Manual PARTES PDF
Manual PARTES PDF
Manual PARTES PDF
XJS / XJF
ROTARY SCREW COMPRESSORS
Table of Contents
Figure 1a. XJS 95 Screw Compressor, Typical...................................................................................................... 4
Figure 2a. XJS 120 Screw Compressor, Typical...................................................................................................10
Figure 3. XJS 120 Slide Valve Stop Assembly, Handwheel, Typical......................................................................18
Figure 4a. XJF 95 Screw Compressor, Typical.....................................................................................................20
Figure 5a. XJF 120 Screw Compressor, Typical....................................................................................................28
Figure 6a. XJF 151 Screw Compressor, Typical....................................................................................................36
Figure 7a. XJF 151 Slide Valve Stop Assembly, Handwheel, Typical................................................................... 44
Figure 7b. XJF 151 Bypass Tubing and Shutoff Valve, Handwheel, Typical...........................................................45
Figure 8. XJ_ 95 Fixed Vi Gasket Installation.......................................................................................................48
Figure 9. XJ_ 120 Fixed Vi Gasket Installation.....................................................................................................49
Figure 10. XJ_ 151 Fixed Vi Gasket Installation...................................................................................................50
FRICK BLUE PAINT.............................................................................................................................................. 52
FRICK COMPRESSOR OILS.................................................................................................................................. 52
STRAIGHT ADAPTERS / O-RINGS - STRAIGHT THREAD TO NPTF....................................................................... 53
90° ELBOW ADAPTERS / O-RINGS - STRAIGHT THREAD TO TUBE..................................................................... 53
Figure 11. XJF 95 Port Locations.........................................................................................................................54
Figure 12. XJF 120 Port Locations....................................................................................................................... 55
Figure 13. XJF 151 Port Locations & O-rings.......................................................................................................56
Figure 14. XJS 95 Port Locations........................................................................................................................ 57
Figure 15. XJS 120 Port Locations.......................................................................................................................58
SLIDE VALVE POTENTIOMETERS vs LINEAR TRANSMITTERS FOR RXF/RXB UNITS.............................................59
Figure 16. Slide Valve Potentiometers vs Linear Transmitters on Remanufactured XJF Compressors..................59
Figure 17. Piston Repair Kit, 95mm Slide Valve...................................................................................................60
Figure 18. Piston Repair Kit, 120mm Slide Valve................................................................................................. 61
Figure 19. Piston Repair Kit, 151mm Slide Valve.................................................................................................62
NUMERICAL PARTS LIST.....................................................................................................................................63
XJS/XJF ROTARY SCREW COMPRESSORS 070.450-SPL (AUG 2012)
SERVICE PARTS LIST Page 3
(2) Prior to 13 June 2006, Item 126 was 111Q0993344, Item 88 was 534A0565H01, and Item 125 was 951A0095H01 (120 VAC), or
951A0095H02 (240 VAC). Not shown: 649A0890H01 Connector, DIN, Restraint (standard) / 649A0890H02, Connector, DIN, Conduit.
NOTES
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(1) To update XJS120 Manual Adjustment Compressors manufactured prior to 6/98. For visual identification: Retrofit Kit is needed if
your compressor does not have a handwheel as pictured.
(2) Prior to 13 June 2006, Item 115 was 111Q0993344, Item 84 was 534A0565H01, and Item 114 was 951A0095H01 (120 VAC), or
951A0095H02 (240 VAC). Item 92: 649A0890H01 Connector, DIN, Restraint (standard) / 649A0890H02, Connector, DIN, Conduit.
NOTES
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Page 28 SERVICE PARTS LIST
(2) Prior to 13 June 2006, Item 127 was 111Q0993344, Item 89 was 534A0565H01, and Item 126 was 951A0095H01 (120 VAC), or
951A0095H02 (240 VAC). Not shown: 649A0890H01 Connector, DIN, Restraint (standard) / 649A0890H02, Connector, DIN, Conduit.
NOTES
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Approximate Serial Numbers when new Spring and Seal Housing Cover change was implemented:
XJF151A0743A
XJF151M1146M
XJF151L1534L
XJF151N1407N
(1) For compressors built prior to October 6, 2008 (prior to s/n XJF151A0743A, XJF151M1146M, XJF151L1534L, XJF151N1407N)
Retrofit Kit 534B1219G01 can be used when replacing item 53, Wave Spring, or item 90, Seal Housing Cover. Kit also contains O-rings
as needed and installation drawing. See Figure 6d.
(3) Prior to 13 June 2006, Item 112 was 111Q0993344, Item 78 was 534A0565H01, and Item 111 was 951A0095H01 (120 VAC), or
951A0095H02 (240 VAC). Not shown: 649A0890H01 Connector, DIN, Restraint (standard) / 649A0890H02, Connector, DIN, Conduit.
NOTES
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Figure 7a. XJF 151 Slide Valve Stop Assembly, Handwheel, Typical.
XJS/XJF ROTARY SCREW COMPRESSORS 070.450-SPL (AUG 2012)
SERVICE PARTS LIST Page 45
Figure 7b. XJF 151 Bypass Tubing and Shutoff Valve, Handwheel, Typical.
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7— 534E0559 XJF 151 A,M,L,N Screw Compressor Handwheel, New (4) Ref. V
534E0559G01 XJF 151A, Screw Compressor Handwheel Ref.
534E0559G02 XJF 151M, Screw Compressor Handwheel Ref.
534E0559G03 XJF 151L, Screw Compressor Handwheel Ref.
534E0559G04 XJF 151N, Screw Compressor Handwheel Ref.
(1) Compressors built prior to October 2008 (prior to s/n XJF151A0742AZ, XJF151M1143MZ, XJF151L1531LZ, XJF151N1402NZ) will need
Pressure Balance Retrofit Kit 534B1220G01 when replacing item 77, Piston, or item 76, Cylinder Cover. The kit includes piston,
cylinder cover, O-rings, Slydring®, external tubing, shutoff valve, fittings, and instructions.
(3) Prior to 13 June 2006, Item 115 was 111Q0993344, Item 74 was 534A0565H01, and Item 114 was 951A0095H01 (120 VAC), or
951A0095H02 (240 VAC). Not shown: 649A0890H01 Connector, DIN, Restraint (standard) / 649A0890H02, Connector, DIN, Conduit.
NOTES
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Page 52 SERVICE PARTS LIST
8 - Closed Thread
10 -
5 - Economizer Discharge
Main Oil Injection Pressure
Orifice Plug
2 - Slide Valve Piston
16 - Thermowell
3 - Low Vi Liquid Injection
20 - Seal
Weepage
6 - Oil Drain
PORT CONNECTION SIZE
1 3/4 - 14 NPTF
2 1/8 - 27 NPTF
3 3/8 - 18 NPTF
4 3/8 - 18 NPTF
5 3/4 - 14 NPTF
7 1/4 - 18 NPTF
8 1/4 - 18 NPTF
10 1/4 - 18 NPTF
11 1/4 - 18 NPTF
12 1/4 - 18 NPTF
15 3/8 - 18 NPTF
16 3/4 - 14 NPTF
18 1/2 - 14 NPTF
19 1/4 - 18 NPTF
20 1/8 - 27 NPTF
22 1/4 - 18 NPTF
PORT CONNECTION SIZE
1 1 - 11 1/2 NPTF
2 1/4 - 18 NPTF
3 3/8 - 18 NPTF
4 3/8 - 18 NPTF
5 1 - 11 1/2 NPTF
6 1/2 - 14 NPTF
7 1/4 - 18 NPTF
8 1/4 - 18 NPTF
10 1/4 - 18 NPTF
11 1/4 - 18 NPTF
12 1/4 - 18 NPTF
15 3/8 - 18 NPTF
16 3/4 - 14 NPTF
18 1/8 - 27 NPTF
19 1/4 - 18 NPTF
20 1/8 - 27 NPTF
21 3/8 - 18 NPTF
22 1/4 - 18 NPTF
Figure 16a.
Figure 16b.
Figure 16c.
Figure 16. Slide Valve Potentiometers vs Linear Transmitters on Remanufactured XJF Compressors
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