HTU-500 Ozone Generator

Installation and Operation Manual

Phone: 515-635-5854
www.oxidationtech.com

pg. 1
Cautions, Warnings and Hazards

Refer to the manual of the ozone generating system first, to assure proper location of all
ozone equipment.

Ozone is a powerful oxidizing agent. Observe strict operating procedures when using
ozone equipment.

Ensure that the ozone generator is in a well-ventilated area. Do not allow rain or
condensation to contact the ozone generator. The ozone generator must be operated
indoors or in an enclosure non-condensing environment.

Note: If the operator has asthma, he/she must not enter an ozonated airspace. Ozone
can induce an asthma attack.

Carefully review and familiarize yourself with the following important safety information
statements concerning the use of ozone with the HTU Generator.
WARNING Ozone is an extremely aggressive and powerful oxidizer. The
Occupational Safety and Health Administration (OSHA) 8-hour
exposure limit is 0.10-PPM. The OSHA 15-minute exposure
limit for ozone is 0.3 PPM. Above 0.3 PPM, there is the risk of
damage to respiratory tissues.

WARNING People who have no sense of smell should not operate this
equipment.

WARNING Never attempt to verify ozone production by directly

breathing or smelling the ozone outlet or an ozone-tubing
outlet.

WARNING The HTU uses ozone compatible tubing to plumb high

concentration ozone gas under pressure in some places.
These tubes under high pressures pose a possibility of leaks
to occur. In the event water does leak from the HTU
Generator, shut all equipment off and repair immediately to
prevent electric shock.

WARNING Make sure all tubing connections between the ozone

generator and the injection point are secure and in good
working condition. Failure to do so could result in the
discharge of undesired ozone into an occupied space.

Phone: 515-635-5854
www.oxidationtech.com

pg. 2
 Introduction
The HTU-500 Ozone Generator produces ozone from air or oxygen using corona
discharge technology. A double quartz dielectric corona cell is used for ozone
production and is the heart of the ozone generator. The corona (spark) inside
the ozone generator passes through two dielectric barriers between the anode
and cathode in the corona cell. This ensures the oxygen and ozone gas pass
through a pure quartz sleeve and never come in contact with the actual stainless
steel anode or cathode materials.

Oxygen or dry air can be used for ozone production.

Phone: 515-635-5854
www.oxidationtech.com

pg. 3
 Installation
Notes: Ensure the HTU-500 is mounted in a clean, dry location. The HTU-500
ozone generator is not rated for wash-down, or outdoor environments. Also, as
the HTU-500 is air cooled ensure ambient temperatures do not rise above 95-deg
F.

Mounting

Choose a well ventilated area for ozone generation installation.

Mount the HTU-500 ozone generator on a suitable wall using the slotted holes
located on the back of the enclosure.

If wall mounting is not available, it is acceptable to operate the HTU-500 in a

horizontal location as a bench-mount unit.

Plumbing Connections

The HTU-500 is equipped with 1/8” Female NPT connections on the bottom of
the unit for both feed gas IN, and ozone OUT. Supplied with the HTU-500 are
Kynar barbed fittings that will thread into this connections and adapt to 1/4”
barbed connections.

Oxygen Inlet: connect oxygen inlet via oxygen compatible tubing. Flexible
tubing such as polyethylene or Teflon tubing can be used with the 1/4” barbed
fitting. Use 1/4” ID tubing to create this connection. (oxygen or dry air can be
used as a feed-gas for this ozone generator)

Oxygen Outlet: connect ozone outlet via Teflon tubing using the 1/4” barbed
fitting. Use 1/4” ID x 3/8” OD Teflon tubing to create this connection. Stainless
steel tubing can also be used with the 1/8” Female NPT connection.

Electrical Connections

A 120 VAC power cord is supplied with the HTU-500 ozone generator. Power the
HTU-500 with any standard 120 VAC electrical connection.

Phone: 515-635-5854
www.oxidationtech.com

pg. 4
 HTU-500 Ozone Generator Operation
Operation on Dry Air Feed-gas

The HTU-500 can be operated in with a vacuum driven air dryer available
from Oxidation Technologies. This will allow a venturi to pull ozone directly from
the ozone generator and air dryer under a vacuum.

When Dry Air feed-gas is used for ozone production from the HTU-500 follow the
guidelines listed below.

• Maximum operational vacuum = -5 PSI

• Maximum dry air flow = 10 LPM
• Minimum dry air flow = 0 LPM

The air dryer must be under power 24 hrs./day. If power is interrupted, and
restored only after 2-20 minutes, there is about 20% chance that steam may
enter the air supply line.

Back-flow prevention devices must be in place between the ozone generator and
ozone venturi. We suggest the use of a Balance Barometer and check valve to
ensure reliable and safe operation.

The ozone generator can be left in the ON position at all times along with the air
dryer. At any time air flows through the ozone generator the ozone generator is
ready for operation at all times.

Dry air from a compressed air source can also be used when required.
Follow the same requirements and operational criteria as the oxygen operation
section below.

Phone: 515-635-5854
www.oxidationtech.com

pg. 5
Operation on Oxygen feed-gas

Ensure oxygen flow is present and pure prior to turning ON the ozone generator.

Under normal operation turn ozone generator OFF and purge oxygen through the
ozone generator for at least 5 seconds prior to ceasing oxygen flow to properly
purge the ozone generator.

Operation on Oxygen Feed-gas

When oxygen feed-gas is used for ozone production from the HTU-500 follow the
guidelines listed below.

• Maximum oxygen pressure = 10 PSI

• Maximum operating pressure = 5 PSI
• Maximum oxygen flow = 10 LPM
• Minimum oxygen flow = 0 LPM

Ensure oxygen flow is present and pure prior to turning ON the ozone generator.

Under normal operation turn ozone generator OFF and purge oxygen through the
ozone generator for at least 5 seconds prior to ceasing oxygen flow to properly
purge the ozone generator.

Ozone production on oxygen is shown on the chart on the next page.

Phone: 515-635-5854
www.oxidationtech.com

pg. 6
 Phone: 515-635-5854
www.oxidationtech.com

pg. 7
Operation with internal air pump

The HTU-500 can be equipped with an internal air pump to supply air flow
through the ozone generator.

Ensure a vacuum driven air dryer is used on the inlet of the ozone generator to
prevent damage to the corona cell due to moisture build-up.

The ozone generator corona cell and air pump will start simultaneously. Ensure
the ozone outlet is plumbed to a safe location prior to turning ON the ozone
generator.

If the ozone generator will be bubbling ozone into water, ensure adequate back-
flow prevention devices are used to prevent the back-flow of water into the
corona cell of the ozone generator.

Phone: 515-635-5854
www.oxidationtech.com

pg. 8
 HTU-500 Maintenance
The HTU-500 has no consumables or replaceable parts inside. Provided no
moisture, dust or other contamination enters the ozone generation cell there will
be no maintenance required to the ozone generator.

In the event the ozone generator corona cell is contaminated the ozone
generator will cease to produce ozone. It will be necessary to call for service by
a qualified technician at this time.

Monthly:

Check tubing for leaks, cracks or other degredation. Replace all suspect tubing

Check oxygen purity, or air dew-point to ensure quality feed-gas is used at all
times

Check water level in balance barometer (if applicable)

Every 6-months:

Replace check valves on ozone outlet

Annually:

Disconnect the ozone generator from power and check for excessive dust inside.
With long hair brush and vacuum cleaner gently sweep all dust away.

How to Contact Oxidation technologies

By mail: Oxidation Technologies, LLC
214 West Highway 18
Inwood, IA 51240
By telephone: (515) 635-5854

By e-mail: [email protected]

Phone: 515-635-5854
www.oxidationtech.com

pg. 9