DL8000 Product Data Sheet

D301255X012 April 2020

DL8000 Preset
The DL8000 Preset is a rugged electronic preset that
provides precise custody transfer batches for petroleum,
Temperature Compensation
industrial chemicals, and other products. It accepts The DL8000 can accept an input from an Analog Input or
volumetric and mass inputs from turbine, Coriolis, RTD device. It then calculates a temperature volume
ultrasonic, or other flow measurement devices using single correction factor in accordance with the following
or linearized meter factors. (Pulse-generating meters are standards:
recommended for improved valve closure accuracy.)
Hydrocarbon Standards
The DL8000 also performs density, temperature, and
pressure corrections using the latest standards and ▪ API MPMS Chapter 11.1 (1980) / API2540 (1980) /
accurately calculates delivered volumes at standard ASTM D1250 / ANSI D1250 / IP200
conditions (60 F, 15 C, 20 C, or user-selectable) using Tables: 5A, 5B, 5D, 6A, 6B, 6C, 6D, 23A, 23B, 23D, 24A,
double precision math. The DL8000 can control and blend 24B, 24C, 24D, 53A, 53B, 53D, 54A, 54B, 54C, 54D
up to four products sequentially or simultaneously (ratio ▪ API MPMS 11.1 (2004) / ASTM D1250-04 / IP200/04
blending). It can control up to 10 additives through metered ▪ ISO 91.1 (1992)
injection and can store up to 30 recipes for blending. ▪ ISO 91.2 (1991) / IP3 (1988)
Tables: 59A, 59B, 59D, 60A, 60B, 60D
Density Correction ▪ GPA TP27 (2007) (supersedes TP-25) / API MPMS
Chapter 11.2.4
The DL8000 accepts density signals as a frequency, 4–20
mA, or through a communications device. It accepts inputs Tables: 23E, 24E, 53E, 54E, 59E, 60E
from a flowing density meter (such as a Micro Motion™ ▪ API ASTM-IP 1952
frequency densitometer or a Micro Motion Coriolis meter). Tables: 53, 54
The DL8000 corrects observed density to standard Ethanol Standards
conditions and calculates the temperature and pressure
volume correction factors. ▪ ABNT NBR 5992:2009
▪ OIML R22 (1973)

DL8000 Preset DL8000 Preset

(Class I, Zone 1 Version) (Class I, Div. 2 Version)

Remote Automation Solutions

April 2020 DL8000

Loading
Pressure Compensation
The loading sequence starts after the operator connects the
The DL8000 can accept a 4–20 mA signal from a pressure
safety circuits, selects a recipe, enters a preset quantity, and
transducer and compensate flow calculations for volumetric
presses the Start button. The DL8000 automatically turns on
due to pressure in accordance with the following standards:
the required product pumps and additive injection
▪ API MPMS 11.1 (2004) / ASTM D1250-04 / IP200/04 equipment and opens the digital flow control valves.
▪ API MPMS 11.2.1 A low-flow start sequence can be initiated to reduce static
▪ API MPMS 11.2.2 build-up when delivering petroleum products. To keep
▪ API MPMS 11.2.1(M) loading time to a minimum, the DL8000 automatically
▪ API MPMS 11.2.2(M) maintains the highest possible flow rate the system can
deliver. When additives are present, the maximum flow rate
Pulse Fidelity is 2700 units/minute. Three different flow profiles for each
recipe provide maximum system flexibility regardless of the
The DL8000 monitors dual pulse inputs for integrity in meter size. When certain recipes require small percentages
accordance with the following standards: of one or more components, you can configure the
▪ ISO 6551-1982 and BS 6439-1983 programmable flow profiles to automatically deliver small-
▪ API Petroleum Measurement Standard, Chapter 5.5, percentage component(s) only during the high flow stage of
level B and Institute of Petroleum Standard, IP 252.76, the delivery.
Part XIII, Section 1, Level B. As the end of the batch sequence approaches, the
component streams slow to a pre-defined low-flow/stop
Meter Factor Linearization flow rate. The high-speed digital valve control algorithm,
The DL8000 can perform linearization of meter factors and K working in conjunction with the linear digital control valve,
factors using up to 12 points to ensure accuracy over the ensures a smooth, repeatable, low-flow/final stop without
entire range of flow. line shock.
To assure product quality, you can program an automatic
Reporting single product line-flush sequence at the end of the delivery
to flush the loading arm with a single base product.
The DL8000 generates reports in compliance with NIST
Handbook 44 – 2006 Edition and 2003 Update, with NCWM Unloading
Publication 14, and API MPMS Chapter 12.2.2.
The unloading process requires that the container (truck or
Other Features rail car) is completely emptied of its contents. A pump-
assisted gravity transfer is often sufficient for the task.
▪ Archival storage of 200 transactions with up to four However, in unloading applications, custody transfer
batches each and 450 alarms. measurements can be used to check against the expected
▪ Storage of the last 1000 weights & measures events (in quantity on the bill of lading.
accordance with NIST Handbook 44).
The unloading sequence starts after the operator connects
▪ Integral Weights & Measures switch. the safety circuits, selects a recipe, and presses the Start
▪ Independent permissive sensing AC power. button. The DL8000 displays a series of preparatory
▪ Digital valve control with automatic high flow rate messages (“Prebatch Testing” and “Line Pack Delay”). As the
recovery. unloading begins, the program updates the Unload screen to
▪ Independent temperature compensation methods for indicate the quantity of fluid unloaded.
individual products.
▪ Automatically sensing or user-entered values for The unload process continues until one of the following
thermal expansion and linear equation. events occurs:
▪ User-entered vapor pressure of light hydrocarbons. ▪ The unload reaches the maximum preset quantity, or
▪ The operator presses STOP to pause the unload, or
Operations ▪ The container empties (determined by the activation of
The DL8000’s user-friendly multi-language display prompts a low pressure, low-flow, or no flow alarm).
the operator through the entire loading or unloading The Start, Pause, Resume, and Stop controls available at the
sequence, assuring a safe and reliable operation. DL8000’s keypad display and are critical to the unloading
process. The operator can pause an unload process, allow
crude to drain from the sides of the container and collect
near the outlet, and resume the unload process with a final
Start-Stop cycle.

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DL8000 April 2020

Data Communications
Blend Recipes The DL8000 has three built-in communication ports. The
unit can support up to three additional ports (via optional
Memory allows up to 30 blend recipes. Each recipe has communications cards) for a total of six ports. The built-in
individual totalizers and is highly configurable, providing communication ports are:
maximum flexibility.
▪ Local Operator Interface (RS-232D) – LOI.
Linearization ▪ Ethernet – Comm1.
▪ EIA-232 (RS-232) – Comm2.
Multi-point linearization is programmable with up to 12
points. The DL8000 automatically interpolates between the The Local Operator Interface (LOI) port’s standard RJ-45
12-meter factor setpoints to assure system accuracy over connector provides an EIA-232 (RS-232D) link between the
the required flow ranges. CPU and a PC. Use ROCLINK™ 800 Configuration software to
configure the CPU, extract data, and monitor its operation.
Vapor Recovery All DL8000 ports support Modbus slave protocol; master
protocol is supported on all but the LOI and Ethernet ports.
Measures the amount of returned or recovered vapor during
the loading of light hydrocarbons, and computes the Net Communications Modules
delivered for billing purposes. This feature is available for You can install up to three additional communication
mass delivery only and the delivered quantity will be equal to modules in the DL8000 to provide ports for communicating
the preset amount. with a host computer or other devices. The DL8000
accommodates the following module types, in any
In addition, GPA TP-15 allows the DL8000 to calculate and
combination:
maintain the back pressure above the vapor pressure during
loading. This reduces vapor pressure loss and emissions. ▪ EIA-232 (RS-232).
▪ EIA-422/EIA-485 (RS-422/RS-485).
Metered Additive Injection ▪ Dial-up modem.
Measures and controls the additive amount injected into the
product stream for up to ten additives. The injection site can
I/O Modules
be selected as either upstream or downstream, and the The DL8000 supports a variety of I/O modules. You can add
additive amount can be included in total or in addition to the up to nine optically isolated I/O modules as needed to satisfy
delivered quantity. a wide variety of field I/O requirements. Available modules
include:
DanLoad 6000 Protocol Support ▪ Alternating Current Input/Output (AC I/O)
The DL8000 supports all terminal automation commands ▪ Advance Pulse Module (APM) with densitometer
necessary for terminal operation and some for terminal processing
automation configuration. This allows you to multi-drop ▪ Analog Inputs (AI)
your existing DanLoad 6000s with the DL8000 without ▪ Analog Outputs (AO)
changes to the host. ▪ Discrete Inputs (DI)
▪ Discrete Outputs (DO)
Swing Arm Position Detection ▪ Discrete Output Relay (DOR)
▪ HART Input/Output (a maximum of 5 modules)
The DL8000 allows swing arm safety circuit operation, and
you have the option to select which side (one, two, or both) ▪ Pulse Inputs (PI) – High or Low speed
is applicable per circuit. ▪ RTD Inputs (RTD)
Note: CE approved I/O configurations are shown in the
Alarms Approvals section of the specifications table.
The DL8000 offers comprehensive alarms for blending
systems. You can define each alarm action for no action, Product Options
display only, close relay contact, stop loading process, or
The DL8000 product options consist of a Class I, Zone 1
lock the unit. Built-in programmable alarm conditions are
flameproof version and a Class I, Division 2 Type 4 version.
also user-selectable. You can also configure the reference
Both versions contain the same keypad and display.
base temperature for compensation corrections.
The Class I, Zone 1 version includes a cast aluminum casing
Data Security with sixteen stainless steel front cover bolts (M10 – 1.5
Data is secured with a 4-digit user-defined access code. All metric) that secure the lid to the housing. With the front
calibration data is secured with the access code and a wire- cover bolts removed, the lid hinges down to reveal the
sealable mechanical security switch that is integrally electronic compartment. It is flame-proof (in accordance
mounted in the DL8000 keypad. with Class I, Zone 1, Groups IIB) and weatherproof (rated

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April 2020 DL8000

IP66). The viewing window in the enclosure lid is made from

non-glare glass.
Measurement Canada
Measurement Canada is available for the DL8000. The
The Class I, Division 2 version includes a 14-gauge stainless
Measurement Canada version of the DL8000 consists of a
steel box with 12-gauge stainless steel mounting flanges.
CPU loaded with a Measurement Canada-approved
The door is made of .090-inch-thick aluminum and is secured
firmware, a power module, and 9 communications and/or
to the box via a stainless-steel piano hinge and two stainless
I/O modules housed in either cast aluminum casing or
steel spring latches. The latches include features for
stainless-steel box with keypad and LCD display.
padlocking or installing wire seals. The assembly includes a
door stop that locks the door in position at approximately Measurement Canada approves the following firmware and
120 degrees from the closed position. The viewing window user program versions:
in the enclosure door is made from scratch / UV resistant ▪ DL8000 firmware version 2.52
polycarbonate/acrylic blend (PC/PMMA). The keypad bezel is ▪ Liquid Calcs version 2.32
mounted to the front of the door and is made from UV ▪ Transaction History version 2.36
resistant polycarbonate. The assembly is rated by CSA as a
▪ Printer version 2.33
Type 4 enclosure.
▪ Additives version 2.30
The operator keypad is the same for both versions and ▪ Batching version 2.36
provides 18 rugged, Hall-effect push keys which are ▪ Keypad Display Version 2.36
impervious to chemicals commonly associated with
petroleum applications. A sealable Weights and Measures Note: This approval does not include API 1952 – Tables
switch provides security to flow measurement parameters. 53 and 54.
The keypad accepts alphanumeric characters.
The liquid crystal display (LCD) is the same for both versions
and provides an 8-line by 40-column message area for
operator interface. The display uses a photo sensor and
temperature sensor which can be set to automatically adjust
contrast and backlighting for optimal viewing.
Light-emitting diodes (LEDs) display the status of alarms,
operating mode, and permissive powers. LEDs are located to
the right of the display on both versions.

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DL8000 April 2020

DL8000 Common Specifications

Processor
Type 32-bit microprocessor based on the Motorola MPC862 Quad Integrated Communications
Controller (PowerQUICC™) PowerPC processor running at 65 MHz

Memory
Boot Flash 256 KB for system initialization and diagnostics
Flash 16 MB for firmware image
SRAM 2 MB for historical data logs and configuration
Battery Backup User-replaceable
Type Sanyo 3 V CR2430 lithium
Normal use life 10 years while power is applied to unit
Backup life 1 year minimum while maintaining SRAM and RTC
data and no power is applied to unit
Shelf life 10 years (jumper disengaged)
Synchronous DRAM 32 MB for firmware execution and execution memory

Time Functions
Clock Type 32 KHz crystal oscillator with regulated supply, battery-backed, Year/Month/Day and
Hour/Minute/Second
Clock Accuracy 0.01%
Watchdog Timer Hardware monitor expires after 3 seconds and resets the processor

Communications
On Board EIA-232 (RS-232) Type Single
Port
Maximum Data 115.2 k bps
Rate
Ethernet Port 10BASE-T twisted pair. IEEE multi-segment 10 MB/second baseband
Ethernet.
Maximum 100 m (330 ft)
Segment
LOI Port Type EIA-232D (RS-232D) Standard
Maximum Data 115.2 k bps
Rate
Modules (optional) EIA-232 (RS-232) Type Single
Module
Maximum Data 115.2 k bps
Rate
EIA-422/485 Type Single
(RS-422/485)
Module Maximum Data 115.2 k bps
Rate

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April 2020 DL8000

Dial-Up Modem Type Single

Module
Maximum Data 115.2 k bps
Rate
Note: For more information about optional communications modules, refer to Product
Data Sheet ROC800: COM.

Inputs/Outputs
On Board Board Temperature 1% typical, 2% maximum
Accuracy
Voltage Monitor 0.75% typical, 1% maximum
Accuracy
Modules (optional) Analog Input-12 4 channels, 12 bits of resolution. For more information, refer to
Product Data Sheet ROC800: AI.
Analog Input-16 4 channels, 16 bits of resolution. For more information, refer to
Product Data Sheet ROC800: AI.
Alternating Current 6 channels. For more information, refer to Product Data Sheet ROC800:
I/O ACIO.
Advance Pulse 4 channels, 4 single or 2 dual (one configurable as a densitometer
Module input and one as a pulse output). For more information, refer to
Product Data Sheet ROC800: APM.
Analog Output 4 channels. For more information, refer to Product Data Sheet
ROC800:AO.
Discrete Input 8 channels. For more information, refer to Product Data Sheet ROC800:
DI.
Discrete Output 5 channels. For more information, refer to Product Data Sheet
ROC800:DO.
Discrete Output 5 channels. For more information, refer to Product Data Sheet ROC800:
Relay DOR.
HART Input/Output 4 channels, each capable of communications with up to 5 HART
devices (when in input multi-drop mode). Supports up to 5 HART
modules in slots 1-5. For more information, refer to Product Data Sheet
ROC800: HART2.
Pulse Input 2 channels, user-selectable high speed or low speed per channel. For
more information, refer to Product Data Sheet ROC800: PI.
RTD Input 2 channels. For more information, refer to Product Data Sheet ROC800:
RTD.

Power
Requirements 115 to 240 V ac (+ 10%/– 15%), 50 to 60 Hz, 1-phase 30-watt nominal

Physical
Keypad 18 rugged, Hall-effect push keys which are impervious to chemicals commonly associated
with petroleum applications. A sealable Weights & Measures switch is incorporated into the
front panel to provide security to flow measurement parameters.
Display A single, 8-line by 40-column super-twist LCD display. Status LEDs identifying alarm,
permission power, and operational mode (Auto or Manual).
Wiring Size 12 to 22 AWG for terminal blocks

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DL8000 April 2020

Environmental
Temperature Operating –20 C to +65 C (–4 F to +149 F)
Certified by NMI –25 C to +55 C (–4 F to +131 F)
Note: Class I, Zone 1 version only
Storage –30 C to +80 C (–22 F to +176 F)
(non-operating)
Relative Humidity 5 to 95 %, non-condensing
Radiated/Conducted Immunity Meets requirements of IEC 61326 Electrical Equipment for use in industrial locations

Class I, Zone 1 Version Specifications

Physical
Construction Cast aluminum enclosure with sixteen stainless steel front cover bolts
Dimensions Height 330 mm (13 inches)
Width 355 mm (14 inches)
Depth 366 mm (14.4 inches)
Weight 34 kg (75 pounds)
Wiring Access Center 50 mm (2 in.) female NPSM; normally used for all DC signal (meter pulse, RTD,
analog, communication, or status/control) cabling
Left 25 mm (1 in.) female NPSM; normally used for AC power input and AC
status/control signals
Right 25 mm (1 in.) female NPSM; normally used for meter pulse, RTD,
communication, or analog signals when separate signal routing is required
Approvals
Product Markings for CSA CUS Certified by CSA as Models W40161 per CSA certification number 1859870
Hazardous Locations Product Markings: Ex db IIB T6 Gb (Ta= −40C to +65C) IP66
Class I, Zone 1, AEx db IIB T6 Gb
Evaluated per Approval ANSI/IEC 60529:2004
Standards ANSI/UL 60079-0-2013
ANSI/UL 60079-1-2005-2015
CAN/CSA-C22.2 No 0-M91
CAN/CSA-C22.2 No 94-M91
CAN/CSA-C22.2 No. 60079-0-15
CAN/CSA-C22.2 No. 60079-1-16
CAN/CSA-60529:05
CSA Std C22.2 No 142-M1987
CSA Std C22.2 No 213-M1987
UL 50 (11th Ed.)
UL 916 (3rd Ed.)
UL Std. No. 1604 (3rd Ed.)
CCOE Certified by Government of India as Model W40176 per certification number
P386710/1. Valid from 17-Oct-2016 to 17-Oct-2021
Product Markings: Ex d IIB T6 Gb (Ta= -40°C to +65°C)

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April 2020 DL8000

KTL Evaluated per Approval Announcement No. 2019-15 of Ministry of

Standards Employment and Labor
IEC 60529
No. 2015-021902-01
Certified by KTL: (Korea Testing Laboratory)
Model: W40176
Certification Number: 15-KA4BO-0207X
Shall be used with Certification Number: IECEx SIR
08.0019X Issue No. 5
Product Markings: Ex d IIB T6
-40°C < Ta < +65°C (-20°C < Ta <
+65°C for LCD Display)
IP66
CE / ATEX Evaluated per Approval Announcement No. 2013-54
Standards
Certified by SIRA as Model W40176 per certification number IECEx SIR
08.0019X
Certified by SIRA as Model W40176 per certification number SIRA
08ATEX1063X
Product Markings: Ex db IIB T6 Gb IP66(Ta= -40C to +65C)

II 2 G 0081
Note: Temperature range for LCD Display is -20C ≤T ≤65C
Evaluated per Approval IEC 60079-0:2011 Ed. 6
Standards IEC 60079-l :2014-06 Ed. 7
EN 60079-0:2012
EN 60079-1:2014
Product Marking for Measurement Certified by Measurement Canada as Model W40161 per certification number
Metrology (Industry) AV-2426C
Canada Product Markings: Class I, Zone I, Group IIB IP66 (-40 to +65°C)
NTEP Certified by NTEP as Model W40161 & W40201 per certificate number 08-
056A1
Evaluated per Approval NIST Handbook 44 (2010)
Standards NCWM Publication 14 (2010)

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DL8000 April 2020

NMi Certified by NMi as DL8000 per certificate number TC7661

(MID Standards) Valid I/O Configurations for MID Approval:
▪ To maintain CE approval, you can only use the following I/O modules
connected to the valid I/O types as shown in the table below.
▪ Review the corresponding certificates to ensure full compliance.
I/O Modules I/O Type 1 I/O Type 2
AI-12 Pressure Density
DI Feedback Signals
RS 485 Communication
RTD Temperature
DO Control Signals
APM Pulse In (level B)
HART Temperature
AC I/O Control Signals Feedback Signals
(output) (input)
Evaluated per Approval OIML R117-1 Edition 2007 (E)
Standards WELMEC guide 8.8
Miscellaneous Approvals EAC Certified by EAC per certificate number TC RU C-US.GB05.B.01094 Valid from
17-04-2015 to 17-04-2020
INMETRO Certified by UL do Brasil as Model 40176 per certification number UL-BR
17.0354X Valid from 13-Jun-2017 to 12-Jun-2020
Product Marking: Ex db IIB T6 Gb IP66 (-40C ≤ T ≤ +65C)
Evaluated per Approval ABNT NBR IEC 60079-0:2008 + Errata 1:2011
Standard ABNT NBR IEC 60079-1:2009 + Errata 1:2011
RoHS2 RoHS (2) EU Directive 2011/65/EU: This product may be considered out-of-
scope when used for the intended design purpose in a Large Scale Fixed
Installation (LSFI).
Consult https://www.emerson.com/compliance for up-to-date product
information.
RoHS (China)

Class I, Division 2 Version Specifications

Physical
Construction 14-gauge, painted, stainless steel enclosure with 3 mm (0.12 inches) thick aluminum door
and stainless-steel spring catches
Dimensions Height 432 mm (17 inches)
Width 410 mm (16.14 inches)
Depth 276 mm (10.86 inches)
Weight 16 kg (36 pounds)
Wiring Access Center Two 35 mm (1.375 inches) diameter holes for customer supplied 1-
inch Type 4 rated conduit hub; normally used for I/O. Four additional
center punch locations included to aid customer placement of
additional entries.

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April 2020 DL8000

Right 35 mm (1.375 inches) diameter hole for customer supplied 1-inch Type
4 rated conduit hub; normally used for AC power input and AC
status/control signals.

Approvals
Product Marking for Hazardous CSA CUS Certified by CSA as Model W40201 per CSA certification number
Locations 1859870
Class I, Div. 2, Groups A, B, C, D T4 (-25C to +70C)
Evaluated per Approval ANSI/IEC 60529:2004
Standards ANSI/UL 60079-0-2013
ANSI/UL 60079-1-2015
CAN/CSA-C22.2 No 0-M91
CAN/CSA-C22.2 No 94-M91
CAN/CSA-C22.2 No. 60079-0-15
CAN/CSA-C22.2 No. 60079-1-16
CAN/CSA-60529:05
CSA Std C22.2 No 142-M1987
CSA Std C22.2 No 213-M1987
UL 50 (11th Ed.)
UL 916 (3rd Ed.)
UL Std. No. 1604 (3rd Ed.)
CE / ATEX Certified by Sira as Model W40208 per certification number SIRA
11ATEX4040X
Product Markings: Ex nA IIC T4 Gc (-20C ≤ T ≤ 70C)

II 3 GD
Evaluated per Approval EN 60079-0:2006
Standards EN 60079-0:2009
EN 60079-15:2005
EN 61241-0:2006
EN 61241:2004
Product Markings for Metrology Measurement Certified by Measurement Canada as Model W40161 per certification
(Industry) Canada number AV-2426C
Product Markings: Class I, Zone I, Group IIB IP66 (-40 to +65°C)
Approval No.: AV-2426C
NTEP Certified by NTEP as Models W40161 & W40201 per certificate number
08-056A1
Evaluated per Approval NIST Handbook 44 (2010)
Standards NCWM Publication 14 (2010)
Miscellaneous Approvals RoHS2 RoHS (2) EU Directive 2011/65/EU: This product may be considered
out-of-scope when used for the intended design purpose in a Large
Scale Fixed Installation (LSFI).
Consult https://www.emerson.com/compliance for up-to-date product
information.
RoHS (China)

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DL8000 April 2020

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visit www.Emerson.com/SupportNet.
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