F H

03, 05 and 07 MODELS N HOLES T

x V DEEP

Manual Fail-Safe
ON X P.C.D.

Spring Units
Shown in clockwise
orientation

ØB

K
MANUAL

ØM
POSITION
25 (1")
G
SPRING RETURNED
POSITION STANDARD COUPLING

A
SUPPLIED WITH MALE
SQUARE UNITS

ISO MOUNT 02 MODEL

F H
N HOLES T
M HOLES T x V DEEP
x V DEEP FEMALE SQUARE ON X P.C.D.
ON X P.C.D. G x H DEEP
(2 SQUARES AT
45° ON 030
MODEL).

MANUAL
POSITION
25 (1")
G

A
SPRING
RETURNED NOTE : CAN BE
POSITION FITTED WITH
IS0 ADAPTOR

24

Dimensions/Torques Weights – Metric

02 Models – 0.50 kg
Metric Units 03 Models – 1.87 kg
A B C D F G H† K L M N T V X Maximum Torque Reduction 05 Models – 1.87 kg
mm mm mm mm mm mm mm mm mm mm mm mm Torque Nm Thro' Stroke Nm

024-020-1006 110 73 - - 70
7.98 8.022
10.0 8.000 22.0 16.0 4 M4 8.0 25.5 5.1 1.0 07 Models
7.93
034-020-1006 238 108 - -
8.98
62 8.93
9.022
12.0 9.000 22.0 18.0 4 M5 10.0 31.1 14.0 3.0
(Non-ATEX) – 4.21 kg
054-020-1006 238 118 - -
9.525
68.5 9.470 13.0
9.58
25.4 19.0 6 M5 8.0 34.9 24.0 3.5
(ATEX) – 5.17 kg
9.55
15.98 16.027
074-020-1006 360 152 - - 103 15.93 20.0 16.000 40.0 32.0 4 M8 15.0 50.8 45.5 5.8
033F020-1006 238 108 - - 66 11.0 12.0 - - - 4 M5/M6 10/12 36/50 14.0 3.0
Weights – English
033F020-1006/F4 238 108 - - 66 11.0 12.0 - - - 4 M5 10.0 42.0 14.0 3.0 02 Models – 1.102 lb
053F020-1006 238 118 - - 68.5 14.0 16.0 - - - 4 M5/M6/M8 10/12/13 36/50/70 24.0 3.5
053S020-1006 238 118 - - 68.5 * * - - - 4 M5/M6/M8 10/12/13 36/50/70 24.0 3.5 03 Models – 4.123 lb
053F020-1006/F4 238 118 - - 68.5 14.0 16.0 - - - 4 M5 10.0 42.0 24.0 3.5 05 Models – 4.123 lb
073F020-1006 360 152 - - 103 17.0 22.0 - - - 4 M6/M8 14 50/70 45.5 5.8
073S020-1006 360 152 - - 103 * * - - - 4 M6/M8 14 50/70 45.5 5.8 07 Models
(Non-ATEX) – 9.281 lb
English Units (ATEX) – 11.374 lb
A B C D F G H† K L M N T V X Maximum Torque Reduction
inch inch inch inch inch inch inch inch inch inch inch inch Torque lbf.ins Thro' Stroke lbf.ins
0.314 0.316
027-020-1006 4.33 2.87 - - 2.76 0.312
0.39 0.315 0.86 0.63 4 8-32 0.310 1.00 45 8.00
0.354 0.355
037-020-1006 9.37 4.25 - - 2.44 0.352
0.47 0.354 0.86 0.70 4 10-24 0.390 1.22 124 26.55
0.375 0.377
057-020-1006 9.37 4.64 - - 2.70 0.373
0.51 0.376 1.00 0.75 6 10-24 0.310 1.37 212 31.00
0.629 0.631
077-020-1006 14.17 5.98 - - 4.06 0.627
0.79 0.630 1.57 1.26 4 ⁵∕��-18 0.625 2.00 400 51.00
037F020-1006 9.37 4.25 - - 2.60 0.43 0.47 - - - 4 10-24 / ¼ 0.31/0.39 1.42/1.97 124 26.55
037F020-1006/F4 9.37 4.25 - - 2.60 0.43 0.47 - - - 4 10-24 0.390 1.65 124 26.55
057F020-1006 9.37 4.64 - - 2.70 0.55 0.63 - - - 4 10-24 / ¼ / ⁵∕�� 0.39/0.47/0.51 1.42/1.97/2.76 212 30.98
057S020-1006 9.37 4.64 - - 2.70 * * - - - 4 10-24 / ¼ / ⁵∕�� 0.39/0.47/0.51 1.42/1.97/2.76 212 30.98
057F020-1006/F4 9.37 4.64 - - 2.70 0.55 0.63 - - - 4 10-24 0.390 1.65 212 30.98
077F020-1006 14.17 5.98 - - 4.06 0.669 0.75 - - - 4 ¼ / ⁵∕�� 0.39/0.51 1.97/2.76 400 51.00
077S020-1006 14.17 5.98 - - 4.06 * * - - - 4 ¼ / ⁵∕�� 0.39/0.51 1.97/2.76 400 51.00 48
* Refer to TD141 for details on serrations and inserts † Minimum
 To open or close a valve or damper automatically in case of a fire this device
allows the valve to operate using a fusible link mechanism designed to yield
at a set temperature.
Reliable torque delivery for valve reseat
Fire Fail-Safe
Spring Units

Available for Models 05, 07, 09 and 12

(maximum torque 226 Nm 2300 lbf ins)

Two Yield Temperature Options

Clockwise or counter clockwise

90° spring action

ISO5211 female drive options available

Spring housing sealed to IP65 to protect

from internal corrosion
Yield Temperatures
ATEX Category 2 approved options available
Fire fail-safe fusible links
Solder type (UL approved) Ordering Codes
Yield temperature options 74°C 100°C
To order a fire fail-safe spring unit, quote
Max. normal ambient temperature 38°C 66°C
model number, direction of spring (as per
coding guide on page 47) followed by product
ISO/Female Drive Options
type code:
All models are available with female drive options
for direct mount - see page 60 -0074 Fire fail-safe spring unit 74°C
-0100 Fire fail-safe spring unit 100°C
L
K

-1074 ATEX fire fail-safe spring unit 74°C

-1100 ATEX fire fail-safe spring unit 100°C
(example: 054-020-0074)
ØM

STANDARD COUPLING For reduced torque versions contact Kinetrol

SUPPLIED WITH MALE
D
SQUARE UNITS
Model 05 & 07 D Model 09 & 12
F H
C

Weights – Metric
ØB

05 Models – 2.70 kg
07 Models – 4.30 kg
A

09 Models – 9.20 kg G
90º ØB
12 Models – 22.50 kg Angular
Travel
N HOLES T
Weights – English x V DEEP
1/2" SQ Shown in energised position
ON X P.C.D.
05 Models – 5.95 lb DRIVE

07 Models – 9.48 lb Metric Units

A B C D F G H† K L M N T V X Maximum
09 Models – 20.28 lb mm mm mm mm mm mm mm mm mm mm mm mm Torque Nm
9.525 9.58
12 Models – 49.60 lb 054-020-0074 108 118 80 90 88 9.470
13.0 9.55
25.4 19.0 6 M5 13.0 34.9 24.0
15.98 16.027
074-020-0074 108 152 80 90 121 15.93
20.0 16.000
40.0 32.0 4 M8 15.0 50.8 45.5
18.98 19.033
094-020-0074 - 200 108 130 144 18.93
26.0 19.000
50.0 38.0 4 M10 20.0 65 95.0
25.00 25.06
124-020-0074 - 258 145 176 209 24.90
31.0 25.00
56.0 50.0 4 M12 24.0 77.8 205.0

English Units
A B C D F G H† K L M N T V X Maximum
inch inch inch inch inch inch inch inch inch inch inch inch Torque lbf.ins
0.375 0.377
057-020-0074 4.25 4.64 3.15 3.54 3.47 0.373
0.51 0.376
1.00 0.75 6 10-24 0.510 1.37 212
0.629 0.631
077-020-0074 4.25 5.98 3.15 3.54 4.76 0.627
0.79 0.630
1.57 1.26 4 ⁵∕��-18 0.625 2.00 400
0.747 0.749
097-020-0074 - 7.87 4.25 5.12 5.67 0.745
1.02 0.748
1.97 1.50 4 3/8 0.787 2.56 841
0.984 0.986
49 127-020-0074 - 10.16 5.71 6.93 8.23 0.980
1.22 0.984
2.20 1.97 4 ¹∕� 0.944 3.06 1814
A patented part-turn rotary actuator that is driven
to an end stop, in either direction, from an initial
centre position and is spring returned to an

Spring to Centre
accurate and positive mid point when the air
supply is removed. The mid-position can be set

Actuators
mechanically anywhere in the actuator’s travel
range.

The spring to centre assemblies consist of one

double acting actuator fitted with two or more
opposing clock type springs contained within a
single housing. Controlled with a dual coil, 5/3
solenoid valve (or two 3/2 single coil valves)
which, when totally de-energised, allow the
springs to precisely centre the actuator against
physical stops. When either coil is energised the
actuator will travel towards one of its end stops.
As the vane moves towards an end stop the air
stroke torque reduces as the spring torque
increases and vice versa. When the coil is de-
energised the vane will spring return to its original
centre position. The usual ‘centre’ position will be
in the middle of the actuator’s 0 - 90 degree travel,
but this can easily be adjusted to any mid-stroke
location. A vernier scale on the adjustable plate
(see attached picture) permits precise mid-
position setting to within 1 degree.
(Actuator should be mounted to
application to enable adjustable centre
position and stationary end points)

Reliable low stress clock type springs. Self contained spring assembly which can
be easily removed without a keeper plate.
Sealed, non-breathing housing protects
spring in corrosive environments. Can be used in aggressive or hazardous
environments without the need for
Available in models 05 to 18 complex or sensitive instruments.
(excluding 15).
Can be fitted with high temperature seal
Stroke up to 100° option for up to 100°C
(200° option available - contact Kinetrol)

Mid position can be set mechanically

anywhere in the actuator’s travel range
using ‘vernier’ type scale.

Torque - Nm Torque - lbf ins

Actuator Based on 5.5 bar Based on 80 psi
Model *Start — Finish *Start — Finish
050-1205 19.2 — 17.5 170.0 — 169.9
070-1205 49.6 — 42.4 412.0 — 375.2
090-1205 99.0 — 93.8 876.0 — 830.1
120-1205 221.0 — 204.0 1956.0 — 1805.5
140-1205 533.0 — 478.0 4717.0 — 4230.6
160-1205 1009.0 — 933.0 8930.0 — 8257.7
180-1205 2686.0 — 2417.0 23771.0 — 21392.2
* Start torque when angle adjusted to mid position
Note: can be ordered without actuator eg. 050-0205

For dimensions see page 65

50
180 Degree Pneumatic
Simple compact unit
No external moving parts

Unique linkage design

Actuators

converts to 180° travel

120° option available

Constant gear-up ratio through travel range

Hence constant output torque

Rolling contact linkage mechanism

Ensures low wear, long life, low friction

Linkage sealed for life

Protected from the environment, long
maintenance free life

Compatible with all Kinetrol modules

Direct mounted spring returns, limit switch
boxes, positioners etc.

Adjustable endstops

Operation
Kinetrol’s 180° actuator is produced by adding a 2:1 step-up linkage onto the output shaft of
well proven 90° vane actuators.

Factory fitted, direct mount linkage units are available to suit model 02, 03, 05, 07, 09, 12, 14
and 16 actuators, giving a neat single unit with no mount kits or brackets. The linkage’s unique
geometry gives constant 2:1 step-up so that the output torque remains constant throughout the
actuator's travel.

The all-steel mechanism of the linkage employs rolling contacts to minimise frictional losses and
wear, and to maximise life. The linkage is lubricated for life, and encased in a robust, fully sealed,
die cast alloy casing. Exterior surfaces are protected by a corrosion resistant epoxy stove
enamel finish. Standard adjustable endstops on the 90 degree actuator can be used to set the
angle of travel. The other end of the 90 degree actuator allows the full range of Kinetrol modular
accessories to be fitted directly.

120 degree actuators are also available with adjustable end stops to give up to 133° of travel for
the above model range - contact Kinetrol for details.

Ordering Codes
To order a 180° actuator, add a '1' to the end of the code for the 90° actuator on which it is based
and a '2' for a 120° actuator.

Examples:
To order an 074 cw spring return actuator plus 180° linkage, use code: 074-1201.
To order an 074 cw spring return actuator plus 120° linkage, use code: 074-1202.
51
 180 Degree Pneumatic
Double Acting Torques/Metric Units Nm
Actuator 1.4 2.0 2.8 3.5 4.1 4.8 5.5 6.2 6.9
Model Pressure (bar)

Actuators
02-1001 0.6 1.1 1.6 2.2 2.7 3.2 3.7 4.2 4.8
03-1001 1.3 2.4 3.5 4.6 5.6 6.7 7.8 8.8 10.0
05-1001 3.2 5.2 7.2 9.3 11.3 13.6 15.6 17.8 19.9
07-1001 7.9 12.6 17.6 22.6 27.6 33.0 38.4 43.2 48.8
09-1001 16.3 20.0 37.1 47.6 58.0 69.2 80.4 91.2 103.0
12-1001 37.5 60.8 84.4 108.0 131.0 156.0 181.0 202.0 226.0
14-1001 97.2 151.0 206.0 262.0 316.0 375.0 434.0 488.0 542.0
16-1001 235.0 357.0 479.1 605.7 727.7 849.8 976.3 1098.4 1220.4

Double Acting Torques/English Units lbf ins

Actuator 20 30 40 50 60 70 80 90 100
Model Pressure (psi)
02-1001 5.6 10 14 19 24 28 33 37 42
03-1001 12 21 31 40 50 59 69 78 88
05-1001 28 46 64 82 100 120 138 157 176
07-1001 70 112 156 200 244 292 340 384 432
09-1001 144 236 328 420 512 612 712 808 912
12-1001 332 540 748 960 1160 1376 1588 1792 2000
14-1001 860 1340 1820 2320 2800 3320 3840 4320 4800
16-1001 2080 3160 4240 5360 6440 7520 8640 9720 10800

Spring Return Torques/English

Spring Return Torques/Metric Units Nm
Units lbf ins
Actuator Position 3.5 4 4.5 5 5.5 Actuator Position 50 60 70 80
Model of air OR Model of air OR
spring Pressure Setting (bar) spring Pressure Setting (psi)
stroke stroke
02-1201 Start 1.1 1.3 1.4 1.6 1.8 02-1201 Start 10.3 12.2 14.1 16.0
Finish 0.5 0.7 0.9 1.2 1.4 Finish 4.6 6.8 9.5 12.5
03-1201 Start 3.3 3.7 4.0 4.3 4.9 03-1201 Start 29.6 33.4 37.2 43.7
Finish 1.0 1.5 1.9 2.2 2.8 Finish 8.7 13.7 19.0 24.7
05-1201 Start 4.9 5.5 6.2 7.0 7.9 05-1201 Start 44 51 61 70
Finish 3.2 4.0 4.9 5.8 6.7 Finish 28 38 49 59
07-1201 Start 11.6 13.5 15.5 17.4 19.3 07-1201 Start 103 126 146 171
Finish 7.5 9.5 11.6 13.8 16.1 Finish 67 92 116 143
09-1201 Start 23.2 27.4 31.1 35.3 39.5 09-1201 Start 205 251 300 351
Finish 19.1 23.2 27.0 31.4 35.6 Finish 169 215 266 315
12-1201 Start 55.1 64.8 75.6 81.1 90.4 12-1201 Start 486 595 693 802
Finish 42.2 52.0 60.0 68.9 77.5 Finish 374 479 585 688
14-1201-4900 Start 135.0 156.0 178.0 195.0 201.0 14-1201-4900 Start 1200 1420 1670 1780
Finish 109.0 131.0 148.0 164.0 170.0 Finish 969 1200 1400 1500
16-1201 Start 346.8 391.0 426.0 465.0 504.3 16-1201 Start 3069 3534 3998 4463
Finish 181.4 237.0 282.0 332.0 381.9 Finish 1605 2197 2788 3380
For dimensions see page 65
52
 Purpose designed, factory built and
G3 Damper Drives
tested drives for air/gas flow control
dampers on burner, heater, boiler
and turbine systems in power
plants, refineries and a wide range
of industrial applications.

Combining the proven performance

of Kinetrol’s vane type actuator with
an equally rugged integral manual
override/mounting frame, the G3 drive
is compact with unbeatable control,
accuracy and cycle life.

US Patent LH handwheel position shown

E* E*

Alternative location
of handwheel &
declutch lever

O
F
t

C
G

C1 * N
Adjustable
C2 * End Stops
J M K
R
C3 * D
B P A

Metric Units
A B C D E* F* G H J K ØR M P Weight†
Model
mm mm mm mm mm mm mm mm mm mm mm mm mm kgs
124 366 294 336 275 205 300 300 165 216 152 21 25 70 46
144 410 380 390 275 300 300 300 165 216 152 21 25 70 46
164 495 530 470 275 330 400 300 165 216 152 21 25 70 51
184 721 680 620 496 430 760 479 229 416 222 27 38 94 141
204 981 680 620 496 508 600 479 229 416 222 27 38 94 158

English Units
A B C D E* F* G H J K ØR M P Weight†
Model
inch inch inch inch inch inch inch inch inch inch inch inch inch lbs
127 14.4 11.6 13.2 10.8 11.0 12.0 12.0 6.5 8.50 6.00 0.83 1 2.8 102
147 16.2 15.0 15.4 10.8 12.0 12.0 12.0 6.5 8.50 6.00 0.83 1 2.8 102
167 19.5 20.9 18.5 10.8 13.0 16.0 12.0 6.5 8.50 6.00 0.83 1 2.8 112
187 28.4 26.8 24.4 19.5 17.0 30.0 18.9 9.0 16.38 8.74 1.05 1.6 3.7 310
207 38.6 26.8 24.4 19.5 20.0 24.0 18.9 9.0 16.38 8.74 1.05 1.6 3.7 350
* Default dimensions may change according to ordering code options † Listed weights exclude actuator

Integral manual override Reduced operating costs due to long

maintenance-free life (2 million operation
Suitable for new installations or replacement warranty)
of existing electric or pneumatic drives
Compact space saving design
Available with same mounting foot print to
replace existing floor mount drives Quick and easy installation and set up

Can result in lower energy costs resulting Robust construction with durable epoxy finish
53 from accurate flow control
Manual override usable with actuator removed