Om l5 Capacity Management

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Lecture 6

MBF2213 | Operations Management


Prepared by Dr Khairul Anuar

L6: Capacity management

1
Capacity management
Key questions

Capacity management – Slack et al. identify the following


key questions…

 What is capacity management?


 How are demand and capacity measured?
 How should the operation’s base capacity be set?
 What are the ways of coping with mismatches between
demand and capacity?
 How can operations understand the consequences of
their capacity decisions?
What is capacity?

 Capacity in the static, physical sense means the scale of an


operation.

 But this may not reflect the operation’s processing capability.

 So we must incorporate a time dimension appropriate to the use


of assets.

• For example 24,000 litres per day.

• 10,000 calls per day.

• 57 patients per session.

• Etc.
Measure aggregate demand and capacity
Understand changes to demand and capacity

Determine the operation’s base level of


capacity

Identify and select methods of coping with


mismatches between demand and capacity

Understand the consequences of different


capacity decisions Forecast
Aggregated output

demand

Estimate of current capacity

Time
Operation Input measure of capacity Output measure of capacity

Air-conditioner Machine hours available Number of units per week


plant
Hospital Beds available Number of patients treated per
week
Theatre Number of seats Number of customers entertained
per week
University Number of students Students graduated per year
Retail store Sales floor area Number of items sold per day
Airline Number of seats available on Number of passengers per week
the sector
Electricity Generator size Megawatts of electricity
company generated
Brewery Volume of fermentation Litres per week
tanks

Note: The most commonly used measure is shown in bold.


Design capacity, effective capacity, and actual output
The nature of aggregate capacity

Aggregate capacity of a hotel:


- rooms per night;
- ignores the numbers of guests in each room.

Aggregate capacity of an aluminium producer:

- tonnes per month;


- ignores types of alloy, gauge and batch variations.
Causes of seasonality

Climatic Festive Behavioural Political Financial Social

Construction materials Travel services


Beverages (beer, cola) Holidays
Foods (ice-cream) Tax processing
Clothing (swimwear, shoes) Doctors (influenza epidemic)
Gardening items (seeds) Sports services
Fireworks Education services
Demand fluctuations in four operations
How capacity and demand are measured

Actual output
Efficiency =
Effective capacity

Planned loss
Design of 59 hours
capacity

Avoidable loss –
Effective
58 hours per
capacity
week

168 hours 109 hours Actual output –


per week per week 51 hours per
week

Actual output
Utilization=
Design capacity
Ways of reconciling capacity and demand (1 of 2)
Ways of reconciling capacity and demand (2 of 2)

How do you cope with


fluctuations in demand?

Absorb Adjust output Change


Demand to match demand
demand
Level Demand
capacity management
Chase
demand
Absorb demand

Absorb
demand
Have
excess
capacity Keep output
level

Make
Make to
customer
stock
wait
Part finished Queues
Finished goods, or Backlogs
Customer inventory
Adjust output to match demand

Adjust output to
match demand

Hire Fire

Temporary labour Lay-off

Overtime Short time

Subcontract Third-party
work
Change demand

Change
demand

Change pattern of demand.

Develop alternative products and/or services.


Simple queuing system
Table 11.3
Examples of operations which have parallel
processors
Blackberry Hill Farm
Capacity management - long and short-term outlook
Blackberry Hill Farm (1 of 6)
Blackberry Hill Farm (2 of 6)
Blackberry Hill Farm (3 of 6)
Blackberry Hill Farm (4 of 6)
Blackberry Hill Farm (5 of 6)
Blackberry Hill Farm (6 of 6)

*Technical problems reduced production level.

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