Machine Stops-Trips and Locking Devices 1913 PDF
Machine Stops-Trips and Locking Devices 1913 PDF
Machine Stops-Trips and Locking Devices 1913 PDF
J iCENTS
V
;
iiiiiiir
B 3 Dlfl fl2i
A/^
MACHINE
AND
STOPS
LOCKING DEVICES
BY JOSEPH G. HORNER
NUMBER 112
CONTENTS
Machine Stops, Trips and Reversing Mechanisms 3
Clamping and Locking Devices Applied to Machine
Tools - - 25
347578
4 \ ;: TRIPS AND LOCKING DEVICES
'
chine tool there iV llfcceasarily a great deal of banging and rough
treatment, especially in the hands of a careless operator, and weak
and badly-supported stops will cause unsatisfactory work. The binding
arrangement for a stop must also be efficient, so that it will not slip
and cause a batch of work to be turned out to wrong dimensions. The
hardening of contact surfaces is also advisable for preventing wear
and bruising that would affect the dimensions of work produced.
The position and method of attachment of a dead stop depends on
the class of machine and the design. Where a sliding table has to be
stopped, it is in many cases possible to attach the stops or dogs by
means of a bolt and T-slot in the edge of the table, this being a very
simple method and permitting easy adjustment; or a round rod may
Machinery, N. Y.
end of a turret slide. The main screw A, with a locking nut, abuts
Machinery, N.Y.
against the back of the saddle or base, and forms one dead stop. An
adjustable block B, bolted to the edge of the slide, carries a pivoted dog
C, which when dropped down into the position indicated in the view
to the left, strikes against a facing on the back of the base. A flat
spring D, screwed to B, presses against the tail of C and maintains it
I!
I!
II
p.
35
If
8 No. 112 STOPS, TRIPS AND LOCKING DEVICES
Machinery, y. T.
which was not the case with some of the older designs of multiple
stops, such as, for example, a set of flatbars laid side by side and used
for turret stops. Fig. 8 illustrates a rotating type of stop, adopted
for the cross-slide saddle of the turret lathe, there being one stop-rod
for each tool on the cross-slide turret. The head A is mounted on the
end of a shaft that is rotated simultaneously with the turret, and each
of the stop-rods is adjusted independently and secured with a nut, the
rod passing through the body of the bolt. Each rod in turn abuts
XacMnery.y.T.
Fig. 10. Turret Lathe Stops used en the Pratt & Whitney Turret Lathes
against the bar B, held in a bracket bolted to the front of the lathe
bed. The adjustment of this bar is effected by loosening the set-screw
and sliding it through the bracket; on tightening the set-screw, it
bears down on a flat milled on the bar, and forms a positive check
to slipping.
Another application is shown in Fig. 9. This arrangement is applied
to the rear end of the Pittler turrets, which are mounted on a hori-
zontal axis. There are sixteen holes in the turret for tools, and a
stop is provided for each hole. All the rods are held in the rim of a
disk secured to the rear end of the spindle, on the other end of which
the tool disk or turret is secured. The turret slide A travels, bringing
one stop-rod at a time against the fixed bed.
An arrangement of multiple stops, "selected" by a radial action,
10 No. 112 STOPS, TRIPS AND LOCKING DEVICES
though not set in a circle, is used in the Pratt & Whitney turret lathes.
Each stop-rod isheld in an adjustable bracket A, Fig. 10, bolted to the
front side of the bed, set-screws being used for clamping; three of these
only are visible in the view. As the turret rotates, a cam B, cut on
Machtnery,N.Y.
brings the flat end of another lever E, which is secured to the shaft of
D, into line with one or another of the stop-rods, corresponding to the
position of the tool-holes in the turret. The lever E is backed up by a
lug projecting from the turret slide (not shown), taking the thrust,
and eliminating spring.
A type of rotating stop which has been extensively adopted by turret
lathe manufacturers during recent years is illustrated in Fig. 11. The
TRIPS AND REVERSING MECHANISMS 11
Machinery, y.
Tig. 12. Enlarged Detail of the Indicator of the Device shown in Fig. 13
Machinery,N. T.
Fig. 13. Rotating Stop-bar and Accurate Indicator used oil the Alfred
Herbert Hexagon Turret Lathe
q_, 02
. o *
Vljw]
"Rd
5 a
g,
1 3J
i :
S 8 ^ 3
a>
w -< O b
3 o> fe CG r* w>
9| ^
5
-H
|
^
*S Q, O) S
"o
fl
S g ' rt
S h
r
H s ** qs
oj *j
a
"
0> *H J3
^2 <C
TRIPS AND REVERSING MECHANISMS 15
which actuates lever D through a link, thus throwing out the clutch,
and stopping the feed.
A double trip and reversing mechanism for a large grinding machine
is shown in Fig. 16. In this arrangement the dog is bolted to the edge
of the moving table, and strikes against adjustable dogs on the flat
striking bar, which is connected by levers to the toothed clutch. In
this design the table feeds and reverses so long as the driving mechan-
ism is running. This brings us to the question of locking, that is
retaining a clutch or other gear in mesh as long as it has to drive.
Without some means of locking, there is nothing to prevent the
Machine t
end, or with a roller, which slips down along a beveled end on one
of the levers, or into recesses, there being many ways of accomplishing
the desired result. Fig. 19 shows the principle applied to a toothed
clutch set between miter gears, for reversing a grinding machine.
When th stop-rod A is shifted endwise it moves the lever B over,
and the left-hand end of B throws the clutch into mesh. Simultane-
ously the plunger C moves outward under the action of the coiled
spring, and its beveled end locks with the beveled end of the short
extension on B, thus forcing the clutch positively into full engagement,
16 No. 112 STOPS, TRIPS AND LOCKING DEVICES
and holding it there until reversal again occurs. Another example of
the spring plunger arrangement is illustrated in Fig. 20. This de-
sign is taken from the clutch : reversing mechanism of a special gear-
cutter. The locking is effected by a roller A mounted in a stud or
plunger, and forced outward by a spiral spring contained in the
liolder. As the lever B is thrown over by the long lever pivoted to
it,the roller is moved from the flat face a to the face 6, thus retain-
ing lever B in position.
Another method, see Pig. 21, utilizes the bent end of a flat spring A
to lock the beveled end of a lever in its two positions. This example
is taken from a shaping machine, in which the dogs B, bolted to the
T-slot in the top of the ram, encounter the trip lever G and throw
it over, thus actuating the two connecting levers which move the
lever D, the latter sliding the rod which throws in the friction clutch
TRIPS AND REVERSING MECHANISMS 17
Nachinery,N.Y.
spindle below, and retains the latter in position. The part rotation
of the spindle is effected through a plunger rack B, meshing with the
Machinery, ff. T.
Fig. 22. Locking Mechanism for Clutch for Milling Machine Feed-screw
Machinery, N.T.
on the under side of the table comes against the short end of A, the
latter is tilted, and the worm drops.
With regard to belt-shifting mechanisms, the difficulty of producing
the necessary amount of belt travel with a small amount of stop
lever movement is overcome by magnifying the effect by a series
of long belt levers. The operating tappet mechanism is compara-
tively simple, comprising in general a striking dog A, Fig. 26, which
knocks over the lever B, connected by other levers with the belt-
shifting mechanism. The return of the lever B is produced by the
other dog or tappet (7, the catch of which can be tipped up, out of
the way.
The fitting of trip motions to disks is adopted in various ways, a
stop-block being usually bolted to the disk so that at a predetermined
Machinery,!?.?.
point, the block actuates the trip gear and throws out a certain
movement. Thus in Pig. 31, the worm-wheel has dogs bolted to a
T-slot in its face, and these dogs strike a swinging lever A, thus
imparting a partial rotation to the shaft on which it is keyed, and
dropping, through a rack and pinion, a slide which carries a sector
gear that has to be disengaged. The spring plunger and roller B
keep the lever A in either of its two positions, the roller pressing
on one or the other of the two slopes of the beveled end. Another
interesting application of the disk trip is illustrated in Fig. 29, which
shows the end of a boring mill cross-rail. When the clutch C is in
gear, the feed-screw A is turned by a gear B, operated from other
spur gears not shown. A worm-wheel Z>, with a T-slot in its face for
carrying a dog E, is driven by a worm on the extension of the screw A.
When, therefore, the clutch is in mesh, the wheel D continues to rotate
until E comes in contact with the beveled end of the trip lever F, and
20 No. 112 STOPS, TRIPS AND LOCKING DEVICES
TRIPS AND REVERSING MECHANISMS 21
the latter pushed over, disengaging the clutch, and stopping the
is
Fig. 27. Combined Reversing and Feeding Mechanism for Grinding Machine
to the ratchet wheel B. This continues until the dog & comes in the
way of the pawls, which are then thrust out of engagement with B, thus
stopping the feed.
In certain cases the feed is engaged automatically at the same time
that the reversal occurs, as in planers. An interesting device, applied
specially to the Richards' side planing machines made by Geo. Richards
& Co., Ltd., Manchester, is used for giving the down feed to the tool-
box that is situated at the end of the long arm. When the saddle A,
Fig. 30, travels along the bed B, propelled by its screw turned by belt
22 No. 112 STOPS, TRIPS AND LOCKING DEVICES
MacMnery,N. Y.
Machinery. AV
Fig. 32. Set-screw with Shoe Fig. 33. Screw Recessed into Strip for
for Clamping Sleeve Clamping Slide
of the operation of the machine and take into account only those
devices which are expressly designed to permit of more or less rapid
loosening and tightening, to allow adjustments. There are a great
many conditions under which these devices are required, and the par-
Machinery. N.7.
Machineru. N. T.
Fig. 35. Clamping: Screw with End entering- Groove for Clamping Stud
\
Machinery, N. Y,
Fig. 36. Clamping Screw with Fig. 37. Bolt and Handle for Clamp-
Full-down Action for Clamping ing Drill Head
Bearing
action. A
locking device, therefore, might not be powerful enough to
act as a clamping device, so that these functions must be regarded as
distinct from each other. As a matter of course we say that a slide is
locked, when we ought to say that it is clamped, because the parts are
drawn together powerfully, and not merely prevented from shifting by
a pin or other means. As a general rule it may be said that locking
CLAMPING AND LOCKING DEVICES 27
Machinery. S.
r
Machinery,!?. Y Machinery, A . Y
Fig. 39. Clamping Screw Located Fig. 40. Clamping Device for
on One Side Drill Saddle
heavy strains without slipping. Moreover it has the bad effect of forc-
ing the parts away from each other when screwed up, so that a fruitful
source of vibration is introduced, whereas other and better methods of
clamping pull the parts together and act as clamps in the true sense
of the word. Usually the pressure of a set-screw point is objectionable,
Fig. 41, Clamp for Grinding Macnine Fig. 42. Clamping Arrange-
Swivel Table ment for V-slide
and a soft pad or shoe is employed to avoid the marring effect other-
wise met with. This pad or shoe may be shaped to correspond with
the form of the surface against which it bears. Fig. 32 is an example
of a set-screw in an awkward situation, this example being taken from
one of the Seller's tool-grinders; the screw passes through a bushing,
and presses upon a pad shaped to fit the outside of the cylindrical
sleeve. In some cases the shoe or pad may be notched out to press
against the V of a slide, as in Fig. 34, for locking purposes. This ex-
CLAMPING AND LOCKING DEVICES 29
Fig. 43. Clamping Strip with Springs for Kaising the Strip when Released
ing machine head. Sometimes the groove is arranged so that the screw
draws the piece tightly downward to a bearing, as shown in Pig. 36.
There are numerous instances where ordinary bolts are employed for
clamping purposes; some special form of clamp or strap is often used
in this connection, in order to utilize the pressure to the best advantage.
Thus in the work-spindle slide of a gear-cutter, Fig. 38, four bolts are
employed, and a dished clamping plate is used to clear the nut at the
back of the slide. When rapid manipulation without using a spanner
is desirable, a handle takes the place of the hexagon nut, as on the
sensitive drill shown in Fig. 37. Another case where the clamping
screw is set to one side, owing to the presence of a central hole, is seen
in Fig. 39; a fillister-head screw retains the plate in position on one
side, and the tightening of the handle clamps the slide against the face
of the casting. This detail is taken from a cutter-grinding machine.
After some time, a clamping handle will assume a position which
renders its proper operation difficult, and provision may be made to
compensate for wear to prevent this trouble. Thus, in Pig. 40, the
handle turning the screw which pulls up the clamping block is secured
by a set-screw. By losening the latter, the handle can be readjusted
into the most convenient position. This particular example represents
the clamp for the saddle of a radial drill.
30 No. 112 STOPS, TRIPS AND LOCKING DEVICES
Fig. 41 illustrates the table clamp of a grinding machine, which per-
mits of the swiveling motion for angular grinding. This design differs
from the previous instance in that the bolt is adjustable in its slot
tj allow for the radial movement of the table. Another specimen of
clamping with a block drawn up by a bolt and handle is shown in Fig.
Fig. 45. Clamping with Bolt Fig. 46. Clamping Plate for Edge
and Bushing of Milling Machine Table
42, and is used for a milling machine slide. The threaded end of the
bolt is tapped into the block, and the latter presses against the beveled
edge of the slide. Another variation of this type of device is shown in
Fig. 43, illustrating the outer bearing for a gear-cutting spindle. This
Machinery, N. F.
Fig. 47. Clamping Arrange- Fig. 48. Clamping Bolt for Poppet or
ment based on the Spring Tailstock Spindle
Action of the Metal
Machinery, X.T.
Fig. 49. Method of Clamping with Fig. 50. Clamping a Partially Split
a Split Bracket Bracket to a Column
Three other types of clamping devices are shown in Figs. 46, 47 and
48, the first being a plate forced against the side of a milling machine
table, this being an alternative construction to that in Fig. 33. Fig. 47
isa form that is possible in only a few cases, the mental being left solid,
except for a split or slot, and the clamping effected by its springing
32 No. 112 STOPS, TRIPS AND LOCKING DEVICES
action only. This detail shows the method of attaching a milling ma-
chine brace to the knee. Fig. 48 shows a clamping arrangement for
a poppet or tailstock spindle, which also serves the purpose of keeping
the spindle from turning.
One of the most popular methods of clamping is by the split lug, boss
Machinery, N.Y.
Machinery, N.Y.
Fig. 54. Clamping Handle carried out to Edge of Table for Convenience
of Operation
s
situate<J at the opposite ends of the frame, but are coupled together by
a rack-bar which causes the two screws to turn simultaneously. It is,
therefore, necessary to turn one screw only, as indicated in Fig. 53.
The tightening nut or lever for a split clamp is usually placed close
to the boss, but in some cases it may be necessary to vary the position
machinery, N.T.
Machinery, y. T.
Fig. 56. Long Strip for Clamping Fig. 57. Eccentric Clamp for
Knee of Hilling Machine Tailstock
faces together (this example being a pillar and sleeve of a radial drill),
to prevent rotation. When the clamp is loosened, the sleeve is free
to turn on its ball-race.
Wedge action is utilized for clamping, in numerous cases, instead of
direct screw pressure, and is often more suitable for certain purposes.
Fig. 52 is representative of several such designs, this example being
the clamp for a grinder tailstock; the action is like that of a cotter. A
34 No. 112 STOPS, TRIPS AND LOCKING DEVICES
CLAMPING AND LOCKING DEVICES 35
Machinery, X.Y.
When the handle in the disk A is pulled over, it draws the strip and
wedge B along, and the latter presses against the roller C, which is
mounted on the pivot pin of the levers D. These levers are forced out-
ward, and as they pivot on the screws near their ends, they are caused
to press against the inside of the uprights, and thus
pull the cross-rail
tightly against the faces of the housings. F\g. 61 shows a multiple
clamping arrangement, used on multiple dividing centers. The object
is to bind the four spindles simultaneously. When the right- and left-
36 No. 112 STOPS, TRIPS AND LOCKING DEVICES
hand screw is turned, it draws the two wedges together, and these push
the blocks A upward, thus binding the spindles.
Eccentric action is also employed extensively, and has the advantage
of being more rapid and convenient for some kinds of clamping than
a screw or wedge. This action is particularly handy when the clamping
and unclamping is very frequent. An eccentric device applied to a
lathe tail-stock is illustrated in Fig. 57. The nuts at the bottom of
the clamping plate allow for adjustment to make the eccentric act at
the proper position of the handle. A modified form of the same type
is seen in Fig. 59, which is used for a bench lathe, while an arrange-
ment for the turret saddle of a chucking lathe is shown in Fig. 62. The
clamping plate here is designed to pull the saddle over against the edge
A of the bed, so that a constant alignment is preserved. The tightening
lever has stop lugs, which abut against studs, screwed into the face
adjacent to the boss, and arrest the lever at definite positions. An
instance of duplex clamping, applied to the head of a vertical milling
Machinery, N. Y.
machine, is shown
in Fig. 63. The clamping rod passing through the
casting has slightly eccentric ends, and these force the lugs upon them
in an outward direction when the lever is pulled, thus drawing the
plates or clamping strips against the back edges of the projecting ways
of the column. Adjustment is made by means of the threaded ends
and the nuts.
Provision has occasionally to be included for permitting a pivoting
or "throw-back" action in connection with clamping. Very frequently
a pivoted eye-bolt meets the requirements, or alternatively a loop or
strap fitted, as shown in Fig. 64, to a hinged steady-rest. A different
method is to employ bolts in T-slots, Fig. 65, the two marked A being
used to hold the bracket down, for steadying the arbor support of a
CLAMPING AND LOCKING DEVICES 37
Locking- Devices
Taking up now the consideration of locking devices, it should be
mentioned that these may be classified as positive locks and friction
locks, the latter being obviously unsatisfactory in many cases where
the risk of any slip would be detrimental. The simplest lock, perhaps,
is that used for the back-gears of a lathe or other machine, where a
Machinery, JV. F.
Mavhtnery.N.Y.
Machinery, _V.F,
Fig. 69. Lock for Open Spindle of John Lang & Sons Turret Lathe
Machinery, y. T.
SJ
d
CLAMPING AND LOCKING DEVICES 41
plunger point-slips into either the one or the other of the countersinks
in the inner end of A.
The spring plunger is a familiar locking device, and is found in
varied forms, usually embodying a pointed or tapered plunger which
obviates back-lash. A common instance is that shown in Fig. 74 used
Machinery.!?. T.
Machinery, X.T.
Tig. 74. Common Type of Spring Plunger Fig. 75. Plunger Locking AT-
for Locking Lever rangement for Gear Box
Machinery, N.Y.
Fig. 76. Withdrawing and Locking De- Fig. 77. Spring- Lock for
vice on Change-gear Box Back-gear Lever
the pinion sleeve is itself locked by drawing it backward until the pin
near end slips into the slot in a bushing as shown.
its
Machinery, N. V.
bayonet catch, and prevents the plunger from moving forward under
the action of the spring. The locking plunger in Fig. 80 (for coupling
in the back-gears of a vertical milling machine), is held out of position
by the pin A, but a quarter turn of the plunger allows this pin to slip
into a groove inside the bore and thus let the plunger into any one of
the holes in the disk below. Finally, the Brown and Sharpe back-gear
lock, Fig. 77, represents an ingenious method of retaining automatically
the ball ends of a lever in position.
The succeeding illustrations are those of friction locking devices.
CLAMPING AND LOCKING, DEVJCES \'.' 43
Machinery, F.Y.
Tig. 79. Withdrawing and Locking Fig. 80. Locking Plunger with
Device for Spring Plunger Locking Pin
Machinery, Jf.T.
Fig. 81. Cross-slide Lever with Split Hub for Locking in Various Positions
Machinery, N. Y.
tlie dial. When the nut is screwed up, t^v dial is locked to the hand-
wheel and turns with it. In Fig. 84 the ^oint of the central threaded
plunger forces a small block outward against the bore of the dial,
and locks the latter.
Machinery. N. Y.
Fig. 83. T-bolt Friction Lock for Fig. 84. Pin Friction Lock for
Micrometer Dial Micrometer Dial
JUL 13
519725
fiEC'DLD 72 >4 PM
3 91
20m-lV20
53944
. S. A.