User Manual Interroll Drum Motors: S-Series I-Series E-Series D-Series

User manual
Interroll Drum Motors

S-series
i-series
E-series
D-series
Chapter-ID: Version
Chapter-ID: User manual
Chapter-ID: Original instructions
Version 2.7 (02/2013) en

Original instructions
Manufacturer
Interroll Trommelmotoren GmbH
Opelstr. 3
41836 Hueckelhoven/Baal
Germany
Phone: +49 2433 44 610
www.interroll.com
Copyright
The copyright of this manual remains with Interroll Group. This manual includes
regulations and technical drawings which may not be copied or duplicated either
in whole or in part. Unauthorized use, publication, or application of this document
is prohibited.
Version 2.7 (02/2013) en

Drum Motor
Table of contents
Introduction
Handling of the user manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Additional symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety
General safety instructions . . .... ... .... ... .... ... .... ... .... ... 5
Intended use . . . . . . . . . . . . .... ... .... ... .... ... .... ... .... ... 5
Unintended use . . . . . . . . . . .... ... .... ... .... ... .... ... .... ... 5
Qualified persons . . . . . . . . . .... ... .... ... .... ... .... ... .... ... 6
Risks . . . . . . . . . . . . . . . . . . .... ... .... ... .... ... .... ... .... ... 6
Interfaces . . . . . . . . . . . . . . . .... ... .... ... .... ... .... ... .... ... 7
General technical information
Product description . . . . . . . . . . . . . . . . . . . . . . . . . ... .... ... .... ... 8
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... .... ... .... ... 9
Product identification . . . . . . . . . . . . . . . . . . . . . . . . ... .... ... .... ... 9
Thermal protector. . . . . . . . . . . . . . . . . . . . . . . . . . . ... .... ... .... . . 10
Use of 50 Hz motors in a 60 Hz net supply. . . . . . . . ... .... ... .... . . 12
Product information i-series
Components of the i-series Drum Motor . . . . . . . . .. ... .... ... .... .. 13
Label of the i-series Drum Motor . . . . . . . . . . . . . .. ... .... ... .... .. 18
Electrical data for i-series . . . . . . . . . . . . . . . . . . . .. ... .... ... .... .. 20
Dimensions of the i-series Drum Motor. . . . . . . . . .. ... .... ... .... .. 29
Connections Diagrams i-series. . . . . . . . . . . . . . . .. ... .... ... .... .. 34
Product information S-series
Components of the S-series Drum Motor . . ... .... ... .... ... ...... 40
Label of the S-series Drum Motor. . . . . . . . ... .... ... .... ... ...... 43
Electrical data for S-series . . . . . . . . . . . . . ... .... ... .... ... ...... 45
Dimensions of the S-series Drum Motor . . . ... .... ... .... ... ...... 47
Connections Diagrams S-series . . . . . . . . . ... .... ... .... ... ...... 50
Product information E-series
Components of the E-series Drum Motor . . ... .... ... .... ... ...... 53
Label of the E-series Drum Motor. . . . . . . . ... .... ... .... ... ...... 55
Electrical data for E-series . . . . . . . . . . . . . ... .... ... .... ... ...... 56
Dimensions of the E-series Drum Motor . . . ... .... ... .... ... ...... 57
Connections Diagrams E-series . . . . . . . . . ... .... ... .... ... ...... 59
Product information D-series
Components of the D-series Drum Motor . . . . . . . . . . . . . . . . . . . . . . . . . 64
Label of the D-series Drum Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Electrical data for D-series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Dimensions of the D-series Drum Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Connections Diagrams D-series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Options and accessories
Electromagnetic brake for i- and E-series . . . . . . . . . . . . . . . . . . . . . . . . . 71
Brake rectifier for i- and S-series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Electromagnetic holding brake for D-series . . . . . . . . . . . . . . . . . . . . . . . 76
Brake rectifier for D-series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Asychronous Drum motors working with frequency converters . . . . . . . . . 77
Encoder type BMB-6202-SKF for i-series . . . . . . . . . . . . . . . . . . . . . . . . . 79
Encoder type RM44-RLS for i-series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Resolver type RE-15-1-LTN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Encoder input unit handling information for encoder type BMB-6202-SKF 83
Version 2.7 (02/2013) en 1

Drum Motor
Table of contents
Transport and storage

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Installation
Warning notices concerning installation . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Mounting the Drum Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Mounting belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Rubber lagging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Sprockets fitted to the shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Warning notices concerning the electrical installation . . . . . . . . . . . . . . . . 92
Electrical connection of the Drum Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Initial startup and operation
Initial start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Procedure in case of accident or malfunction . . . . . . . . . . . . . . . . . . . . . . 96
Maintenance and cleaning
Warning notices concerning maintenance and cleaning . . . . . . . . . . . . . . 97
Preparation for maintenance and hand cleaning . . . . . . . . . . . . . . . . . . . . 97
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Changing the oil of the Drum Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Troubleshooting
Error search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Abandonment and disposal
Abandonment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Appendix
Guarantee for Interroll Drum Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Declaration of incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
2 Version 2.7 (02/2013) en

Drum Motor
Introduction
Handling of the user manual
This manual covers the following Drum Motor types:
• 80S, 113S
• 80i, 113i, 138i, 165i, 216i, 217i, 315i
• 113E
• SN062D-082, SN062D-102, SN062D-113
Contents of the manual This manual contains important advice, notices, and information about the Drum
Motor in all phases of its lifecycle:
• Transport, assembly, and commissioning
• Safe operation, maintenance, troubleshooting and disposal
Validity of the manual The manual describes the Drum Motor as it is delivered by Interroll.
Special application designs require validation from Interroll and additional
technical instructions.
This manual is part of the ¾ For trouble-free and safe operation, and warranty claims, read this manual
product and follow the instructions before handling the Drum Motor.
¾ Keep this manual near the Drum Motor.
¾ Pass this manual on to any subsequent operator or occupant of the Drum
Motor.
¾ Interroll does not accept any liability for malfunctions or defects due to failure
of observe this manual.
¾ If you have any questions after reading this user manual, feel free to contact
our customer service. See the last page for contact information.
Warnings in this manual

The warnings in this document refer to risks which may arise while using the
Drum Motor. For relevant warnings, see "Safety", page 5 and the warnings at the
beginning of each chapter.
There are three categories of danger. The following signal words are used in the
document as required:
• Danger
• Warning
• Caution
Signal word Meaning

Danger Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
Warning Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
Caution Indicates a hazardous situation which, if not
avoided, may result in minor or moderate injury.
Version 2.7 (02/2013) en 3

Drum Motor
Introduction
Structure of warnings
DANGER
Nature and source of the hazard
Possible consequence of non-observance
¾ Information about how to avoid the hazard.
Additional symbols
This symbol identifies possible material damage.

¾ Information about how to avoid damage.
Important
This symbol displays safety instructions.

Hint
This symbol marks useful and important information.
¾ This symbol marks the steps that have to be carried out.
4 Version 2.7 (02/2013) en

Drum Motor
Safety
General safety instructions
The Drum Motor is designed according to the technical state of the art and is
reliable in operation, once distributed. However, risks may still arise.
• Risks of physical injury to the user or bystanders.
• Adverse effects of the Drum Motor and other material.
Important
Disregarding the warnings in this manual may lead to serious injury.
¾ Always read the entire operating and safety instructions before starting to
work with the Drum Motor and follow the information contained herein in full.
¾ Only instructed and qualified persons may work with the Drum Motor.
¾ Always keep this user manual at hand when working on the Drum Motor so
that you can consult it quickly if required.
¾ Always comply with relevant national safety regulations.
¾ If you have any questions after reading this user manual, feel free to contact
our customer service. See the last page for contact information.
Intended use
The Drum Motor may be used for applications in industrial environments,
supermarkets, and airports to convey goods such as parts, cartons, totes, bulk
material such as granular, powder and any other freeflowing material. It must be
integrated in a conveyor module or a conveying system. Any other use is
considered inappropriate.
Use of the Drum Motor is only allowed in the areas described under product
information.
Any changes that affect the safety of the product are not allowed.
The Drum Motor may only be used within the given operation limits.
Unintended use
The Drum Motor may not be used to transport persons.
The Drum Motor is not intended for use under impact or shock loads.
The Drum Motor is not intended for underwater use. Water ingress will eventually
occur causing a short circuit or damage to the motor.
The Drum Motor may not be used as a driving pulley for cranes, lifts or their
associated lifting ropes, cables and chains.
Applications not according to the intended use of the Drum Motor require
approval from Interroll.
Interroll and their distributors will accept no liability for damage or failure of the
product due to use outside the specifications and limitations (see chapter
"Electrical data" of the respective series) unless otherwise specified in a
quotation and/or writing.
Version 2.7 (02/2013) en 5

Drum Motor
Safety
Qualified persons
Qualified persons are persons who read and understand the manual and, taking
national regulations into account, can competently execute incidental work.
Only instructed and qualified persons may work with the Drum Motor, taking the
following into account:
• the relevant manuals and diagrams,
• the warning and safety instructions in this manual,
• the system specific regulations and requirements,
• national or local regulations and requirements for safety and accident
prevention.
Risks
Important
The following list informs you about the various types of danger or damage that
may occur while working with the Drum Motor.
Persons ¾ Maintenance or repair work must only be performed by authorized and

qualified persons in accordance with the applicable regulations.
¾ Before turning on the Drum Motor, ensure that no unauthorized persons are
near the conveyor.
Electricity ¾ Only perform installation and maintenance work after you have switched off
the power. Ensure that the Drum Motor cannot be turned on accidentally.
Oil ¾ Do not swallow the oil. The used oil is expected to be of low toxicity, but it can
contain harmful substances. Ingestion may result in nausea, vomiting and/or
diarrhoea. In general no treatment is necessary unless large quantities are
swallowed. However, get medical advice.
¾ Avoid contact with skin and eyes. Prolonged or repeated skin contact without
proper cleaning can clog the pores of the skin resulting in disorders such as
oil acne/folliculitis.
¾ If oil is spilt, use appropriate containment to avoid environmental
contamination and clean the contaminated area as soon as possible to avoid
slippery surfaces. Properly dispose of any contaminated rags or cleaning
materials in order to prevent spontaneous combustion and or fire.
¾ If the oil burns, use foam, water spray or fog, dry chemical powder, or carbon
dioxide to extinguish a fire. Do not use water in a jet. Wear proper protective
equipment including breathing apparatus.
¾ Observe the complete safety data sheet which can be found at
www.interroll.com.
Rotating parts ¾ Do not insert fingers between the Drum Motor and any sort of belt or roller
chain.
¾ Tie up long hair.
¾ Do not wear loose clothing.
¾ Remove jewellery such as bracelets or wristbands.
Hot parts ¾ Do not touch the surface of the Drum Motor. Even normal operating
temperature can cause skin burnings.
Working environment ¾ Do not use the Drum Motor in explosive atmospheres.
¾ Remove equipment or material which is not required from the workspace.
¾ Always wear safety shoes.
¾ Clearly specify and monitor the way goods are placed on the conveyor.
6 Version 2.7 (02/2013) en

Drum Motor
Safety
Avoiding malfunctions in ¾ Regularly check the Drum Motor for visible damage.
operation ¾ In case of fumes, unusual noise or blocked or damaged goods, stop the Drum
Motor at once and ensure that the Drum Motor cannot be started accidentally.
¾ Contact qualified personnel immediately to find the source of the malfunction.
¾ During operation do not step on the Drum Motor or on the conveyor/machine
in which it is installed.
Maintenance ¾ As the product is maintenance free, you only need to check regularly for
visible damages, unusual noise and that the fixings, screws and nuts are still
tightened.
¾ Do not open the Drum Motor.
Accidental motor starts ¾ Use caution while installing or maintaining the Drum Motor, or while it is under
error conditions, since it may start accidently.
Interfaces
By assembling the Drum Motor in a conveyor module, potential hazards may
occur. These are not described in this manual and must be analyzed during the
design, installation, and startup of the conveyor module.
¾ After assembling the Drum Motor in a conveyor module or other similar
equipment, check the whole system for any new potential dangerous condition
prior to turning on the equipment.
Version 2.7 (02/2013) en 7

Drum Motor

Product description
The Drum Motor is a totaly enclosed electric driven pulley and replaces external
components such as gear-motors and gearboxes that require frequent
maintenance.
The Drum Motor can operate in high concentrations of dust or grit and can be
subjected to water jets or spray and will withstands most aggressive
environments. Due to its IP66 or IP69k protection class and its stainless steel
finish (when specified) it can also be used for food processing, hygienic or
pharmaceutical applications. The Drum Motor can be used with a rubber lagging
for increasing friction between the Drum Motor and conveyor belt or provided with
a profiled lagging for driving modular or profiled belts or without any covering.
S-, i-, and E-series Drum Motors are powered by an asynchronous AC induction
motor which is available in different power levels and in accordance to most
international voltages.
D-series Drum Motors are powered by a synchronous motor and must be
connected to a suitable drive controller. For information on the drive controller
see the respective manual.
The Drum Motor contains oil that serves as lubricant and coolant by dissipating
heat through the drum shell and conveyor belt.
If the Drum Motor is used without a belt or with modular belt it can be provided in
a special design to ensure cooling.
Optional features Integral Thermal Control/Thermal Winding Protection: An Integral Thermal
Control switch is fitted in the winding head to prevent overheating. The switch will
open if the motor overheats. However, it must be connected to a suitable external
control device which will interrupt the power supply to the motor in case of
overheating (see "Thermal protector", page 10).
Integral Electromagnetic Brake: The Integral Electromagnetic Brake is able to
brake and hold a load according to the stated belt pull. It is applied directly to the
Drum Motor's rotor shaft and supplied with a DC rectifier. The Electromagnetic
Brake is available for all Drum Motor models except 80s and 113s (see
"Electromagnetic brake for i- and E-series", page 71).
Mechanical Backstop Function: The Mechanical Backstop Function fitted to the
rotor shaft can be used on inclined conveyors to prevent the belt from moving
backwards when power supply is off. The Mechanical Backstop Function is
available for all Drum Motor models except 113s and D-series.
Encoder solution: The pulses of the Encoder can be used for positioning, speed
and rotational direction control (see "Options and accessories", page 71).
8 Version 2.7 (02/2013) en

Drum Motor
Technical data
Protection classification IP66

Ambient temperature range for normal +5 °C to +40 °C
applications 1)
Ambient temperature range for low -25 °C to +15 °C
temperature applications 1)
Ambient temperature range for de- +5 °C to +25 °C
rated drum motors 1)
Cycle times max. 3 starts/stops per minute
Higher cycle times possible with
variable frequency drive (VFD) or
special design
Installation altitude above sea level max. 1000 m
1)
Depending on the ambient temperature, different oil types may be required
(see "List of oil types", page 99). For ambient temperatures under +5 °C anti-
condensation heating is recommended. Under -20 °C special shaft seals and
cable are required.
Product identification
To identify a Drum Motor, the following information is required. You may enter the
values of your Drum Motor in the last column.
Information Possible value Own value

Drum Motor label Motor type
Speed in m/s
Serial number
Shell length in mm
No. of poles
Power in kW
Shell (tube) e.g.
diameter 112.3 ends of drum
113.3 middle of drum
Lagging material e.g.
Rubber
Thickness
Profile
Version 2.7 (02/2013) en 9

Drum Motor
Thermal protector
The thermal control protection switch fitted inside the stator coil is closed under
normal running conditions. If the motor overheats, the switch will open at a preset
temperature (depending on the winding insulation class) before damage to the
motor can occur.
WARNING
The switch automatically re-sets when the motor has
cooled down
Unintentional start of the motor
¾ Connect the switch to a suitable relay or contactor to
ensure disconnection of the power supply to the motor
when tripped.
¾ When the switch has tripped, wait until the motor has
cooled down and ensure that no persons are
endangered before restarting the motor.
Standard version:
Temperature limiter,
automatically resetting
Lifetime: 10 000 cycles

cos = 1 2.5 A 250 VAC
AC
cos = 0.6 1.6 A 250 VAC
1.6 A 24 VDC
DC
1.25 A 48 VDC
Lifetime: 2 000 cycles
AC cos = 1 6.3 A 250 VAC
Back setting temperature 40 K ± 15 K
Resistance < 50 m
Contact bounce time < 1 ms
10 Version 2.7 (02/2013) en

Drum Motor
Optional version: PTC

(positive temperature
coefficient resistor)
PTC
Maximum operating voltage V 25

Thermal time constant s < 10
Resistance at switching temperature + 15 K 1330 ... 4000
+5K 550 ... 1330
550
-5K 250 ... 550
- 20 K < 250
Hint
It is advisable to connect the motor through a conventional external thermal

current overload relay/contactor especialy when the motor is not equipped with
an internal thermal coil protection.
Version 2.7 (02/2013) en 11

Drum Motor
Use of 50 Hz motors in a 60 Hz net supply

This option is not applicable for D-series.
Effect using 50 Hz rated motor
Motor rated: 230/400 V - 3 ph - 50 Hz
in a 60 Hz net supply with the
Net supply: 230/400 V - 3 ph - 60 Hz
same voltage
Using a 50 Hz motor in a 60 Hz net will increase the frequency and therefore the
speed by 20%. If the rated motor parameters are to be kept constant a 20%
higher input voltage would be required (law U/f). However, if this 20% higher
voltage is not supplied all voltage dependant parameters will be affected in
accordance with the following scheme.
net voltage = rated motor voltage

Power P kW 100 %
Rated rpm nn U/min 120 %
Rated torque Mn Nm 83.3 %
Starting torque MA Nm 64 %
Pull-up torque MS Nm 64 %
Pull-out torque MK Nm 64 %
Rated amperage IN A 95 %
Starting amperage IA A 80 %
Power factor cos 106 %
Efficiency 99.5 %
Effect using 50 Hz rated motor

Motor rated: 230/400 V - 3 ph - 50 Hz
in a 60 Hz net supply with 15/
Net supply: 276/480 V - 3 ph - 60 Hz - 2 & 4 poles (motor voltage + 20%)
20% higher voltage
Net supply: 265/480 V - 3 ph - 60 Hz - 6, 8, 10 & 12 pole (motor voltage + 15%)
Using a 50 Hz motor in a 60 Hz net with 20% higher voltage will increase the
frequency and therefore the speed by 20% but will maintain all the rated motor
parameters subject to small variations (law U/f).
Note
If the net supply voltage = motor voltage +15% the actual motor power will be
92% of the original motor power.
net voltage = 1.2 x rated motor voltage (for 2 and 4 poles)

Power P kW 100 %
Rated rpm nn U/min 120 %
Rated torque Mn Nm 100 %
Starting torque MA Nm 100 %
Pull-up torque MS Nm 100 %
Pull-out torque MK Nm 100 %
Rated amperage IN A 102 %
Starting amperage IA A 100 %
Power factor cos 100 %
Efficiency 98 %
12 Version 2.7 (02/2013) en

Drum Motor

Components of the i-series Drum Motor
103 22 88
8 102 66 102 145 12 16 142 160 140 143
132
143
1
140
142
63
5 204 226 67 3 126 68 7 146 201 54 53
80i, 113i
1 Front shaft 63 Ball bearing 142 End house sealing
3 Rear flange 66 Ball bearing (rotor shaft gear 143 Ground sleeve
side)
5 Housing front 67 Ball bearing (rotor shaft) 145 Distance washer (rotor shaft
bearing)
7 Housing rear 68 Ball bearing 146 Washer (electrical connection)
8 Gear set 102 Screw (gearbox/stator/rear 160 Oil plug
flange)
12 Shell 103 Screw (gearrim/bearing/ 161 O-ring (oil plug)
house)
16 Rear shaft 126 Key (rear shaft) 201 Sealing (cable/shaft)
22 Geared rim 132 Key (front shaft) 204 Rotor complete
53 Connection nipple 140 Labyrinth seal 226 Stator complete
54 Pressure nipple
Version 2.7 (02/2013) en 13

Drum Motor
140 143 103 132 102 226 126 143

136 1 142 63 (6x) 22 8 (4x) 66 204 12 67 3 145 68 16
10
110
(3x)
53
229
230
(2x)
11
111
148
138
54 201 5 102 7 160 161

146 146 (4x)
138i, 165i, 216i

1 Front shaft 66 Ball bearing (rotor shaft gear 142 Double lip seal
side)
3 Rear flange 67 Ball bearing (rotor shaft) 143 Ground sleeve
5 Housing front 68 Ball bearing 145 Distance washer (rotor shaft
bearing)
7 Housing rear 102 Screw (gearbox/stator/rear 146 Washer (electrical connection)
flange)
8 Gear set 103 Screw (gearrim/bearing/ 148 Washer (earth screw terminal
house) box)
10 Terminal box 110 Screw (terminal box/cover) 160 Oil plug
11 Terminal box cover 111 Screw (terminal box-earth) 161 O-ring (oil plug)
12 Shell 126 Key (rear shaft) 201 Sealing (cable/shaft)
16 Rear shaft 132 Key (front shaft) 204 Rotor complete
22 Geared rim 136 Seal (terminal box/front shaft) 226 Stator complete
53 Connection nipple 138 Rubber seal (terminal box) 229 WAGO Clamp
54 Pressure nipple 140 Labyrinth seal 230 Screw for WAGO Clamp
63 Ball bearing
14 Version 2.7 (02/2013) en

Drum Motor
217i, 315i
1 Front shaft 63 Ball bearing 126 Key
3 Rear flange 64 Needle bearing 127 Key
5 Housing front 65 Ball bearing 131 Key
7 Housing rear 68 Ball bearing 132 Key
8 Gear box 70 Ball bearing 136 Retaining ring
10 Terminal box 73 Retaining ring 138 Gasket
11 Terminal box cover 74 Retaining ring 141 Sealing ring
12 Drum shell 81 Retaining ring 142 Sealing ring
16 Rear shaft 84 Retaining ring 143 Ground sleeve
22 Geared rim 85 Retaining ring 145 Washer
23 Interm. pinion 92 Gasket 147 Terminal box gasket
24 Interm. wheel 93 Connecting clamp protection 152 Fixing ring
earth
27 Terminal strip 102 Socket screw 153 Retaining ring
30 Data plate 103 Socket screw 154 O-ring seal
40 Stator 105 Socket screw 155 Labyrinth seal
53 Collar nipple 106 Socket screw
55 Spacer bush 115 Oil screw
Version 2.7 (02/2013) en 15

Drum Motor
140 142 1 12 142 140
7 68 68 7
Idler pulley i-series

1 Shaft 12 Shell 140 Labyrinth seal
7 Housing 68 Ball bearing 142 Lip seal
16 Version 2.7 (02/2013) en

Drum Motor
102 3 150 8
10
136
110
(3x)
53
229
230
(2x)
11
111
148
138
67 128 126
Terminal box Electromagnetic brake 3-stage gearbox
146 54 54
146 223
98
201 96
200
Stainless steel elbow cable
Elbow cable connector connector
3 Rear flange 96 Elbow connection 148 Washer (earth screw terminal

box)
8 Gearbox complete 98 Elbow connection (stainless 150 Electromagnetic brake
steel)
10 Terminal box 110 Screw (terminal box/cover) 200 Sealing
11 Terminal box cover 111 Screw (terminal box-earth) 201 Sealing (cable/shaft)
21 Rubber seal 128 Key (Rotor Pinion) 223 Cable
53 Connection nipple 136 Seal (Terminal Box) 229 WAGO Clamp
54 Pressure nipple 138 Rubber seal (Terminal Box) 230 Screw for WAGO Clamp
67 Ball bearing (rotor shaft) 146 Washer (electrical connection)
Version 2.7 (02/2013) en 17

Drum Motor
Label of the i-series Drum Motor

The specifications on the Drum Motor label are used to identify the Drum Motor.
This is required to use the Drum Motor as intended.
For i-series Drum Motors there are three types of labels:
• Semicircular label, placed on the drum end housing
• Rectangular label, placed on the Terminal Box (if available)
• Square labels with special information on features, placed on the components
136 6p 0.250 kW
Ref.: 702-504-608
50Hz 3xΔ230/Y400V If1.29/0.75A 0.09m/s
60Hz 3xΔ276/Y480V If1.32/0.77A 0.11m/s
Oil: Syn/FDA Oil150 1.3 l ENC 41836 Hückelhoven
IP: 66 EDP: TM027852
RL: 500 mm
Ser.: 4840258
cosφ: 0.72
Ins.class: F
Cr: 18μF
IEC34 DE 2008
Type: 136 EDP: TM027852 Ser.: 4840258 Ref.: 702-504-608 RL: 500 mm
6 poles 50Hz 3xΔ230/Y400V If1.29/0.75A 0.09m/s 910rpm IP: 66
0.250kW 60Hz 3xΔ276/Y480V If1.32/0.77A 0.11m/s 1092rpm Ins.class: F
Oil: Syn/FDA Oil 150 1.3 l cosφ: 0.72
Encoder: EB; 32 Incr/r; 24VDC Is/If: 3
41836 Hückelhoven Cr: 18μF
Made in Germany 2009 IEC34 amb. temp.: -25 to +40 °C
Label for i- series up to August 2011

1 Semicircular Drum 9 Type of Drum Motor bu Labels for external
Motor label bl Number of poles components
2 International bm Rated power cl Terminal Box label
Electrical bn Customer reference cm Rated rotor speed
Commission: number cn Ratio starting current
Standard for Drum bo Rated current and / rated current
Motor drum speed co Ambient temperature
3 Capacitor value bp Place of production range
4 Power factor bq Article no. cp Specifications of
5 Roller / shell length br Serial no. encoder or brake
6 Protection rating bs Insulation class
7 Oil type bt Country and date of
8 Frequency, number production
of phases, and rated
voltage
18 Version 2.7 (02/2013) en

Drum Motor
29
28
27
26
25
24
23
22
21
20
19
18
14 15 16 17
14 21 19 28 27 26
25
16 24
23
22
29
15 18 20 17
Label for i- series from September 2011

1 Number of phases bq Place of production co Oil type
2 Rated power br Type cp Weight
3 Number of poles bs Specifications of cq Roller / shell length
4 Rated voltage encoder or brake cr Rated revolutions of
5 Rated freqency bt Type of NEC the shell 1)
6 Rated voltage 1) standard for cs Max. diameter of the
7 Rated freqency 1) continuous running shell
8 Rated current bu Ambient temperature ct International
9 Rated current 1) range Electrical
bl Rated speed of cl Date and country of Commission:
rotor 1) production Standard for Drum
bm Power factor 1) cm Customer reference Motor
bn Run capacitor number cu Type of UL standard
bo Reference number cn Insulation class and
bp Serial number protection rating
1)
Value depends on the given voltage. All values in brackets refer to the rated
voltage in brackets.
Version 2.7 (02/2013) en 19

Drum Motor
Electrical data for i-series

Explanation of abbreviations
PN in kW Rated power MS/MN Ratio of starting torque to rated torque
np Number of poles MP/MN Ratio of pull-up torque to rated torque
nN in rpm Rated speed of rotor MB/MN Ratio of break-down torque to rated torque
fN in Hz Rated frequency MN Rated torque of rotor
UN in V Rated voltage RM in Phase resistance
IN in A Rated current USH delta in V Preheating voltage in delta connection
cos ĳ Power factor USH star in V Preheating voltage in star connection
Ș Efficiency USH ~ in V Preheating voltage in single phase
JR in kgcm 2
Rotor moment of inertia Cr in μF Run capacitor
IS/IN Ratio of starting current to rated current
80i 3-phase
PN np nN fN UN IN cos JR I S/ M S/ MB/ M P/ MN RM USH USH Cr
IN MN MN MN delta star
kW min-1 Hz V A kgcm2 Nm V DC V DC μF
0.018 8 610 50 230 0.33 0.63 0.22 0.9 1.2 1.00 1.20 1.00 0.28 575.0 60 5
400 0.19 0.63 0.22 0.9 1.2 1.00 1.20 1.00 0.28 575.0 103 5
0.04 4 1348 50 230 0.37 0.68 0.40 0.4 1.9 1.80 2.00 1.80 0.28 240.0 30 5
400 0.21 0.68 0.40 0.4 1.9 1.80 2.00 1.80 0.28 240.0 51 5
0.07 4 1288 50 230 0.48 0.68 0.53 0.6 1.4 1.66 1.75 1.66 0.52 156.0 25 7
400 0.28 0.68 0.53 0.6 1.4 1.66 1.75 1.66 0.52 156.0 45 7
2 2778 50 230 0.38 0.82 0.56 0.4 2.6 1.90 2.00 1.90 0.24 190.0 30 -
400 0.22 0.82 0.56 0.4 2.6 1.90 2.00 1.90 0.24 190.0 51 -
0.12 2 2778 50 230 0.59 0.78 0.65 0.6 2.6 2.00 2.10 2.00 0.41 89.0 20 -
400 0.34 0.78 0.65 0.6 2.6 2.00 2.10 2.00 0.41 89.0 35 -
80i 3-phase derated

0.033 4 1384 50 230 0.30 0.62 0.45 0.4 1.7 2.73 2.74 2.48 0.23 286.5 27 4
400 0.17 0.62 0.45 0.4 1.7 2.73 2.74 2.48 0.23 286.5 45 4
0.06 4 1310 50 230 0.40 0.68 0.56 0.6 1.3 2.48 2.56 2.15 0.44 191.0 26 5
400 0.23 0.68 0.56 0.6 1.3 2.48 2.56 2.15 0.44 191.0 45 5
2 2750 50 230 0.26 0.78 0.75 0.4 2.4 2.15 2.26 1.90 0.21 183.5 19 -
400 0.15 0.78 0.75 0.4 2.4 2.15 2.26 1.90 0.21 183.5 32 -
0.1 2 2727 50 230 0.45 0.78 0.71 0.6 2.4 2.31 2.13 2.15 0.35 106.4 19 -
400 0.26 0.78 0.71 0.6 2.4 2.31 2.13 2.15 0.35 106.4 32 -
20 Version 2.7 (02/2013) en

Drum Motor
113i 3-phase
PN np nN fN UN IN cos JR I S/ M S/ M B/ M P/ MN RM USH USH Cr
0.035 12 353 50 230 0.71 0.60 0.21 3.3 2.4 1.10 1.46 1.10 0.95 208.0 44 10
400 0.41 0.60 0.21 3.3 2.4 1.10 1.46 1.10 0.95 208.0 77 10
0.07 12 353 50 230 1.07 0.60 0.27 5.7 2.0 1.00 1.30 1.00 1.89 128.0 41 15
400 0.62 0.60 0.27 5.7 2.0 1.00 1.30 1.00 1.89 128.0 71 15
0.08 8 680 50 230 0.69 0.60 0.48 3.3 2.2 1.40 1.60 1.40 1.12 164.0 34 10
400 0.40 0.60 0.48 3.3 2.2 1.40 1.60 1.40 1.12 164.0 59 10
0.1 6 865 50 230 0.80 0.66 0.47 3.3 2.1 1.80 2.00 1.80 1.10 111.4 29 11
400 0.46 0.66 0.47 3.3 2.1 1.80 2.00 1.80 1.10 111.4 51 11
0.15 8 678 50 230 1.18 0.62 0.51 5.7 2.2 1.35 1.50 1.35 2.11 89.0 33 16
400 0.68 0.62 0.51 5.7 2.2 1.35 1.50 1.35 2.11 89.0 56 16
4 1360 50 230 0.94 0.71 0.56 2.1 3.2 1.85 2.15 1.85 1.05 71.0 24 13
400 0.54 0.71 0.56 2.1 3.2 1.85 2.15 1.85 1.05 71.0 41 13
0.18 6 915 50 230 1.39 0.62 0.52 5.7 2.4 2.80 3.00 2.80 1.88 42.8 18 19
400 0.80 0.62 0.52 5.7 2.4 2.80 3.00 2.80 1.88 42.8 32 19
0.225 4 1308 50 230 1.56 0.71 0.51 2.1 2.7 2.00 2.30 2.00 1.64 40.6 22 21
400 0.90 0.71 0.51 2.1 2.7 2.00 2.30 2.00 1.64 40.6 39 21
2 2821 50 230 1.21 0.71 0.65 1.4 4.6 3.50 3.70 3.50 0.76 29.6 13 -
400 0.70 0.71 0.65 1.4 4.6 3.50 3.70 3.50 0.76 29.6 22 -
0.3 4 1376 50 230 1.58 0.79 0.60 3.8 3.2 1.70 1.90 1.70 2.08 41.0 26 22
400 0.91 0.79 0.60 3.8 3.2 1.70 1.90 1.70 2.08 41.0 44 22
0.37 4 1301 50 230 1.91 0.79 0.62 3.8 3.2 2.40 2.30 2.20 2.72 26.4 20 26
400 1.10 0.79 0.62 3.8 3.2 2.40 2.30 2.20 2.72 26.4 34 26
2 2835 50 230 1.91 0.79 0.62 2.4 6.1 3.65 3.90 3.65 1.25 16.5 12 -
400 1.10 0.79 0.62 2.4 6.1 3.65 3.90 3.65 1.25 16.5 22 -
Version 2.7 (02/2013) en 21

Drum Motor
113i 3-phase derated

0.06 12 353 50 230 0.88 0.60 0.28 5.7 1.9 1.07 1.16 0.91 1.62 144.0 38 12
400 0.51 0.60 0.28 5.7 1.9 1.07 1.16 0.91 1.62 144.0 66 12
0.07 8 680 50 230 0.55 0.60 0.53 3.3 2.0 1.57 1.82 1.74 0.98 200.0 33 8
400 0.32 0.60 0.53 3.3 2.0 1.57 1.82 1.74 0.98 200.0 58 8
0.08 6 865 50 230 0.66 0.63 0.48 3.3 1.9 1.80 1.74 1.49 0.88 126.4 26 9
400 0.38 0.63 0.48 3.3 1.9 1.80 1.74 1.49 0.88 126.4 45 9
0.12 8 678 50 230 0.97 0.62 0.50 5.7 2.0 2.32 2.18 2.05 1.69 97.0 29 13
400 0.56 0.62 0.50 5.7 2.0 2.32 2.18 2.05 1.69 97.0 51 13
4 1360 50 230 0.61 0.70 0.71 2.1 2.9 1.57 1.57 1.32 0.84 86.0 18 8
400 0.35 0.70 0.71 2.1 2.9 1.57 1.57 1.32 0.84 86.0 32 8
0.15 6 915 50 230 1.02 0.62 0.59 5.7 2.2 2.81 2.64 2.48 1.57 54.8 17 14
400 0.59 0.62 0.59 5.7 2.2 2.81 2.64 2.48 1.57 54.8 30 14
0.21 2 2850 50 230 1.11 0.71 0.66 1.4 4.2 2.48 2.56 2.31 0.70 36.1 14 -
400 0.64 0.71 0.66 1.4 4.2 2.48 2.56 2.31 0.70 36.1 25 -
0.25 4 1329 50 230 1.02 0.79 0.78 3.8 2.9 2.23 2.23 2.07 1.80 49.8 20 14
400 0.59 0.79 0.78 3.8 2.9 2.23 2.23 2.07 1.80 49.8 35 14
0.31 4 1376 50 230 1.44 0.78 0.69 3.8 2.9 2.23 2.23 2.07 2.15 41.5 23 20
400 0.83 0.78 0.69 3.8 2.9 2.23 2.23 2.07 2.15 41.5 40 20
2 2880 50 230 1.42 0.79 0.69 2.4 4.2 2.48 2.56 2.31 1.03 20.5 11 -
400 0.82 0.79 0.69 2.4 4.2 2.48 2.56 2.31 1.03 20.5 20 -
22 Version 2.7 (02/2013) en

Drum Motor
138i 3-phase
0.09 12 415 50 230 1.04 0.40 0.54 9.3 3.0 1.15 1.68 1.15 2.07 92.0 19 14
400 0.60 0.40 0.54 9.3 3.0 1.15 1.68 1.15 2.07 92.0 33 14
0.18 8 684 50 230 1.21 0.64 0.58 9.3 2.6 1.10 1.55 1.10 2.51 64.0 25 17
400 0.70 0.64 0.58 9.3 2.6 1.10 1.55 1.10 2.51 64.0 43 17
0.25 6 910 50 230 1.30 0.72 0.67 9.3 3.0 1.35 1.75 1.35 2.62 44.0 21 18
400 0.75 0.72 0.67 9.3 3.0 1.35 1.75 1.35 2.62 44.0 36 18
0.37 4 1340 50 230 1.68 0.79 0.70 5.6 3.3 1.55 1.95 1.55 2.64 26.5 18 23
400 0.97 0.79 0.70 5.6 3.3 1.55 1.95 1.55 2.64 26.5 30 23
0.55 2 2826 50 230 2.25 0.80 0.76 3.5 5.5 3.20 3.65 3.20 1.86 11.4 10 -
400 1.30 0.80 0.76 3.5 5.5 3.20 3.65 3.20 1.86 11.4 18 -
0.75 4 1381 50 230 3.29 0.80 0.71 9.9 3.4 2.10 2.45 2.10 5.19 9.7 13 45
400 1.90 0.80 0.71 9.9 3.4 2.10 2.45 2.10 5.19 9.7 22 45
1.0 2 2775 50 230 4.16 0.80 0.75 6.2 5.4 3.40 3.95 3.40 3.44 5.4 9 -
400 2.40 0.80 0.75 6.2 5.4 3.40 3.95 3.40 3.44 5.4 16 -

0.07 12 415 50 230 0.95 0.40 0.46 9.3 2.7 1.16 1.32 0.99 1.61 110.0 21 13
400 0.55 0.40 0.46 9.3 2.7 1.16 1.32 0.99 1.61 110.0 36 13
0.15 8 684 50 230 0.95 0.64 0.61 9.3 2.4 1.32 1.40 1.16 2.09 98.0 30 13
400 0.55 0.64 0.61 9.3 2.4 1.32 1.40 1.16 2.09 98.0 52 13
0.21 6 920 50 230 1.11 0.68 0.70 9.3 2.7 1.40 1.40 1.24 2.18 47.8 18 15
400 0.64 0.68 0.70 9.3 2.7 1.40 1.40 1.24 2.18 47.8 31 15
0.31 4 1350 50 230 1.26 0.79 0.78 5.6 3.0 1.34 1.49 1.16 2.19 33.1 16 17
400 0.73 0.79 0.78 5.6 3.0 1.34 1.49 1.16 2.19 33.1 29 17
0.45 2 2826 50 230 2.13 0.72 0.73 3.5 5.0 2.38 2.56 1.98 1.52 14.1 11 -
400 1.23 0.72 0.73 3.5 5.0 2.38 2.56 1.98 1.52 14.1 19 -
0.62 4 1395 50 230 2.68 0.79 0.73 9.9 3.1 1.07 1.24 1.07 4.24 11.8 12 37
400 1.55 0.79 0.73 9.9 3.1 1.07 1.24 1.07 4.24 11.8 22 37
0.83 2 2762 50 230 3.15 0.81 0.81 6.2 4.9 1.90 2.07 1.74 2.87 6.8 9 -
400 1.82 0.81 0.81 6.2 4.9 1.90 2.07 1.74 2.87 6.8 15 -
Version 2.7 (02/2013) en 23

Drum Motor
165i 3-phase
0.15 12 456 50 230 1.13 0.60 0.56 22.6 5.4 1.00 1.30 1.00 3.14 75.5 26 16
400 0.65 0.60 0.56 22.6 5.4 1.00 1.30 1.00 3.14 75.5 44 16
0.37 12 456 50 230 2.77 0.63 0.53 35.1 2.0 1.20 1.50 1.20 7.75 19.4 17 38
400 1.60 0.63 0.53 35.1 2.0 1.20 1.50 1.20 7.75 19.4 29 38
8 690 50 230 2.42 0.62 0.57 22.6 2.9 1.90 2.35 1.90 5.12 22.0 17 36
400 1.50 0.62 0.57 22.6 2.9 1.90 2.35 1.90 5.12 22.0 31 36
4 1382 50 230 2.17 0.64 0.67 11.3 4.4 2.00 2.50 1.80 2.56 14.5 10 30
400 1.25 0.64 0.67 11.3 4.4 2.00 2.50 1.80 2.56 14.5 17 30
0.55 6 845 50 230 2.77 0.69 0.72 22.6 3.4 1.40 1.65 1.40 6.22 19.5 19 38
400 1.60 0.69 0.72 22.6 3.4 1.40 1.65 1.40 6.22 19.5 32 38
0.75 8 691 50 230 3.55 0.74 0.71 35.1 7.6 1.30 1.60 1.30 10.37 15.7 21 49
400 2.05 0.74 0.71 35.1 7.6 1.30 1.60 1.30 10.37 15.7 36 49
6 845 50 230 3.64 0.81 0.64 22.6 3.5 1.75 2.00 1.75 8.48 6.2 9 50
400 2.10 0.81 0.64 22.6 3.5 1.75 2.00 1.75 8.48 6.2 16 50
4 1355 50 230 3.12 0.80 0.75 11.3 3.5 1.53 1.80 1.30 5.29 23.9 30 43
400 1.80 0.80 0.75 11.3 3.5 1.53 1.80 1.30 5.29 23.9 52 43
1.1 4 1320 50 230 4.85 0.82 0.69 11.3 3.5 1.50 1.70 1.30 7.96 7.2 14 67
400 2.80 0.82 0.69 11.3 3.5 1.50 1.70 1.30 7.96 7.2 25 67
2 2845 50 230 4.16 0.86 0.77 7.6 5.2 3.15 3.42 2.10 3.69 2.9 5 -
400 2.40 0.86 0.77 7.6 5.2 3.15 3.42 2.10 3.69 2.9 9 -
1.5 4 1393 50 230 6.06 0.87 0.71 19.8 3.8 1.55 2.10 1.55 10.28 5.2 14 84
400 3.50 0.87 0.71 19.8 3.8 1.55 2.10 1.55 10.28 5.2 24 84
2.2 2 2840 50 230 7.88 0.86 0.81 7.6 5.3 2.60 3.20 2.60 7.40 6.2 21 -
400 4.55 0.86 0.81 7.6 5.3 2.60 3.20 2.60 7.40 6.2 36 -
24 Version 2.7 (02/2013) en

Drum Motor

0.31 12 456 50 230 2.51 0.62 0.50 35.1 1.8 1.74 1.98 1.57 6.49 22.4 17 35
400 1.45 0.62 0.50 35.1 1.8 1.74 1.98 1.57 6.49 22.4 30 35
8 640 50 230 1.99 0.62 0.63 22.6 2.9 1.24 1.40 1.16 4.63 28.0 17 27
400 1.15 0.62 0.63 22.6 2.9 1.24 1.40 1.16 4.63 28.0 30 27
0.45 6 845 50 230 2.04 0.75 0.74 22.6 3.1 1.07 1.07 1.07 5.09 25.0 19 28
400 1.18 0.75 0.74 22.6 3.1 1.07 1.07 1.07 5.09 25.0 33 28
0.62 6 865 50 230 3.31 0.78 0.60 22.6 3.2 1.17 1.20 1.16 6.85 6.2 8 46
400 1.91 0.78 0.60 22.6 3.2 1.17 1.20 1.16 6.85 6.2 14 46
4 1378 50 230 2.56 0.80 0.76 11.3 3.6 1.30 1.50 1.10 4.30 14.4 15 35
400 1.48 0.80 0.76 11.3 3.6 1.30 1.50 1.10 4.30 14.4 26 35
0.9 4 1320 50 230 3.93 0.84 0.68 11.3 3.7 1.16 1.24 1.07 6.51 8.3 14 54
400 2.27 0.84 0.68 11.3 3.7 1.16 1.24 1.07 6.51 8.3 24 54
2 2860 50 230 3.31 0.86 0.79 7.3 4.6 2.48 2.64 1.74 3.01 6.2 9 -
400 1.91 0.86 0.79 7.3 4.6 2.48 2.64 1.74 3.01 6.2 15 -
1.24 4 1393 50 230 4.95 0.80 0.78 19.8 3.5 1.18 1.21 1.07 8.50 6.2 12 68
400 2.86 0.80 0.78 19.8 3.5 1.18 1.21 1.07 8.50 6.2 21 68
1.82 2 2850 50 230 6.46 0.85 0.83 7.6 4.8 2.07 2.31 1.65 6.10 6.2 17 -
400 3.73 0.85 0.83 7.6 4.8 2.07 2.31 1.65 6.10 6.2 29 -
Version 2.7 (02/2013) en 25

Drum Motor
216i 3-phase
0.15 12 456 50 230 1.13 0.60 0.56 22.6 5.4 1.00 1.30 1.00 3.14 75.5 26 16
400 0.65 0.60 0.56 22.6 5.4 1.00 1.30 1.00 3.14 75.5 44 16
0.37 12 456 50 230 2.77 0.63 0.53 35.1 2.0 1.20 1.50 1.20 7.75 19.4 17 38
400 1.60 0.63 0.53 35.1 2.0 1.20 1.50 1.20 7.75 19.4 29 38
8 690 50 230 2.42 0.62 0.57 22.6 2.9 1.90 2.35 1.90 5.12 22.0 17 36
400 1.50 0.62 0.57 22.6 2.9 1.90 2.35 1.90 5.12 22.0 31 36
4 1382 50 230 2.17 0.64 0.67 11.3 4.4 2.00 2.50 1.80 2.56 14.5 10 30
400 1.25 0.64 0.67 11.3 4.4 2.00 2.50 1.80 2.56 14.5 17 30
0.55 6 845 50 230 2.77 0.69 0.72 22.6 3.4 1.40 1.65 1.40 6.22 19.5 19 38
400 1.60 0.69 0.72 22.6 3.4 1.40 1.65 1.40 6.22 19.5 32 38
0.75 8 691 50 230 3.55 0.74 0.71 35.1 7.6 1.30 1.60 1.30 10.37 15.7 21 49
400 2.05 0.74 0.71 35.1 7.6 1.30 1.60 1.30 10.37 15.7 36 49
6 845 50 230 3.64 0.81 0.64 22.6 3.5 1.75 2.00 1.75 8.48 6.2 9 50
400 2.10 0.81 0.64 22.6 3.5 1.75 2.00 1.75 8.48 6.2 16 50
4 1355 50 230 3.12 0.80 0.75 11.3 3.5 1.53 1.80 1.30 5.29 23.9 30 43
400 1.80 0.80 0.75 11.3 3.5 1.53 1.80 1.30 5.29 23.9 52 43
1.1 4 1320 50 230 4.85 0.82 0.69 11.3 3.5 1.50 1.70 1.30 7.96 7.2 14 67
400 2.80 0.82 0.69 11.3 3.5 1.50 1.70 1.30 7.96 7.2 25 67
2 2845 50 230 4.16 0.86 0.77 7.6 5.2 3.15 3.42 2.10 3.69 2.9 5 -
400 2.40 0.86 0.77 7.6 5.2 3.15 3.42 2.10 3.69 2.9 9 -
1.5 4 1393 50 230 6.06 0.87 0.71 19.8 3.8 1.55 2.10 1.55 10.28 5.2 14 84
400 3.50 0.87 0.71 19.8 3.8 1.55 2.10 1.55 10.28 5.2 24 84
2.2 2 2840 50 230 7.88 0.86 0.81 7.6 5.3 2.60 3.20 2.60 7.40 6.2 21 -
400 4.55 0.86 0.81 7.6 5.3 2.60 3.20 2.60 7.40 6.2 36 -
26 Version 2.7 (02/2013) en

Drum Motor

0.31 12 456 50 230 2.51 0.62 0.50 35.1 1.8 1.74 1.98 1.57 6.49 22.4 17 35
400 1.45 0.62 0.50 35.1 1.8 1.74 1.98 1.57 6.49 22.4 30 35
8 640 50 230 1.99 0.62 0.63 22.6 2.9 1.24 1.40 1.16 4.63 28.0 17 27
400 1.15 0.62 0.63 22.6 2.9 1.24 1.40 1.16 4.63 28.0 30 27
0.45 6 845 50 230 2.04 0.75 0.74 22.6 3.1 1.07 1.07 1.07 5.09 25.0 19 28
400 1.18 0.75 0.74 22.6 3.1 1.07 1.07 1.07 5.09 25.0 33 28
0.62 6 865 50 230 3.31 0.78 0.60 22.6 3.2 1.17 1.20 1.16 6.85 6.2 8 46
400 1.91 0.78 0.60 22.6 3.2 1.17 1.20 1.16 6.85 6.2 14 46
4 1378 50 230 2.56 0.80 0.76 11.3 3.6 1.30 1.50 1.10 4.30 14.4 15 35
400 1.48 0.80 0.76 11.3 3.6 1.30 1.50 1.10 4.30 14.4 26 35
0.9 4 1320 50 230 3.93 0.84 0.68 11.3 3.7 1.16 1.24 1.07 6.51 8.3 14 54
400 2.27 0.84 0.68 11.3 3.7 1.16 1.24 1.07 6.51 8.3 24 54
2 2860 50 230 3.31 0.86 0.79 7.3 4.6 2.48 2.64 1.74 3.01 6.2 9 -
400 1.91 0.86 0.79 7.3 4.6 2.48 2.64 1.74 3.01 6.2 15 -
1.24 4 1393 50 230 4.95 0.80 0.78 19.8 3.5 1.18 1.21 1.07 8.50 6.2 12 68
400 2.86 0.80 0.78 19.8 3.5 1.18 1.21 1.07 8.50 6.2 21 68
1.82 2 2850 50 230 6.46 0.85 0.83 7.6 4.8 2.07 2.31 1.65 6.10 6.2 17 -
400 3.73 0.85 0.83 7.6 4.8 2.07 2.31 1.65 6.10 6.2 29 -
Version 2.7 (02/2013) en 27

Drum Motor
217i 3-phase
1.1 8 695 50 230 5.54 0.81 0.61 86.0 4.5 1.80 2.20 1.70 15.12 6.3 14 76
400 3.20 0.81 0.61 86.0 4.5 1.80 2.20 1.70 15.12 6.3 24 76
1.5 6 960 50 230 6.93 0.82 0.66 86.0 4.8 2.10 2.50 1.90 14.92 4.3 12 95
400 4.00 0.82 0.66 86.0 4.8 2.10 2.50 1.90 14.92 4.3 21 95
4 1410 50 230 6.41 0.87 0.67 49.6 5.5 2.20 2.50 1.80 10.16 3.6 10 88
400 3.70 0.87 0.67 49.6 5.5 2.20 2.50 1.80 10.16 3.6 17 88
2 2781 50 230 6.41 0.85 0.69 26.0 6.4 2.70 3.20 2.40 5.15 4.5 12 -
400 3.70 0.85 0.69 26.0 6.4 2.70 3.20 2.40 5.15 4.5 21 -
2.2 6 934 50 230 9.87 0.80 0.70 86.0 5.0 2.10 2.50 1.90 22.49 3.6 14 136
400 5.70 0.80 0.70 86.0 5.0 2.10 2.50 1.90 22.49 3.6 25 136
4 1420 50 230 9.01 0.87 0.70 60.0 5.9 2.40 2.90 2.30 14.80 3.5 14 124
400 5.20 0.87 0.70 60.0 5.9 2.40 2.90 2.30 14.80 3.5 24 124
2 2794 50 230 8.83 0.88 0.71 26.0 6.4 2.60 3.02 2.30 7.52 3.0 11 -
400 5.10 0.88 0.71 26.0 6.4 2.60 3.02 2.30 7.52 3.0 20 -
3.0 4 1420 50 230 12.12 0.82 0.76 46.9 5.0 2.40 2.90 2.30 20.18 1.9 9 167
400 7.00 0.82 0.76 46.9 5.0 2.40 2.90 2.30 20.18 1.9 16 167
2 2812 50 230 11.52 0.82 0.80 38.1 6.5 2.60 3.40 2.40 10.19 1.6 7 -
400 6.65 0.82 0.80 38.1 6.5 2.60 3.40 2.40 10.19 1.6 13 -
315i 3-phase
1.5 8 690 50 230 8.31 0.75 0.60 380.0 2.2 2.20 3.00 2.00 20.76 2.2 7 115
400 4.80 0.75 0.60 380.0 2.2 2.20 3.00 2.00 20.76 2.2 12 115
2.2 6 970 50 400 5.20 0.82 0.75 380.0 6.0 2.60 3.20 2.40 21.66 6.0 13 42
690 3.00 0.82 0.75 380.0 6.0 2.60 3.20 2.40 21.66 6.0 22 42
4.0 4 1440 50 400 8.66 0.88 0.76 233.0 6.4 2.50 2.80 2.40 26.53 3.4 13 69
690 5.00 0.88 0.76 233.0 6.4 2.50 2.80 2.40 26.53 3.4 22 69
5.5 2 2851 50 400 11.92 0.84 0.80 120.0 6.3 2.30 3.50 2.10 18.42 2.4 12 -
690 6.88 0.84 0.80 120.0 6.3 2.30 3.50 2.10 18.42 2.4 21 -
28 Version 2.7 (02/2013) en

Drum Motor
Dimensions of the i-series Drum Motor

Some of the dimensions are indicated as "SL+". SL is an abbreviation for shell
length and for i-series Drum Motors it is equal to the previously used RL, which is
indicated on the Drum Motor label (see "Label of the i-series Drum Motor",
page 18).
All length dependant dimensions shown in the catalogue and this user manual
are in accordance with DIN/ISO 2768 (medium quality).
Hint
The recommended distance between the fixing brackets (EL) to allow for
maximum thermal expansion and internal tolerances is EL + 2 mm.
AGL
C EL C
FW
F
ØB
ØE
ØA
D
P 1/3 1/3 1/3 P
H SL H
Dimensions of i-series Drum Motor
Type A B C D E F H L N P FW EL AGL
mm mm mm mm mm mm mm mm mm mm mm mm mm
80i crowned shell 81.5 80.5 12.5 17 43 13.5 6 17 16 2 SL+7 SL+12 SL+37
80i cylindrical shell 81 81 12.5 17 43 13.5 6 17 16 2 SL+7 SL+12 SL+37
80i cylindrical shell + key 81.7 81.7 12.5 17 43 13.5 6 17 16 2 SL+7 SL+12 SL+37
113i crowned shell 113.5 112 25 25 83 20 10 20 22 1.5 SL+10.6 SL+20 SL+70
113i cylindrical shell 113 113 25 25 83 20 10 20 22 1.5 SL+10.6 SL+20 SL+70
138i crowned shell 138 136 25 30 100 20 15 20 22 1.5 SL+13 SL+30 SL+80
138i cylindrical shell 136 136 25 30 100 20 15 20 22 1.5 SL+13 SL+30 SL+80
138i cylindrical shell + key 137 137 25 30 100 20 15 20 22 1.5 SL+13 SL+30 SL+80
165i crowned shell 164 162 45 40 130 30 20 20 22 1.5 SL+17 SL+40 SL+130
165i cylindrical shell 162 162 45 40 130 30 20 20 22 1.5 SL+17 SL+40 SL+130
165i cylindrical shell + key 162 162 45 40 130 30 20 20 22 1.5 SL+17 SL+40 SL+130
216i crowned shell 217.5 215.5 45 40 120 30 20 20 22 1.5 SL+17 SL+40 SL+130
216i cylindrical shell 215.5 215.5 45 40 120 30 20 20 22 1.5 SL+17 SL+40 SL+130
217i crowned shell 217.5 215.5 45 40 120 30 20 1.5 SL+17 SL+40 SL+130
217i cylindrical shell 215.5 215.5 45 40 120 30 20 1.5 SL+17 SL+40 SL+130
315i crowned shell 320 317 45 60 120 45 20 SL+30 SL+40 SL+130
315i cylindrical shell 317 317 45 60 120 45 20 SL+30 SL+40 SL+130
Version 2.7 (02/2013) en 29

Drum Motor
Cable connector dimensions

17 20
22
16
Straight brass/nickel cable
Straight brass/nickel cable connector for 113i, 138i, 165i, 216i,
connector for 80i 217i, 315i
17.5 20
24
16
Straight stainless steel cable
Straight stainless steel cable connector for 113i, 138i, 165i, 216i,
connector for 80i 217i, 315i
21 21
23
23
Straight brass/nickel cable

Straight brass/nickel cable connector for 2 cables for 165i,
connector for 2 cables for 113i, 138i 216i, 217i, 315i
24 20
Ø30
15
34
17.5 10
Elbow stainless steel cable Elbow techno-polymer cable
connector connector
30 Version 2.7 (02/2013) en

Drum Motor
10 6.5
Special cable slot connector for

Special cable slot connector for 80i 113i, 138i
20 33
45
35
24
26.5
Special cable slot connector for Optional elbow techno-polymer
165i, 216i, 217i cable connector for 80i
25 26
45
45
35
35
16
16
9
Optional elbow techno-polymer Optional elbow techno-polymer
cable connector for 113i, 138i cable connector for 165i, 216i, 217i
Terminal box dimensions

23 43
Ø99
47
14
20° M20 x 1.5 25
Stainless steel terminal box for 113i, 138i
Version 2.7 (02/2013) en 31

Drum Motor
23 46
14
Ø95
17 M20 x 1.5 22
65
Aluminium terminal box for 113i, 138i
23 72
50
Ø105
30° 39
M20 x 1.5
Techno-polymer terminal box for 113i, 138i
43 43
14
Ø99
47
20° 25
M20 x 1.5
Stainless steel terminal box for 165i, 216i, 217i
43 46
14
Ø95
17 22
65 M20 x 1.5
Aluminium terminal box for 165i, 216i, 217i
32 Version 2.7 (02/2013) en

Drum Motor
43 72
50
Ø105
30° 39
M20 x 1.5
Techno-polymer terminal box for 165i, 216i, 217i
43 68.5
50
Ø105
30°
M20 x 1.5 39
Techno-polymer terminal box for 315i
Shaft dimensions
12.5 25
6.25 12.5
M6 M8
Shaft, cross-drilled and threaded, Shaft, cross-drilled and threaded,
for 80i for 113i, 138i, 165i, 216i, 217i, 315i
20 20
22
Shaft for encoder for 80i (special

connector requiered)
Version 2.7 (02/2013) en 33

Drum Motor
Connections Diagrams i-series

Only standard connection diagrams are shown in this manual. For other
connections the connection diagram will be supplied seperately together with the
Drum Motor.
Explanation of abbreviations:
TC: Thermal control 1~: 1-phase motor Cr: Capacitor run
BR: Brake option 3~: 3-phase motor Cs: Capacitor start
NC: not connected
Color codes:
rd: red gy: grey wh: white
ye: yellow gn: green or: orange
bu: blue bn: brown vi: violet
bk: black pk: pink ( ): alternative color
Cable connections
10 10
1-phase operation 7+2 lead cable
10B 10B
1-phase operation 7+2 lead cable, with brake
34 Version 2.7 (02/2013) en

Drum Motor
39 39
3-phase operation 12 lead cable, winding for 2 voltages, YY or Y

connection
YY connection: Low voltage
Y connection: High voltage
30 31
3-phase operation 4+2 lead cable, winding for 1 voltage, delta or star
connection (internally connected)
Delta connection: Low voltage
Star connection: High voltage
Version 2.7 (02/2013) en 35

Drum Motor
30B 31B
3-phase operation 7+2 lead cable, winding for 1 voltage, delta or star
connection (internally connected), with brake
34 34
3-phase operation 7+2 lead cable, winding for 2 voltages, delta or star
connection
36 Version 2.7 (02/2013) en

Drum Motor
Terminal Box connections

20 20
1-phase operation
20B 20B
1-phase operation, with brake
Version 2.7 (02/2013) en 37

Drum Motor
40B 41B
3-phase operation, winding for 1 voltage, delta or star connection

(internally connected), with brake
44 45
3-phase operation, winding for 2 voltages, delta or star connection

38 Version 2.7 (02/2013) en

Drum Motor
48 49
3-phase operation, winding for 2 voltages, double star or star connection

Double star connection: Low voltage
Version 2.7 (02/2013) en 39

Drum Motor

Components of the S-series Drum Motor
24 71 21 65 17 74 68 3 19 12 303 323 6 8 7 17 68 65 74 72
23 22 70 141 26 67 251 51 2 67 18 141 25
80S
2 Gear shield 21 Rubber bushing 68 Bearing 6003 2RS
3 Shaft shield 22 Pressure nipple 70 Washer
6 Ring gear z 60 23 Cable 71 Stop screw M8 x 8 mm
7 Ring gear z 48 24 Shaft end cap (open) 72 Stop screw M8 x 20 mm
8 Gearhouse 25 Shaft end cap (closed) 74 Spacer
12 Shell 26 Rear shaft 141 Oil seal
17 Bearing house 51 Stator 251 Rotor
18 Rotor pinion 65 Lip seal 303 Gear stage 1
19 Spring washer 67 Bearing 608 2RS 323 Gear stage 2
40 Version 2.7 (02/2013) en

Drum Motor
24 71 21 65 74 55 17 97 61 12 2I 2 II 2 III 6 32 1 7 65 7 4 72
23 22 70 15 26 54 77 76 51 31 1 52 25
113S
1 Input pinion 24 Shaft cap open 61 Pin
2 Gear stages I, II, and III 25 Shaft cap closed 65 Lip seal
6 Ring gear z 60 26 Shaft 70 Washer
12 Shell 31 Coupling 71 Stopscrew
15 Motor label 32 Gear pin 72 Stopscrew
17 Bearing House 51 Electrical motor/rotor 74 Spacer
21 Rubber bushing 52 Flat washer 76 Screw for earth
22 Pressure nipple 54 Protection disk 77 Cable restrainer
23 Cable 55 Isolation 97 Terminal lock
Version 2.7 (02/2013) en 41

Drum Motor
17
65
25 25
71
71
17 65
26 12
Idler Pulley S-series

12 Shell 25 Shaft end cap (closed) 65 Lip seal
17 End housing 26 Shaft 71 Stop screw M8 x 8 mm
42 Version 2.7 (02/2013) en

Drum Motor
Label of the S-series Drum Motor

ERROL
T
IN
L
Made in Germany
De2009/41
41836 Hückelhoven
Type 6113
EDP
6094Q
no
0.88
cos
Cont. duty 0.99
40 °C 1.0 SF IP 66
Oil 32 cSt
Order 217265
0.18 m/s No 296019
43.3 fpm
CLASS F
50 Hz 230 V
0.11 kW
60 Hz 220-240 V Phase 1
®
0.15 HP
1.03 C US 2.40
If Ik
1.12 2.30 6
μF
6
IEC 34
RL 492
Label for S-series up to August 2011

1 Country of production bl Capacitor value
2 Place of production bm Blocked motor current
3 Max. ambient temperature and bn Rated power
service factor bo Insulation class
4 Oil type bp Serial number
5 Drum speed bq Order number
6 Rated voltage and frequency br Protection rating
7 Rated current bs Power factor
8 Roller / shell length bt Article no.
9 International Electrical bu Type of Drum Motor
Commission: Standard for Drum cl Country and date of production
Motor
Version 2.7 (02/2013) en 43

Drum Motor
27
26
25
24
23
22
21
20
19
18
17
16
15
14
14 18 28 25 24 23
22
15 21
20
19
26
27 17 16
Label for S- series from September 2011

1 Number of phases bp Serial number co Rated revolutions of
2 Rated power bq Type the shell 1)
3 Number of poles br Specifications of cp Max. diameter of the
4 Rated voltage encoder or brake shell
5 Rated freqency bs Date and country of cq International
6 Rated voltage 1) production Electrical
7 Rated freqency 1) bt Customer reference Commission:
8 Rated current number Standard for Drum
9 Rated current 1) bu Insulation class and Motor
bl Rated speed of protection rating cr Type of UL standard
rotor 1) cl Oil type cs Place of production
bm Power factor 1) cm Weight ct Ambient temperature
bn Run capacitor cn Roller / shell length range
bo Reference number
1)Value depends on the given voltage. All values in brackets refer to the rated
voltage in brackets.
44 Version 2.7 (02/2013) en

Drum Motor
Electrical data for S-series

PN in kW Rated power MS/MN Ratio of starting torque to rated torque
np Number of poles MP/MN Ratio of pull-up torque to rated torque
nN in rpm Rated speed of rotor MB/MN Ratio of break-down torque to rated torque
fN in Hz Rated frequency MN Rated torque of rotor
UN in V Rated voltage RM in Phase resistance
IN in A Rated current USH delta in V Preheating voltage in delta connection
cos ĳ Power factor USH star in V Preheating voltage in star connection
Ș Efficiency USH ~ in V Preheating voltage in single phase
JR in kgcm 2
Rotor moment of inertia Cr in μF Run capacitor
IS/IN Ratio of starting current to rated current
80S 1-phase
PN np nN fN UN IN cos JR I S/ M S/ M B/ M P/ MN RM USH ~ Cr
IN MN MN MN
kW min-1 Hz V A kgcm2 Nm V DC μF
0.025 4 1320 50 230 0.39 1.00 0.28 1.2 2.2 1.11 1.37 1.11 0.18 150.0 44 3
0.05 2 2750 50 230 0.54 1.00 0.40 0.9 3.1 0.94 1.71 0.94 0.17 82.0 33 3
0.075 2 2750 50 230 0.68 1.00 0.48 1.0 3.2 0.74 1.37 0.74 0.26 66.0 34 4
0.085 2 2750 50 230 0.73 0.98 0.53 1.3 5.2 0.93 1.60 0.93 0.30 52.0 28 6
0.11 2 2750 50 230 0.94 1.00 0.51 1.2 2.0 0.73 1.15 0.73 0.38 51.0 36 8
80S 3-phase
0.04 4 1320 50 230 0.71 0.65 0.21 1.0 1.8 1.60 1.60 1.60 0.29 105.0 15 10
400 0.43 0.65 0.21 1.0 1.8 1.60 1.60 1.60 0.29 105.0 44 10
0.05 2 2750 50 230 0.46 0.57 0.47 1.0 4.6 3.82 3.82 3.82 0.17 74.2 10 -
400 0.22 0.71 0.45 1.0 4.4 2.35 2.53 2.35 0.17 342.0 80 -
0.06 4 1320 50 230 0.79 0.65 0.29 1.0 1.8 1.60 1.60 1.60 0.43 105.0 16 11
400 0.46 0.65 0.29 1.0 1.8 1.60 1.60 1.60 0.43 105.0 47 11
0.075 2 2820 50 230 0.51 0.69 0.53 1.0 4.6 2.50 2.50 2.50 0.25 74.2 13 -
400 0.30 0.70 0.51 1.0 4.5 2.50 2.50 2.50 0.25 226.0 71 -
0.085 2 2800 50 230 0.53 0.73 0.55 1.0 4.6 2.24 2.24 2.24 0.29 74.2 14 -
400 0.32 0.74 0.52 1.0 4.5 2.24 2.24 2.24 0.29 226.0 80 -
Version 2.7 (02/2013) en 45

Drum Motor
113S 1-phase
PN np nN fN UN IN cos JR I S/ M S/ MB/ M P/ MN RM USH ~ Cr
IN MN MN MN
kW min-1 Hz V A kgcm2 Nm V DC μF
0.06 4 1300 50 230 0.74 0.98 0.36 2.3 2.6 1.29 2.60 1.29 0.44 63.5 35 4
0.08 6 890 50 230 1.35 0.99 0.26 4.0 1.9 0.70 1.65 0.70 0.86 45.9 46 8
0.09 4 1300 50 230 0.99 0.91 0.43 2.3 2.4 1.24 2.42 1.24 0.66 42.5 29 6
0.11 4 1300 50 230 1.13 0.88 0.48 3.2 2.9 1.06 2.31 1.06 0.81 32.5 24 6
113S 3-phase
0.04 8 720 50 230 0.64 0.58 0.27 3.9 1.5 1.59 1.59 1.49 0.53 125.0 13 9
400 0.37 0.58 0.27 3.9 1.5 1.59 1.59 1.49 0.53 125.0 40 9
0.11 6 865 50 230 1.05 0.67 0.39 4.0 2.2 2.24 2.35 2.24 1.21 30.0 11 15
400 0.62 0.62 0.41 4.0 2.0 3.14 3.35 3.14 1.21 92.0 53 15
4 1365 50 230 0.80 0.73 0.47 2.3 3.6 3.38 3.39 3.38 0.77 84.0 25 11
400 0.45 0.75 0.47 2.3 3.6 3.41 3.42 3.41 0.77 84.0 43 11
1384 50 230 0.80 0.70 0.51 3.6 1.3 1.73 1.73 1.73 0.76 92.5 15 11
400 0.45 0.70 0.51 3.6 1.3 1.73 1.73 1.73 0.76 92.5 44 11
0.16 4 1350 50 230 0.98 0.76 0.54 3.3 4.0 3.22 3.33 3.22 1.13 59.2 22 14
400 0.57 0.75 0.54 3.3 4.0 3.25 3.35 3.25 1.13 59.2 38 14
1384 50 230 0.99 0.76 0.53 3.9 1.7 1.73 1.73 1.73 1.10 64.1 14 14
400 0.57 0.76 0.53 3.9 1.7 1.73 1.73 1.73 1.10 64.1 42 14
0.18 4 1355 50 230 1.00 0.77 0.59 4.0 4.4 3.54 3.74 3.54 1.27 45.5 18 14
400 0.62 0.76 0.55 4.0 4.4 3.60 3.79 3.60 1.27 45.5 32 15
1383 50 230 0.98 0.76 0.55 5.6 3.7 1.76 2.08 1.76 1.24 47.0 11 15
400 0.62 0.76 0.55 5.6 3.7 1.76 2.08 1.76 1.24 47.0 33 15
0.33 2 2800 50 230 1.74 0.76 0.68 3.3 4.5 3.57 3.57 2.62 1.13 21.5 8 -
400 0.93 0.76 0.68 3.3 4.5 3.57 3.57 2.62 1.13 21.5 23 -
46 Version 2.7 (02/2013) en

Drum Motor
Dimensions of the S-series Drum Motor

length. It can be generated from RL, which is indicated on the Drum Motor label
(see "Label of the i-series Drum Motor", page 18). For Drum Motors 80S and
113S RL is equal to FW.
• For Drum Motor 80S: SL = RL - 10
• For Drum Motor 113S: SL = RL - 22
Hint
AGL
C EL C
FW
F
ØB
ØA
ØE
D
1/3 1/3 1/3
H SL H
Dimensions of 80S
Type A B C D E F H FW EL AGL
mm mm mm mm mm mm mm mm mm mm
80S crowned 81.5 80 20 35 45 21 8 SL+10 SL+16 SL+56
SL 270 to 612 mm
80S crowned 83 81 20 35 45 21 8 SL+10 SL+16 SL+56
SL 612 to 962 mm
80S cylindrical 80.5 80.5 20 35 45 21 8 SL+10 SL+16 SL+56
SL 270 to 612 mm
80S cylindrical 83 83 20 35 45 21 8 SL+10 SL+16 SL+56
SL 612 to 962 mm
113S crowned 113.3 112.5 20 35 45 21 14 SL+22 SL+28 SL+68
113S cylindrical 113.3 113.3 20 35 45 21 14 SL+22 SL+28 SL+68
Version 2.7 (02/2013) en 47

Drum Motor
Shaft caps and cable

2.2 20
connectors
Standard shaft cap, aluminium Shaft cap with cable protection
? 25
Ø30
18
Regreasable shaft cap with straight Regreasable shaft cap with elbow
connector, stainless steel connector, stainless steel
55 31
27
Gland with screened cable, blue

tube Gland with copper stocking
55
27
Gland with copper stocking, blue

tube
48 Version 2.7 (02/2013) en

Drum Motor
Terminal box
18 39
14
Ø99
47
20° M20 x 1.5 20.5
Stainless steel terminal box
18 46
Ø95
14
17 M20 x 1.5 22
65
Aluminium terminal box
Version 2.7 (02/2013) en 49

Drum Motor
Connections Diagrams S-series

Only standard connection diagrams are shown in ths manual. For other
Drum Motor.
NC: not connected
Color codes:
Cable connections
E12 E12
1-phase operation 6 lead cable
E10 E10
50 Version 2.7 (02/2013) en

Drum Motor
E32 E33
3-phase operation 6 lead cable, winding for 1 voltage, delta or star

E30 E31
3-phase operation 7 lead cable, winding for 1 voltage, delta or star

3-phase operation 9 lead cable, winding for 2 voltages, delta or star

connection
Version 2.7 (02/2013) en 51

Drum Motor

E20 E21
E44 E45
3-phase operation 9 lead cable, winding for 2 voltages, delta or star

connection
52 Version 2.7 (02/2013) en

Drum Motor

Components of the E-series Drum Motor
93 53 146 21 71 140 35 34 43 67 3 12 142 63 7 31
71
16
140
1 223 31 5 22 8 66 204 226 115
113E
1 Front shaft 31 Seal cover 93 Cable protection
3 Rear flange 34 Male connector 115 Oil plug with magnet
5 Bearing house (gear side) 35 Female connector 140 Labyrinth seal
7 Bearing house 43 Strip 142 Endhouse sealing
8 Gearbox 53 Connection nipple 146 Washer (electrical connection)
12 Shell 63 Ball bearing 204 Rotor complete
16 Rear shaft 66 Ball bearing (rotor shaft gear 223 Cable
side)
21 Rubber seal 67 Ball bearing (rotor shaft) 226 Stator
22 Geared rim 71 Screw for endcap
Version 2.7 (02/2013) en 53

Drum Motor
98 110 (3 x) 10 53 67 3
223 11 111 14 8 150
Stainless steel elbow connector Shaft solution with Terminal box Electromagnetic brake (ELB)
223 Cable 10 Terminal box 3 Rear flange
11 Terminal box cover 67 Ball bearing (rotor shaft)
53 Connection nipple 150 Electromagnetic brake
110 Screw (terminal box - cover)
111 Screw (terminal box - earth)
148 Washer (earth screw -
terminal box)
54 Version 2.7 (02/2013) en

Drum Motor
Label of the E-series Drum Motor

ERROL
T
IN
L
Made in Germany
De2009/41
41836 Hückelhoven
Type 6113
EDP
6094Q
no
0.88
cos
Cont. duty 0.99
40 °C 1.0 SF IP 66
Oil 32 cSt
Order 217265
0.18 m/s No 296019
43.3 fpm
CLASS F
50 Hz 230 V
0.11 kW
60 Hz 220-240 V Phase 1
®
0.15 HP
1.03 C US 2.40
If Ik
1.12 2.30 6
μF
6
IEC 34
RL 492
Label for E-series

1 Country of production bm Blocked motor current
2 Place of production bn Rated power
3 Max. ambient temperature and bo Insulation class
service factor bp Serial number
4 Oil type bq Order number
5 Drum speed br Protection rating
6 Rated voltage and frequency bs Power factor
7 Rated current bt Article no.
8 Roller / shell length bu Type of Drum Motor
9 International Electrical cl Country and date of production
Commission: Standard for Drum
Motor
bl Capacitor value
Version 2.7 (02/2013) en 55

Drum Motor
Electrical data for E-series

PN in kW Rated power IN in A Rated current
np Number of poles RM in Phase resistance
nN in rpm Rated speed of rotor RA in Auxiliary phase resistance
UN in V Rated voltage Cr in μF Run capacitor
fN in Hz Rated frequency cos ĳ Power factor
113E
PN np nN UN fN IN RM RA Cr Cos
kW rpm V Hz A μF
0.09 8 630 3x230/3x400 50 1.09/0.63 94 – – 0.63
0.07 8 756 3x230/3x460 60 0.94/0.59 94 – – 0.63
0.07 8 630 3x200/3x346 50 0.94/0.59 94 – – 0.63
0.09 8 630 3x230/3x400 50 1.07/0.64 88 – – 0.63
0.09 8 756 3x230/3x460 60 0.92/0.59 88 – – 0.57
0.18 4 1360 3x230/3x400 50 1.43/0.62 47 – – 0.76
0.18 4 1632 3x230/3x460 60 1.23/0.65 47 – – 0.76
1)
0.25 4 1360 3x230/3x400 50 1.19/0.68 40.5 – – 0.76
1)
0.25 4 1632 3x230/3x460 60 1.09/0.60 40.5 – – 0.71
0.30 4 1360 3x230/3x400 50 1.17/0.71 31.3 – – 0.68 1)
0.33 4 1632 3x230/3x460 60 0.94/0.65 31.3 – – 0.62 1)
0.37 2 2750 3x230/3x400 50 1.55/0.89 21 – – 0.87

0.37 2 3300 3x230/3x460 60 1.44/0.77 21 – – 0.80
0.37 4 1360 3x230/3x400 50 2.1/1.2 21.4 – – 0.71
0.37 4 1632 3x230/3x460 60 1.7/1.1 21.4 – – 0.78
0.37 2 2750 3x200/3x346 50 1.79/1.03 14.7 – – 0.82
0.37 2 3300 3x200/3x346 60 1.72/1.00 14.7 – – 0.85
0.37 4 1360 3x200/3x346 50 2.36/1.37 16.4 – – 0.67
0.37 4 1632 3x200/3x346 60 2.07/1.18 16.4 – – 0.76
0.37 4 1632 3x330/3x575 60 1.54/0.82 34 – – 0.66
0.37 4 1360 3x500 50 1.07 34 – – 0.66
0.37 4 1360 3x400/3x690 50 1.14 34 – – 0.69
0.55 2 2750 3x230/3x400 50 2.3/1.23 17 – – 0.87
0.55 2 3300 3x230/3x460 60 2.2/1.1 17 – – 0.84
0.55 4 1360 3x230/3x400 50 3.36/1.95 16.4 – – 0.68
0.55 4 1632 3x230/3x460 60 2.73/1.75 16.4 – – 0.64
0.55 2 2750 3x200/3x346 50 2.5/1.43 12.6 – – 0.87
0.55 2 3300 3x200/3x346 60 2.4/1.39 12.6 – – 0.87
0.25 4 1360 1x230 50 2.4 12.7 31.1 12 0.97
0.25 2 2750 1x230 50 1.95 9.5 24.7 10 –
0.25 4 1360 1x115 60 4.34 – – 40/80 0.95
0.25 2 2750 1x115 60 4 – – 40/80 0.90
1)
: Cool motor
56 Version 2.7 (02/2013) en

Drum Motor
Dimensions of the E-series Drum Motor

Some of the dimensions are indicated as "RL+". RL is an abbreviation for roller
length. It is indicated on the Drum Motor label (see "Label of the i-series Drum
Motor", page 18).
Hint
AGL
C EL C
FW
F
ØB
ØE
ØA
D
1/3 1/3 1/3
H SL H
Dimensions of 113E
Type A B C D E F G H EL AGL
mm mm mm mm mm mm mm mm mm mm
113E crowned 113.3 112.3 25 25 52 20 8 10 RL+20 RL+70
113E cylindrical 113.3 113.3 25 25 52 20 8 10 RL+20 RL+70
Connectors
20 24
Ø30
24
17.5
Straight connector, stainless steel Elbow connector, stainless steel
Version 2.7 (02/2013) en 57

Drum Motor
Terminal box
23 43
Ø99
47
14
20° M20 x 1.5 25
Stainless steel terminal box
23 46
14
Ø95
17 M20 x 1.5 22
65
Aluminium terminal box
23 72
50
Ø105
30° 39
M20 x 1.5
Techno-polymer terminal box
58 Version 2.7 (02/2013) en

Drum Motor
Connections Diagrams E-series

Drum Motor.
NC: not connected
Color codes:
Cable connections
E12 E12
1-phase operation, 6 lead cable
E10 E10
Version 2.7 (02/2013) en 59

Drum Motor
E32 E33
3-phase operation, 6 lead cable, winding for 1 voltage, delta or star

E30 E31

E30B E31B

connection (internally connected), with break
60 Version 2.7 (02/2013) en

Drum Motor
3-phase operation, 9 lead cable, winding for 2 voltages, delta or star

connection

E20 E21
Version 2.7 (02/2013) en 61

Drum Motor
E20B E21B
1-phase operation, 9 lead cable, with brake
E44 E45
3-phase operation, 9 lead cable, winding for 2 voltages, delta or star

connection
62 Version 2.7 (02/2013) en

Drum Motor
E40B E41B

connection (internally connected), with brake
Version 2.7 (02/2013) en 63

Drum Motor

Components of the D-series Drum Motor
D-series
1 Front shaft 5 Rear shaft
2 Seal 6 Rotor
3 Gear set 7 Stator
4 Drum shell
Idler pulley
1 Seal 3 Shell
2 Shaft
64 Version 2.7 (02/2013) en

Drum Motor
Label of the D-series Drum Motor

23
22
21
20
19
18
17
16
15
14
24 21 20
19
18
17
16
15
14
22
23
Label for D-series

1 Rated Power bm Serial number bu Max. diameter of the
2 Number of poles bn Date of production shell
3 DC Link voltage bo Customer reference cl Rated torque of Drum
4 Rated current number motor
5 Rated torque of rotor bp Insulation class and cm International
6 Rated speed of rotor protection rating Electrical
7 Induced motor bq Oil type Commission:
voltage br Weight Standard for Drum
8 Brake voltage bs Shell length Motor
9 Type of Drum Motor bt Rated revolutions of cn Type of UL standard
bl Reference number the shell co Place of production
cp Ambient temperature
Version 2.7 (02/2013) en 65

Drum Motor
Electrical data for D-series
Number of poles 8
Rated speed of rotor 3000 rpm
Rated frequency 200 Hz
Winding connection Star
Thermal protection type TC 130 °C
PN UN IN MN Ș JR I0 M0 Imax Mmax Lsd Lsq RM ke Te kTN USH

kW V A Nm kgcm2 A Nm A Nm mH mH V/krpm ms Nm/A V
0.145 230 0.81 0.46 0.77 0.14 0.81 0.46 2.43 1.38 45.60 53.70 21.6 41.57 4.97 0.68 25
0.145 400 0.47 0.46 0.77 0.14 0.47 0.46 1.41 1.38 130.7 138.0 54.6 72.26 5.05 0.18 36
0.298 34 9.17 0.95 0.85 0.28 9.17 0.95 27.5 2.85 0.593 0.644 0.26 6.77 4.95 0.10 4
0.298 230 1.30 0.95 0.85 0.28 1.30 0.95 3.90 2.85 27.80 29.25 10.4 47.46 5.64 0.78 19
0.298 400 0.78 0.95 0.85 0.28 0.78 0.95 2.34 2.85 81.90 94.10 29.1 83.14 6.47 1.37 32
0.425 230 2.30 1.35 0.87 0.42 2.30 1.35 6.90 4.05 16.45 19.42 5.78 45.81 6.72 0.76 19
0.425 400 1.32 1.35 0.87 0.42 1.32 1.35 3.96 4.05 49.80 59.00 17.9 80.80 6.59 1.34 33
PN in kW Rated power Mmax in Nm Maximum torque

UN in V Rated voltage Lsd in mH d-axis inductance
IN in A Rated current Lsq in mH q-axis inductance
MN in Nm Rated torque RM in Phase resistance
Ș Efficiency ke in V/krpm Induced motor voltage
2
JR in kgcm Rotor moment of inertia Te in ms Electrical time constant
I0 in A Standstill current kTN in Nm/A Torque constant
M0 in Nm Standstill torque USH in V Pre heating voltage
Imax in A Maximum current
66 Version 2.7 (02/2013) en

Drum Motor
Dimensions of the D-series Drum Motor

length. It is indicated on the Drum Motor label (see "Label of the i-series Drum
Motor", page 18).
Hint
AGL= SL+ 37
C= 12.5 EL= SL+12 C=12.5
FW= SL+7
H= 6 SL H= 6
Z-Z
25
Z
øA
øB
ø30
Dimensions of SN082D and SN113D
Type A B
mm mm
082D 81.5 80.5
113D 113 112
AGL= SL+37
C=12.5 EL= SL+12 C=12.5
FW= SL+7
SW: 90
A-A H= 6 SL H=6
25
A
e: 102
ø80.5
ø30
Dimensions of SN102D hex
Connectors
28 38
11
28
32.5
Straight connector Elbow connector with plug
Version 2.7 (02/2013) en 67

Drum Motor
32.5
Ø 24
Hygienic straight connector
Connections Diagrams D-series

Drum Motor.
Hint
D-series Drum Motors must be connected to a suitable driver or frequency

controller and not directly to the mains supply.
TC: Thermal control Tr: Transformation ratio 3~: 3-phase motor
BR: Brake option NC: not connected
Color codes:
Cable connections
3-phase operation, 4+2 lead cable, winding for 1 voltage, star connection
(internally connected)
68 Version 2.7 (02/2013) en

Drum Motor
(internally connected), with brake
Encoder connection
(internally connected), with resolver
Version 2.7 (02/2013) en 69

Drum Motor
3-phase operation, 4+2 and 8 lead cable, winding for 1 voltage, star
connection (internally connected), with RLS-encoder
The termination with resistor and capacitor (RC) can reduce noise.
(internally connected), with SKF-encoder
70 Version 2.7 (02/2013) en

Drum Motor

Electromagnetic brake for i- and E-series
Motor Brake M JBR PBR UBR IBR tpick up tfall tfall

size delay delay
AC DC
Nm kgcm2 W VDC A ms ms ms
24 0.50
80i 2 1.5 0.04 12 20 80 13
104 0.12
24 0.71
113i 3 3 0.08 17 104 0.16 25 120 20
180 0.09
24 1.00
104 0.23
138i 4 6 0.23 24 30 200 23
180 0.13
207 0.12
24 1.38
165i/
5 12 0.68 33 104 0.32 40 260 46
216i
207 0.16
104 0.48
217i 26 50 60 500 60
207 0.24
104 0.67
315i 50 70 80 700 100
207 0.34
Legend
M Rated continous torque of the brake
JBR Self-torque of inertia of the brake
UBR Rated voltage
PBR Rated power
IBR Rated current
tpick up Breaking delay time
tfall delay AC Opening delay time for AC switching
tfall delay DC Opening delay time for DC switching
t pick up t fall
Version 2.7 (02/2013) en 71

Drum Motor
AC switching (Terminals 1 and 2 of the slow opening response time

brake rectifier) brake voltage approx. 1 V
slow closing response time
DC switching (Terminals 3 and 4 of the fast opening response time
brake rectifier) brake voltage approx. 500 V
fast closing response time
Electronic rectifier behavior similary to DC-switching
Over excitation voltage = 2 x nominal operating voltage, divided t pick up by two.

Standard 104 VDC, from stock available
Note
The usable brake torque is approximately 35% of the above listed torque
according to experience.
All brakes are suitable for frequent start/stop.

The brake opening and closing response times can vary substantially depending
on:
• the type and viscosity of the oil
• the level of oil in the drum motor
• the ambient temperature
• the internal motor working temperature
Brake rectifier for i- and S-series
Input Brake Starting Holding Type Application Reference

voltage voltage voltage voltage number
V AC V DC V DC V DC
115 104 104 52 Fast acting Start/stop applications or BC0005
rectifier continuos run applications
230 207 207 104 Fast acting Start/stop applications or BC0005
rectifier continuos run applications
230 104 104 104 Half wave and Start/stop applications or BC0002
bridge rectifier continuos run applications
230 104 190 52 Phase rectifier Continuos run applications BC0004
400 104 180 104 Multiswitch Start/stop applications or BC0010
continuos run applications
460 104 180 104 Multiswitch Continuos run applications BC0010
460 207 207 207 Half wave and Start/stop applications or BC0003
bridge rectifier continuos run applications
Using a fast acting rectifier or a phase rectifier will save energy because the
holding voltage is lower than the starting voltage.
72 Version 2.7 (02/2013) en

Drum Motor
Brake rectifiers - connections Interroll recommends installing a switch between 3 and 4 for fast brake release.
1 2 3 4 5 6 1 2 3 4 5 6
input bridge brake input bridge brake
Half wave rectifier Bridge rectifier
1 2 3 4 5 6 1 2 3 4 5 6 7 8
input brake input bridge brake justage

delay time
Phase rectifier Fast acting rectifier

Maximum operating cycles = 2 cycle/s
* Link 3/4 will disconnect the DC
switching and extend the opening
response time
Multiswitch rectifier
Version 2.7 (02/2013) en 73

Drum Motor
Brake rectifiers - dimensions

A 19
C
E
D
B
Half wave rectifier / Bridge rectifier
Reference A B C D E
number mm mm mm mm mm
BC0002 34 30 25 3.5 4.5
BC0003 64 30 54 4.5 5
64 17.5
1 2 3 4 5 6
48.6
5.6
15
4.5
54
30
1 2 3 4 5 6
9
5
4.5 9
54
Phase rectifier
Mounting profile 35 mm EN 50022 Mayr art. - no. 1802911
74 Version 2.7 (02/2013) en

Drum Motor
64 17.5
8 7 6 5 4 3 2 1
48.6
5.6
15
4.5
54
30
8 7 6 5 4 3 2 1
9
5
Ø 4.5 9
54
Fast acting rectifier

Mounting profile 35 mm EN 50022 Mayr art. - no. 1802911
54
Ø4.5
9
5
30
17.5
64
54
4.5
5.6
15
73.6
ON
1 2 3 4
69
Multiswitch rectifier
Version 2.7 (02/2013) en 75

Drum Motor
Electromagnetic holding brake for D-series

The optionally implemented electromagnetic holding brake acts directly on the
rotor shaft. Should the power supply be interrupted, the brake will close and hold
the drum in position until the power supply is reinstated. The brake will hold a
load according to the maximum stated belt pull for the drum motor.
Characteristics:
• Directly applied to the Drum Motor's rotor shaft
• For holding a load according to the stated belt pull
• Suitable for inclined and declined conveyors
• Operated by an external rectifier
• Operating temperature range from -10 °C to +120 °C
Hint
• Combination of Brake and Encoder is not possible.

• The nominal brake torque is strongly influenced by the operation conditions
within a drum motor and the ambient temperature. For security, the given
brake torque should be reduced by 50 % for load calculations.
Brake type Rated brake Rated power Rated supply Rated current
torque W voltage mA
Nm V DC
24 1.5 to 2.8 12 24 500
205 2.1 to 6.0 12 205 52
Braking delay time is depending on switching at input (AC switching) or at

output (DC switching) of the rectifier. DC switching is much faster but produces
high voltage peaks (500 to 1200 V).
Opening delay time can be shortened by using fast acting or phase rectifiers,
which are available on request. Double over excitation voltage to open the brake
shortens the opening delay time by half.
The built in brake disc is a wear part and has a limited lifetime depending on the
operational conditions. In case of premature wear the operation conditions have
to be checked and evaluated. Product warranty does not include wear parts of
the brake.
N L N L
230 V AC 230 VAC
24 VAC
205 VDC
24 VDC
1 205 V Brake 2 24 V Brake
76 Version 2.7 (02/2013) en

Drum Motor
Brake rectifier for D-series
Maximum input Maximum Rated output Rated output Type Reference

voltage Uin interrupting voltage current number
V AC voltage V DC A
V AC
275 450 0.45 x Uin 1.2 Half wave rectifier 0291010-CEMV
0291010-CE07
275 450 0.9 x Uin 2.0 Bridge rectifier 0291020-CE07
500 900 0.45 x Uin 1.2 Half wave rectifier 0491010-CE07
0491010-CEA7
500 900 0.9 x Uin 2.0 Bridge rectifier 0491020-CE07
0491020-CEA7
Hint
For connection and dimension diagrams refer to Instruction manual for KEB
Combitron 91 rectifier (available at www.keb.de).
Asychronous Drum motors working with frequency

converters
Torque as a function of the
input frequency
Operating 5 10 15 20 25 30- 55 60 65 70 75 80 85 90 95 100 105 110 115 120

frequency Hz 50
available motor torque in %
50 80 85 90 95 100 100 91 83 77 71 67 63 58 51 46 42 38 34 32 29
Rated Hz
motor
frequency 60 75 80 85 90 95 100 100 100 92 86 80 75 71 68 63 60 55 50 45 42
Hz
Value 1: based on motor nominal frequency 50Hz

Value 2: based on motor nominal frequency 60 Hz
Version 2.7 (02/2013) en 77

Drum Motor
The dependency of torque as shown in the figure above is written as P = T x .

With decreasing operating frequency less than 20/24 Hz, motor torque derating is
provoked by changed heat removal. The power loss transfer is different in nature
from standard ventilated motors affected by the oil volume. The hyperbolic
character of the power equation written above supersedes to quadratic when
driven with frequencies above 80…85 / 95...100 Hz affected by break-down
torque and voltages influences. The output voltage/frequency curve of most of 3
x 400V / 3 x 460V supplied frequency converters can be set to 230 V / 50 Hz to
connect 230 V motors. This practice generates additional motor power loss which
increases abnormal heating up.
Frequency converter • Clock frequency: A high clock frequency leads to a better capacity factor of
parameters the motor. Optimal frequencies are 8 or 16 kHz. Parameters such as cycling
testing quality (round run of the motor) and noise creation also profit from high
frequencies.
• Voltage increase: Interroll motor-windings are designed for a nominal
voltage increase speed of 1 kV/s. If a frequency converter produces a
steeper voltage increase, motor throttles can be installed between the
frequency converter and motor. However, since all Interroll drum motors run in
an oil bath, there is very little danger of overheating or damaging the motor
due to steep voltage increase. If in doubt, please refer to your local Interroll
distributor.
• Voltage: If a single phase input frequency converter is installed with the drum
motor, ensure that the motor specified is supplied and connected for the used
input voltage!
• Output frequency: Care should be taken with applications using output
frequencies above 87/100 Hz. High frequencies can cause noise, vibration
and resonance and will reduce the nominal torque output of the motor. Care
should also be taken when using converters with frequencies under 25 Hz
where overheating and loss of power to the motor could occur. If in doubt,
please refer to your local Interroll distributor.
• Motor performance: Not all frequency converters are able to control motors
with more than 6 poles and/or output powers under 0.2 KW / 0.25 HP. If in
doubt, please refer to your local Interroll distributor or frequency converter
supplier.
• Frequency converter parameters: Frequency converters are usually
delivered with a set of standard parameters. This allows the frequency
converter to be ready for use immediately. However, these standard
parameters may not be specifically optimized for your motor and therefore, it
may be necessary to adjust the parameters for a specific motor.
78 Version 2.7 (02/2013) en

Drum Motor
Encoder type BMB-6202-SKF for i-series

Producer: SKF
This encoder consists of two components: a standard-sized bearing with
embedded magnetic encoder. The resolution INC is dependent upon bearing size
and thus dependent on Drum Motor size.
The resolution INC in increments per drum revolution can be calculated as
follows:
INC = p x gear ratio (i)
The gear ratio (i) can be found in the main Drum Motor catalogue.
p = The number of encoder pulses per rotor revolution selected according to the
following table:
Encoder type Bearing size Drum Motor size Pulses per rotor
revolution (p)
1)
EB-6202-SKF- 6202 80i ... 138i 32
HTLOC-32-N-0,5
EB-6205-SKF- 6205 165i ... 216i 48
HTLOC-48-N-0,5
1)
On 80i only available with a special shaft diameter of 25 mm.
Technical data
Rated operational voltage 4.5 to 24 VDC
Rated output current max. 20 mA
Operating current max. 8 ... 10 mA
Pulses (p) per revolution 32/48
High level voltage > 3.5 V
Low level voltage < 0.1 V
Connections
3-phase operation, 4+2 and 4 lead cable, winding for 1 voltage, delta or
star connection
Option: 2 voltages with 7+2 cable available
Version 2.7 (02/2013) en 79

Drum Motor
Hint
The signal sequence of A and B depends on the gear ratio of the drum motor.
Therefore the rotation direction can be different for drum motors with the same
number of poles and power but different speed. In this case the signal cables A
and B can be interchanged.
Encoder type RM44-RLS for i-series

Output: Incremental, RS422A 5 V, Push-Pull 24 V
The resolution INC in increments per drum revolution can be calculated as
follows:
INC = p x i
p = Number of encoder pulses per rotor revolution
i = Gear ratio of drum motor
Technical data
RS422A 5 V Push-Pull 24 V
Motor size 80i1) ... 216i 80i1) ... 216i
Supply voltage 5V±5% 8 - 26 V
Supply current 35 mA 50 mA at 24 V
Resolution p (pulses per revolution) 1024, 5122) 1024, 5122)
Output Signal (RS422A) / , / , / / , / , /
Max. cable length 50 m 20 m
Accuracy3) ± 0.5 ° ± 0.5 °
Hysteresis 0.18 ° 0.18 °
1)
On 80i only available with a special shaft diameter of 25 mm.
2)
Other resolutions available on request, please consult Interroll.
3)
Worst case within operational parameters including magnet position and
temperature.
80 Version 2.7 (02/2013) en

Drum Motor
Connections
3-phase operation, 4+2 and 8 lead cable, winding for 1 voltage, delta or
star connection (internally connected)
The termination with resistor and capacitor (RC) can reduce noise.
Hint
The signal sequence of A and B depends on the gear ratio of the drum motor.
Therefore the rotation direction can be different for drum motors with the same
number of poles and power but different speed. In this case the signal cables A
and B can be interchanged.
Signal termination Customer electrics

Encoder
Cable impedance = 120 Ω 120 Ω

10 nF
Incremental RS422A,
+ 5 VCC
Push-Pull
A, A, B, B, Z , Z
0 VDC
Version 2.7 (02/2013) en 81

Drum Motor
Resolver type RE-15-1-LTN

A resolver is an inductive running, robust feedback system. It is integrated in the
Drum Motor and mainly used in servo systems.
Connections
3-phase operation 7+6 lead cable, winding for 1 voltage delta or star
connection (internally connected), with resolver
External wire color White Brown Pink Grey Green Yellow

Signal Ref+ Ref- Cos+ Cos- Sin+ Sin-
Connection Ref+ to Ref- Cos+ to Cos- Sin+ to Sin-

Resistance 40 102 102
Technical data
Input frequency 5 kHz 10 kHz
Input voltage 7 Vrms
Input current 58 mA 36 mA
Phase shift (± 3°) 8° -6°
Null voltage max. 30 mV
Accuracy ± 10', ± 6' on request
Accuracy ripple max. 1'
Operating temperature -55 °C to +155 °C
Max. permissible speed 20 000 rpm
Weight Rotor 25 g
Weight Stator 60 g
Rotor moment of inertia 0.02 kgcm²
Hi-pot Housing/Winding min. 500 V
Hi-pot Winding/Winding min. 250 V
Length of stator 16.1 mm
82 Version 2.7 (02/2013) en

Drum Motor
Impedance
Input frequency 5 kHz 10 kHz
Zro in 75j98 110j159
Zrs in 70j85 96j150
Zso in 180j230 245j400
Zss in 170j200 216j370
Primary side Secondary side
Encoder input unit handling information for encoder type

BMB-6202-SKF
An NPN encoder ideally should be connected to an interface that:
• can be set to work on NPN signal level
• has an integrated load resistor RL
Hint
The internal load resistor RL must be specified to enable a load current for the
encoder and the encoder unit to operate trouble-free. If there is a need to connect
the encoder to a PNP input unit, we recommend in this case to use a signal
transformer. (For example “Electronic Terminal Block with Optocoupler“, see
figure below). Otherwise the encoder could be damaged by overload or the
system signal/noise ratio will be reduced.
If you are in doubt, please contact your PLC/DRIVER partners. They will give you
assistance and they can select the correct input unit that should be used.
Version 2.7 (02/2013) en 83

Drum Motor
Best connection Best connection of a NPN open-collector output encoder to an input unit
Condition: RL must be dimensioned to ensure the specified encoder output
current range.
¾ If procurable, connect the encoder to an interface as shown above.

The integrated load Resistor RL mostly is dimensioned to ensure a load
current range up to 15 mA, so the encoder output will not be overloaded.
The signal operating level of some input units can be selected by hardware or
software to NPN or PNP. NPN is required in this case.
¾ If not procurable, use a signal coupler.
Such a coupler works identically to the drawing shown above. See any
examples that could be used as follows:
WAGO Electronic Terminal with Order No. 859-758
Optocoupler
PHOENIX Input Optocoupler Type: DEK-OE-24DC/24DC/
100KHz
WEIDMÜLLER Optocoupler Waveseries Type: WOS1 12-28VDC
100KHz
84 Version 2.7 (02/2013) en

Drum Motor
Worst case connection Worst case connection of a NPN open-collector output encoder to a PNP
input unit
Typical configuration for a PLC with inputs:
• High-Active
• PNP signal level
+ V = Operating Voltage
RLE
PLC
Encoder Input
Encoder Signal A
RLI Load Resistor
Signal B
RLI Load Resistor
0V = GND
RLE External Load Resistor

RLI Internal Load Resistor of the input unit
The circuit shown above does not meet the signal level requirements under any
circumstances. The causes are as follows:
• It is difficult to size the external load resistor to avoid overstressing the
encoder output while at the same time ensuring a correct high voltage level at
the input unit.
• This results in a significant decline in the signal-to-noise ratio.
The encoder should thus be connected to the (PLC) input as shown in the
"Best connection" diagram (see above).
Version 2.7 (02/2013) en 85

Drum Motor
Transport and storage

Transport
CAUTION
Risk of injury due to improper transport
¾ Transport may only be carried out by qualified and
authorized persons.
¾ For Drum Motors with diameters of 136 mm or above
use a lifting rope or harness during transport. The
working load capability of the lifting rope or harness
must exceed the weight of the Drum Motor. They also
must be securely attached onto the shafts when lifting.
¾ Do not stack pallets.
¾ Make sure that the Drum Motor is fixed properly before
transport.
Risk of damages to the Drum Motor due to improper

transport
¾ Avoid hard shocks during transport.
¾ Do not lift the Drum Motor by the cable or Terminal Box.
¾ Do not transfer the Drum Motors between warm and
cold environments. This may cause water
condensation.
¾ Ensure that the S-series Drum Motors which are
manufactured for vertical mounting are transported in
horizontal position.
¾ Check each Drum Motor for damage after transport.

¾ In case of damage, take photos of the damaged parts.
¾ Report any damage caused by transport immediately to the transport
company and Interroll, to maintain warranty.
Storage
CAUTION
Risk of injury due to improper storage
¾ Do not stack pallets.
¾ Do not stack more than four carton boxes.
¾ Ensure proper fixing.
¾ Store the Drum Motor in a clean, dry and enclosed area between +15 and
+30 °C and protect it from wet and damp.
¾ For storage periods of more than three months rotate the shaft periodically to
prevent deterioration of the shaft seals.
¾ Check each Drum Motor for damage after storage.
86 Version 2.7 (02/2013) en

Drum Motor
Installation
Warning notices concerning installation
CAUTION
Rotating parts and accidental motor start-ups
Risk of pinched fingers
¾ Do not insert fingers between the Drum Motor and any
sort of belt or roller chain.
¾ Install a protection device (such as a guard plate) to
prevent fingers from getting trapped in any sort of belt
or roller chain.
¾ Attach an appropriate warning notice on the conveyor.
Risk of damage leading to failure or shortened life

expectancy of the Drum Motor
¾ Observe the following notices.
¾ Do not drop or mishandle the Drum Motor to prevent internal damage.
¾ Check each Drum Motor for damage before installation.
¾ Do not hold, carry or support the Drum Motor by the cables or wires extending
out of the mounting shaft to prevent damage to the internal solder joints and
sealings.
¾ Do not twist the motor cable.
¾ Do not overtension the belt.
Mounting the Drum Motor

Positioning the Drum Motor ¾ Ensure that the data label information is correct and meets the specification
that has been ordered and confirmed.
Hint
For non-horizontal Drum Motor applications a special design is required. The

design must be specified at time of order.
Contact Interroll if in doubt.
Hint
The Drum Motor has to be mounted horizontally within +/- 5° (Drum Motor 113s:
+/- 2°) unless otherwise indicated in the order confirmation.
+2° +5°
-2°
-5°
Drum Motor position
Version 2.7 (02/2013) en 87

Drum Motor
Installation
All Drum Motors are stamped at one shaft end with the serial number and in
some cases with the letters UP.
Risk of damage to the motor due to wrong mounting

orientation
¾ Ensure that the serial number and/or the UP mark is
situated according to the following installation diagram.
Models 80S, 113S, and D-series can be mounted in any
orientation.
up dn
97
dn
97123 12
3
97
12
up
97123
3
97123
97123
Mounting orientation
Mounting the Drum Motor The mounting brackets must be strong enough to withstand the torque produced
with mounting brackets by the motor.
¾ Fix the mounting brackets securely to the conveyor or machine frame.
Ensure that the Drum Motor is fitted parallel to the idler pulley and at right
angles to the conveyor frame.
¾ Insert the shaft ends of the Drum Motor into the mounting bracket according to
the diagram "Mounting orientation" (see above).
¾ If it is necessary to fix the shaft to the mounting brackets, fix it only on one
side so that the opposite side allows axial movement for thermal expansion.
Torque fixing for S-, D-series, 80i, 113i, 217i and 315i: fix non-cable side
Torque fixing for 138i, 165i, 216i and 113E: fix cable side
¾ Ensure that at least 80 % of the Drum Motor shaft flat lengths are supported
by the mounting bracket.
¾ Ensure that the clearance between the flats and the mounting bracket is not
more than 0.4 mm.
¾ If the Drum Motor will be used with frequent reversible operations or many
start/stops: Ensure that there is no clearance between the flats and the
mounting bracket.
Hint
It is also possible to mount the Drum Motor without mounting brackets. In this
case, the shaft ends have to be fitted into cut-outs that are cut into the conveyor
frame and reinforced to fulfill the above requirements.
88 Version 2.7 (02/2013) en

Drum Motor
Installation
1.0 mm
Axial play
max. 0,4 mm
Torsion play
¾ If necessary, fix a retaining plate over the mounting bracket to secure the
Drum Motor's shaft. However ensure that the shaft can move axially on one
side to allow for thermal expansion.
Hygienic installation ¾ Ensure an open and easy accessible mounting which facilitates cleaning and
inspection.
Hygienic installation
¾ To fulfill EHEDG recommendations, ensure that there is no metal-to-metal

contact between the motor shaft and the conveyor frame, for example by
using a rubber sealing between shaft and frame. The rubber shall be USDA/
FDA and EC 1935/2004 compliant.
Version 2.7 (02/2013) en 89

Drum Motor
Installation
Mounting belt
Belt width/shell length
Risk of overheating due to small belt

¾ Ensure that the Drum Motor is fitted with a conveyor
belt that covers at least 70 % of the Drum Motor face
width (roller length).
Drum Motors having less than 70 % belt contact or fitted with a modular belt or
without a belt may require a different design and must be specified at time of
order. If in doubt, contact Interroll.
Belt alignment Crowned shells help to centralise and guide the belt during normal operation.
However, belt alignment should be made carefully, checked frequently during the
initial start up phase and adjusted as necessary according to the load conditions.
Risk of shortened life expectancy, damage of belt and

bearing due to misalignment
¾ Align the Drum Motor, belt and idler pulleys following
the instructions in this manual.
¾ Align the belt by using the return idler rollers, carrying rollers and/or when
fitted, the bend pulleys or snub pulleys.
¾ Check the diagonal measurements (between the drum motor shafts and tail/
idler pulley shafts or belt edge to belt edge).
The maximum difference must not be more than 0.5 %.
Diagonal check
The gap between the belt and the slider bed plate should be not more than 3 mm.
0-3 mm
Belt position
90 Version 2.7 (02/2013) en

Drum Motor
Installation
Tensioning the belt The necessary belt tension depends on the application. Refer to the belt
manufacturer's catalog or contact Interroll for advice.
Risk of shortened life expectancy, worn bearings and

oil leakage due to overstretched belts.
¾ Do not tension the belt more than recommended by the
belt manufacturer or than given in the product tables of
the catalogue.
¾ When using a modular belt, a steel belt, a Teflon
fiberglass belt, or a PU thermal moulded belt, no belt
tension should be applied (refer to the belt
manufacturers instructions).
¾ Adjust the belt tension by tightening or loosening the respective screws on

both sides of the conveyor to ensure that the Drum Motor remains square to
the conveyor frame and parallel to the tail / idler pulley.
¾ Tension the belt sufficiently only to drive the belt and its load.
Rubber lagging
Subsequently applied rubber lagging may cause overheating of the Drum Motor.
For certain Drum Motors limitations to the thickness of lagging may apply.
To help to reduce thermal overload, the calculated required power should be
multiplied by a factor of 1.2.
Hint
When applying rubber lagging, contact Interroll for the type and maximum
thickness allowed.
Sprockets fitted to the shell

For modular belt operation a sufficient number sprockets must be fitted to the
drum shell to support the belt and pull the load. Sprockets that engage the belt
must be floating to ensure thermal expansion of the belt. One sprocket only may
be fixed to guide the belt, alternatively the belt can be guided at the sides.
Risk of damage to the belt

¾ Do not use a fixed sprocket together with side guides.
Version 2.7 (02/2013) en 91

Drum Motor
Installation
Warning notices concerning the electrical installation
WARNING
Risk of electric shock
¾ Ensure that the electrical installation is only be
executed by qualified and authorized persons.
¾ Disconnect the power supply before installing, removing
or rewiring the Drum Motor.
¾ Always refer to the connection instructions and ensure
that the motor power and control circuits are connected
properly.
Risk of damage to the Drum Motor

¾ Do not apply DC supply to an AC Drum Motor or AC
supply to a DC Drum Motor as this will cause
irreparable damage.
¾ Do not connect D-series Drum Motors directly to the
mains supply. Connect the D-series Drum Motors only
to suitable VFD or servo drive controllers.
Electrical connection of the Drum Motor

Connecting Drum Motor - ¾ Ensure that the motor is connected to the correct voltage supply according to
Cable option the motor data label.
¾ Ensure that a suitable earth connection is made to the Drum Motor cable lead
colored green/yellow.
¾ Connect the Drum Motor according to the connection diagrams (see chapter
"Connection Diagrams" of the respective series)
Connection Diagrams i-series: see page 34
Connection Diagrams S-series: see page 50
Connection Diagrams E-series: see page 59
Connection Diagrams D-series: see page 68
Connecting Drum Motor -

Terminal Box option
Damage to the internal wiring due to modification of

Terminal Box
¾ Do not dismantle, reassemble or modify the Terminal
Box in any way.
¾ Remove the cover plate of the Terminal Box.

¾ Ensure that the motor is connected to the correct supply according to the
motor data label.
¾ Ensure that a suitable earth connection is made to the Drum Motor Terminal
Box earth connector.
¾ Connect the Drum Motor according to the connection diagrams (see chapter
"Connection Diagrams" of the respective series).
¾ Reinstall the cover plate.
92 Version 2.7 (02/2013) en

Drum Motor
Installation
Single-phase motor Single-phase Drum Motors should be connected to a starting capacitor and a
running capacitor if 100 % starting torque is required. Without a starting
capacitor, the starting torque may be as low as 70 % of the nominal torque listed
in the Interroll catalog.
For connection of starting capacitors, refer to the connection diagrams (see
chapter "Connection Diagrams" of the respective series).
External motor protection The motor must always be installed together with a suitable external motor
protection device, e. g. an overcurrent relay. The protection device must be set
according to the rated current of the specific motor (see label).
Integral Thermal Control
CAUTION
Accidental motor starts. Risk of pinched fingers.
¾ Connect the Integral Thermal Control switch to an
external control device which interrupts the motor
power supply in case of overheating.
¾ Investigate and remedy the cause of the overheating
prior to turning on the power supply again, when the
Internal Thermal Control switch has been tripped.
The maximum switching current of the thermal switch is 2.5 A as standard. For
other options please contact Interroll.
Frequency converter Asynchronous Drum Motors can be operated with frequency converters.
Frequency converters from Interroll are already set (when specified) to the
parameters suitable for the respective Drum Motor.
¾ If you don't use an Interroll frequency converter, set up the frequency
converter using the correct parameters according to the motor data.
¾ Do not allow resonant frequencies in the power line to cause voltage spikes in
the motor.
Frequency converters create resonant frequencies in the cable between the
frequency converter and the motor if the cable is too long.
¾ Use a fully screened cable to connect the frequency converter to the motor.
¾ If the cable is longer than 10 m or if one frequency converter controls more
than one motor install a motor sine filter or a motor inductor.
¾ Ensure, that the cable screen is connected to ground earth, according to
electrical engineering rules and to local EMC recommandations.
Backstop (one-way rotor
bearing)
Damage of the Drum Motor with Backstop option due

to incorrect connection of rotation direction.
¾ Connect the motor according to the connection
diagrams (see chapter "Connection Diagrams" of the
respective series). The correct direction is indicated by
an arrow positioned on the end housing on the electrical
connection side of the Drum Motor.
Version 2.7 (02/2013) en 93

Drum Motor
Installation
Electromagnetic Brake An electromagnetic brake fitted to the Drum Motor will be supplied with a DC
rectifier (unless a 24 VDC brake is supplied). The rectifier and brake must be
connected according to the connection diagrams (see chapter "Connection
Diagrams" of the respective series).
Hint
The rectifier has an input for AC-voltage and an output for DC-voltage to the
brake coil.
Damage to the Drum Motor and brake if both are

operating at the same time.
¾ Design control circuits so that the motor and the brake
never work against each other.
¾ Keep in mind, that depending on temperature and oil
viscosity there can be a reaction time up to 0.4 - 0.6
seconds to engage and release the brake.
¾ Do not engage the brake before power to the motor has
been switched off.
¾ Do not start the motor until the brake has been
released.
Cable length should be as short as possible and must have a wire cross section
according to national/international regulations so that the voltage supply at the
rectifier differs not more than ±2 % from the correct nominal voltage.
Hint
If the Drum Motor with Electromagnetic Brake option is used in an ambient

temperature less than +10 °C, special oil is required. Contact Interroll if in doubt.
Damage of the Drum Motor due to transience, radio or

other electrical interferences
¾ Position the rectifier within 2 meters of the brake.
¾ Screen the cable length separately for both AC and DC
supply voltages.
¾ Do not connect the rectifier to the motor star point when
the brake is used for a declined conveyor. This can
cause generated power overload to the rectifier and
brake windings.
94 Version 2.7 (02/2013) en

Drum Motor

Initial start up
Do not operate the Drum Motor before the motor is correctly installed and
connected to the power supply, with all rotating parts protected or guarded by the
original equipment.
Inspections before initial The Drum Motor is supplied factory-filled with the correct amount of oil and is
startup ready for installation. However, before the initial startup of the motor the following
procedures must be carried out:
¾ Ensure that the motor data label matches the specification ordered.
¾ Ensure that no objects are in contact with rotating or moving parts.
¾ Ensure that the Drum Motor and the conveyor belt are free to move.
¾ Ensure that the belt is tensioned correctly according to the Interrolls
recommendations.
¾ Ensure that all bolts are tightened according to the specifications.
¾ Ensure that no additional dangerous areas arise due to interfaces with other
components.
¾ Ensure that the Drum Motor is wired correctly and connected to the correct
supply voltage.
¾ Check all safety devices.
¾ Ensure that no bystanders are in dangerous areas around the conveyor.
Version 2.7 (02/2013) en 95

Drum Motor
Operation
CAUTION
Rotating parts and accidental starts
Risk of pinched fingers
¾ Do not insert fingers between the Drum Motor and the
belt.
¾ Do not remove the protection device.
¾ Keep fingers, hair and loose clothing away from the
Drum Motor and the belt.
Hint
Precise speed requirements

If exact speeds are required, the use of a frequency converter and/or the Encoder
solution may be required.
The given nominal motor speeds can deviate by ± 10 %. The belt speed specified
on the label is the calculated speed on the shell diameter under full load at
nominal voltage.
Hint
If using a reversible conveyor:

A time delay between forward and reverse function is required.
The motor must come to a complete stop before reversing.
Inspections before every ¾ Check the Drum Motor for visible damage.
startup ¾ Ensure that no objects are in contact with rotating or moving parts.
¾ Ensure that the Drum Motor and the conveyor belt are free to move.
¾ Check all safety devices.
¾ Ensure that no bystanders are in dangerous areas around the conveyor.
¾ Clearly specify and monitor the way goods are placed on the conveyor.
Procedure in case of accident or malfunction

¾ Stop the conveyor at once and ensure that it cannot be started accidentally.
¾ In case of an accident: Provide first aid and call for emergency assistance.
¾ Inform responsible persons.
¾ Have the malfunction repaired by qualified persons.
¾ Start the conveyor only after this has been approved by qualified persons.
96 Version 2.7 (02/2013) en

Drum Motor

Warning notices concerning maintenance and cleaning
CAUTION
Risk of injury due to improper handling or accidental
motor starts
¾ Maintenance work and cleaning may only be executed
by qualified and authorized persons.
¾ Only perform maintenance work after switching off the
power. Ensure that the Drum Motor cannot be turned on
accidentally.
¾ Set up signs indicating maintenance work.
Preparation for maintenance and hand cleaning

¾ Switch off the power supply of the Drum Motor.
¾ Turn off the main power supply switch to disconnect the Drum Motor.
¾ Open the Terminal Box and disconnect the cables.
¾ Put up a sign at the control box signalizing the maintenance work.
Maintenance
In general Interroll Drum Motors are maintenance-free and require no specific
attention during their normal operational lifetime. Nevertheless some inspections
should be done at periodical intervals:
Checking the Drum Motor ¾ Each day, ensure that the Drum Motor is free to rotate without encumbrance.
¾ Each day, check the Drum Motor for visible damage.
¾ Each day, check that the belt is aligned correctly and runs central to the drum
motor and parallel with the conveyor frame. Adjust the alignment if necessary.
¾ Once per week, ensure that the drum motor shaft and brackets are secured
properly to the conveyor frame.
¾ Once per week, ensure that cables, leads and connections are in good
condition and fixed securely.
Re-greasing the Drum Motor Some Drum Motors are equipped with re-greasable nipples.
¾ If re-greasable nipples are supplied, top up as necessary with Shell Cassida
grease RLS 2 food grade synthetic after every cleaning with hot water and
high pressure. If the cleaning is only done with warm running water, regrease
the Drum Motor once a week.
Maintaining Drum Motors with ¾ Re-grease IP66 re-greasable seals regularly with anti-friction and/or food-
optional re-greasable IP66 grade grease in accordance with the operating and environmental conditions.
seals ¾ Re-grease more frequently if installed in aggressive environments and
continuous contact with water, salt, dust, etc. or where working under full load.
Replacing a Drum Motor If a Drum Motor is damaged or broken, remove it before repair or replacement
(see "Abandonment", page 117 and see "Mounting the Drum Motor", page 87).
Version 2.7 (02/2013) en 97

Drum Motor
Changing the oil of the Drum Motor

It is not necessary to change the oil, but it may be done for special reasons.
WARNING
The oil can burn, cause slippery surface, and may
contain harmful substances.
Risk of damages to the health and environment
¾ Do not swallow the oil. Ingestion may result in nausea,
vomiting and/or diarrhoea. In general no treatment is
necessary unless large quantities are swallowed.
However, get medical advice.
¾ Avoid contact with skin and eyes. Prolonged or
repeated skin contact without proper cleaning can clog
the pores of the skin resulting in disorders such as oil
acne/folliculitis.
¾ If oil is spilt, use appropriate containment to avoid
environmental contamination and clean the
contaminated area as soon as possible to avoid
slippery surfaces. Properly dispose of any
contaminated rags or cleaning materials in order to
prevent spontaneous combustion and or fire.
¾ If the oil burns, use foam, water spray or fog, dry
chemical powder, or carbon dioxide to extinguish a fire.
Do not use water in a jet. Wear proper protective
equipment including breathing apparatus.
Damage to the motor due to use of wrong oil type

¾ When changing the oil, refer to the motor data label or
the list of oil types (see "List of oil types", page 99).
¾ Do not use oils containing additives which may damage
the motor insulation or seals.
¾ Do not use oils containing graphite, molybdenum
disulphite or other electrically conductive based oils.
¾ Remove the oil plugs and clean any metal particels from the magnetic oil plug
when fitted.
¾ Drain the oil from the Drum Motor and dispose of it according to the
recommendations (see "Disposal", page 117).
¾ Fill the Drum Motor with new oil (type and volume see following tables).
¾ Insert and tighten the oil plugs on the Drum Motor.
98 Version 2.7 (02/2013) en

Drum Motor
List of oil types

Drum Oil type Ambient Viscosity Reference
motor temperature number
°C
80S Mineral +10 to +40 ISO VG 68 OL0168
Food-grade, synthetic +10 to +40 ISO VG 68 OL0002
Low temperature, food- -25 to +20 ISO VG 15 OL0215
grade, synthetic
113S Mineral 0 to +40 ISO VG 32 OL0132
Food-grade, synthetic 0 to +40 ISO VG 32 OL0232
grade, synthetic
80i Mineral +5 to +40 ISO VG 100 OL0003
Food-grade, synthetic -20 to +40 ISO VG 68 OL0002
80i with Food-grade, synthetic -10 to +40 ISO VG 68 OL0002
brake
113i to Mineral +5 to +40 ISO VG 100 OL0003
217i Food-grade, synthetic -25 to +40 ISO VG 150 OL0001
315i Food-grade, synthetic -25 to +40 ISO VG 150 OL0001
113i to Mineral +10 to +40 ISO VG 100 OL0003
216i Food-grade, synthetic +10 to +40 ISO VG 150 OL0001
with
brake
grade, synthetic
113E Mineral +5 to +40 ISO VG 100 OL0003
Food-grade, synthetic -25 to +40 ISO VG 150 OL0001
SN062D Food-grade, synthetic -25 to +40 ISO VG 150 OL0001
SN062D Food-grade, synthetic +10 to +40 ISO VG 150 OL0001
with Low temperature, food- -10 to +10 ISO VG 68 OL0002
brake grade, synthetic
Food-grade oil is according to the following standards:

• FDA
• NSF H1 & HT-1 & 3H
• ISO 21469:2006
• EN 1672/2 (1997)
• EC 389/89 (1989)
The ISO viscosity classes are according to ISO 3498-1979.
Version 2.7 (02/2013) en 99

Drum Motor
Oil contents for S-, i-, and E-

series in litres (normal
installation)
RL/SL 80S 113S 80i 113i* 138i* 165i* 216i* 217i 315i 113E
mm
200 0.12
250 0.14 0.40
262 0.42
270 0.17 0.44
300 0.23 0.52 0.17 0.50 / 0.40 0.70 0.26
350 0.33 0.68 0.21 0.60 / 0.40 0.80 / 0.70 0.37
400 0.42 0.86 0.25 0.60 / 0.50 1.00 / 0.80 1.20 3.10 0.48
450 0.52 0.98 0.29 0.70 / 0.60 1.10 / 1.00 1.40 / 1.20 3.30 / 3.10 2.0 0.59
500 0.61 1.10 0.32 0.80 / 0.70 1.30 / 1.10 1.60 / 1.40 3.70 / 3.30 2.1 6.8 0.70
550 0.71 1.22 0.36 0.90 / 0.80 1.40 / 1.30 1.80 / 1.60 4.10 / 3.70 2.3 7.6 0.81
600 0.80 1.34 0.40 1.00 / 0.90 1.60 / 1.40 1.90 / 1.80 4.50 / 4.10 2.6 8.3 0.92
650 0.90 1.46 0.44 1.10 / 1.00 1.70 / 1.60 2.10 / 2.00 4.90 / 4.50 2.9 9.1 1.03
700 0.99 1.58 0.48 1.20 / 1.10 1.90 / 1.70 2.30 / 2.10 5.30 / 4.90 3.1 9.8 1.14
750 1.09 1.70 0.51 1.30 / 1.20 2.00 / 1.90 2.50 / 2.30 5.70 / 5.30 3.4 10.6 1.25
800 1.20 1.82 0.55 1.40 / 1.30 2.20 / 2.00 2.70 / 2.50 6.10 / 5.70 3.6 11.3 1.36
850 1.28 1.94 0.59 1.50 / 1.40 2.30 / 2.20 2.90 / 2.70 6.50 / 6.10 3.9 12.1 1.47
900 1.37 2.06 0.63 1.60 / 1.50 2.50 / 2.30 3.10 / 2.90 6.90 / 6.50 4.1 12.8 1.58
950 1.47 2.18 0.67 1.70 / 1.60 2.60 / 2.40 3.30 / 3.10 7.30 / 6.90 4.4 13.6 1.69
1000 2.30 0.70 1.80 / 1.70 2.70 / 2.60 3.50 / 3.30 7.70 / 7.30 4.7 14.3 1.80
1050 2.42 1.90 / 1.80 2.90 / 2.70 3.70 / 3.50 8.10 / 7.70 4.9 15.1 1.91
1100 2.54 2.00 / 1.90 3.00 / 2.90 3.80 / 3.70 8.50 / 8.10 5.2 15.8 2.02
1150 2.10 / 2.00 3.20 / 3.00 4.00 / 3.90 8.90 / 8.50 5.4 16.6
1200 2.20 / 2.10 3.30 / 3.20 4.20 / 4.00 9.30 / 8.90 5.7 17.3
1250 2.30 / 2.20 3.50 / 3.30 4.40 / 4.20 9.70 / 9.30 6.0 18.1
1300 2.40 / 2.30 3.60 / 3.50 4.60 / 4.40 10.10 / 9.70 6.2 18.8
1350 2.50 / 2.40 3.80 / 3.60 4.80 / 4.60 10.50 / 10.10 6.5 19.6
1400 2.60 / 2.50 3.90 / 3.80 5.00 / 4.80 10.90 / 10.50 6.7 20.3
1450 2.70 / 2.60 4.10 / 3.90 5.20 / 5.00 11.30 / 10.90 7.0 21.1
1500 2.80 / 2.70 4.20 / 4.10 5.40 / 5.20 11.70 / 11.30 7.2 21.8
1550 2.90 / 2.80 4.40 / 4.20 5.60 / 5.40 12.10 / 11.70 7.5 22.6
1600 3.00 / 2.90 4.50 / 4.40 5.70 / 5.60 12.50 / 12.10 7.8 23.3
1650 24.1
1700 24.8
1750 25.5
RL/SL = Shell length

* = Standard version / High Power version
100 Version 2.7 (02/2013) en

Drum Motor
Oil contents for S-, i-, and E-

Type Litres Electrical connection Construction
series (vertical mounting)
80s 0.32 At the top Standard
113s 1.00 At the top Special Construction
80i 0.20 At the top Special Construction
113E see At the bottom Special Construction
page 100
Oil contents for D-series SN062D-082 standard
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
SL (mm) Oil content (l)
200 0.16 0.13
250 0.26 0.23 0.20 0.21 0.17 0.16
300 0.37 0.33 0.31 0.31 0.28 0.25 0.26 0.22
350 0.47 0.44 0.41 0.41 0.38 0.35 0.36 0.33
400 0.57 0.54 0.51 0.51 0.48 0.45 0.46 0.43
450 0.67 0.64 0.61 0.61 0.58 0.55 0.56 0.53
500 0.77 0.74 0.71 0.71 0.68 0.65 0.66 0.63
550 0.87 0.84 0.81 0.81 0.78 0.75 0.77 0.74
600 0.97 0.94 0.91 0.91 0.88 0.85 0.87 0.84
650 1.07 1.04 1.01 1.02 0.98 0.96 0.97 0.94
700 1.18 1.14 1.12 1.12 1.08 1.06 1.07 1.04
750 1.28 1.24 1.22 1.22 1.19 1.16 1.17 1.14
800 1.38 1.35 1.31 1.32 1.29 1.26 1.27 1.24
850 1.48 1.44 1.42 1.42 1.39 1.36 1.37 1.34
900 1.58 1.55 1.52 1.52 1.49 1.46 1.47 1.44
Version 2.7 (02/2013) en 101

Drum Motor
SN062D-082 with brake
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
250 0.21 0.18
300 0.31 0.28 0.27 0.25 0.22 0.21
350 0.41 0.38 0.37 0.35 0.32 0.3 0.31 0.28
400 0.51 0.48 0.47 0.46 0.42 0.4 0.41 0.38
450 0.62 0.58 0.57 0.56 0.52 0.5 0.51 0.48
500 0.72 0.68 0.68 0.66 0.63 0.6 0.61 0.58
550 0.82 0.78 0.78 0.76 0.73 0.7 0.71 0.68
600 0.92 0.89 0.88 0.86 0.83 0.8 0.81 0.78
650 1.02 0.99 0.98 0.96 0.93 0.90 0.92 0.88
700 1.12 1.09 1.08 1.06 1.03 1.00 1.02 0.99
750 1.22 1.19 1.18 1.16 1.13 1.10 1.12 1.08
800 1.32 1.29 1.27 1.26 1.23 1.20 1.22 1.19
850 1.42 1.39 1.38 1.37 1.33 1.31 1.32 1.29
900 1.52 1.49 1.48 1.47 1.44 1.41 1.42 1.39
SN062D-082 with feedbacksystems (RLS/SKF/Resolver)
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
250 0.23 0.2
300 0.33 0.3 0.29 0.27 0.24 0.23
350 0.43 0.40 0.39 0.37 0.34 0.32 0.33 0.3
400 0.53 0.50 0.49 0.48 0.44 0.42 0.43 0.4
450 0.64 0.60 0.59 0.58 0.54 0.52 0.53 0.5
500 0.74 0.70 0.7 0.68 0.65 0.62 0.63 0.6
550 0.84 0.80 0.8 0.78 0.75 0.72 0.73 0.70
600 0.94 0.91 0.9 0.88 0.85 0.82 0.83 0.80
650 1.04 1.01 1 0.98 0.95 0.92 0.94 0.90
700 1.14 1.11 1.1 1.08 1.05 1.02 1.04 1.01
750 1.24 1.21 1.20 1.18 1.15 1.12 1.14 1.10
800 1.34 1.31 1.29 1.28 1.25 1.22 1.24 1.21
850 1.44 1.41 1.40 1.39 1.35 1.33 1.34 1.31
900 1.54 1.51 1.50 1.49 1.46 1.43 1.44 1.41
102 Version 2.7 (02/2013) en

Drum Motor
SN062D-102 standard
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
200 0.32 0.29
250 0.47 0.43 0.41 0.41 0.38 0.35
300 0.61 0.58 0.55 0.55 0.52 0.49 0.50 0.47
350 0.75 0.72 0.69 0.69 0.66 0.63 0.64 0.61
400 0.89 0.86 0.83 0.83 0.80 0.77 0.79 0.75
450 1.03 1.00 0.97 0.98 0.94 0.91 0.93 0.9
500 1.18 1.14 1.12 1.12 1.09 1.06 1.07 1.04
550 1.32 1.29 1.26 1.26 1.23 1.2 1.21 1.18
600 1.46 1.43 1.4 1.40 1.37 1.34 1.35 1.32
650 1.60 1.57 1.54 1.54 1.51 1.48 1.5 1.46
700 1.74 1.71 1.68 1.68 1.65 1.62 1.64 1.60
750 1.89 1.85 1.83 1.83 1.8 1.77 1.78 1.75
800 2.03 2 1.97 1.97 1.94 1.91 1.92 1.89
850 2.17 2.14 2.11 2.11 2.08 2.05 2.06 2.03
900 2.31 2.28 2.25 2.25 2.22 2.19 2.21 2.17
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
250 0.41 0.38
300 0.55 0.52 0.49 0.5 0.46
350 0.7 0.66 0.64 0.64 0.61 0.58 0.59 0.56
400 0.84 0.81 0.78 0.78 0.75 0.72 0.73 0.7
450 0.98 0.95 0.92 0.92 0.89 0.86 0.87 0.84
500 1.12 1.09 1.06 1.06 1.03 1.00 1.02 0.98
550 1.26 1.23 1.20 1.20 1.17 1.14 1.16 1.12
600 1.41 1.37 1.35 1.35 1.32 1.29 1.3 1.27
650 1.55 1.52 1.49 1.49 1.46 1.43 1.44 1.41
700 1.69 1.66 1.63 1.63 1.6 1.57 1.58 1.55
750 1.83 1.8 1.77 1.77 1.74 1.71 1.73 1.69
800 1.97 1.94 1.91 1.92 1.88 1.85 1.87 1.84
850 2.12 2.08 2.06 2.06 2.03 2 2.01 1.98
900 2.26 2.23 2.2 2.2 2.17 2.14 2.15 2.12
Version 2.7 (02/2013) en 103

Drum Motor
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
250 0.43 0.4
300 0.57 0.54 0.51 0.52 0.48
350 0.72 0.68 0.66 0.66 0.63 0.6 0.61 0.58
400 0.86 0.83 0.8 0.8 0.77 0.74 0.75 0.72
450 1 0.97 0.94 0.94 0.91 0.88 0.89 0.86
500 1.14 1.11 1.08 1.08 1.05 1.02 1.04 1.00
550 1.28 1.25 1.22 1.22 1.19 1.16 1.18 1.14
600 1.43 1.39 1.37 1.37 1.34 1.31 1.32 1.29
650 1.57 1.54 1.51 1.51 1.48 1.45 1.46 1.43
700 1.71 1.68 1.65 1.65 1.62 1.59 1.60 1.57
750 1.85 1.82 1.79 1.79 1.76 1.73 1.75 1.71
800 1.99 1.96 1.93 1.94 1.90 1.87 1.89 1.86
850 2.14 2.10 2.08 2.08 2.05 2.02 2.03 2
900 2.28 2.25 2.22 2.22 2.19 2.16 2.17 2.14
SN062D-113 standard
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
250 0.68 0.64 0.62
300 0.88 0.85 0.82 0.82 0.79 0.76 0.77 0.74
350 1.08 1.05 1.02 1.02 0.99 0.96 0.98 0.94
400 1.28 1.25 1.22 1.22 1.19 1.16 1.18 1.15
450 1.49 1.45 1.42 1.43 1.4 1.37 1.38 1.35
500 1.69 1.66 1.63 1.63 1.6 1.57 1.58 1.55
550 1.89 1.86 1.83 1.83 1.8 1.77 1.78 1.75
600 2.10 2.06 2.03 2.03 2.00 1.97 1.99 1.95
650 2.3 2.26 2.23 2.23 2.20 2.18 2.19 2.16
700 2.50 2.46 2.44 2.44 2.40 2.38 2.39 2.36
750 2.71 2.66 2.64 2.64 2.61 2.58 2.59 2.56
800 2.91 2.87 2.84 2.84 2.81 2.78 2.79 2.76
850 3.11 3.07 3.04 3.04 3.01 2.98 3 2.96
900 3.32 3.27 3.24 3.24 3.21 3.18 3.2 3.17
104 Version 2.7 (02/2013) en

Drum Motor
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
300 0.82 0.79 0.76
350 1.03 1 0.97 0.97 0.94 0.91 0.92 0.89
400 1.23 1.2 1.17 1.17 1.14 1.11 1.12 1.09
450 1.43 1.4 1.37 1.37 1.34 1.31 1.33 1.29
500 1.64 1.60 1.57 1.57 1.54 1.52 1.53 1.5
550 1.84 1.80 1.78 1.78 1.74 1.72 1.73 1.7
600 2.04 2.00 1.98 1.98 1.95 1.92 1.93 1.9
650 2.25 2.21 2.18 2.18 2.15 2.12 2.13 2.10
700 2.45 2.41 2.38 2.38 2.35 2.32 2.34 2.30
750 2.65 2.61 2.58 2.58 2.55 2.52 2.54 2.51
800 2.86 2.81 2.78 2.79 2.76 2.73 2.74 2.71
850 3.06 3.02 2.99 2.99 2.96 2.93 2.94 2.91
900 3.26 3.22 3.19 3.19 3.16 3.13 3.14 3.11
Power 150 W 150 W 150 W 300 W 300 W 300 W 450 W 450 W

Stages 1 2 3 1 2 3 1 2
300 0.84 0.81 0.78
350 1.05 1.02 0.99 0.99 0.96 0.93 0.94 0.91
400 1.25 1.22 1.19 1.19 1.16 1.13 1.14 1.11
450 1.45 1.42 1.39 1.39 1.36 1.33 1.35 1.31
500 1.66 1.62 1.59 1.59 1.56 1.54 1.55 1.52
550 1.86 1.82 1.8 1.8 1.76 1.74 1.75 1.72
600 2.06 2.02 2 2 1.97 1.94 1.95 1.92
650 2.27 2.23 2.2 2.2 2.17 2.14 2.15 2.12
700 2.47 2.43 2.40 2.40 2.37 2.34 2.36 2.32
750 2.67 2.63 2.60 2.60 2.57 2.54 2.56 2.53
800 2.88 2.83 2.80 2.81 2.78 2.75 2.76 2.73
850 3.08 3.04 3.01 3.01 2.98 2.95 2.96 2.93
900 3.28 3.24 3.21 3.21 3.18 3.15 3.16 3.13
Version 2.7 (02/2013) en 105

Drum Motor
Cleaning
Hint
Material build up on the drum motor or on the underside of the belt will cause belt
misalignment and possibly belt damage. Material build up between the belt and
slide bed plate or rollers may also cause belt speed reduction and increase the
power requirement. Periodic cleaning will ensure a high drive efficiency and good
belt alignment.
¾ Remove foreign material from the drum.

¾ Do not use sharp-edged tools to clean the drum.
Cleaning the Drum Motor with Only stainless steel or rust free Drum Motors with IP66 or IP69k sealing can be
a high pressure washer cleaned with high-pressure washer.
Failure of seal due to high pressure

¾ Do not hold the nozzle in one position on the shaft seal
in order to wash out the labyrinth or seal.
¾ Move the nozzle constantly equally over the complete
Drum Motor.
Before cleaning with high-pressure, note the following:

• The distance between the high-pressure nozzle and the Drum Motor must be
at least 30 cm.
• The maximum pressure that should be used is shown in the table below.
• High pressure washing should be carried out whilst the Drum Motor is running
to prevent the possibility of ingress of water or damage to the seals.
The maximum cleaning temperature and pressure depends on the type of seal.
Type of sealing Max. Max. water Remark

temperature pressure
NBR IP66 80 °C 50 bar all series for general use
sealing
FPM IP66 Viton 80 °C 50 bar For i-series wet and food
sealing applications
Re-greasable 60 °C 50 bar For S- and E-series wet
NBR IP66 and food applications
sealing
PTFE IP69K 80 °C 80 bar For SN-series wet and food
sealing applications
106 Version 2.7 (02/2013) en

Drum Motor
Hygienic wash down
Risk of damage to the Drum Motor due to improper

cleaning
¾ Never use an acid cleaning agent in combination with a
chlorine-containing agent because dangerous chlorine
gasses can develop, which can affect process
equipment such as stainless steel and rubber parts.
¾ Do not use acid agents on aluminium or galvanised
parts.
¾ Avoid temperatures above 55 °C to prevent proteins
sticking to the surface.
Remove fats with lower temperatures and proper
cleaning agents.
¾ Avoid water pressure above 20 bar to prevent aerosol
contamination.
¾ Allow 30 cm between the spray nozzle and cleaning
surfaces.
¾ Do not point and hold the spray nozzle directly at
labyrinths and seals.
¾ Wipe off and remove large and loose particles.

¾ Pre-clean with water (20 bar, 55 °C).
¾ Point the spray nozzle downwards towards the surface at an angle of 45°.
¾ For extra cleaning use a soft brush around seals, grooves and crevasses.
¾ In severe cases use a soft brush and/or plastic scraper in combination with
the water spray.
¾ Clean with cold alkaline or acid agent for approximately 15 min.
¾ Wash off with water (20 bar, 55 °C).
¾ Disinfect with cold media for at least 10 min.
¾ Wash off with water (20 bar, 55 °C).
¾
Hint
Inspect surfaces, grooves and crevasses for residues after cleaning.
• If lime deposition takes place, an acid cleaning is advised 1 to 4 times a
month.
• If the use of chlorine is approved, cleaning with an alkaline cleaning and
disinfection agent is advised. In this case, depending on the degree of
contamination, the final disinfection step can be skipped.
Version 2.7 (02/2013) en 107

Drum Motor
Troubleshooting
Error search
Symptom Possible cause Help

Motor does not start or stops during No power supply Check power supply.
operation Incorrect connection or loose / Check connection according to diagram.
broken cable connection Check for broken cables / loose
connections.
Overheating of the motor See symptom "Motor gets hot during
normal operation".
Motor overloaded Disconnect main power supply and
identify and remedy reason for overload.
Internal thermal control tripped / Check for overload / overheating. When
failure cool, check continuity of internal thermal
control. See symptom "Motor gets hot
during normal operation".
External overload protection tripped / Check for overload / overheating. Check
failure continuity and function of external
overload protection.
Motor winding phase failure Replace Drum Motor or contact your
local Interroll distributor for further help
and advice.
Motor winding short circuit Replace Drum Motor or contact your
(insulation failure) local Interroll distributor for further help
and advice.
Brake does not release Check if brake operates at start up.
Check connections and continuity of
brake winding.
If connections and brake winding are
OK, check the rectifier.
Back stop rotation incorrect (non- Turn the power off immediately, rotate
reversible-bearing) the drum by hand to determine if the
fault is electrical or mechanical. Check
the connection for correct rotation and,
if necessary, change the phase
connection so that the drum rotates in
the right direction or, if possible, re-
install the Drum Motor so that it
operates in the opposite direction.
Drum or conveyor belt is blocked Make sure the belt and the Drum Motor
are free from obstruction and that all
rollers and drums rotate freely.
If the Drum Motor cannot rotate freely, it
might be a seize-up of transmission or
bearing. In this case, contact your local
Interroll distributor for advice.
108 Version 2.7 (02/2013) en

Drum Motor
Troubleshooting

Motor does not start or stops during Low ambient temperature / high oil Check if oil viscosity is suitable for the
operation viscosity ambient temperature. If not, replace with
oil having the correct specification.
Install heating device or higher powered
Drum Motor. In this case, contact your
and advice.
Transmission or bearing seizure Check by hand wether the drum can
rotate freely.
If not, replace Drum Motor or contact
your local Interroll distributor for further
help and advice.
Motor runs but drum does not rotate Loss of transmission Contact your local Interroll distributor for
further help and advice.
Motor gets hot during normal Overload of Drum Motor Check nominal current for overload.
operation Ambient temperature over 40 °C Check ambient temperature. If too high,
install cooling device. Contact your local
Interroll distributor for further help and
advice.
Excessive or frequent stops/starts Check if the number of stops/starts
meets the Drum Motor's specifications
and reduce frequency as necessary.
Install frequency converter to optimize
motor performance.
Excessive belt tension Check belt tension and reduce as
necessary.
Motor is not suitable for the Check if application meets the Drum
application Motor's specifications.
Special de-rated motors are required
when working with modular belts or
without belts.
Lagging too thick Reduce lagging or contact your local
advice.
Incorrect power supply Check power supply. If in case of single
phase: possibly wrong start capacitors
or run capacitors installed.
Incorrect frequency converter Check if frequency converter settings
settings meet the Drum Motor's specifications
and revise.
Version 2.7 (02/2013) en 109

Drum Motor
Troubleshooting

Loud noises when the Drum Motor Incorrect frequency converter Check if frequency converter settings
runs in normal operation settings meet the Drum Motor's specifications
and revise.
Loose mounting brackets Check mounting brackets, shaft
tolerances and fixing bolts.
Belt overtensioned Check belt tension and reduce as
necessary.
Faulty / incorrect profile between Make sure the belt and drum profiles
drum and belt match and are engaged properly.
Replace if necessary.
One phase of the power lead is not Check the cable connection and correct
connected properly. it if necessary.
Drum Motor runs with high vibration Incorrect frequency converter Check if frequency converter settings
settings meet Drum Motor's specifications and
revise.
Loose mounting brackets Check mounting brackets, shaft
tolerances and fixing bolts
Drum Motor out of balance Check if specifications for Drum Motor
include static or dynamic balancing and
adjust.
Drum Motor runs intermittently Drum Motor / belt is intermittently or Make sure the belt and Drum Motor are
partially blocked free from obstructions and that all rollers
and drums rotate freely.
Incorrect or loose power lead Check connections.
connection
Damaged transmission Check rotation by hand.
Replace Drum Motor or contact your
and advice.
Wrong or faulty power supply Check power supply.
If single phase, check capacitors.
Drum Motor / belt runs slower than Incorrect motor speed ordered / Check Drum Motor specification and
specified supplied tolerances.
and advice.
Drum Motor / belt is intermittently or Make sure the belt and Drum Motor are
partially blocked free from obstruction and that all rollers
Incorrect frequency converter Check if the frequency converter
settings settings meet the Drum Motor's
specifications and revise.
Belt slipping See symptom "Belt slipping on Drum
Motor".
110 Version 2.7 (02/2013) en

Drum Motor
Troubleshooting

Drum Motor / belt runs slower than Lagging slipping on drum shell Check lagging condition and adhesion
specified of lagging to shell.
Replace lagging. Shot blast or roughen
the shell surface to ensure good lagging
adhesion.
60 Hz motor installed in 50 Hz supply Check motor specification and
tolerances against supply voltage /
frequency.
and advice.
Drum Motor runs faster than Incorrect motor speed ordered / Check Drum Motor specification and
specified supplied tolerances.
and advice.
Incorrect frequency converter Check if frequency converter settings
settings meet Drum Motor's specifications and
revise.
50 Hz motor installed in 60 Hz supply Check if motor specification and
tolerances meet supply voltage /
frequency.
and advice.
Rubber lagging thickness has Measure the thickness of rubber lagging
increased the belt speed over the and check if this was included and
nominal speed of the motor calculated when choosing the Drum
Motor speed.
Reduce the lagging thickness or install
frequency converter or replace with
Drum Motor having lower speed.
Motor winding - one phase failed Winding isolation failure / overload Check continuity, current and resistance
on each phase winding.
and advice.
Motor winding - two phases failed Power supply failure on one phase Check the supply to all phases. Check
causing overload on the other two continuity, current and resistance on
phases / isolation failure each phase winding.
and advice.
Motor winding - all three phases Motor overloaded / wrong supply Check correct supply voltage.
failed connected Check continuity, current and resistance
on each phase winding.
and advice.
Version 2.7 (02/2013) en 111

Drum Motor
Troubleshooting

Belt slipping on Drum Motor Belt blocked Make sure the belt and Drum Motor are
free from obstruction and that all rollers
Insufficient friction between Drum Check belt condition and tension, check
Motor and belt drum shell or lagging condition and look
for oil or grease between belt and Drum
Motor.
Excessive friction between belt and Check underside of belt and slide bed
support / slide bed for dirt / poor finish.
Check for water infiltration between belt
and slide bed which could cause suction
and drag.
Insufficient belt tension Check belt condition and tension or
shorten belt.
Insufficient or wrong drum profile for Make sure the belt and drum profiles /
modular belt teeth are engaged properly. Make sure
the height and tension of the belt are
according to the belt manufacturer's
specifications.
Oil, grease or fat between belt and Remove excessive build up of oil, fat or
shell of Drum Motor grease.
Make sure cleaning devices function
correctly.
Head / tail / transfer pulley diameters Check minimum drum diameter for belt.
too small for belt Knife edges / small diameter pulleys
may cause excess friction and require
more power.
Lagging slipping on drum shell Check lagging condition and adhesion
of lagging to shell.
Replace lagging. Shot blast or roughen
the shell surface to ensure good lagging
adhesion.
Belt jumping on Drum Motor Belt blockage or material build-up on Make sure the belt and drum are free
drums from obstructions and that all rollers and
Poor or damaged belt joint drums rotate freely.
Excess friction between belt and Check belt joint.
slide bed
Conveyor belt loose or damaged Check belt tension, condition of belt and
lagging.
Check belt tracking and alignment.
Incorrect lagging / sprocket profile See symptom "Belt slipping on Drum
for modular belt Motor".
112 Version 2.7 (02/2013) en

Drum Motor
Troubleshooting

Belt misaligned / tracking off center Material build-up on Drum Motor / Make sure the belt and drum are free
pulleys / belt from obstructions and that all rollers and
drums rotate freely.
Check belt joint.
Material build-up on rollers Check if material spillage occurs and
that cleaning devices are functioning
correctly.
Faulty belt or badly joined belt Check condition of belt and belt joint.
Belt tension higher on one side Make sure that the belt tension is equal
on both sides.
Top / bottom rollers out of alignment Check alignment of carrying and return
rollers.
Head / tail / intermediate pulley out Check alignment of Drum Motor and
of alignment pulley.
Conveyor frame out of alignment Make sure conveyor frame is square,
parallel and straight over its length.
Load feeding from one side Check force or friction at point of
transfer.
Belt profile not engaged with drum Make sure the belt and drum profiles
profile match and are engaged properly and
not misaligned.
Insufficient drum crowning for belt Check belt / Drum Motor specifications.
Oil leakage around shaft seal Shaft seals worn Check for adverse abrasive or chemical
conditions.
Check operational life of seals.
Shaft seals damaged Make sure the seals are free from steel
framework, material build up and other
devices.
Shaft bearings damaged / worn Check the belt for excessive tension
and loading.
Check for water or chemical infiltration.
Excess grease in labyrinth sealing Check for oil or grease leakage. Oil
remains fluid and grease will solidify
when it is cold.
Clean away excess grease. If symptom
persists, contact your local Interroll
distributor for help
Oil leakage around cable / Terminal Loose cable connector gland Make sure the cable connector gland
Box Internal cable seal fault and seals are tight and not subject to
excessive heat or chemicals.
Loose connector gland Make sure the Terminal Box connector
Terminal box seal fault gland and seals are tight and not subject
to excessive heat or chemicals.
Version 2.7 (02/2013) en 113

Drum Motor
Troubleshooting

Oil leakage around shell / end house End housing loose in shell Check for gaps between shell and end
housings.
Check for excessive belt tension or
shock loading.
End house / shell seal broken Check for excessive heat or belt tension
and shock loading.
Oil discoloration - Silver metallic Gear teeth or bearing wear Check condition of bearings and seals.
particles Check for excessive load.
Oil discoloration - White color Water or other fluid contamination Check condition of seals and for water /
fluid contamination.
Replace oil (see "It is not necessary to
change the oil, but it may be done for
special reasons.", page 98).
Oil discoloration - Black color Extreme working temperature Check if the application / operating
Overloading conditions meet the Drum Motor's
No belt fitted specification.
Check for current overload and high
ambient temperature.
Cable / Terminal Box broken or Customer misuse or damage during Check the nature of the damage and
damaged installation possible cause.
Replace Terminal Box.
Damaged in transit Check the nature of the damage and
possible cause.
Replace Terminal Box.
Shaft bearings failure Overload Check if the application loading meets
the Drum Motor's specifications.
Shock loading Check if application loading meets Drum
Motor's specifications.
Excessive belt tension Check for excessive belt tension.
Reduce as necessary.
Lack of lubrication Check the Drum Motor's oil level and
installation. If vertically mounted, check
Drum Motor motor specifications.
Shaft stress or misalignment Check for excessive screw tension and
frame or mounting bracket
misalignment.
Shaft seal damaged / worn Check for external contamination.
Contact your local Interroll distrubutor.
Loose or tight bearing journal fitting Contact your local Interroll distrubutor.
Transmission failure Overload / shock loading or normal Check if application loading meets the
wear and tear Drum Motor's specifications.
Check lifespan.
Rotor bearings worn / failed Lack of lubrication Check correct type and level of oil.
114 Version 2.7 (02/2013) en

Drum Motor
Troubleshooting

Rotor pinion worn or broken teeth Excessive frequent stops/starts, Check if application meets Drum Motor's
excessive start torque specifications.
Check oil, maximum stops/starts and
starting torque allowed.
Geared rim worn or broken teeth / Starting under excessive load and / Check if application and loading meets
bolts or shock loading or blockage Drum Motor's specifications.
Check for blockage.
Intermediate gears and bearings Lack of lubrication or worn gears or Check oil level.
worn / failed bearings Check journal bearing fitting and pinion /
shaft tolerances and lifespan.
Total or intermittent failure of brake Incorrect operating voltage Make sure that the correct rectifier has
and rectifier connected been installed and the input voltage (V/
Ph/Hz) is correct.
Incorrect connection Make sure that the brake has been
connected according to the connection
diagram.
Insufficient screening from external Make sure that all cables between the
AC spikes from cables and external brake, rectifier and supply are screened
devices and earthed according to IEC
recommendations.
Total or intermittent failure of brake Voltage drop due to excessive cable Check for voltage drop over long cables
and rectifier length and make sure the cable cross section
is sufficient according to IEC
regulations.
Excessive stops/starts Make sure brake and rectifier
specifications meet the application's
requirements.
Wrong rectifier connected Contact Interroll for information on
correct rectifier for brake and
application.
Overrun voltage generation / back Decline conveyors may produce motor
feed when the rectifier is connected overrun and generate high voltage back
to motor star point feed if motor star point voltage is used.
Brake windings short circuit Check continuity of winding and
rectifier.
Slow brake and rectifier response Incorrect brake / rectifier chosen or Make sure the brake and rectifier
specified specifications meet the application's
requirements.
Low ambient temperature or oil Make sure oil viscosity is suitable for the
viscosity too high ambient temperature. If not, replace with
oil having the correct specification.
Install heating device or higher powered
motor. In this case, contact your local
advice.
Version 2.7 (02/2013) en 115

Drum Motor
Troubleshooting

Encoder not functioning / intermittent Incorrect connection or loose / Check connection diagram and check
function broken cable connection for broken cables and loose
connections.
Failure of electronic control back Trouble shooting should only be carried
feed system out by an qualified electrical engineering
specialist.
Encoder fault or failure Trouble shooting should only be carried
out by an qualified electrical engineering
specialist.
PC or driver fault Trouble shooting should only be carried
out by a qualified electrical engineering
specialist.
116 Version 2.7 (02/2013) en

Drum Motor
Abandonment and disposal

Abandonment
CAUTION
Risk of injury due to improper handling
¾ Abandonment may only be executed by qualified and
authorized persons.
¾ Only abandon the Drum Motor after switching off the
power. Ensure that the Drum Motor cannot be turned on
accidentally.
¾ Disconnect the motor cable from the supply voltage and control.
¾ Release the belt tension.
¾ Remove the retaining plate from the mounting bracket.
¾ Extract the Drum Motor from the conveyor frame.
Disposal
The operator is responsible for the proper disposal of the Drum Motor. In doing
so, industry-specific and local provisions must be observed for the disposal of the
Drum Motor and its packaging.
Version 2.7 (02/2013) en 117

Drum Motor
Appendix
Guarantee for Interroll Drum Motors
Interroll provides 2 years guarantee covering their range of Drum Motors against
faulty workmanship and/or materials from the date of delivery or collection from
their works. The guarantee period is based on normal operational use of the
product for 8 hours per day, unless otherwise previously agreed in writing.
Subject to the terms of this guarantee, Interroll will repair or replace any faulty
product free of charge that is returned to their factory within the guarantee period.
Repairs carried out under guarantee period will not extend the guarantee.
Warranty restrictions Interroll and their distributors accept no liability for failure or damage to the
product due to:
• Failure to carry out Interroll’s installation or maintenance instructions
• Failure to install a recognised motor protection device
• Failure to connect the Interroll internal thermal protection switch when fitted
• Reversing the drum motor before the motor has come to a complete standstill
• Use of the drum motor outside the specifications stated on the data plate and/
or current Interroll catalogue or quotation
• Repairs, alterations or modifications carried out to the product by anyone
other than a qualified Interroll representative will render this guarantee null
and void unless such repairs have been previously agreed in writing by
Interroll.
Exclusions The INTERROLL guarantee excludes any liability for:
• Rubber lagging or other added materials due to normal wear or misuse
• Costs of the removal and return of the product to INTERROLL under the terms
of this guarantee
• Damage to other equipment used in connection with the product
• Loss of earnings, personal injury and any other costs incurred due to the
failure of the product
118 Version 2.7 (02/2013) en

Drum Motor
Appendix
Declaration of incorporation
in terms of the EC-Machine Directive 2006/42/EG, Annex II 1 B
The manufacturer
Interroll Trommelmotoren GmbH

Opelstr. 3
41836 Hueckelhoven/Baal
Germany
hereby declares with sole responsibility that the product series

• Drum Motor i-series
• Drum Motor S-series
• Drum Motor E-series
• Drum Motor D-series
fully comply with the safety and health requirements of the Machinery
Directive 2006/42/EC Appendix I.
The relevant technical documents according to appendix VII B are available and
will be presented to the competent national authorities electronically, if required.
Person authorised to compile the technical file: Holger Hoefer, Interroll
Trommelmotoren GmbH, Opelstr. 3, D-41836 Hueckelhoven
The partly completed machinery complies with the following EC directives:

• Low Voltage Directive 2006/95/EC
• EMC Directive 2004/108/EC
• RoHS Directive 2002/95/EC
The following harmonised standards were applied:
• EN ISO 12100-1
• EN ISO 12100-2
• EN ISO 14121-1
Initial start-up of the partly completed machinery is not permitted until the
machinery is incorporated into a machinery which complies with the
machinery directive. The EC declaration of conformity must be available
according to appendix II A.
Hueckelhoven/Baal, Germany, February 6th 2013
Dr. Hauke Tiedemann, Dr. Ralf Garlichs

(Managing Directors)
(This declaration can be obtained at www.interroll.com, if needed.)
Version 2.7 (02/2013) en 119

Europe Norway North and South Japan
Interroll A/S America Interroll Japan Co. Ltd.
Austria Kobbervikdalen 65 302-1 Shimokuzawa
Tel + 49 2193 23 187 3036 Drammen Canada Midori-ku
[email protected] Norway Interroll Checkstand Sagamihara-shi
Tel + 47 32 88 26 00 8900 Keele Street Kanagawa 252- 0134
[email protected] Unit 2 & 3 Japan
Belgium
Concord, Ontario L4K 2N2 Tel + 81 42 764 2677
Tel. + 49 2193 23 259 Poland [email protected]
Canada
[email protected] Interroll Polska Sp. z o.o. Tel +1 905 660 4426
ul. Płochocińska 85 [email protected] Korea
Czech Republic 03-044 Warszawa Interroll (Korea) Co. Ltd.
Interroll CZ, s.r.o. Poland Interroll Canada Ltd. Rm 301
Na Řádku 7/3172 Tel + 48 22 741 741 0 1201 Gorham Street Dongsan Bldg. 333-60
69002 Břeclav [email protected] Newmarket Ontario L3Y 8Y2 Shindang-Dong
Czech Republic Canada 100-826 Choong Ku, Seoul
Tel + 420 519 330 210 Portugal Tel +1 905 727 33 99 Tel + 82 2 2231 19 00
[email protected] Rulmeca de Portugal, LDA [email protected] [email protected]
Parque Industrial do Tortosendo
Denmark Edifício Parkurbis, Loja 7 USA Singapore
Interroll Nordic A/S Apartado 113 Interroll Corporation Interroll (Asia) Pte. Ltd.
Hammerholmen 2-6 6200-865 Tortosendo 3000 Corporate Drive 386 Jalan Ahmad Ibrahim Jurong
2650 Hvidovre Portugal Wilmington, N.C. 28405 629156 Singapore
Denmark Tel + 351 275 33 07 80 USA Republic of Singapore
Tel + 45 36 88 33 33 [email protected] Tel +1 910 799 1100 Tel + 65 6266 6322
[email protected] [email protected] [email protected]
Romania
Finland Krako International SRL Interroll Automation LLC Sri Lanka
Interroll Nordic A/S Str. Sfanta Maria 1-5 5035 Keystone Boulevard Colombo Machinery
Martinkyläntie 53 Bl. 10A4 Jeffersonville, IN 47130 & Equipment Ltd.
01720 Vantaa Sc 1 Apt 4 Sector 1 USA No: 102, Fife Road
Finland 001494 Bucuresti Tel +1 812 284 1000 Colombo 05
Tel + 358 9 54 94 94 00 Romania [email protected] Sri Lanka
[email protected] Tel + 40 21 260 2050 Tel + 94 11 250 0078/79
[email protected] Interroll Dynamic Storage, Inc. [email protected]
France 232 Duncan Circle
Interroll SAS Slovenia Hiram, GA 30141 Taiwan
Z.I. De Kerannou-BP34 3-TEC, prehrambena- USA First Auto-Transfer Equipment
29250 Saint-Pol-de-Leon tehnologija-hlajenje Tel +1 770 943 15 41 Co. Ltd
France Dravska ulica 7 [email protected] 8F-3, No: 65, Song De Road
Tel + 33 2 98 24 4100 1000 Ljubljana Hsin Yi District
[email protected] Slovenija Brazil Taipei 11076
Tel + 386 1 56 56 370 Interroll Logística Taiwan
Germany [email protected] Elementos para Sistemas Tel + 886 2 27 59 88 69
Interroll Fördertechnik GmbH Transportadores Ltda [email protected]
Höferhof 16 Spain Rua Dom João VI
42929 Wermelskirchen Interroll España S.A. 555 - Parque Industrial SA Thailand
Germany Parc Tecnològic del Vallès Pindamonhangaba - SP
Tel + 49 2193 23 0 Interroll (Thailand) Co. Ltd.
C/Dels Argenters, 5 Edificio 1 CEP 12412- 805 700/685, Moo 1
[email protected] Bp y Cp Brazil Amata Nakorn
08290 Cerdanyola del Vallès Tel + 55 (0)12 3648 8021 Panthong, Chonburi
Hungary Barcelona [email protected] 20160
Lörincz Kft. Spain Thailand
Kastély U.27 Tel + 34 90 211 0860 Tel + 66 3 844 7448
Pf. 57 [email protected] Asia [email protected]
2045 Törökbálint
Hungary Sweden China
Tel + 36 23 337 891 Interroll Nordic A/S Interroll (Suzhou) Co. Ltd. Australia and
[email protected] Karlsrovägen 64 Block B & C New Ze aland
302 41 Halmstad Ecological Science Hub
Iceland Sweden No. 1 Ke Zhi Road
IBH ehf Tel + 46 35 227 077 Suzhou Industrial Park Australia
Dugguvogur 10 [email protected] Jiangsu Province Interroll Australia Pty. Ltd.
104 Reykjavik China 70 Keon Parade
Iceland Switzerland Postal Code: 215021 Thomastown
Tel + 354 562 6858 Tel. + 49 2193 23 190 Tel + 86 512 62560383 Victoria 3074
[email protected] [email protected] [email protected] Australia
Tel + 61 3 94 60 21 55
Italy United Kingdom India [email protected]
Rulli Rulmeca S.P.A. Interroll Ltd. Interroll Drives and Rollers
Via Arturo Toscanini 1 Brunel Road India Pvt. Ltd. New Zealand
24011 Almé (Bg) Corby, Northants NN17 4UX No. 276, 4th main, 4th phase Automation Equipment
Italy United Kingdom Peenya Industrial Area (NZ) Ltd.
Tel + 39 035 43 00 111 Tel + 44 1536 200 322 Bangalore-560058 26 Tawn Place,
[email protected] [email protected] India Pukete, Hamilton
Tel + 91 080 41272666 New Zealand
Luxembourg [email protected] Tel + 64 (7) 849 0281
Tel + 49 2193 23 259 Africa [email protected]
[email protected] Israel
South Africa Comtrans-Tech Ltd.
Netherlands Interroll South Africa (Pty) Ltd P.O.B. 17433
Headquarter
Box 327 Tel-Aviv 61174
Interroll (Schweiz AG)
Tel + 49 2193 23 151 + 41 91 850 25 25
[email protected] Isando 1600 Israel
Gauteng Tel + 972 54 4272747
[email protected]
South Africa [email protected]
Tel + 27 11 281 99 00
za sales@interroll com www.interroll.com
Version 2.7 (02/2013) en


User Manual Interroll Drum Motors: S-Series I-Series E-Series D-Series

Uploaded by

User Manual Interroll Drum Motors: S-Series I-Series E-Series D-Series

Uploaded by

User manual

Interroll Drum Motors

Version 2.7 (02/2013) en

Version 2.7 (02/2013) en

Version 2.7 (02/2013) en 1

Transport and storage

2 Version 2.7 (02/2013) en

Warnings in this manual

Signal word Meaning

Version 2.7 (02/2013) en 3

This symbol identifies possible material damage.

This symbol displays safety instructions.

This symbol marks useful and important information.

¾ This symbol marks the steps that have to be carried out.

4 Version 2.7 (02/2013) en

Disregarding the warnings in this manual may lead to serious injury.

Version 2.7 (02/2013) en 5

Persons ¾ Maintenance or repair work must only be performed by authorized and

6 Version 2.7 (02/2013) en

Version 2.7 (02/2013) en 7

General technical information

8 Version 2.7 (02/2013) en

Protection classification IP66

Information Possible value Own value

Version 2.7 (02/2013) en 9

Lifetime: 10 000 cycles

10 Version 2.7 (02/2013) en

Optional version: PTC

Maximum operating voltage V 25

It is advisable to connect the motor through a conventional external thermal

Version 2.7 (02/2013) en 11

Use of 50 Hz motors in a 60 Hz net supply

net voltage = rated motor voltage

Effect using 50 Hz rated motor

net voltage = 1.2 x rated motor voltage (for 2 and 4 poles)

12 Version 2.7 (02/2013) en

Product information i-series

5 204 226 67 3 126 68 7 146 201 54 53

Version 2.7 (02/2013) en 13

140 143 103 132 102 226 126 143

54 201 5 102 7 160 161

138i, 165i, 216i

14 Version 2.7 (02/2013) en

Version 2.7 (02/2013) en 15

140 142 1 12 142 140

Idler pulley i-series

16 Version 2.7 (02/2013) en

3 Rear flange 96 Elbow connection 148 Washer (earth screw terminal

Version 2.7 (02/2013) en 17

Label of the i-series Drum Motor

Label for i- series up to August 2011

18 Version 2.7 (02/2013) en

Label for i- series from September 2011

Version 2.7 (02/2013) en 19

Electrical data for i-series

80i 3-phase derated

20 Version 2.7 (02/2013) en

Version 2.7 (02/2013) en 21

113i 3-phase derated

22 Version 2.7 (02/2013) en

138i 3-phase derated

Version 2.7 (02/2013) en 23

24 Version 2.7 (02/2013) en

165i 3-phase derated

Version 2.7 (02/2013) en 25

26 Version 2.7 (02/2013) en

216i 3-phase derated

Version 2.7 (02/2013) en 27

28 Version 2.7 (02/2013) en

Dimensions of the i-series Drum Motor

Dimensions of i-series Drum Motor

Version 2.7 (02/2013) en 29

Cable connector dimensions

Straight brass/nickel cable

30 Version 2.7 (02/2013) en

Special cable slot connector for