Quality Control Daily Analysis Report: Mabuhay Vinyl Corporation

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MVC-QF-TECH-008(19) QUALITY CONTROL DAILY ANALYSIS REPORT

Effectivity Date: February 15, 2011 MABUHAY VINYL CORPORATION


Date : 01/01/12 Time : 12nn [ ] IEM 1 [ ] IEM 2 [ ] MSG [ ] QC file
IEM 1 IEM 2
50 % CAUSTIC SODA 50 % CAUSTIC SODA Specs
Online Tk – A Online Tk - 9
% NaOH 49.96 49.60 SD 48-50
32 % CAUSTIC SODA 32 % CAUSTIC SODA
Online Tk- Online Tk - 8
% NaOH 30.68 NA 30.52 31.19 30-32
HYDROCHLORIC ACID HYDROCHLORIC ACID
Online Tk- Tk- Online CTB 2 CTA 1 CTA 2
% HCl NA 32.61 33.07 32.36 32.56 32-33.5
Color 1 1 1 1 # 3, max
POLISHED BRINE(After Precoat) POLISHED BRINE(After Precoat)
Ca+Mg, ppm + NA = + NA = 5 ppm, max.
SPB (After Headtank) SPB (After Headtank)
Ca+Mg, ppb NA NA 20 ppb, max.
NaCl, gpl 290 gpl,min.
Na2SO4,gpl 7 gpl, max.
NaClO3,gpl 20 gpl,max.
DEPLETED BRINE DEPLETED BRINE
NaCl, gpl NA NA 200 gpl, min.
Free Cl2 Negative
NaClO3,gpl 27 gpl, max.

SODIUM HYPOCHLORITE PLANT


Tank No. 1 3 4 5
% NaOCl 8.20 7.67 7.69 7.94 7.40, min
% NaOH 0.65 0.72 0.88 0.74 0.40-1.0
Sp. Gr. 1.132 1.128 1.128 1.130 1.108, min

LIQUID CHLORINE PLANT UTILITIES


LIQUID CHLORINE SULFURIC ACID INSTRUMENT AIR @ AM
Source % Cl2 Specs Source % H2SO4 Specs Dew Point, °C NA ≤3.8 °C
LCP Tk.# NA 99.5 %,min BOILER WATER
LCP Comp NA 97 %, min.
Cl2 Feed 91.0 %,min. SiO2, ppm NA 150 ppm, max

GAS ANALYSIS
IEM 1 IEM 2 FLUE GAS
% Cl2 % H2 O2 + CO2 % Cl2 % H2 O2 + CO2 % CO % CO2 % O2
Line A NA NA NA
Line B

POLLUTION C O N T R O L - EFFLUENTS
pH OIL Hg TDS TSS Color COD
Source 6AM 7PM (+ or -) ppb ppm mg/L Pt-Co Units mg/L
S-2 NA -
S-5 NA -
Lagoon NA
Sludge Pond NA
Source pH gpl NaOH Source pH SPECIFICATIONS
JBC NA S-3 NA pH = 6-9 COD = 150 mg/li, max Hg = 2, ppb, max.
Evap Canal S-4 Oil = Negative TDS = 1000 ppm, max TSS = 150 mg/li, max
Total Canal S-7 Color = 200 Pt-Co units, max.

Remarks: IEM 1 : None Analyzed by Certified Correct


OFF-SPECS IEM 2 : None
Others : None ANB OVA
MVC-QF-TECH-004 (12)
Effectivity Date: May 20, 2010

MABUHAY VINYL CORPORATION PRODUCT TRANSFER CLEARANCE


Assumption Heights, Iligan City

Date : 01/01/12 [ ] IEM 1 [ ] IEM 2 [ ] Mktg [ ] QC file


IEM 1
HYDROCHLORIC ACID LIQUID CAUSTIC SODA SODIUM HYPOCHLORITE
Tk # % HCl SG @ 30”C Color Tk # 50% 32%. Tk # % NaOCl % NaOH SG @ 30”C
1 NA A 49.60 NA 1 8.20 0.65 1.132
2 NA B NA NA 2 NA
3 NA 3 7.67 0.72 1.128
4 NA 4 7.69 0.88 1.128
5 NA 5 7.94 0.74 1.130
IEM 2 SPECIFICATIONS
HYDROCHLORIC ACID LIQUID CAUSTIC SODA HYDROCHLORIC ACID
Tk # % HCl SG @ 30”C Color Tk # 50% 32%. % HCl 32.0 - 33.5
CTA 1 32.36 1.154 1 9 NA - SG @ 30”C, min 1.152
CTA 2 32.56 1.154 1 8 - 31.19 Color, max #3
CTA 3 NA LIQUID CAUSTIC SODA
CTB 1 NA 50% 32%
CTB 2 33.07 1.160 1 % NaOH 48 - 50 30 - 32
Remarks: % NaCl 0.10 0.10
WITHIN SPECS, OK for transfer ppm Fe, max 10 10
SODIUM HYPOCHLORITE
Analyzed by Certified Correct % NaOCl, min 7.40
% excess NaOH 0.40 - 1.00
ANB OVA SG @ 30”C, min 1.109

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