Numerical Simulation of Air Ow and Heat Transfer in Domestic Refrigerators
Numerical Simulation of Air Ow and Heat Transfer in Domestic Refrigerators
Numerical Simulation of Air Ow and Heat Transfer in Domestic Refrigerators
www.elsevier.com/locate/jfoodeng
Received 24 February 2006; received in revised form 17 October 2006; accepted 21 October 2006
Available online 15 December 2006
Abstract
This work was carried out in order to study heat transfer by natural convection in domestic refrigerators without ventilation. Only the
refrigerating compartment was studied for three configurations: empty refrigerator, refrigerator equipped with glass shelves and refrig-
erator loaded by product. Both experimental and numerical approaches were used.
The simulations were carried out using CFD (computational fluid dynamic) software by taking into account or by neglecting radi-
ation heat transfer. The following conditions were assumed: constant evaporator temperature, three-directional laminar air flow. Numer-
ical results show temperature stratification in the refrigerating compartment (warm zone at the top and cold zone on the bottom) for all
configurations. A comparison of the calculated air temperature and the experimental values shows good agreement when radiation is
taken into account.
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doi:10.1016/j.jfoodeng.2006.10.029
O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156 145
Nomenclature
2. Literature review loop near to walls where the air temperature and velocity
vary rapidly. The second one consists of small recircula-
To demonstrate the air flow and heat transfer in a refrig- tion loops located between the boundary layers (near
erator, literature on free convection phenomena in a closed walls) and the centre of the cavity.
cavity will be presented, then studies applied to domestic Eckert and Carlson (1961) carried out an experimental
refrigerators will be mentioned. study and they observed that outside the boundary layers,
the temperature is homogeneous at a given height and this
2.1. Air flow and heat transfer in an empty cavity temperature increases in the vertical direction. They also
proposed a correlation between Nusselt (Nu) and Rayleigh
Air flow by natural convection in an empty cavity is (Ra) numbers. No velocity measurements were undertaken
related to the difference in wall temperatures. Only conven- in this study.
tional convection (one vertical cold wall and one vertical Ostrach (1988), Catton (1978) and Yang (1987) carried
warm wall) is presented in this article. This configuration out a literature review on this subject, which presents the
is often observed in domestic refrigerators where an evap- experimental and modelling results (2-D and 3-D). These
orator is embedded in the vertical back wall and the door authors emphasise the importance of the aspect ratio of
located opposite this wall is warm. The air density varia- the cavity and the temperature difference between walls
tion due to the temperature gradient (perpendicular to on the flow regime.
the gravitational direction) contributes to air circulation, Heat exchange by radiation between the internal walls
hot air being lighter than cold air. of the cavity is as important as that achieved by natural
The flow regime in natural convection is characterised convection and this should be taken into account. Sev-
by the Rayleigh number (Ra) defined as
gbDTL3
Ra ¼ ð1Þ
am
In general, the critical Rayleigh number, which distin-
guishes the transition from laminar to turbulent flows, is
approximately 109 (depending on the geometry and bound-
ary conditions, Incropera & Dewitt, 1996).
Several experimental studies have been carried out to
measure air temperature and/or velocity in closed cavities
(Ampofo & Karayiannis, 2003; Armaly, Li, & Nie, 2003;
Betts & Bokhari, 2000; Mergui & Penot, 1996; Tian &
Karayiannis, 2000).
Tian and Karayiannis (2000) used a Doppler laser
anemometer to measure the air velocity in a rectangular
cavity (height width depth = 75 75 150 cm, Ra =
1.58 109) (Fig. 1). They observed two types of air cir-
culation. The first one is the principal air recirculation Fig. 1. Air flow in a closed cavity (Tian & Karayiannis, 2000).
146 O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156
Fig. 3. Domestic refrigerator geometry: (a) empty refrigerator; (b) refrigerator fitted with glass shelves; (c) refrigerator with glass shelves and products.
148 O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156
ment of the packages is shown in Fig. 3c. All experiments of the refrigerator insulation can be calculated knowing
were carried out in a temperature-controlled room Q1 + Q2 and Tint Text.
(20 ± 0.2 °C). As shown in Fig. 3, the evaporator is located The measurement was used afterwards for the bound-
in the upper part of the cabinet. The indentation observed ary conditions in the CFD simulation. In fact, this exper-
in the lower right area of the figures represents the com- imental thermal resistance takes into account the thermal
pressor placement. To avoid a too complex geometry, the resistance between external air and internal walls. There-
containers for butter, eggs and bottles usually attached to fore, a correction was undertaken on the measured value
the door were removed during our experiments. This facil- by subtracting the thermal resistance between internal air
itates the meshing of the refrigerator and the result
interpretation.
Table 2
Resolution parameters used in simulation
3.2. Measurement of the thermal resistance of refrigerator
Relaxation factor Type of discretization
insulation
Pressure 0.8 Presto
Density 1 –
Measurement of the thermal resistance of refrigerator Gravity forces 1 –
insulation was carried out in a temperature-controlled Momentum 0.2 Second order upwind
room (6 °C). A heating coil was placed inside the ‘‘switch Energy 1 Second order upwind
off” refrigerator. The heat supplied to the coil is equal to Radiation 1 –
the heat loss to external air through the walls. The heating Pressure–velocity – Simple
power was adjusted in such a manner as to maintain the
average internal air temperature at 30 °C. In this manner,
the average temperature of the insulating walls is almost Table 3
the same as under real operating conditions. To ensure a Number of cells used for the simulations
homogeneous air temperature inside the refrigerator, a Mesh number Height Half width Depth Total
small fan was installed near the heating coil. The internal (136 cm) (26 cm) (44 cm)
air temperature (Tint controlled at 30 °C), external air tem- Empty refrigerator 138 28 66 255 024
perature (Text controlled at 6 °C), power supplied to the Refrigerator with 222 28 66 410 256
heating coil (Q1) and fan (Q2) were recorded when the shelves
Refrigerator with 240 62 74 1 101 120
steady state was attained (after 12 h) and the average val-
shelves and products
ues were calculated over 3 h. Thus, the thermal resistance
Fig. 4. Air (average value on the symmetry plan), side wall (average value of three measurements: top, middle and bottom levels) and evaporator
temperature changes in the empty refrigerator without shelves (thermostat setting at 5 °C).
O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156 149
Fig. 5. Mesh structure: (a) empty refrigerator; (b) refrigerator fitted with glass shelves; (c) refrigerator loaded with the ‘‘test product”.
150 O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156
The simulations were performed with the finite volume Transient simulation was performed but only the results
method using CFD software Fluent 6.1 with the resolution obtained after simulation convergence were used in the
parameters indicated in Table 2. comparison with the experimental values.
Fig. 6. Predicted temperature fields (°C): (a) on the symmetry plan of empty refrigerator; (b) on the symmetry plan of refrigerator with glass shelves; (c) on
the symmetry plan of refrigerator loaded with products; (d) on the plan situated at 8 cm from the side wall of refrigerator loaded with products.
O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156 151
4.2. Mesh between walls and air and by radiation between the internal
walls of the refrigerating compartment.
Structured mesh was used to describe the geometry of
the refrigerator. Finer meshes were used near walls, shelves 5.1.1. Temperature fields
and products. The number of cells used in each case is The temperature fields obtained from simulations for the
shown in Table 3 and mesh structures are shown in different cases studied are shown in Fig. 6. Considering only
Fig. 5. To ensure that the results were not influenced by the main cavity (excluding the vegetable box), for all cases,
the cell numbers, a sensitivity study was carried out before- thermal stratification is observed with the cold zone at the
hand. Only one half of the refrigerator was meshed because bottom (2 °C) of the refrigerating compartment and the
of the symmetry plane. warm zone at the top (8–9 °C). In addition, a cold zone is also
observed along the back wall. This is related to cold air com-
4.3. Discrete ordinate method (DO) for radiation ing from the evaporator. When the refrigerator is loaded
with products, the temperature of the product located near
The discrete ordinate method (Chui & Raithby, 1993) the evaporator is lower than that located near the door. In
was successfully used to simulate the coupling of convec- the top half of the compartment, the temperature is relatively
tion and radiation in closed cavity (Colomer et al., 2004; homogeneous at a given height (except in the boundary lay-
Sanchez & Smith, 1992). ers near the walls). The temperature of the vegetable box is
This model can take into account the participating med- almost constant for all cases studied (8 °C).
ium. However, in our case, air is considered as transparent The temperature field is slightly influenced by the pres-
(with neither absorption nor diffusion). The general equa- ence of obstacles: shelves and products. A slightly lower
tion of heat transfer by radiation (in a given ~
s direction) is temperature is observed at the bottom and a slightly higher
~ ðIð~ one at the top compared with the empty refrigerator case.
r r;~ sÞ ¼ 0
sÞ~ ð2Þ
This is due to the fact that the shelves and/or the products
Ið~ sÞ is radiative intensity in ~
r;~ s direction (at ~
r position) slowed down the air circulation in the central zone of the
(W m2 per unit solid angle). refrigerator. The presence of shelves and/or products also
For a gray surface of emissivity er, the net radiative flux influenced the main air circulation in the boundary layers
leaving the surface is situated along the evaporator and the side walls. However,
Z this influence is weak because of the presence of air spaces
Urad out ¼ ð1 er Þ s ~
I in~ n dX þer rT 4s ð3Þ between the shelves and the vertical walls (1.2 cm between
~s~
n>0
|fflfflfflfflfflfflfflfflfflfflffl{zfflfflfflfflfflfflfflfflfflfflffl} the back wall and the shelves), which facilitates the air flow.
incident flux In our previous study, it was found that the thickness of the
The walls are assumed as gray diffuse: Iout = /rad_out/p. Iin boundary layer was less than 2 cm (Laguerre, Ben Amara,
is intensity of incident radiation in ~s direction (at ~
r posi- & Flick, 2005).
tion); ~
n is normal vector; Ts is surface temperature, K; X In addition to the overall thermal stratification in the
is solid angle. cavity, stratification is also observed in each gap between
A sensitivity study of solid angle discretization was car- two shelves or between a shelf and a product. It is to be
ried out beforehand in order to ensure that the simulation emphasised that for the refrigerator loaded with the ‘‘test
results were not influenced by the number of solid angle product”, the symmetry plane is located in the gap between
subdivisions. two piles. This explains why the packages are invisible on
this plane (Fig. 6c). On the plane situated at 8 cm from a
5. Results and discussion side wall which cuts the product pile (Fig. 6d), a cold prod-
uct zone near the evaporator can be clearly distinguished.
5.1. Numerical simulation (taking into account radiation) This is related to the blockage of cold air by the product.
The average and maximum air temperatures in all cases
The results presented in this paragraph concern simula- are reported in Table 4. The air temperatures increase with
tion, which takes into account heat transfer by convection increasing numbers of obstacles.
Table 4
Average and maximum air temperatures for the three simulations
Average temperature in the main Maximum temperature in the main Average temperature in the
cavity (°C) cavity (°C) vegetable box (°C)
Empty refrigerator 3.8 8.2 7.4
Refrigerator with glass shelves 4.0 9.0 8.2
Refrigerator with glass shelves and 5.1 9.1 8.0
products
152 O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156
5.1.2. Air velocity field the side wall (Fig. 7d) for the different cases studied. Con-
Fig. 7 presents the air velocity fields on the symmetry sidering only the main cavity (excluding the vegetable box),
plane (Fig. 7a–c) and on the plane situated at 8 cm from for all cases, the main air circulation is observed near the
Fig. 7. Path lines: (a) on the symmetry plan of the empty refrigerator; (b) on the symmetry plan of the refrigerator fitted with glass shelves; (c) on the
symmetry plan of the refrigerator loaded with products; (d) on the plan situated at 8 cm from the side wall of refrigerator loaded with products.
O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156 153
walls, and constitutes a recirculation loop. Air flows down- of the refrigerator (umax 0.2 m s1). Air then flows
wards along the evaporator while its velocity increases upwards along the door and the side walls of the refriger-
along the course to attain a maximum value at the bottom ator while its velocity decreases progressively and becomes
Fig. 8. Temperature field (radiation not taken into account): (a) on the symmetry plan of the empty refrigerator; (b) on the symmetry plan of the
refrigerator fitted with glass shelves; (c) on the symmetry plan of the refrigerator loaded with the ‘‘test product”; (d) on the plan situated at 8 cm from the
side wall of the refrigerator loaded with products.
154 O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156
stagnant at the top of the refrigerator. This observation is glass shelves, in addition to the main air flow along the
in agreement with the air temperature field shown in Fig. 6, walls as mentioned previously, there are also small air
with cold air located at the bottom of the cavity and warm loops between the shelves. For the refrigerator loaded with
air at the top. It can also be observed that there is a weak products, air flows in the gaps between the shelves and the
horizontal air flow from the door to the evaporator. How- products (Fig. 7d).
ever, the air velocity at the centre of the cavity is very low It should be remembered that the containers attached to
(<0.04 m s1). In the case of the refrigerator fitted with the door were not represented in our study. In practice
Fig. 9. Comparison between experimental air temperatures and predicted values obtained by simulation with and without radiation: (a) empty
refrigerator; (b) refrigerator fitted with glass shelves; (c) refrigerator loaded with products.
O. Laguerre et al. / Journal of Food Engineering 81 (2007) 144–156 155
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