COMPLIES

WITH
2007 Building FLOOR
PRODUCT
Regulations Part L
&
EN Insulation
Standards

WALL
PRODUCT

ROOF
PRODUCT

CIVIL

ENGINEERING

UNDER FLOOR INSULATION SYSTEM

Be part of the energy revolution

 Vapour Check:
When used under moisture resistant timber overlay, a
vapour barrier must be laid over the insulation.

➜INSULATION
CALCULATION:
➜ DESCRIPTION: Building Regulations 2007:
U-value calculations for ground floors depends
AEROFLOOR is a competitively priced high on the ratio P/A of the exposed perimeter (P)
performance expanded polystyrene insulating panel to the area (A) of the exposed floor. Part L
with excellent thermal insulation properties. of the Building Regulations requires that
As in all of Aerobord’s Insulation panels, Air as the the U-value of exposed floors must
insulating gas, AEROFLOOR’s thermal performance is not exceed 0.25W/m2K (2007
sustainable over the lifespan of the building. REGS) and note for
AEROFLOOR can be used to meet or exceed current 2010 REGS - 0.20W/m2K.
Building Regulations.
AEROFLOOR panels are ideally suited to underfloor
heating applications and do not require a separating
layer when concrete is being placed.

AEROFLOOR is available in compressive strengths of

70kPa (EPS70) 100kPa (EPS100) 150kPa (EPS150)
200kPa (EPS200) and 300 kPa (EPS300) GROUND SUPPORTED FLOOR:
At compressive strengths of EPS200 and EPS300
AEROFLOOR can be used to provide a “Scandanavian” The insulation thickness required for slab on ground designs for
type Foundation Insulation system. For more different grades of AEROFLOOR is shown in Table 1 opposite.
information on this system visit www.aerobord.ie
EXAMPLE:
➜ APPLICATION: FLOOR TYPE: - Rectangular slab
on ground.
AEROFLOOR is used to insulate floors of various FLOOR DIMENSIONS: - 15m x 9m
constructions, including ground supported and suspended (All edges exposed).
concrete floors with a slab, screed or chipboard overlay. FLOOR AREA: - A = 135m2.

➜ GENERAL REMARKS: EXPOSED FLOOR

PERIMETER: - P = 48m.
Fire Resistance:
AEROFLOOR underfloor insulation does not prejudice the fire Therefore: P/A Ratio = 48/135 = 0.36
resistant properties of the floor.
The product is available both in: Eurotype Class E - (Fire Retardant Taking P/A = 0.40 from Table 1 (the nearest value to 0.36)
Additive - FRA), and in Class F - (Standard Grade). 89mm AEROFLOOR EPS 70 satisfies the above mentioned
Building Regulations requirement of 0.25W/m2K.
Radon and Gas Free Site: 100mm AEROFLOOR EPS 70 meets the Elemental requirement
A damp-proof membrane (dpm) minimum 1200 gauge if P/A ≤ 0.5.
polyethylene or other specialised membrane should be used to
avoid damp-penetration. SUSPENDED FLOOR:

Radon and Gas Contaminated Site: The insulation thickness required for suspended ground floor
AEROFLOOR is an ideal upgrade to the AeroFlo Passive Radon designs (e.g. suspended concrete slab) for different grades
Ventilation system where U values less than 0.25 W/m2K are of AEROFLOOR is shown in Table 2 opposite.
required. EXAMPLE:
Further information on the Aeroflo Passive Ventilation system is FLOOR TYPE: - Rectangular
available from our website on www.aerobord.ie suspended floor
over ground.
Services: FLOOR DIMENSIONS: - 15m x 9m
AEROFLOOR must not be used in contact with electrical cables (All edges exposed).
or hot water pipes, (max.80 C). Electric cables in contact with the FLOOR AREA: - A = 135m2
polystyrene must be enclosed in
a suitable conduit, e.g. rigid PVC as outlined in the National Rules EXPOSED FLOOR
of the Electro Technical Council of Ireland (E.T. 101). PERIMETER: - P = 48m.

Durability: Therefore: P/A Ratio = 48/135 = 0.36

AEROFLOOR is rot-proof, dimensionally stable and can be
easily handled and cut to shape without damaging the insulating Taking P/A = 0.40 from Table 2 (the nearest value to 0.36)
performance of the panel. AEROFLOOR Insulation panels will 91mm AEROFLOOR EPS 70 satisfies the Building Regulations
maintain their thermal performance over the lifespan of the requirement. 100mm AEROFLOOR EPS 70 meets the Elemental
building. requirement if P/A ≤ 0.6.
 ➜ INSULATION SELECTION ➜ INSTALLATION:
TABLES:
The surface on which AEROFLOOR is installed should
Concrete Slab on Ground Suspended Concrete be smooth
Ground andSlab
Floor level. A suitable Radon or gas resistant
Insulation thickness - U = 0.25 Insulation thickness - U = 0.25
membrane / dpm must be installed in accordance with
Lambda 0.037 0.035 0.034 0.033 Lambda 0.037 0.035 0.034 0.033
Values of Insulation Values of Insulation the manufacturer’s instructions.
0.1 0.1 20 19 18
- - - -
Where a screed is 18
placed on AEROFLOOR it must

Exposed Perimeter / Area (P/A)

Exposed Perimeter / Area (P/A)

0.2 47 44 42 41 0.2 65 be minimum

62 6065mm 58thick for domestic applications

0.3 76 69 68 65 0.3 82 or 75mm

77 thick
75 for 73other loadings. It is good building
0.4 89 82 80 78 0.4 91 practice
86 to use
84 a minimum
81 A98 reinforcing mesh.
0.5 98 90 88 85 0.5 96 AEROFLOOR
91 89 is cut
86on site, taking care to avoid gaps

0.6 104 95 93 90 0.6 100 when

95installing
92 that89could result in cold bridging.
0.7 108 99 96 93 0.7 103
Perimeter
98
edge
95
insulation
92
must be fitted around the
edges of the floor slab.
0.8 111 102 99 96 0.8 105 100 97 94

0.9 113 104 101 98 0.9 107 101 98 95 Minimum 25mm

AEROSTRIP Edge
1.0 115 106 103 100 1.0 108 103 100 100
Continuous Radon Insulation.
Care must be taken to install edge
nd Suspended Concrete Ground Floor Slab
Barrier with all joints
insulation such as Aerostrip at
0.25 Insulation thickness - U = 0.25 lapped and sealed
the perimeter and internal rising
0.034 0.033 Lambda 0.037 0.035 0.034 0.033 walls to further minimise thermal
Values of Insulation DPC
bridging.
- - 0.1 20 19 18 18
Exposed Perimeter / Area (P/A)

42 41 0.2 65 62 60 58 NOTE:
AEROFLOOR
Wall tie must
68 65 0.3 82 77 75 73
be without a Full Floor Insulation
80 78 0.4 91 86 84 81 retaining ring
below the
88 85 0.5 96 91 89 86 Radon barrier
93 90 0.6 100 95 92 89 to support
insulation
96 93 0.7 103 98 95 92

99 96 0.8 105 100 97 94

101 98 0.9 107 101 98 95

103 100 1.0 108 103 100 100 Sand

Blinding

➜ DESIGN LOADING
Hardcore
FOR BUILDINGS:
Typical distributed loads in accordance
with BS6399, Part 1 1984 Design loading
for buildings:
FIGURE2: CONCRETE SLAB OVERLAY
APPLICATION: WITH CAVITY WALL CONSTRUCTION
Domestic - 1.5 kpa (Use 65mm screed)
Hotels - 5.0 kpa (Use 75mm screed)
Educational Buildings ➜ HEAT LOSS
& Assembly Areas - 5.0 kPa (Use 75mm screed) CALCULATIONS
SERVICES WE OFFER:
The effect of concentrated loads must be calculated for each
• U Value Calculations for Building energy Rating
application. Screeds may require reinforcing. e.g. A98 mesh
minimum.
& DEAP calculations
• General Insulation Advice
UNITS: 1kg = 9.81 N 1kpa = 1 kN/m2 • Insulation recommendations for Low Energy
and Passive Construction
Density of Concrete 2100 - 2400 kg/m3
• Onsite installation advice
Density of Screed 1200 - 2400 kg/m3
• Offsite training

➜ PERFORMANCE UNDER LOAD:

AEROFLOOR GRADE EPS 70 EPS 100 EPS 150 EPS 200
MINIMUM BENDING
STRENGTH kPa 115 150 200 250
COMPRESSIVE STRENGTH
AT 10% STRAIN kPa 70 100 150 200
SAFE WORKING LOAD
AT 1% COMPRESSION kPa 20 45 70 90
 AEROGYP Panel
➜ HANDLING AND
STORAGE
Minimum 25mm
Aerobord AEROFLOOR is safe, easy to handle and easily cut. It must
AEROSTRIP Edge AEROFLOOR be protected from prolonged exposure to sunlight and must
Insulation PLATINUM
Floor Insulation be stored under cover or protected with polythene.
Contact with solvents and organic based materials such
Continuous Radon
Barrier with all
as timbers, which have been either newly creasoted or
joints lapped coal tarred, should be avoided. The product must not
and sealed be exposed to naked flame or other ignition sources.
Handling and storage arrangements must comply with the
recommendations of Paragraph 7 of BS 6203:1991.

Sand Blinding ➜ PHYSICAL PROPERTIES:

Hardcore

FIGURE3: CONCRETE SLAB OVERLAY

WITH HOLLOW BLOCK CONSTRUCTION
➜ ENVIRONMENT:

!
Insulation products in proximity to flues, hearts
Aerobord’s range of Platnium insulation products are
or heating appliances should in installed in
awarded A+ rating by the BRE. Platinum Insulation is
accordance with the requirements of Technical
Guidance Document J Building Regulations 1997. easily recyclable during the construction phase or at end
of life. Aerobord is committed to maximising the volume
of Insulation material recycled in Ireland. For further
➜ SIZES: information please contact [email protected]

AEROFLOOR butt jointed boards are available in the following

standard sizes in any thickness from 12mm upwards.

2400 x 1200

1800 x 1200
STANDARD SIZES (mm)
1200 x 1200

1200 x 600

VISIT OUR NEW WEBSITE: www.aerobord.ie

SERVICES WE OFFER: • U Value Calculations for Building energy Rating & DEAP calculations
• General Insulation Advice • Insulation recommendations for Low Energy and Passive Construction
• Onsite installation advice • Offsite training

Aerobord Ltd, Aircell Ltd, Springvale EPS Ltd,

Askeaton, Co. Limerick, Ireland. Loch Gowna, Co. Cavan, Ireland. 75 Springvale Road, Ballyclare,
Telephone: +353 61 604600 Telephone: +353 43 83550 Co. Antrim, N.I. BT39 0SS.
Fax: +353 61 604601 Fax: +353 43 83551 Telephone: 048 933 40203
FLOOR/O./ROI/October 2008

Fax: 048 933 41159

Website www.aerobord.ie Email: [email protected]

Aerobord products are manufactured in accordance with IS EN 13163:2001
Thermal insulation products for buildings - Factory made products of expanded Agrement Certificate
No: 04/0206 I.S.EN ISO 9001:2000
polystyrene (EPS)- Specification.

The information contained in this document in relation to the use of materials and construction details is
given as illustrative only and must not be taken as a basis for design.
In all cases professional advice must be sought in relation to design and installation.
Aerobord accepts no responsibility in respect of same as the conditions of use are beyond our control.