DIAGRAMS

RS45-27CH, RS45-31CH, RS46-36CH,

RS46-40CH, RS46-41S CH, RS46-41L CH,
RS46-41LS CH, RS45-24IH, RS45-28IH,
RS46-33IH, RS46-37IH, RS46-38S IH, RS46-38L
IH, RS46-38LS IH (HR45-27, HR45-31,
HR45-36, HR45-40, HR45-41S, HR45-41L,
HR45-41LS) [B222]

PART NO. 1638193 8000 SRM 1261

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Diagrams Table of Contents

TABLE OF CONTENTS

Diagrams, Schematics, or Arrangements ......................................................................................................... 1

Figure 1. Electrical Schematic ................................................................................................................. 2
Figure 2. Hydraulic Schematic................................................................................................................. 36
Figure 3. Transmission Hydraulic Schematic ......................................................................................... 42

This section is for the following models:

RS45-27CH, RS45-31CH, RS46-36CH, RS46-40CH, RS46-41S CH, RS46-41L

CH, RS46-41LS CH, RS45-24IH, RS45-28IH, RS46-33IH, RS46-37IH,
RS46-38S IH, RS46-38L IH, RS46-38LS IH (HR45-27, HR45-31, HR45-36,
HR45-40, HR45-41S, HR45-41L, HR45-41LS) [B222]

©2007 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"

HYSTER
APPROVED
PARTS
8000 SRM 1261 Diagrams, Schematics, or Arrangements

NOTES

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1
Diagrams, Schematics, or Arrangements 8000 SRM 1261

2
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 1 of 17)

3
Diagrams, Schematics, or Arrangements 8000 SRM 1261

4
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 2 of 17)

5
Diagrams, Schematics, or Arrangements 8000 SRM 1261

6
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 3 of 17)

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Diagrams, Schematics, or Arrangements 8000 SRM 1261

8
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 4 of 17)

9
Diagrams, Schematics, or Arrangements 8000 SRM 1261

10
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 5 of 17)

11
Diagrams, Schematics, or Arrangements 8000 SRM 1261

12
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 6 of 17)

13
Diagrams, Schematics, or Arrangements 8000 SRM 1261

14
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 7 of 17)

15
Diagrams, Schematics, or Arrangements 8000 SRM 1261

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8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 8 of 17)

17
Diagrams, Schematics, or Arrangements 8000 SRM 1261

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8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 9 of 17)

19
Diagrams, Schematics, or Arrangements 8000 SRM 1261

20
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 10 of 17)

21
Diagrams, Schematics, or Arrangements 8000 SRM 1261

22
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 11 of 17)

23
Diagrams, Schematics, or Arrangements 8000 SRM 1261

24
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 12 of 17)

25
Diagrams, Schematics, or Arrangements 8000 SRM 1261

26
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 13 of 17)

27
Diagrams, Schematics, or Arrangements 8000 SRM 1261

28
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 14 of 17)

29
Diagrams, Schematics, or Arrangements 8000 SRM 1261

30
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 15 of 17)

31
Diagrams, Schematics, or Arrangements 8000 SRM 1261

32
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 16 of 17)

33
Diagrams, Schematics, or Arrangements 8000 SRM 1261

34
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic (Sheet 17 of 17)

35
Diagrams, Schematics, or Arrangements 8000 SRM 1261

36
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 2. Hydraulic Schematic (Sheet 1 of 3)

37
Diagrams, Schematics, or Arrangements 8000 SRM 1261

38
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 2. Hydraulic Schematic (Sheet 2 of 3)

39
Diagrams, Schematics, or Arrangements 8000 SRM 1261

40
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 2. Hydraulic Schematic (Sheet 3 of 3)

41
Diagrams, Schematics, or Arrangements 8000 SRM 1261

42
8000 SRM 1261 Diagrams, Schematics, or Arrangements

Figure 3. Transmission Hydraulic Schematic

43
 NOTES

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 TECHNICAL PUBLICATIONS

8000 SRM 1261 7/07 (2/07)(1/07)(8/06)(5/06) Printed in United Kingdom