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    M 1 GTAW SMAW D1.1 2015 Form

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    Chris McNair
    This document is a Procedure Qualification Record (PQR) that documents the qualification testing of a welding procedure. It includes: 1) Details of the base and filler metals, joint design, welding process and parameters, and post-weld heat treatment if used. 2) The results of the required tests to qualify the procedure including visual inspection, non-destructive and destructive testing of test welds. 3) Certification by the welding personnel that the tests were conducted according to the structural welding code to qualify the procedure.

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    M 1 GTAW SMAW D1.1 2015 Form

    Uploaded by

    Chris McNair
    36 views2 pages
    This document is a Procedure Qualification Record (PQR) that documents the qualification testing of a welding procedure. It includes: 1) Details of the base and filler metals, joint design, welding process and parameters, and post-weld heat treatment if used. 2) The results of the required tests to qualify the procedure including visual inspection, non-destructive and destructive testing of test welds. 3) Certification by the welding personnel that the tests were conducted according to the structural welding code to qualify the procedure.

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    M-1-GTAW-SMAW-D1.1-2015-Form (1) (1)

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    This document is a Procedure Qualification Record (PQR) that documents the qualification testing of a welding procedure. It includes: 1) Details of the base and filler metals, joint design, welding process and parameters, and post-weld heat treatment if used. 2) The results of the required tests to qualify the procedure including visual inspection, non-destructive and destructive testing of test welds. 3) Certification by the welding personnel that the tests were conducted according to the structural welding code to qualify the procedure.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    36 views2 pages

    M 1 GTAW SMAW D1.1 2015 Form

    Uploaded by

    Chris McNair
    This document is a Procedure Qualification Record (PQR) that documents the qualification testing of a welding procedure. It includes: 1) Details of the base and filler metals, joint design, welding process and parameters, and post-weld heat treatment if used. 2) The results of the required tests to qualify the procedure including visual inspection, non-destructive and destructive testing of test welds. 3) Certification by the welding personnel that the tests were conducted according to the structural welding code to qualify the procedure.

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    © All Rights Reserved
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    of 2

    AWS D1.1/D1.

    1M:2015 QC-001

    265A-P1 PQR (FCAW)


    PROCEDURE QUALIFICATION RECORD (PQR)

    Company Name: PQR No. Rev. No. Date

    Type or AWS
    BASE METALS Specification Grade Group No. Thickness Size (NPS) Schedule Diameter
    Base Material
    Welded To
    Backing Material
    Other

    JOINT DETAILS JOINT DETAILS (Sketch)


    Groove Type
    Groove Angle
    Root Opening
    Root Face
    Backgouging
    Method

    POSTWELD HEAT TREATMENT


    Temperature
    Time at Temperature
    Other

    PROCEDURE
    Weld Layer(s)
    Weld Pass(es)
    Process
    Type (Manual, Mechanized, etc.)
    Position
    Vertical Progression
    Filler Metal (AWS Spec.)
    AWS Classification
    Diameter
    Manufacturer/Trade Name
    Shielding Gas Compos. (GTAW)
    Flow Rate (GTAW)
    Nozzle Size (GTAW)
    Preheat Temperature
    Interpass Temperature
    Electrical Characteristics — — — — — — — —
    Electrode Diameter (GTAW)
    Current Type & Polarity
    Amps
    Volts
    Cold or Hot Wire Feed (GTAW)
    Travel Speed
    Maximum Heat Input
    Technique — — — — — — — —
    Stringer or Weave
    Multi or Single Pass (per side)
    Oscillation (GTAW Mech./Auto.)
    Traverse Length
    Traverse Speed
    Dwell Time
    Peening
    Interpass Cleaning
    Other
    Form M-1 (Front) (See http://go.aws.org/D1forms)
    ANNEX M AWS D1.1/D1.1M:2015

    Sample PQR Form (Test Results – page 2)


    PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS

    PQR No. Rev. No.


    TESTS
    ✓ Type of Tests Clause/Figure(s) Reference Acceptance Criteria Result Remarks
    Visual Inspection 4.9.1 4.9.1
    Radiographic Examination 4.9.2.1 4.9.2.2
    Ultrasonic Testing 4.9.2.1 4.9.2.2
    2 Transverse Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
    2 Transverse Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
    2 Longitudinal Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
    2 Longitudinal Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
    2 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
    4 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
    2 Tensile Tests 4.9.3.4/Fig. 4.10 4.9.3.5
    All-Weld-Metal Tensions 4.9.3.6/Figs. 4.14 and 4.18 4.14.1.3(b)
    3 Macroetch 4.9.4 4.9.4.1
    4 Macroetch 4.9.4 4.9.4.1
    CVN Tests 4 Part D/Fig. 4.28 4.30 and Table 4.14

    TENSILE TEST DETAILS


    Specimen Ultimate Ultimate Type of
    Number Width Thickness Area Tensile Load Unit Stress Failure and Location

    TOUGHNESS TEST DETAILS


    Specimen Notch Specimen Test Absorbed Percent Lateral
    Number Location Size Temperature Energy Shear Expansion Average

    CERTIFICATION
    Welder’s Name ID Number Stamp Number Tests Conducted by
    Laboratory
    Test Number
    File Number

    We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
    accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( __________ ) Structural Welding Code—Steel.
    (year)

    Title

    Name Signature

    Date
    Form M-1 (Back)
    (See http://go.aws.org/D1forms)

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