Scribd Logo
Upload

Welcome to Scribd!

  • 88 views

    Defect Code

    Uploaded by

    JoeIsmail
    The document contains a list of failure codes (PRJ and THR) with descriptions of different types of defects found during manufacturing processes. The codes are categorized by reason (PRJ), function (PRJF), operation (PRJO), and source (THR). The reasons include defects related to appearance, damage, dimensions, functions, operations, and sources from casting, secondary processes, machining, and subcontractors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Defect Code

    Uploaded by

    JoeIsmail
    88 views4 pages
    The document contains a list of failure codes (PRJ and THR) with descriptions of different types of defects found during manufacturing processes. The codes are categorized by reason (PRJ), function (PRJF), operation (PRJO), and source (THR). The reasons include defects related to appearance, damage, dimensions, functions, operations, and sources from casting, secondary processes, machining, and subcontractors.

    Original Description:

    Casting defect code

    Original Title

    DEFECT CODE

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document contains a list of failure codes (PRJ and THR) with descriptions of different types of defects found during manufacturing processes. The codes are categorized by reason (PRJ), function (PRJF), operation (PRJO), and source (THR). The reasons include defects related to appearance, damage, dimensions, functions, operations, and sources from casting, secondary processes, machining, and subcontractors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    88 views4 pages

    Defect Code

    Uploaded by

    JoeIsmail
    The document contains a list of failure codes (PRJ and THR) with descriptions of different types of defects found during manufacturing processes. The codes are categorized by reason (PRJ), function (PRJF), operation (PRJO), and source (THR). The reasons include defects related to appearance, damage, dimensions, functions, operations, and sources from casting, secondary processes, machining, and subcontractors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    Reason DESCRIPTION

    PRJA01 broken
    PRJA02 Burned / overbrazed
    PRJA03 burred
    PRJA04 colour NG
    PRJA05 crack
    PRJA06 DAMAGED / TORN
    PRJA07 Deformed / Bend
    PRJA08 Dented
    PRJA08c Dented from Casting
    PRJA08s Dented from Secondary
    PRJA08m Dented from Machining
    PRJA08f Dented from Subcon
    PRJA09 Mark / stain
    PRJA10 Melted
    PRJA11 Not dry
    PRJA12 oily
    PRJA13 overflow at welded joint
    PRJA14 peeled
    PRJA15 poor appearance
    PRJA16 rough surface
    PRJA17 Rusty / Corrosion / Oxidation
    PRJA18 sharp edge
    PRJA19 Slanting
    PRJA20 Twisted teduneven
    PRJA21 uneven
    PRJA22 Heat Check
    PRJA23 Lamination
    PRJA24 Serious Dragging
    PRJA25 Serious Soldering
    PRJA26 Blister / Bulging
    PRJA27 Erosion / Extra Material
    PRJA28 Carbon Mark
    PRJA29 Fungus / Black dots
    PRJA30c Black dots from Casting
    PRJA30s Black dots from Secondary
    PRJA30m Black dots from Machining
    PRJA30f Black dots from Subcon
    PRJA31 Pin Broken / Pin Bend
    PRJA32 Cold flow, Cold Shut, Incomplete Fills
    PRJA33 Shrinkage / Sinkdown
    PRJA34 Hardspot
    PRJA35 Missmatch
    PRJA36 Over deburr / filing / Grinding
    PRJA37 Foreign material sticking(Glue, Fibers, etc)
    PRJD01 bending NG
    PRJD02 Dimension NG
    PRJD02c Dimension NG from Casting
    PRJD02s Dimension NG from Secondary
    PRJD02m Dimension NG from Machining
    PRJD02f Dimension NG from Subcon
    PRJD03 height NG
    PRJD04 Material Spec NG
    PRJD05 Pitch NG
    PRJD06 punching / stamping NG
    PRJD07 Radius NG
    PRJD08 thread NG
    PRJD09 Clamping / Jig Mark
    PRJD10 Unmachine
    PRJD10c Unmachine due to material problem
    PRJD11 Scratches / Line mark
    PRJD12 Surface roughness NG
    PRJD13 Machining Steps / Overcut
    PRJD14 Chattering / Vibration Mark
    PRJD15 Overcut
    PRJD16 Coating defect (Peel off, Colour, Bubbles etc)
    PRJD17 Coating thickness NG
    PRJF01 Air leakage
    PRJF02 intermittent
    PRJF03 Leak at brazed joint
    PRJF04 leak at crimping
    PRJF05 Leak at Fin -tube
    PRJF06 Leak at header - tube
    PRJF07 Leak at plate
    PRJF08 malfunction
    PRJF09 Noise NG
    PRJF10 Part Clogged
    PRJF11 Water splashing
    PRJO01 Contamination
    PRJO02 Cutting balance
    PRJO03 joint tube
    PRJO04 loose / unable to fit
    PRJO05 Machine problem
    PRJO06 Machine setting / Test Cut
    PRJO07 Not / Partially brazed
    PRJO08 Part Miss out during Assy
    PRJO09 Part Mixing
    PRJO10 Rework Part
    PRJO11 Wrong installation
    PRJO12 Wrong Label
    PRJO13 Wrong packaging method
    PRJO14 Wrong Part Number /supplied
    PRJO15 Wrong Quantity
    PRJO16 Porosity / Pin holes
    PRJO17 DUPLICATE ORDER
    PRJO18 Chip Off/In
    PRJO19 Incomplete Process
    PRJO19c Incomplete Process at Casting
    PRJO19s Incomplete Process at Secondary
    PRJO19m Incomplete Process at Machining
    PRJO20 Over Process
    PRJO21 Warranty Claim No Return Goods
    THR101 Dented from Casting
    THR102 Black dots from Casting
    THR103 Dim NG casting
    THR104 Incomplete Process at Casting
    THR105 Bend / Warping / Twist
    THR106 Broken at casting
    THR107 Crack
    THR108 Discolouration
    THR109 Peel Off
    THR110 Rusty / Corrosion / Oxidation
    THR111 Heat Check
    THR112 Lamination
    THR113 Serious Dragging
    THR114 Serious Soldering
    THR115 Blister / Bulging
    THR116 Erosion / Extra Material
    THR117 Carbon Mark
    THR118 Pin Broken / Pin Bend
    THR119 Cold flow, Cold Shut, Incomplete Fills
    THR120 Shrinkage / Sinkdown
    THR121 Hardspot
    THR122 Missmatch
    THR123 Thick Flashing (More than 0.5mm)
    THR124 Material Spec NG
    THR125 Porosity / Pin holes
    THR126 Chip Off/In
    THR127 Gap
    THR128 Ejector Pin Up / Down
    THR201 Dented from Secondary
    THR202 Black dots from Secondary
    THR203 Dimension NG from Secondary
    THR204 Incomplete Process at Secondary
    THR205 Bend from secondary process
    THR206 Over deburr / filing / Grinding
    THR207 Over filing
    THR208 Over grinding
    THR209 Over sanding
    THR210 Uneven surface shotblast
    THR211 Damaged due to shotblast
    THR212 Dusty / Dirty
    THR213 Foreign material sticking (Glue, Fibers, etc)
    THR301 Dented from Machining
    THR302 Black dots from Machining
    THR303 Dimension NG from Machining
    THR304 Incomplete Process at Machining
    THR305 Bend from machining process
    THR306 Pitch NG
    THR307 punching / stamping NG
    THR308 Radius NG
    THR309 Thread NG (Damaged, Cross, No thread)
    THR310 Clamping / Jig Mark
    THR311 Unmachine
    THR312 Unmachine due to material problem
    THR313 Scratches / Line mark
    THR314 Surface roughness NG
    THR315 Machining Steps / Overcut
    THR316 Chattering / Vibration Mark
    THR317 Overcut
    THR318 Test Cut Part
    THR319 Coolant Mark
    THR320 height NG
    THR321 Thread Tight
    THR322 Hole oblong
    THR323 Machining Offset
    THR401 Dented from Subcon
    THR402 Black dots from Subcon
    THR403 Dimension NG from Subcon
    THR404 Incomplete Process at Subcon
    THR405 Bend from transit / handling
    THR406 Coating thickness NG
    THR407 Coating Peel Off / Flaking
    THR408 Coating Bubbles / Blisters
    THR409 Coating uneven
    THR410 Wrong colour coating
    THR411 Coating runs / Dripping
    THR412 Rust surface

    You might also like