Greatork IOM ... MANUAL
Greatork IOM ... MANUAL
Greatork IOM ... MANUAL
Instruction
Edition: V2.2
Date of issue: 2007.4
Contents Page Page
1 General Instructions of Tefulong Actuator----------------1 4.4.2 Torque setting of the Valve Open and
2 Mounting the Tefulong Actuator-----------------------------2 Closed---------------------------------------------14
2.1 Mounting the Actuator with Drive Base-----------2 4.4.3 Setting the Function of Frequency
2.2 Mounting the Linear Actuator----------------------2 Conversion----------------------------------------15
2.3 Mounting the Actuator with Gear box-------------2 4.4.4 Position Limits------------------------------------17
2.4 Wiring up and Wiring Diagram---------------------2 4.5 Advanced Setting----------------------------------17
3 Operating the Tefulong Actuator----------------------------5 4.5.1 Indication Contacts r1, r2, r3, r4--------------19
The On-off motor duty of Tefulong Actuator is a short time duty which is Motor Thermostat Bypass
S2-15min, and the duty of modulating one is S4-50%. If the actuator is configured to be motor thermostat bypass, when using the
The ambient standard operating temperature of Tefulong actuator is from - ESD function, the hazardous area certification will be invalidated.
30°C to 70°C. Enclosure Materials
Help menus can diagnose the status of the control system, valve and AVA01 to AVA06 enclosures are manufactured in aluminum alloy with
actuator, which are displayed by display icons and help screens. This stainless steel fasteners and the thrust bases are manufactured in cast iron.
function infinitely shortens users' troubleshooting time and brings more AVA07 to AVA10 enclosures are manufactured in aluminum alloy and cast
convenience on using. iron with stainless steel fasteners and the thrust bases are manufactured in
This manual is made to enable a user to install, operate, adjust and inspect cast iron.
Tefulong range actuators. The user must ensure that the operating environment is good, and the
If the actuator has a nameplate with the sign of explosion-proof, the hazard cannot lead to the protection afforded by the actuator. The user must
actuator is suitable for use in Zone 1 and Zone 2 explosive atmospheres suitably protect the actuator against its operating environment.
only. It should not be installed in atmospheres where gases are present with Actuator Storage
an ignition temperature less than 135°C.
If your actuator cannot be installed immediately, store it in a dry place.
Under no circumstances should any modification or alteration be carried
If the actuator has been installed, but cannot be cabled, it is recommended
out on the actuator as this will invalidate the conditions under which its
that the plastic transit cable entry plugs are replaced with metal plugs,
certification have been granted.
which are sealed with PTFE tape.
The actuator should be moved to a non-hazardous area for repair or
maintaince. Only the trained persons can be allowed to install, maintain
and repair the actuator. Work undertaken must be carried out in accordance
- 1 -
2. Mounting the Tefulong Actuator
2.1 Mounting the Actuator with Drive Base Comparing Tefulong actuator installation of linear range to that of other
range which is with drive bush.The common point is that both of them have
Normally, the Tefulong actuator is mounted on the valve with drive base.
the same actuator and a thrust base, but the different point is that the linear
The drive base includes two kinds- thrust base and non-thrust base. Both of
one has a transforming bracket and a screw, of which one end are
their key parts are drive bush which are directly mounted on the valve
trapezoidal screw threads, and the other end is hexagon column.
stem. The drive bush for thrust base has the type of trapezoidal screw
threads, and for non-thrust base has the key, three jaws or square shaft. In Assemble the actuator with a screw and a bracket, couple the bracket to the
general, before leaving the factory, the drive bush is either machined valve flange with fasteners, and couple the screw to valve stem with wafer
depending on the data from valve factory or machined by users (It should nuts.
be removed before machining).
Note: The valve should be at its fully closed position when coupling.
The flange standard of drive bases are under national standard. For multi-
2.3 Mounting the Actuator with Gearbox
turn actuators, flanges are F07, F10, F14, F25, F30, F35, and F40; for
quarter-turn actuators, flanges are F05, F07, F10, F12, and F14. However, Usually, a part-turn valve needs a 90°gearbox, and a large torque multi-
the flange can be made depending on drawing on request. turn valve needs a bevel gearbox or a spur gearbox.
The actuator can be mounted on the valve directly with the drive base Gearbox has a removable drive bush which is machined depending on the
(except unmachined) before living the factory. measure of the valve stem and connections.
a) Before the thrust actuator is mounted on the valve, enable the drive bush Gearbox is always coupled to the damper with a rocker and spherical
onto the threaded valve stem, then engage “hand” and wind the handwheel linkage.
anticlockwise to engage the drive bush onto the stem. Continue winding 2.4 Cable Connections and Wiring Diagram
until it closes to the valve flange. Wind two further turns, fit securing bolts
and tighten fully. Check that power supply voltage whether agrees with that stamped on the
actuator nameplate.
b) When the non-thrust actuator is mounted on the valve, place the drive
bush on the valve stem, fit securing bolts and tighten fully. The breaker or fuse for the actuator should be selected depending on the
rated current of the motor.
There is a hollow shaft in AVA range actuator which is for the rising stem
valve. In order to ensure that moisture does not intrude the hollow shaft of Earth/Ground Connections
the actuator, PTFE tape should be winded around the cover and fully A lug with a 6mm diameter hole is cast adjacent to the conduit
tightened. entries for attachment of an external protective earthing strap by a
2.2 Mounting the Linear Actuator nut and bolt. An internal earth terminal is also provided.
- 2 -
Cable Entry
In explosion-proof zone, explosion-proof cable joint should be used at the cable entry. Make the cable joint appropriate to the outer diameter of the cable.
Ensure that cable glands or conduit are tight and fully waterproof. Seal unused cable entries with a steel or brass threaded plug.
- 3 -
AVAM/AVATM Range
Feedback Control Diagram power
Replace the terminal cover after connections, insure good “O” ring seal and transverse plane, and hard tighten screws.
- 4 -
3.Operating Tefulong Actuator
3.1 Each Parts Names of the Actuator
9 7
1 4 1
8
8
6
5 2
3
2
3 6 4
7
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3.2 Manual Operation
Use a hand and depress the Hand/Auto lever into “Hand” status. Turn the Local Electrical Operation
handwheel to check whether it has engaged the clutch. When the valve
There is a black knob on the actuator for Local, Remote and Menu. When it
value on the LCD changes while turning, the lever can now be released and
needs electrical operation, select “Local” and press Open or Close button
it will automatically return to its original position. The handwheel will
at right side. The actuator will open or close accordingly. Pressing Stop,
remain engaged until the actuator is operated electrically
the actuator will stop.
If the lever can't be depressed into “hand” status for the first time, turn the
Remote Control
handwheel by 30° and depress the lever again into “hand” status.
Selecting Remote, the actuator will receive an order from the control room
When the actuator is operated electrically, its “Hand” status will
and take actions of opening, closing and stopping. Remote control can't be
automatically switch to “electrical” status.
operated unless the external control cable is connected according to the
Notice: Please do not depress the lever when the actuator is operating wiring diagram from tefulong.
electrically.
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4.Function Commissioning for Tefulong Actuator
4.1 The Setting Tool Key-press Instruction
Specification 1. Display next menu down 2
Enclosure: Ip67 2. Display next menu across
Certification:EEx ia llC 3. Decrease/change displayed
T4(intrinsically safe) function's value or option setting
- 7 -
4.2 LCD of the Actuator 12. Alarm indication (It appears 4.2.2 Display- Alarm Display
having any of the alarm conditions)
4.2.1 The Components of The top portion of the display
Display: 13. Upward arrowhead means incorporates valve, control,
opening, and “ON” means fully a c t u a t o r, a n d b a t t e r y a l a r m
11
9 open indications. Each icon represents
8 10 14. Downward arrowhead means certain alarm conditions. Help
12 closing and “OFF” means fully Menu are also available to assist in
closed. determining the actuator
On power up the acturaor's liquid operational and alarm status.
4 crystal display screen is back-lit Fig.4.2.2 Valve Alarm
13 with a “soft amber” light and one of
14 the position indicator lamps will be Fully Close When the valve alarm appears and
the configured torque value being
7 on. The display screen will show When the valve is fully closed, the developed, it will cause the actuator
Fig.4.2.1 opening range of valve position, display screen will show 0% valve to trip off.
1. Red fully open indicator lamp torque value of the actuator, and position, downward arrowhead, and
others. With the power supply cut “OFF” with a lighted green
2. Yellow Mid travel indicator lamp off, the liquid crystal display screen
indicator lamp.
3. Green fully closed indicator keeps displaying by a back-up
lamp battery. The screen back light and
4. opening range of valve position position indicator lamps will be cut
5. Torque value off for saving electricity.
6. Infrared communicator Fully Open
7. Communication indicator lamp When the valve is fully open, the
8. Valve alarm display screen will show 100%
9. Control alarm valve position, upward arrowhead,
10. Actuator alarm and “ON” with a lighted red Fig.4.2.4
indicator lamp.
11. Battery alarm Fig.4.2.3
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The possible causes are: Interlocks and [A9] Conditional Actuator Alarm Battery Alarm
·Valve blocked. Control) Please confirm the
The ctuator alarm icon is displayed The battery alarm icon is displayed
r emo te co n tr o l meth o d o f th e
·Valve process conditions when CPU detects a problem from when CPU detects its battery as
actuator.
changed (increase in pressure, flow t h e i n n e r o r o u t e r a c t u a t o r. being low, discharged.
etc.) Electrical operation will be When the secondary setting [OS]
inhibited while it alarms (except menu is set “on”, both the battery
The valve status now should be 24V alarm).
inspected. It can't be operated and actuator alarm icons will be
electrically untill the valve problem The possible causes are: displayed. When the battery is low,
is surely resolved. ·Transformer thermostat tripped the function [OS] is inhibited to
operate.
Once the actuator has tripled off on ·24V internal power supply alarm
torque, electrical operation in the
·Power supply fault
same direction is inhibited. The
icon will remain displayed until ·Torque inspection system alarm
Fig.4.2.5
movement in the opposite direction Please refer to help menu to identify
takes place. the specific causes of the alarm.
The valve alarm icon will not be
displayed when the actuator move
the end of travel, which is preset.
Control Alarm
Fig.4.2.7
It displays when the remote control
system maintains an active ESD or
interlock signal (the interlock
function or conditional control
having been enabled.) Local and
Remote operation will be inhibited
at this time. (Refer to Advanced Fig.4.2.6
setting [A1] ESD, [A8] External
- 9 -
When the battery alarm icon is safe to allow use in explosion-proof menu for users to diagnose all kinds
displayed, the battery should be areas. of failures.
replaced immediately. All the actuator's setting values are Entering Setting Procedure
Most of the AVA range batteries are stored in its EEPROM memory in
located on the connections terminal the actuator, so the data will not
cover, which are tightened by a lose even if power losing. Users can
Position Display
steel cover and opened by an look over the actuator's functions
internal hexagonal wrench. For and setting values with setting tool.
some of the AVA range and AVAT The setting value can be changed Password
range, the battery is installed in the under requirements. Password
Change
electric control box, so it is When setting, press downward key
necessary to open the control box of the setting tool to enter the next
when replacing the battery.
menu, press rightward key to enter Procedure Branch (crossroad)
Battery replacement must be right side menu(refer to Picture
carried out in a safe area, or make 4.3.1); press +or - key to change
sure there is no explosive gas or Close
spare optional value and then Direction to Close Open Action
moist air nearby. press” enter ”key to confirm. When Action
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Turn the knob (local/ remote/ menu) Changing Password 4.4 Primary Setting
to local or remote, put the setting
After finishing password Primary setting is mainly for valve
directly in front of the actuator's
confirmation (refer to picture opening actions, valve opening
screen and press downward key, 4.3.3), press rightward key to enter direction, torque protection value,
and then the password protection password changing menu (refer to position limit and so on.
menu will be displayed(refer to picture 4.3.4), find a password you
picture 4.3.2). For changing the set When the actuator has been
want by using + or - key, and press installed on the valve and
value, Tefulong actuator must be “enter” key. Likewise, the figure
entered correct password. The electrified correct power supply,
you selected will flash, which position limit setting is the most
factory's default password is 33. If means new password has been
the password is not changed, press important thing. Usually, it can be
effective. If you want to enter menu operated electrically as long as the
enter key directly, and password setting next time, you should use
33 will flash. Meanwhile, a Fig.4.3.2 actuator has had position limit.
new password. Users must make a “usually” here means that valve
crossband will appears in the top of record after new password setting
the screen (refer to picture 4.3.4). opening direction is clockwise, and
to avoid troubles when using. the actuator matching is correct.
Now you can enter the next menu
and operate. If there is no After entering the procedure and
crossband, it can only be looked input a correct password, press
through all the function options and enter key. (See 4.3 Entering
can't be changed the set value. setting procedure)
Tefulong actuator's Password can Press downward key to enter the
be scrolled through from 00-99. next menu [Cr] which is a procedure
Use+or- key to lookup set branch. Press rightward key to enter
password, and press “enter” key. advanced setting. If you press
downward key, it will enter [C1].
(Refer to picture 4.4.1)
Fig.4.3.3 Fig.4.3.4
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4.4.1 Direction of Valve Opening and Actions of Valve Opening & Closing
Valve Closing Direction [C1] Valve closing direction has option Select correct valve closing The actuator's optional valve
[A] and option [C]. Option [A] is direction with + or - key, and press closing action has [CL] (close on
This function is for adjusting valve
opening direction. According to
anti-clockwise closing, and option “enter” key. (refer to picture 4.4.1 limit) and [Ct] (close on torque), It
[C] is clockwise closing. and 4.4.2, default is [C]) is suggested to close on limit, which
industry custom, the clockwise
is default.
usually is the closing direction. Valve Closing Action [C2]
Fig.4.4.1 Fig.4.4.3
Fig.4.4.2 Fig.4.4.4
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Select correct valve closing action Valve Opening Method [C3] Opening on limit is an action to
with + or - key, and press “enter” The actuator's optional valve open
utilizes the elements of hall sensor,
key. (refer to picture 4.4.3 and and stocks the whole travel data of
action has [OL] (open on limit) and
4.4.4) the valve into the memorizer. When
[Ot] (open on torque). It is
it is selected to open on limit, the
Close on limit is an action that suggested to open on limit, which is
actuator will monitor the valve data
utilizes the elements of Hall Sensor, default.
ever and again while working.
and stocks the whole travel data of
When it is in the end of the valve,
the valve into the memorizer. When
the actuator will stop automatically.
it is selected close on limit, the
actuator will monitor the valve data Opening on torque is an action to
ever and again while working. Fig.4.4.5 utilizes torque sensor of the
When it is in the end of the valve, actuator. When the valve torque
the actuator will stop automatically. exceeds the set torque value of the
actuator, the actuator will trip off
Close on torque is an action to
automatically. When it is selected
utilize torque sensor of the actuator.
to open on torque, the torque value
When the valve torque exceeds the
should not exceed 80%. See next
set torque value of the actuator, the
point for details, which is torque
actuator will trip off automatically.
value of valve closing and opening.
When it is close on torque, the
torque value should not exceed
80%. See next point for details,
which is torque value of valve Fig.4.4.6
closing and opening.
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4.4.3 Setting the Function of Frequency Conversion
F o r Te f u l o n g a c t u a t o r , o n l y Setting Valve Closing Speed [SC] Setting Valve Opening Speed [SO]
frequency conversion range has this
Frequency conversion range can be Frequency conversion range can be
kind of function setting. The
set eight different kinds of valve set eight different kinds of valve
actuator works in the way of two
close speed in the direction of valve open speed in the direction of valve
segments speed. Namely, start at
closing. There are 0-7 grades for closing. There are 0-7 grades for
low speed of invariableness, run at
selecting. Grade 0 is the lowest selecting. Grade 0 is the lowest
high speed and then stop at low
speed, and grade 7 is the highest speed, and grade 7 is the highest
speed.
speed. Corresponding rotate speed speed. Corresponding rotate speed
of the number relates to the detailed of the number relates to the detailed
model. Select appropriate speed model. Select appropriate speed
value with + or - key, and press value with + or - key, and press
“enter” key. (refer to picture 4.4.11) “enter” key. (refer to picture 4.4.12)
Sc So SL St Sd dc
Fig.4.4.11 Fig.4.4.12
Fig.4.4.10
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Setting the Running Range at Setting the Rising Time of the Setting Speed for Emergency DC Brake Value [dC]
Low Speed for the Actuator [SL] Motor [St] [Sd] DC brake value of current has 0-7
Wi t h i n t h e s e t t i n g r a n g e , t h e The setting range is 0-10 second(s), Valve opening and closing speed grades for selecting. Grade 0 is non-
actuator will run at a very low that is, the time for the motor under an emergency can be set. brake, and grade 7 is the largest
speed. For example, 5% shows that, reaching the fastest running speed There are 0-7 grades for selecting. current brake. This option affects
within the range of 0%-5% and from the bottom. This option affects Grade 0 is the lowest speed, and temperature rising of the motor and
95%-100%, it will runs at low control precision and the length of grade 7 is the highest speed. Select control precision. Select
speed. Select appropriate range the time for putting through the appropriate value with + or - key, appropriate value with + or - key,
value with + or - key, and press motor. Select appropriate rising and press “enter” key. (refer to and press “enter” key. (refer to
“enter” key. (refer to picture 4.4.13) time with + or - key, and press picture 4.4.15) picture 4.4.16)
“enter” key. (refer to picture 4.4.14)
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4.4.4 Position Limit
Fig.4.4.17 Fig.4.4.18
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To access the Secondary menu, press the arrow → key to find Procedure
Positional Display Branch Crossroad[Cr], then press the arrow→to find [r1] according to the
instruction of picture 4.5.1.
IrDA Comms
Contact S2
Primary
Functions
Contact S3
Contact S4
ESD ESD Thermostat ESD Override ESD Override Self-Maintained 2-wire Ext er na l Conditi onal To rque swi tch
ESD Acti on Contact Type By-pass Interlocks Local Stop Local Control Control Int er loc ks Contro l bypass
Control Mode
Remote Proportional Remote Bus Interrupter Setting Tool Power Loss
Control Control Source System Timer Local Control Inhibit
Option Selection
Option Functions 1 F1 Fr Fc Fo Fd Ft FA FF
Option Functions 2 PA PB
Help Screens
Default Option
Fig.4.5.1 Secondary Functions
Indication Contacts [r1], [r2], [r3] [IL] interlock active r2 - [OP] open, [no] contact
and [r4] are four relays indicating [ES] ESD signal normally open
all kinds of functions. Each of them
can be set one of the following [LP] lost phase r3 - [CL] closed, [nc] contact
functions: [Lo] local selected normally closed
[CL] closed end position
r4 - [OP] open,
[RE] remote selected
[nc] contact
[OP] open end position [AA] actuator alarm * normally closed
[Po] intermediate position Fig.4.5.2
[24] 24V power failure
[TC] torque trip close [RR] motor running Select correct indication functions
[TO] torque trip open [UA] Valve alarm * with +or - key, and press “enter”
key. Refer picture 4.5.2 and 4.5.4.
[TT] torque trip any position [Ht] thermostat tripped
[TI] torque trip mid travel [CA] control alarm *
When the R contact function is set
[DC] actuator closing [RP] relay parity to [Po], the required intermediate
[DO] actuator opening Each relay contact form can be set position value must be set. No other Fig.4.5.3
[D?] actuator rotating normally open [NO] or normally functions require the value to be
closed [NC]. The procedures for set. The valve can be set from 1%
[St ] motor stalled setting up contacts [r2], [r3] and open to 99% open in 1%
[BA ] battery low [r4] are the same as those shown for increments. See picture 4.5.3
[HA] hand operation [r1].
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4.5.2 Setting Control Mode
The control mode is used to set ESD Contact Form [A2] ESD Thermostat Bypass [A3]
functions of actuator under
conditions of emergency shut down,
local control, remote control
interlocks etc.
There are 10 control functions:
A1 ESD action (ESD)
A2 ESD contact type Fig.4.5.5
Fig.4.5.7
A3 ESD thermostat bypass ESD needs a support from the Fig.4.5.6 The function is set when ESD signal
A4 ESD override interlock control remote control wire. For the appears, whether the actuator can
There are two types: [nc] and [no].
connection method, it refers to be thermostat bypass. Namely,
A5 ESD override local control The default setting value is [no],
Tefulong wiring diagraitm. When when there is temperature alarm,
namely the contact is normally
A6 Maintained local control ESD contact type [A2] is set to whether ESD signal can override
open.
A7 2-wire remote control normally open [no], one of remote temperature alarm and enable the
high-level signal will enable the When the contact is normally open, actuator to take actions.
A8 External interlocks actuator to work in [A1] set the actuator responds to remote The function has two options:[OF],
A9 Conditional control direction. When ESD contact type high-level ESD signal. ESD can't override thermostat
[A2] is set to normally closed [nc], When the contact is normally bypass
At Torque switch bypass one of remote low-level signal will closed, the actuator responds to [ON], ESD override thermostat
ESD Direction [A1] enable the actuator to work in [A1] remote low-level ESD signal. bypass
set direction. Select correct
ESD is a function when emergency indication functions with +or - key, Select correct indication functions Select correct indication functions
appears. It can be set as follow: and press “enter” key. Refer to with +or - key, and press “enter” with +or - key, and press “enter”
[CL] Close on ESD, picture 4.5.5. The default setting is key. Refer to picture 4.5.6. The key. Refer to picture 4.5.7. The
Stay Put default setting is [no]. default setting is [OF].
[SP] Stay put on ESD Warning: actuator explostion-proof
[OP] Open on ESD certification is invalidated while
the thermostats are bypassed.
- 20 -
ESD Override Interlocks [A4] ESD Override Local Stop [A5] Maintained Local Control [A6] 2-Wire Remote Control [A7]
Fig.4.5.11
The method of 2-wire control is
Fig.4.5.8 Fig.4.5.9 Fig.4.5.10 adopting 2 wires when the actuator
in remote control. One is connected
with common end, the other one is
The function is set when ESD signal The function is set when ESD signal Maintained control is needed when connected with valve open (or valve
appears, whether the actuator can appears, whether the actuator can operating the local knob of the closed). Valve closed (valve open)
override interlocks to have an override local/remote knob to have actuator, namely, set this function shortly connects with control
action. (When the interlocks is not an action. when the actuator is in electric source end. So the actuator is
set, this function is no need to be control. normally closed (normally open)
The function has two options: without inputting control signal,
set.) The function has two options:
[OF], ESD can't override local stop while the actuator carries out the
The function has two options: [OF], local pointing control priority and advanced order. Refer
[ON], ESD override local stop to wiring diagram.
[OF], ESD can't override interlocks [ON], maintained local control
Select correct indication functions There are three options:
[ON], ESD override interlocks with +or - key, and press “enter” Select correct indication functions [OP] Open priority
Select correct indication functions key. Refer to picture 4.5.9. The with +or - key, and press “enter” [SP] Stay put
with +or - key, and press “enter” default setting is [OF]. key. Refer to picture 4.5.10. The [CL] Close priority
key. Refer to picture 4.5.8. The default setting is [ON]. Select correct indication functions
default setting is [OF]. with +or - key, and press “enter”
key. Refer to picture 4.5.11. The
default setting is [OP].
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External Interlocks [A8] External Conditional Control [A9] Select correct indication functions Torque Switch Bypass [A9]
with +or - key, and press “enter”
key. Refer to picture 4.5.13. The
default setting is [OF].
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4.5.3 Option Selection
Extra Contact [OE] Position Transmitter Option [OI] Remote Proportional Control [OF] Remote Control Source [Od]
- 23 -
Bus System(Option) [OP] Setting Tool Control [OR] Prohibit Operation with Battery [OF] Allow Operation after Power
Invalidation [OS] Loss
Select correct indication functions
with +or - key, and press “enter”
key. Refer to picture 4.5.22. The
default setting is [OF].
Remote proportional control uses Point Signal Range [Fr] Time for Closing Direction Stop [04] stopping four time units in
analogue electrical signal in Advance [FC] advance
(generally 4-20mA) to control [05] stopping five time units in
open/closed of the actuator. advance
Only the modulating actuator has Select correct indication functions
this function. Moreover, only when
with +or - key, and press “enter”
proportional control [oF] is set
key. Refer to picture 4.5.25. The
[on], the menu will appear.
default setting is [00].
Point Signal Type [FI]
Fig.4.5.24 Fig.4.5.25
If the actuator appears overshoot
When [FI] is selected as current
when it is in remote operation and
control:
needed to stop exactly in a certain
[01] 0-10mA analogue control p l a c e , n a m e l y, t h e a c t u a t o r
[02] 0-20mA analogue control overrides the set position a little. Fc
is a time unit for closing direction
[42] 4-20mA analogue control stop. overshoot will be inhibited by
When [FI] is selected as voltage adjusting Fc parameter
Fig.4.5.23
control There are five parameters:
Analogue control signal has current [05] 0-5V voltage analogue control [00] not stopping in advance
type and voltage type
[10] 0-10V voltage analogue [01] stopping one time unit in
[I] current signal control control advance
[U] voltage signal control Select correct indication functions [02] stopping two time units in
Select correct indication functions with +or - key, and press “enter” advance
with +or - key, and press “enter” key. Refer to picture 4.5.24. The
default setting is [42]. [03] stopping three time units in
key. Refer to picture 4.5.23. The
advance
default setting is [I].
- 25 -
Time for Opening Direction Stop [03] stopping three time units in signal at a certain place, the Inhibit Time [Ft]
in Advance [FO] advance deadband parameter should be
[04] stopping four time units in increased. If more accurate control
advance is needed, the deadband should be
decreased. Range 00-100
[05] stopping five time units in corresponds to 0%-10% of control
advance point signal.
Select correct indication functions Note: Maximum deadband is 10%
with +or - key, and press “enter” of valve stroke. The deadband
key. Refer to picture 4.5.26. The should normally not be less than
Fig.4.5.26 default setting is [00]. 1%. Fig.4.5.28
Maximum deadband is 10% of In order to prevent the actuator
If the actuator appears overshoot valve stroke. The deadband should from working frequently within
when it is in remote operation and normally not be less than 1%. much short time or for rapidly
needed to stop exactly in a certain Deadband set [Fd] fluctuating signal, it appears an
p l a c e , n a m e l y, t h e a c t u a t o r Select correct indication functions appropriate delay to prevent
overrides the set position a little. Fo with +or - key, and press “enter” unnecessary movement. Inhibit
is a time unit for opening direction key. Refer to picture 4.5.27. The time is interval time both of two
stop. overshooting will be inhibited default setting is [12], namely, the actions. The parameter is set to
by adjusting Fc parameter deadband set is 1.2% of valve adjust interval time both of two
stroke. actions. Second is the unit, and
There are five parameters:
range of it is 00-99 seconds. It
[00] not stopping in advance。 generally suggested that the setting
of inhibit time should not less than
[01] stopping one time unit in Fig.4.5.27 three seconds.
advance
If the modulating actuator can't stop Select correct indication functions
[02] stopping two time units in at a certain place, namely, hunts or with +or - keys , and press “enter”
advance responds to certain unnecessary key. Refer to picture 4.5.28. The
default setting is [05].
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4.5.5 Bus Setting
Response on Loss of Point Signal [FA] Failsafe Action [FF] Bus control of Tefulong actuator is Communications Baud Rate [PB]
not standard configuration. The
actuator installed bus module has
this function. The bus in common
use has modbus, profibus,
foundation and can.
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4.5.6 Help Menu
Te f u l o n g a c t u a t o r h a s s e l f - Factors Affecting Electrical supply, this alarm will appears, and Inspecting Battery Level and
diagnosis function. Users can use Operation [H1] the actuator alarm will appears in ESD Input [H2]
h e l p m e n u f o r q u i c k the screen at the same time. Note:
troubleshooting. internal 24V power supply is for
Help screens instruction: remote control.
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Inspecting Position Limit and Inspecting Remote Control Input present from bus option bus pcb Inspecting Remote Interlocks,
Power Supply Status [H3] [H4] ESD 1 Local Control Input and Motor
Thermostats [H5]
Bar OFF = ESD signal present
ESD 2
Bar OFF = ESD signal present from
bus option pcb
REMOTE MAINTAIN 1
Bar OFF = remote maintain signal
present
REMOTE MAINTAIN 2
Fig.4.5.35 Fig.4.5.36 Bar OFF = remote maintain signal
present from bus option pcb Fig.4.5.37
CLOCKWISE LIMIT REMOTE OPEN 1
Bar ON = actuator moved to Bar OFF = remote open signal OPEN INTERLOCK
clockwise limit of travel. present Bar ON = open interlock effective
Anti-clockwise Limit REMOTE CLOSE 1 CLOSE INTERLOCK
Bar ON = actuator moved to anti- Bar OFF = remote close signal Bar ON = close interlock effective
clockwise limit of travel. present
REMOTE CONTROL NOT
Phase Losing REMOTE OPEN 2 SELECTED
Bar ON = Phase losing (3 phase Bar OFF = remote open signal Bar ON = remote control not
actuator only) present from bus option bus pcb selected
REMOTE CLOSE 2 Bar OFF = remote control selected
Bar OFF = remote close signal
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LOCALCLOSESIGNALNOTPRESENT Inspecting Torque Switch Status INFRARED OPEN SIGNAL NOT Inspecting Stroke Limits and
Bar ON = Local close signal not and Infrared Setting Tool [H6] PRESENT Remote Indication Outputs [H7]
present Bar OFF = torque switch tripped
Bar OFF = Local close signal INFRARED CLOSE SIGNAL
present NOT PRESENT
LOCALOPEN SIGNALNOT PRESENT Bar OFF = torque switch tripped
Bar ON = Local open signal not INFRARED REMOTE
present CONTROL NOT SELECTED
Bar OFF = Local open signal Bar OFF = infrared remote control
present selected (Vandal proof).
THERMOSTAT TRIPPED When local control is not offered Fig.4.5.39
Bar ON = Thermostat tripped. for vandal proof, the option OPEN LIMIT
The actuator motor has thermostat Fig.4.5.38 selection screen [Or] must be set to Bar ON = actuator reaches fully
switch. If the motor become [rE] for remote operation. open
When actuators are supplied for
overheated, the thermostat switch
vandal proof applications, the local CLOSE LIMIT
will trip and the actuator will
control knobs are removed to Bar OFF = actuator reaches fully
prohibit electric operation. n
prevent unauthorized operation. close
cooling the thermostat will
The local control functions are then
automatically reset, enabling ACTUATOR MOVEMENT
carried out by the Setting Tool.
operation.
LOCAL CONTROL NOT FITTED Bar ON = actuator moving
LOCAL STOP NOT SELECTED
Bar OFF = Local control fitted SWITCH CONTACTS R1, R2,
Bar ON = Local stop not selected R3, R4
Bar OFF = Local stop select Bar ON = Local control not fitted
(vandal proof) Bar ON = r contact close
LOCAL CONTROL NOT SELECTED
TORQUE SWITCH TRIPPED
Bar ON = Local control not selected
Bar OFF = Local control selected Bar OFF = torque switch tripped
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Inspecting Position Devices [H8] 4.5.7 Default Setting Value [d1] and [d2] Tefulong Standard [d1]Fault Setting
If technical support or spare parts are required, contact local agents or factory directly and
offer actuator part no. and range no. Tefulong can provide the best service in the whole
world.
As we are continually developing our products, please forgive us that the design of Tefulong
Actuators is subject to change without notice. The latest products and information are
available at our website: www.greatork.com or E-mail: [email protected].