.185) ] }0.25 = 3.098 m


    Therefore, the recommend unsupported span length should be less than 3.098 m
    3. Pipe Stress Analysis
    Assume the worst case (No ground support under the pipe)

    - Select 3 supports span length = 3000 mm


    - Area of support = 300 mm each

    - Applied the load = 2149.185 N/m or 21491.85 N (total) along the pipeline
    Result

    - At the critical point shows that the maximum stress is 48.275 MPa which is acceptable ( < 55
    MPa)

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