Installation Manual of Aluminum Frame Dymond Module: For Professional Use Only

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The document provides installation instructions for aluminum frame Dymond solar modules. It describes general information, safety precautions, mechanical/electrical specifications, unpacking and storage, module installation, mounting instructions, and maintenance.

Safety precautions that should be followed include reading all instructions before installation, wiring, operation or service, avoiding contact with live parts of the module such as terminals, and following general safety guidelines such as proper grounding and disconnecting according to electrical codes.

Two main mounting methods are described - clamping and center clamp mounting for single-axis trackers. The clamping method involves using clamps along the frame within specified ranges. The center clamp method involves mounting modules on trackers using center clamps or mounting holes.

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Installation manual
of ALUMINUM FRAME
DYmond Module

For professional use only


2 |

1.0 GENERAL INFORMATION |3

1.1 INSTALLATION MANUAL DISCLAIMER |3

1.2 LIMITATION OF LIABILITY |3

2.0 SAFETY PRECAUTIONS |3

3.0 MECHANICAL / ELECTRICAL SPECIFICATIONs |4

4.0 UNPACKING AND STORAGE |4

5.0 MODULE INSTALLATION |5

5.1 MODULE WIRING |7

5.2 GROUNDING |7

6.0 MOUNTING INSTRUCTIONS |8

6.1 MOUNTING METHOD: BOLTING |9

7.0 MAINTENANCE |9

Amended Editions and dates |10

EN-Rev IM/GN-ADM-EN/1.1 Copyright © February 2018. Canadian Solar Inc.


| 3
1.0 2.0
SAFETY PRECAUTIONS
GENERAL INFORMATION

This general manual provides important safety Warning:


information relating to the installation, maintenance and Before attempting to install, wire, operate and/
handling of aluminum frame Dymond solar modules. or service the module and other electrical
equipment, all instructions should be read and
Professional installer must read these guidelines carefully understood. PV module interconnectors pass direct
and strictly follow these instructions. Failure to follow current (DC) when exposed to sunlight or other light
these instructions may result in death, injury or property sources. Contact with electrically active parts of the
damage. The installation and handling of PV modules module, such as terminals, can result in injury or death,
requires professional skills and should only be performed irrespective of whether or not the module and the other
by qualified professionals. The installers must inform end electrical equipment have been connected.
users (consumers) the aforesaid information accordingly.
The word "module" or "PV module" used in this manual Avertissement:
refers to one or more aluminum frame Dymond solar Toutes les instructions devront être lues et
modules. comprises avant de procéder à l’installation,
le câblage, l’exploitation et/ou l’entretien des panneaux.
This manual is only valid for the module types CS6K-P-AG, Les interconnexions des panneaux conduisent du courant
CS6K-MS-AG, CS3U-P-AG, CS3U-MS-AG, CS3K-P-AG and continu (CC) lorsque le panneau est exposé à la lumière
CS3K-MS-AG. du soleil ou à d’autres sources lumineuses. Tout contact
avec des éléments sous tension du panneau tels que ses
Please retain this manual for future reference. We bornes de sortie peut entraîner des blessures ou la mort,
recommend checking www.canadiansolar.com regularly que le panneau soit connecté ou non.
for the most updated version.

General Safety
1.1
INSTALLATION MANUAL DISCLAIMER · All Modules must be installed by licensed electricians in
accordance to the applicable electrical codes such as,
The information contained in this manual is subject the latest National Electrical Code (USA) or Canadian
to change by Canadian Solar Inc. without prior notice. Electric Code (Canada) or other national or international
Canadian Solar Inc. gives no warranty of any kind electrical codes.
whatsoever, either explicitly or implicitly, with respect to
the information contained herein. Protective clothing (non-slip gloves, clothes,
etc.) must be worn during installation to
In the event of any inconsistency among different prevent direct contact with 30 V DC or greater,
language versions of this document, the English version and to protect your hands against sharp edges.
shall prevail. Please refer to our product lists and
documents published on our website at: http://www. Use electrically insulated tools to reduce the
canadiansolar.com as such lists are updated on a regular risk of electric shock.
basis.
Prior to installation, remove all metallic jewelry
to prevent accidental exposure to live circuits.
1.2
LIMITATION OF LIABILITY If the disconnects and over current protection
devices (OCPD‘s) cannot be opened or the
Canadian Solar Inc. shall not be held responsible for
inverter cannot be powered down, cover the
damages of any kind, including – without limitation –
fronts of the modules in the PV array with
bodily harm, injury or damage to property, in connection
an opaque material to stop the production
with handling PV modules, system installation, or
of electricity when installing or working on a
compliance or non-compliance with the instructions set
module or wiring.
forth in this manual.

· When installing modules in light rain, morning dew, take


appropriate measures to prevent water ingress into the
connector.
4 |
3.0
· Do not install modules in strong wind. MECHANICAL / ELECTRICAL SPECIFICATIONS

· Do not use or install damaged modules. Module electrical ratings are measured under Standard
Test Conditions (STC) of 1000 W/m2 irradiance, with an
· Contact with module surfaces or frames may cause AM1.5 spectrum, and a cell temperature of 25°C. Detailed
electric shock if the front glass is broken. electrical and mechanical characteristics of Canadian Solar
Inc. crystalline silicon PV modules can be found in Annex C
· The PV module does not contain any serviceable parts. (Module Specifications) on www.canadiansolar.com. Main
Do not attempt to repair any part of the module. electrical characteristics at STC are also stated on each
module label. Please refer to the datasheet or the product
· Keep the junction box cover closed at all times. nameplate for the maximum system voltage.

· Do not disassemble a module or remove any module


Under certain conditions, a module may produce more
part.
current or voltage than its Standard Test Conditions rated
power. As a result, the module short-circuit current at
· Do not artificially concentrate sunlight on a module.
under STC should be multiplied by 1.25, and a correction
factor should be applied to the open-circuit voltage (see
· Do not connect or disconnect modules when current
Table 1 below), when determining component ratings
from the modules or an external source is present.
and capacities. Depending on your local regulations, an
additional 1.25 multiplier for the short-circuit current
· Do not allow children or unauthorized persons near the
(giving a total multiplier of 1.56) may be applicable when
installation site or module storage area.
sizing conductors and fuses.

Table 1: Low temperature correction factors for open-circuit voltage

Lowest Expected Ambient Temperature (°C/°F) Correction Factor


24 to 20 / 76 to 68 1.02
19 to 15 / 67 to 59 1.04
14 to 10 / 58 to 50 1.06
9 to 5 / 49 to 41 1.08
4 to 0 / 40 to 32 1.10
-1 to -5 / 31 to 23 1.12
-6 to -10 / 22 to 14 1.14
-11 to -15 / 13 to 5 1.16
-16 to -20 / 4 to -4 1.18
-21 to -25 / -5 to -13 1.20
-26 to -30 / -14 to -22 1.21
-31 to -35 / -23 to -31 1.23
-36 to -40 / -32 to -40 1.25

Alternatively, a more accurate correction factor for the


open-circuit voltage can be calculated using the following 4.0 UNPACKING AND STORAGE
formula:
CVOC = 1-αVoc ˣ (25 - T)
T is the lowest expected ambient temperature at the
Precautions
system installation site.
αVoc (%/ºC) is the voltage temperature coefficient of the · Module should be stored in a dry and ventilated
selected module (refer to corresponding datasheet). environment to avoid direct sunlight and moisture. If
Electrical calculations and design must be performed by modules are stored in an uncontrolled environment, the
competent engineer or consultant. storage time should be less than 3 months and extra

EN-Rev IM/GN-ADM-EN/1.1 Copyright © February 2018. Canadian Solar Inc.


| 5
precautions should be taken to prevent connectors from · Do not change the wiring of bypass diodes.
being exposed to moisture or sunlight.
· Keep all electrical contacts clean and dry at all times.
· Unpack module pallets carefully, following the steps
shown on the pallet. Unpack, transport and store the
modules with care. Product identification

· Modules must always be unpacked and installed by two · Each module is equipped with three identical barcodes
people. Always use both hands when handling modules. (one in the laminate under the front glass, the second on
the rear side of the module, the third one on the frame)
that act as a unique identifier. Each module has a unique
serial number containing 14 digits.

· A nameplate is also affixed to the rear of each module.


This nameplate specifies the model type, as well as the
main electrical and safety characteristics of the module.

5.0
MODULE INSTALLATION
· Do not lift modules by their wires or junction box, lift
them by the frame.
Precautionary Measures and
· Stacks of modules should contain no more than 12 General Safety
modules, and the frames should be aligned.
· Prior to installing modules please obtain information
· Do not place excessive loads on the module or twist the about any requirements and necessary approvals for
module frame. the site, installation and inspection from the relevant
authorities.

· Check applicable building codes to ensure that the


construction or structure (roof, facade, support, etc.) can
bear the module system load.

· Aluminum frame Dymond solar modules have been


qualified for Application Class A (equivalent to Safety
Class II requirements). Modules rated under this class
should be used in systems operating at voltage above
· Do not stand, step, walk and / or jump on modules 50 V or power above 240 W, where general contact
under any circumstances. Localized heavy loads may access is anticipated.
cause severe micro-cracks at cell level, which in turn may
compromise module reliability and void Canadian Solar · Canadian Solar Inc. modules have been certified as Type
Inc’s warranty. 13 or Type 3 according to UL 1703 and Class A according
to IEC 61730-2, please refer to the datasheet or the
· Do not carry modules on your head. product nameplate for the detailed types.

· Do not drop or place objects (such as tools) on the · Consult your local authority for guidelines and
modules. requirements for building or structural fire safety

· Do not use sharp instruments on the modules. Particular


care should be taken to avoid module glass being UL 1703 system fire rating requirements
damaged by sharp objects, as scratches may directly
affect product safety. · A photovoltaic systems composed of UL 1703 certified
modules mounted on a UL 2703 certified mounting
· Do not leave modules unsupported or unsecured. system should be evaluated in combination with roof
coverings in accordance with UL 1703 standard, with
6 |
respect to meeting the same fire classification as the
roof assembly. · Ensure that other systems components do not damage
the module mechanically or electrically.
· Mounting systems with a System Fire Class Rating (Class
A, B or C), tested in conjunction with fire rated Type 13 · Modules can be wired in series to increase voltage or
or Type 3 rated modules, are considered acceptable in parallel to increase current. To connect modules in
for use with Canadian Solar Inc. modules, provide series, connect the cables from the positive terminal of
that the mounting system does not violate any other one module to the negative terminal of the next module.
requirements of this manual. To connect in parallel, connect the cables from the
positive terminal of one module to the positive terminal
· Any mounting system limitations on inclination or on the next module.
accessories required to maintain a specific System Fire
Class Rating should be clearly specified in the installation · The quantity of bypass diodes in the module’s junction
instructions and UL 2703 certification of the mounting box provided may vary depending on the model series.
system supplier.
· Only connect the quantity of modules that corresponds
· The fire rating of this module is valid only when mounted to the voltage specifications of the inverters used in the
in the manner specified in the mechanical mounting system. In addition, modules must not be connected
instructions. together to create a voltage higher than the maximum
permitted system voltage, even under the worst local
· When installing the modules on rooftop, ensure the temperature conditions (see Table 1 for the correction
assembly is mounted over a fire resistant roof covering coefficients that apply to open-circuit voltage).
rated for the application.
· A maximum of two strings can be connected in parallel
without using an over-current protection device (fuses,
Environmental conditions etc.) incorporated in series within each string. Three
of more strings can be connected in parallel if an
· The module is intended for use in general open-air appropriate and certified over-current protection device
climates, as defined in IEC 60721-2-1: Classification is installed in series within each string.
of environmental conditions Part 2-1: Environmental
conditions appearing in nature. Temperature and · Only modules with similar electrical outputs should
humidity. be connected in the same series to avoid or minimize
mismatch effects in arrays.
· Please consult the Canadian Solar Inc. technical support
department for more information on the use of modules · To minimize risk in the event of an indirect lightning
in special climates. strike, avoid forming loops with the wiring when
designing the system.
Do not install modules near open flames or
flammable materials. · The recommended maximum series fuse rating is stated
in a table in the Annex.
Do not immerse modules in water or constantly
expose modules to water (either fresh or salt) · Modules should be safely fixed to bear all expected
(i.e. from fountains, sea spray). loads, including wind and snow loads.

· Exposing modules to salt (i.e. marine environments) or · A minimum clearance of 6.5 mm (0.25 in) between
sulfur (i.e. sulfur sources, volcanoes) incurs the risk of modules is required to allow for thermal expansion of
module corrosion. the frames.

· Failure to comply with these instructions will void · The small drainage holes on the underside of the module
Canadian Solar Inc. warranty. must not be blocked.

Installation Requirements Optimum orientation and tilt

· Ensure that the module meets the general technical · To maximize your annual yield, find out the optimum
system requirements. orientation and tilt for PV modules in your region.

EN-Rev IM/GN-ADM-EN/1.1 Copyright © February 2018. Canadian Solar Inc.


| 7
The highest yields are achieved when sunlight shines
perpendicularly onto the PV modules. · Connectors are not waterproof when unmated. When
installing modules, connector should be connected to
each other as soon as possible or appropriate measures
Avoid shading should be taken to avoid moisture and dust penetrating
into the connector.
· Even minor partial shading (e.g. from dirt deposits)
reduces yields. A module can be considered to be
unshaded if its entire surface is free from shading all Use of suitable materials
year round. Sunlight should be able to reach the module
even on the shortest day of the year. · Only use dedicated solar cable and suitable connectors
(wiring should be sheathed in a sunlight-resistant
· Constant shading conditions can affect module service conduit or, if exposed, should itself be sunlight-resistant)
lifetime, due to accelerated ageing of the encapsulation that meet local fire, building and electrical regulations.
material and thermal stress on the bypass diodes. Please ensure that all wiring is in perfect electrical and
mechanical condition.

Reliable ventilation · Installers may only use single-conductor cable listed


and labeled as USE-2 or PV Wire which is 90°C wet rated
· Sufficient clearance (at least 10 cm (3.94 in)) between in North America, and single conductor cable, 2.5-16
the module frame and the mounting surface is required mm2 (5-14 AWG), 90°C wet rated in other areas (i.e. TUV
to allow cooling air to circulate around the back of the 2PfG1169 or EN50618 approved), with proper insulation
module. This also enables condensation or moisture to which is able to withstand the maximum possible system
dissipate. open-circuit voltage.

· According to UL 1703, any other specific clearance · Only copper conductor material should be used. Select a
required for maintaining a system fire rating should suitable conductor gauge to minimize voltage drop and
prevail. Detailed clearance requirements pertaining to ensure that the conductor ampacity complies with local
system fire ratings must be provided by your racking regulations (i.e. NEC 690.8(D)).
supplier.

Cable and connector protection


5.1
MODULE WIRING · Secure the cables to the mounting system using UV-
resistant cable ties. Protect exposed cables from
Correct wiring scheme damage by taking appropriate precautions (e.g. placing
them inside a metallic raceway like EMT conduit). Avoid
· Ensure that the wiring is correct before starting up the exposure to direct sunlight.
system. If the measured open circuit voltage (Voc) and
short-circuit current (Isc) differ from the specifications, · A minimum bending radius of 60 mm (2.36 in) is required
this indicates that there is a wiring fault. when securing the junction box cables to the racking
system.
· When modules have been pre-installed but the system
has not been connected to the grid yet, each module · Do not place connectors in locations where water could
string should be kept under open-circuit conditions easily accumulate.
and proper actions should be taken to avoid dust and
moisture penetration inside the connectors.
5.2
GROUNDING
Correct connection of plug connectors
· For grounding requirements in North America, a module
· Make sure that all connections are safe and properly with exposed conductive parts is considered to comply
mated. The PV connector should not be subjected to with UL 1703 only when it is electrically grounded in
stress from the exterior. Connectors should only be used accordance with both the instructions presented below
to connect the circuit. They should never be used to turn and the requirements of the National Electrical Code.
the circuit on and off. Any grounding means used with Canadian Solar Inc.
8 |
modules should be NRTL certified to UL 467 and UL 2703 hardware.
standards. Please consult our technical service team for
the formal approval process. · One grounding method is recommended for Canadian
Solar Inc. standard modules, as described below. For
· For grounding requirements in other areas, although alternative grounding methods, please refer to Annex B
the modules are certified to Safety Class II, we (Alternative Grounding Methods) on the website (www.
recommend that they be grounded and that module canadiansolar.com).
installation should comply with all local electrical codes
and regulations. Grounding connections should be
installed by a qualified electrician. Connect module Grounding Method:
frames together using adequate grounding cables: Bolt + Toothed Nut + Cup washer
we recommend using 4-14 mm² (AWG 6-12) copper
wire. Holes provided for this purpose are identified · A grounding kit containing an M5 (3/16") SS cap bolt, an
with a grounding symbol . All conductive connection M5 (3/16") SS flat washer, an M5 (3/16") SS cup washer,
junctions must be firmly fixed. and an M5 (3/16") SS nut (with teeth) is used to attach
copper grounding wire to a pre-drilled grounding hole
· Do not drill any extra ground holes for convenience this on the frame (see image above).
will void the modules warranty.
· Place the wire between the flat washer and the cup
· All bolts, nuts, flat washers, lock washers and other washer. Ensure that the cup washer is positioned
relevant hardware should be made of stainless steel, between the frame and the wire with the concave side up
unless otherwise specified. to prevent galvanic corrosion. Tighten the bolt securely
using the SS toothed nut. A wrench may be used to do
· Canadian Solar Inc. does not provide grounding this. The tightening torque is 3-7 Nm (2.2-5.2 ft-lbs).

1. To fix the wire between 2. Then tighten the bolt


the flat washer and using the toothed nut.
cup washer, place the
cup washer (concave
side up) between the
frame and the wire.

6.0 MOUNTING INSTRUCTIONS hardware.

· The mounting design must be certified by a registered · Standard modules can be mounted onto a support
professional engineer. The mounting design and structure using one of several approved methods. One
procedures must comply with all applicable local codes of such mounting methods is described below. For
and requirements from all relevant authorities. The details of other mounting methods and the methods
module is considered to be in compliance with UL 1703 recommended by Canadian Solar Inc. for special
and IEC 61215 only when the module is mounted in the module ranges, please refer to the Annex A (Alternative
manner specified by the mounting instructions included Mounting Methods) on our website (www.canadiansolar.
in this installation manual. com). For information about other installation methods,
please contact your local representative. Failure to use
· Any module without a frame (laminate) shall not be a recognized installation method will void the Canadian
considered to comply with the requirements of UL 1703 Solar Inc. warranty.
unless the module is mounted with hardware that has
been tested and evaluated with the module under this · Use appropriate corrosion-proof fastening materials. All
standard or by a field Inspection certifying that the mounting hardware (bolts, spring washers, flat washers,
installed module complies with the requirements of UL nuts) should be hot dip galvanized or stainless steel.
1703.
· Use a torque wrench for installation.
· Canadian Solar Inc. does not provide mounting

EN-Rev IM/GN-ADM-EN/1.1 Copyright © February 2018. Canadian Solar Inc.


| 9
· Do not drill additional holes or modify the module frame. requirements.
Doing so will void the warranty.

· Standard modules can be installed in either landscape or Mounting method: Bolting


portrait orientations. Refer to the detailed instructions
for further guidance. Please note that in areas with heavy
snowfall (> 2400 Pa) further countermeasures such the
use of additional support bars should be considered to Bolt Washer
avoid snow loads damaging the lowest row of modules.
Frame
· In cases where an additional support bar is
recommended to improve both mechanical stability
and long-term module performance, we recommend
selecting a sufficiently resistant material. Canadian
Rail
Solar Inc. recommends bars with a minimum thickness
of 50mm (1.97 in). The support bar centerline should Spring
be positioned within 100 mm (3.94 in) of the side frame Washer Nut Washer
centerline (slight shifts may be necessary to access
module grounding holes). · Modules should be bolted at the following hole locations
depending on the configuration and load:
· The load described in this manual corresponds to test
load. For installations complying with IEC 61215-2:2016
and UL 1703, a safety factor of 1.5 should be applied for Table 2: Approved bolting methods
calculating the equivalent maximum authorized design
loads. Project design loads depend on construction,
applicable standards, location and local climate. Bolting on long frame side using four innermost
mounting holes
Determination of the design loads is the responsibility
Mounting rails run perpendicularly to the long
of the racking suppliers or professional engineers. For frame side
detailed information, please follow local structural code
or contact your professional structural engineer.

6.1 MOUNTING METHOD: BOLTING

· The mounting method has been qualified by Canadian


Solar Inc., as well as certified by VDE and CSA.

· Modules should be bolted to support structures through Maximum Load:


Uplift load ≤ 2400 Pa
the mounting holes in the rear frame flanges only.
Downforce load ≤ 5400 Pa
Compatible module type:
· Each module must be securely fastened at a minimum of CS6K-P-AG and CS6K-MS-AG
CS3U-P-AG and CS3U-MS-AG
4 points on two opposite sides.
CS3K-P-AG and CS3K-MS-AG

M8 X 1.25 (5/16”) bolt and nut should be used.

The yield strength of bolt and nut should not be less


than 450 MPa.
7.0 MAINTENANCE

· Do not make modifications to the PV components (diode,


· Tightening torques should be within 17~23 Nm
junction box, plug connectors).
(12.5~17.0 ft-lbs) for M8 (5/16”) coarse thread bolts,
depending on bolt class.
· Regular maintenance is required to keep modules clear
of snow, bird droppings, seeds, pollen, leaves, branches,
· In areas with heavy wind loads, additional mounting
dirt spots, and dust.
points should be used. The system designer and
the installer are responsible for calculating the load
· Modules with sufficient tilt (at least 15°), generally do not
and ensuring that the support structure meets the
require cleaning (rain will have a self-cleaning effect). If
10 |
the module has become soiled, wash with water and a
non-abrasive cleaning implement (sponge) during the
cool part of the day. Do not scrape or rub dry dirt away,
as this may cause micro scratches.

· Snow should be removed using a soft brush.

· Periodically inspect the system to check the integrity of


all wiring and supports.

· To protect against electric shock or injury, electrical or


mechanical inspections and maintenance should be
performed by qualified personnel only.

· Please refer to Annex D (Module Cleaning Guide) for


more information on module cleaning.

AMENDED EDITIONS AND DATES

· Rev 1.0 was released in October, 2017.


· Rev 1.1 was released in February, 2018.

Canadian Solar Inc.


545 Speedvale Avenue West, Guelph, Ontario, Canada N1K 1E6
www.canadiansolar.com

EN-Rev IM/GN-ADM-EN/1.1 Copyright © February 2018. Canadian Solar Inc.


| 1

Installation manual
Annex of ALUMINUM
FRAME DYmond Module

For professional use only


2 |

ANNEX A: Alternative Mounting Methods |3

ANNEX B: Alternative Grounding Methods |4

ANNEX C: Mechanical and Electrical Ratings |5

ANNEX D: Module Cleaning Guidelines |8

AMENDED EDITIONS AND DATES |9

INSTALLATION MANUAL DISCLAIMER

The information contained in this manual is subject to change by Canadian Solar Inc. without prior notice. Canadian
Solar Inc. gives no warranty of any kind whatsoever, either explicitly or implicitly, with respect to the information
contained herein.

In the event of any inconsistency among different language versions of this document, the English version shall prevail.
Please refer to our product lists and documents published on our website at: http://www.canadiansolar.com as these
lists are updated on a regular basis.

EN-Rev IM/GN-ADM-EN/A1 Copyright © February 2018. Canadian Solar Inc.


| 3

Annex A: Alternative Mounting methods

All the basic requirements of the main aluminum (0.2 in)


frame Dymond installation manual should also apply to Ensure to overlap in length by at least 80 mm (3.15
alternative mounting methods, unless otherwise specified. in). when uplift load ≤ 4000 Pa, 40 mm (1.57 in) when
uplift load ≤ 2400 Pa.
The loads described in this manual correspond to test 6 Ensure to have a thickness of at least 3 mm (0.12 in)
loads. For installations complying with IEC 61215-2:2016
and UL 1703, a safety factor of 1.5 should be applied for Min. 3 mm thickness
calculating the equivalent maximum authorized design
loads. Project design loads depend on construction,
applicable standards, location and local climate.
Determination of the design loads is the responsibility
of the racking suppliers or professional engineers. For
detailed information, please follow local structural code or
contact your professional structural engineer.

Clamping Methods
Min. 5 mm Min. overlap length
· The mounting method has been qualified by Canadian overlap 40 mm
Solar Inc. as well as certified by VDE and CSA.

· Each module must be securely fastened at a minimum · Clamp material should be anodized aluminum alloy or
of four points on two opposite sides. The clamps should stainless steel.
be positioned symmetrically. The clamps should be
positioned according to the authorized position ranges · Clamp positions are of crucial importance for the
defined in table A. Install and tighten the module clamps reliability of the installation. The clamp centerlines must
to the mounting rails using the torque stated by the only be positioned within the ranges indicated in table A,
mounting hardware manufacturer. M8 X 1.25 (5/16”) depending on the configuration and load.
bolt and nut are used for this clamping method. The
yield strength of bolt and nut should not be less than
450 MPa.

· Tightening torques should be within 17~23 Nm


(12.5~17.0 ft-lbs) for M8 (5/16”-18 Grade B7) coarse
thread bolts, depending on the bolt class. For
the bolt grade, the technical guideline from the
fastener suppliers should be followed. Different
recommendations from specific clamping hardware
suppliers should prevail.

· The system designer and installer are responsible for


load calculations and for proper design of support
structure.

· Canadian Solar Inc.’s warranty may be void in cases


where improper clamps or unsuitable installation
methods are found. When installing inter-modules or
end-type clamps, the clamps must:

Not bend the module frame


Not touch or cast shadows on the front glass
Not damage the surface of the frame (to the
exception of the clamps with bonding pins)
Ensure to overlap the module frame by at least 5 mm
4 |
Table A
CS6K-P-AG, CS6K-MS-AG, CS3K-P-AG And CS3K-MS-AG

A1 A1
A2 A2

A2 A2

A1 A1

Use four clamps on the long side. Mounting rails Use four clamps on the short side. Mounting rails
run perpendicularly to the long side frame. run parallel to the long side frame.

A1 range = (240 – 550) mm


Maximum Load:
Uplift load ≤ 3600 Pa
Downforce load ≤ 3600 Pa A2 range = (230 – 270) mm
Maximum Load:
Uplift load ≤ 2400 Pa
A1 range = (270 – 380) mm
Downforce load ≤ 2400 Pa
Maximum Load:
Uplift load ≤ 4000 Pa
Downforce load ≤ 8100 Pa

CS3U-P-AG and CS3U-MS-AG

A1 A1

A1 A1

Use four clamps on the long side. Mounting rails


run perpendicularly to the long side frame.

A1 range = (340 – 550) mm


Maximum Load:
Uplift load ≤ 3600 Pa
Downforce load ≤ 3600 Pa

A1 range = (410 – 490) mm


Maximum Load:
Uplift load ≤ 4000 Pa
Downforce load ≤ 8100 Pa

EN-Rev IM/GN-ADM-EN/A1 Copyright © February 2018. Canadian Solar Inc.


| 5
Mounting Method B: Center clamp
mounting method (single-axis tracker)

· Canadian Solar Inc. modules can be mounted on single-


axis trackers using center clamps or mounting holes as
described below. All the requirements of the aluminum
frame Dymond module installation manual and specific
tracker detailed installation instructions should apply. Mounting Rail

· The mounting method has been qualified by Canadian


Solar Inc., as well as certified by VDE and CSA.

· Under no load conditions the junction box can be in


contact with the subjacent racking structure.

Compatible Mounting Reference Manual (Version


Module Type Maximum Load (Pa)
Tracker Hardware No.)

ATI DuraTrack™HZ DuraTrack HZ Solar Tracker


CS3U-P-AG Uplift load ≤ 2400 Pa
Tracking Clamp Ear (V3) Installation Guide , ( June
CS3U-MS-AG Downforce load ≤ 2400 Pa
System(V3) 2017, Rev. B-03)

NEXTracker NX Horizon 2.2.1


CS3U-P-AG NEXTracker NX 400mm Short Rail Uplift load ≤ 2400 Pa
Short Rail Installation Manual
CS3U-MS-AG Horizon (mounting holes) Downforce load ≤ 2400 Pa
(PDM-000103 Rev. A)

The allowable maximum twist angle of the module is 0.5 degree.


Please contact the tracker manufacturer and Canadian Solar Inc. technical support department for details in regard to
specific projects.

ANNEX B: Alternative Grounding Methods

Canadian Solar modules can be grounded using third party grounding devices as described below. The grounding
methods are certified by CSA according to UL1703. All the basic requirements of the main installation manual should
apply to the alternative grounding methods. For detailed grounding instructions, please refer to related third party
installation manuals.

Compatible Mounting
Company Grounding hardware Reference Manual (Version No.)
System

Lay-in-Lug + Star Washer


Variety Variety Related reference installation manual
(UL2703&UL467 certified)

Array
ATI Duratrack HZ Solar DuraTrack HZ Solar Tracker Installation Guide ,
Technologies Grounding Strip
Tracker(V3) (June 2017, Rev. B-03)
Inc.
DYNORAXX DynoRaxx® DynoBond DynoRaxx® DynoBond Installation Manual
-----
Inc. spring clips (publication no 090413)
Raised Zee purlin
RBI Solar Ground
integrated with pre- Ground Mount System Model GM-I Module
RBI Solar Inc. Mount System
punched Installation Manual (14 April 2014, version 21)
Model GM-I
grounding holes
NEXTracker 1/4-in collar and 1/4-in NEXTracker NX Horizon 2.2.1 Short Rail
NX Horizon 2.2.1
Inc. pin Installation Manual (PDM-000103 Rev. A)

Weeb Installation Instructions


RBI Solar
BURNDY LLC. WEEB-UIR For RBI Solar Groundmount Only(104-0404-
Groundmount
000074-003)
6 |

ANNEX C : Mechanical And Electrical Ratings

Standard Test Conditions are: Irradiance of 1000 W/


m2, AM1.5 spectrum, and cell temperature of 25°C. The
electrical characteristics are respectively within ±10% or
[0; +5 W] of the indicated values for Isc, Voc and Pmax.
Specifications are subject to change without notice.

Table C: Mechanical and electrical ratings under STC

Max.
Open Short
Maximum Operating Operating Series Overall
Circuit Circuit Weight
Model Type power voltage current Fuse Dimension
Voltage Current <Kg>
Pmax<W> Vmp <V> Imp <A> Rating <mm>
Voc <V> Isc <A>
<A>
CS6K-245P-AG 245 30.0 8.17 37.1 8.74
CS6K-250P-AG 250 30.1 8.30 37.2 8.87
CS6K-255P-AG 255 30.2 8.43 37.4 9.00
CS6K-260P-AG 260 30.4 8.56 37.5 9.12
CS6K-265P-AG 265 30.6 8.66 37.7 9.23
CS6K-270P-AG 270 30.8 8.75 37.9 9.32 21.7
1658ˣ 992 ˣ 35
15 (47.8
CS6K-275P-AG 275 31.0 8.88 38.0 9.45 (65.3 ˣ 39.1 ˣ
lbs)
1.38 in)
CS6K-280P-AG 280 31.3 8.95 38.2 9.52
CS6K-285P-AG 285 31.4 9.06 38.3 9.64
CS6K-290P-AG 290 31.6 9.18 38.5 9.72
CS6K-295P-AG 295 31.8 9.28 38.6 9.81
CS6K-300P-AG 300 32.0 9.38 38.8 9.92
CS6K-250MS-AG 250 30.5 8.2 37.7 9.03
CS6K-255MS-AG 255 30.7 8.31 37.9 9.11
CS6K-260MS-AG 260 30.9 8.42 38.1 9.19
CS6K-265MS-AG 265 31.1 8.53 38.3 9.27
CS6K-270MS-AG 270 31.3 8.63 38.5 9.35
CS6K-275MS-AG 275 31.5 8.74 38.7 9.43
1658ˣ 992 ˣ 35 21.7
CS6K-280MS-AG 280 31.7 8.84 38.9 9.51 15 (65.3 ˣ 39.1 ˣ (47.8
1.38 in) lbs)
CS6K-285MS-AG 285 31.9 8.94 39.1 9.59
CS6K-290MS-AG 290 32.1 9.05 39.3 9.67
CS6K-295MS-AG 295 32.3 9.14 39.5 9.75
CS6K-300MS-AG 300 32.5 9.24 39.7 9.83
CS6K-305MS-AG 305 32.7 9.33 39.9 9.91
CS6K-310MS-AG 310 32.9 9.43 40.1 9.99
CS3U-350MS-AG 350 38.8 9.03 46.6 9.53
CS3U-355MS-AG 355 39.0 9.11 46.8 9.61
CS3U-360MS-AG 360 39.2 9.19 47.0 9.69
CS3U-365MS-AG 365 39.4 9.27 47.2 9.77 2000ˣ 992 ˣ 35 27
30 (78.7 ˣ 39.1 ˣ (59.5
CS3U-370MS-AG 370 39.6 9.35 47.4 9.85 1.38 in) lbs)
CS3U-375MS-AG 375 39.8 9.43 47.6 9.93
CS3U-380MS-AG 380 40.0 9.50 47.8 10.01
CS3U-385MS-AG 385 40.2 9.58 48.0 10.09

EN-Rev IM/GN-ADM-EN/A1 Copyright © February 2018. Canadian Solar Inc.


| 7
Max.
Open Short
Maximum Operating Operating Series Overall
Circuit Circuit Weight
Model Type power voltage current Fuse Dimension
Voltage Current <Kg>
Pmax<W> Vmp <V> Imp <A> Rating <mm>
Voc <V> Isc <A>
<A>
CS3U-390MS-AG 390 40.4 9.66 48.2 10.17
CS3U-395MS-AG 395 40.6 9.73 48.4 10.25
CS3U-400MS-AG 400 40.8 9.81 48.6 10.33
CS3U-405MS-AG 405 41.0 9.88 48.8 10.41
CS3U-410MS-AG 410 41.2 9.96 49.0 10.49
CS3U-310P-AG 310 37.2 8.34 44.7 8.88
CS3U-315P-AG 315 37.4 8.43 44.9 8.96
CS3U-320P-AG 320 37.6 8.52 45.1 9.04
CS3U-325P-AG 325 37.8 8.60 45.3 9.12
CS3U-330P-AG 330 38.0 8.69 45.5 9.20
CS3U-335P-AG 335 38.2 8.77 45.7 9.28
2000ˣ 992 ˣ 35 27
CS3U-340P-AG 340 38.4 8.86 45.9 9.36 30 (78.7 ˣ 39.1 ˣ (59.5
1.38 in) lbs)
CS3U-345P-AG 345 38.6 8.94 46.1 9.44
CS3U-350P-AG 350 39.2 8.94 46.6 9.51
CS3U-355P-AG 355 39.4 9.02 46.8 9.59
CS3U-360P-AG 360 39.6 9.10 47.0 9.67
CS3U-365P-AG 365 39.8 9.18 47.2 9.75
CS3U-370P-AG 370 40.0 9.26 47.4 9.83
CS3K-280MS-AG 280 31.7 8.84 38.5 9.49
CS3K-285MS-AG 285 31.9 8.94 38.7 9.57
CS3K-290MS-AG 290 32.1 9.04 38.9 9.65
CS3K-295MS-AG 295 32.3 9.14 39.1 9.73
CS3K-300MS-AG 300 32.5 9.24 39.3 9.82
1675ˣ 992 ˣ 35 22.5
CS3K-305MS-AG 305 32.7 9.33 39.5 9.90 30 (65.9 ˣ 39.1 ˣ (49.6
1.38 in) lbs)
CS3K-310MS-AG 310 32.9 9.43 39.7 9.98
CS3K-315MS-AG 315 33.1 9.52 39.9 10.06
CS3K-320MS-AG 320 33.3 9.61 40.1 10.14
CS3K-325MS-AG 325 33.5 9.71 40.3 10.22
CS3K-330MS-AG 330 33.7 9.80 40.5 10.30
CS3K-250P-AG 250 30.0 8.34 36.7 8.98
CS3K-255P-AG 255 30.2 8.45 36.9 9.06
CS3K-260P-AG 260 30.4 8.56 37.1 9.14
CS3K-265P-AG 265 30.6 8.66 37.3 9.22
CS3K-270P-AG 270 30.8 8.77 37.5 9.30
CS3K-275P-AG 275 31.0 8.88 37.7 9.38
1675ˣ 992 ˣ 35 22.5
CS3K-280P-AG 280 31.2 8.98 37.9 9.47 30 (65.9 ˣ 39.1 ˣ (49.6
1.38 in) lbs)
CS3K-285P-AG 285 31.4 9.08 38.1 9.56
CS3K-290P-AG 290 32.3 8.98 38.9 9.49
CS3K-295P-AG 295 32.5 9.08 39.1 9.57
CS3K-300P-AG 300 32.7 9.18 39.3 9.65
CS3K-305P-AG 305 32.9 9.28 39.5 9.73
CS3K-310P-AG 310 33.1 9.37 39.7 9.81
8 |

ANNEX D: Module Cleaning Guidelines

This manual covers the requirements for the cleaning · Do not use de-greasers on the module.
procedure of Canadian Solar Inc. photovoltaic modules.
The purpose of these cleaning guidelines is to provide · Do not use cleaning corrosive solutions containing acid,
general information for cleaning Canadian Solar modules. alkali, acetone, or industrial alcohol.
System users and professional installers should read these
guidelines carefully and strictly follow these instructions. · Canadian Solar Inc. recommends to avoid rotating brush
cleaning methods, as they could create micro-cracks in
Failure to follow these instructions may result in death, the PV modules.
injury or damage to the photovoltaic modules. Damages
induced by inappropriate cleaning procedures will void · Dirt must never be scraped or rubbed away when dry, as
Canadian Solar Inc. warranty. this will cause micro-scratches on the glass surface.

Safety Warning
Operation Preparation

· Cleaning activities create risk of damaging the modules


· Noticeable dirt must be rubbed away by gentle cleaning
and array components, as well as increasing the
implement (soft cloth, sponge or brush with soft
potential electric shock hazard.
bristles).

· Cracked or broken modules represent an electric shock


· Ensure that brushes or agitating tools are not abrasive
hazard due to leakage currents, and the risk of shock
to glass, EPDM, silicone, aluminum, or steel.
is increased when modules are wet. Before cleaning,
thoroughly inspect modules for cracks, damage, and
· Conduct the cleaning activities avoiding the hottest
loose connections.
hours of the day, in order to avoid thermal stress on the
module.
· The voltage and current present in an array during
daylight hours are sufficient to cause a lethal electrical
We recommend the following to be used:
shock.
· Water with low mineral content
· Near neutral pH water
· Ensure that the circuit is disconnected before starting
· The maximum water pressure recommended is 4 MPa (40
the cleaning procedure as contact with leakage of
bar)
electrically active parts can result in injury.

· Ensure that the array has been disconnected to other


Cleaning Methods
active components (such as inverter or combiner boxes)
before starting with the cleaning.
Method A: Compressed Air
Canadian Solar Inc. recommends cleaning the soft dirt (like
· Wear suitable protection (clothes, insulated gloves, etc.).
dust) on modules just with air pressure. This technique
can be applied as long as the method is efficient enough
· Do not immerse the module, partially or totally, in water
considering the existing conditions.
or any other cleaning solution.

Method B: Wet cleaning


If excessive soiling is present on the module surface, a
Handling Notice
non-conductive brush, sponge, or other mild agitating
method may be used with caution.
· Use a proper cleaning solution and suitable cleaning
equipment.
· Ensure that any brushes or agitating tools are
constructed with non-conductive materials to minimize
· Do not use abrasive or electric cleaners on the module.
risk of electric shock and that they are not abrasive to
the glass or the aluminum frame.
· Particular attention should be taken to avoid the module
glass or frame to come in contact with sharp objects, as
· If grease is present, an environmental friendly cleaning
scratches may directly affect product safety.
agent may be used with caution.

EN-Rev IM/GN-ADM-EN/A1 Copyright © February 2018. Canadian Solar Inc.


| 9

AMENDED EDITIONS AND DATES

· Rev A0 is released in October, 2017.


· Rev A1 is released in February, 2018.

Canadian Solar Inc.


545 Speedvale Avenue West, Guelph, Ontario, Canada N1K 1E6
www.canadiansolar.com

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