Lab Manual English
Lab Manual English
Lab Manual English
Lab Manual
Quality Department
December 2010
1. INTRODUCTION ........................................................................................ 5
1.1 Benefits for supplier lab................................................................................... 5
1.2 QA organisation ............................................................................................. 5
1.3 Lab levels...................................................................................................... 5
1.4 Test routine ................................................................................................... 5
1.5 Test Reports .................................................................................................. 5
2. LAB EQUIPMENT ....................................................................................... 6
2.1 Equipment and consumables per product group .................................................. 6
2.2 Specification equipment .................................................................................. 7
2.3 Specification consumables ............................................................................... 8
3. GENERAL .................................................................................................. 9
One of the main advantages of having an in-house lab is to be able to test many more samples
than without, which is both more practical and economic and also leads to a better control over
production.
With constantly increasing quantities, the counter and production sample becomes less and
less representative for a whole order. It is therefore very important that the supplier test
various samples from different parts (lots, countries etc.) of the production.
H&M will trust approved suppliers test reports, which also will reduce costs and lead time.
Furthermore possible quality problems will be found earlier and it is easier to locate the reason
and rectify it, which will further reduce the costs.
1.2 QA organisation
Two or more of above roles could be covered by the same person. We recommend having at
least two lab technicians, in case one resigns. Supplier must inform H&M immediately when an
approved lab technician resigns.
Relevant correlation tests need to be accepted before approval. The correlation test will be
evaluated based on both test results and assessment.
After approval H&M will randomly make correlation tests to make sure the tests and
assessments are continuously done correctly.
There are 3 different levels of labs, level 1-3 depending on which equipment is available and
which tests H&M has given approval for. Supplier shall have equipment and pass the
correlation tests for below tests if applicable for each level respectively.
Level 2: Level 1+ Colour fastness to water, perspiration, saliva and phenolic yellowing.
Spray test, cold test, pH test.
Underwear
outer wear
Heavy knit
Lab level
Functional
washable
Equipment
Woven
Jersey
Non
Crocking cloth X X X X X X
Consumables
1 Grey scales X X X X X X
Multifibre X X X X X X
BHT free polyethylene film X X X X X X
Control papers X X X X X X
2
Single adjacent fibre X X X X X X
Test papers X X X X X X
Calculator X X X X X
Detergent X X X X X
Drying racks X X X X X
Iron & iron board X X X X X
Wash test
Light box X X X X X X
1 Measuring tape X X X X X
Scissors X X X X X X
Softener plant /water filter X X X X X
Tumble dryer X X X X X
Wash machine X X X X X
Water proof mark pens X X X X X
1 Nickel kit X X X X X X
Chemical
X X X X X
2 pH meter
Crockmeter X X X X X X
Distilled water X X X X X X
Colour
2 Glass bowl X X X X X X
Oven X X X X X X
Perspirometer X X X X X X
Weight piece X X X X X X
1 Ceramic tile* X
2 Freezer X
Physical
tests
Wash machines and tumble dryers to be ordered from Electrolux Sweden, contact
Anna Engstrand at [email protected]
Other equipment and spare parts (if needed) must be ordered from a well known brand. The
equipment must always comply with the testing standard according to H&M Quality Standards
and requirements.
Consumables are available from, among others: James H. Heal (www.james-heal.co.uk); SDC
Enterprises Limited (www.sdcenterprises.co.uk); SDL Atlas (www.sdlatlas.com). H&M cannot
be hold responsible for the performance of these companies’ products.
Definitions:
Cross staining
On multi coloured products. How much the colour stain on lighter areas within same
fabric/product or how much a detail/application stains on the product/fabric it is attached to.
See examples on page 39.
Colour change
The difference in colour between tested and untested specimen/product.
For qualities dyed in rolls: From each 400 m, make a “bag” measuring at least 1000x500mm
(1m2 fabric) by stitching 3 sides of two layers of fabric representing the garment in direction
and dimensions.
If the end product will have a lining, sew a “bag “with one layer of shell fabric and one layer of
lining measuring 1000x500mm (1m2 fabric).
If garment wash is required for the end product, the sample to be prepared should be garment
washed. For the garments that have components like binding, lace, taping, etc. in qualities
other than the base fabric or parts in different colours attach all components on to the sample
in dimensions that will be used in the end product.
4.4 Twisting
Since the side seams are at the edges of the garment, twisting is accepted as “0” before
washing.
Place the garment on the crock meter, make sure that the garment is flat without
creases.
Rub 10 times, 1 time per second. The rubbing must be performed lengthwise if
possible.
Make sure you get an even circle. If not, perform the test again.
Attach the rubbing cloth at the back of the test report with a comment where it is taken
(for example: shell, lining…).
Wet rubbing: add one drop of distilled water on the cotton cloth before you attach it on
the finger of the machine and then rub 10 times, 1 time per second.
4.10 Twisting
Measure twisting as the “side seam twist” by dividing the twist amount (in cm) to the
length of the open side of the bag.
4.12 Appearance
How does the bag or the mock up garment look after wash compared to before
wash?
Cross staining – If one product has many colours and one colour bleeds onto another
colour in wash.
Change in colour - If the colour, print or other details have faded in wash. Compare
with unwashed sample.
Pills or fuzzy surface on the sample.
Uneven/twisted shape of the sample.
Colour difference/Shading on the sample.
Hand feel, stiff and harsh.
Please note: When shrinkage for all measuring points are within the requirements, it’s an
OK result. If the average is within our requirements but some of the measurements are
above, you must still write a remark on the report about the shrinkage for example,
“Shrinkage in sleeve length are too high”.
Make sure that the product is completely flat and without creases.
Measure the product in both length and width according to the sketches. There are 2-3
measurements in each direction.
Difficult styles should be marked with a wash proof pen where you measure in order to
know where to measure after wash.
4.15 Twisting
Twisting must be checked on all types of products before and after wash.
Measured twisting at bottom hem.
If the side seams are not at the edges of the product due to the design, make marks at
the edges with a wash proof pen before wash so you easy can see if there is any
change after wash. (see page 13)
Place the product on the crock meter, make sure that the product is flat without
creases and then rub 10 times, 1 time per second. The rubbing must be performed
lengthwise if possible.
Make sure you get an even circle. If not, perform the test again.
Attach the rubbing cloth at the back of the test report with a comment where it is taken
(for example: shell, lining…).
Wet rubbing: add one drop of distilled water on the cotton cloth before you attach it on
the finger of the machine and then rub 10 times, 1 time per second.
Woven products must be ironed according to the care instruction, make sure it becomes
flat. Always use steam when ironing with 2 and 3 dots.
Knitted products must be stretched in both directions before measuring after wash.
(see page 10)
4.22 Appearance
How does the product look after wash compared to before wash?
Cross staining – If one product has many colours and one colour bleeds onto another
colour in wash.
Change in colour - If the colour, print or other details have faded in wash. Compare
with unwashed sample.
Print cracks or disappears in wash.
Pills or fuzzy surface on the product.
Uneven/ twisted shape of the product.
Colour difference/Shading on the product.
Strings or similar details unravels at the ends
Bad attached inter facing.
Bad linking.
Seam puckering.
Seam breaks, too narrow seam allowance.
Hand feel, stiff and harsh.
Please note: When shrinkage for all measuring points are within the requirements, it’s an OK
result. If the average is within our requirements but some of the measurements are above,
you must still write a remark on the report about the shrinkage for example, “Shrinkage in
sleeve length are too high”.
Length Width
4c
1. Length - approximately in the mid of leg, from top of the waist to bottom of leg
2. Length - 1 cm below crotch, along the inner seam to bottom of leg
3. Width - along the edge of waistband, from edge to edge
4. Width - 1 cm below crotch, straight across thigh from edge to edge
5. Width - along the edge of leg opening, from edge to edge
1. Length - along folded edge at centre front, from top of waist to back crotch seam
2. Length - along folded edge at centre back, from top of waist to back crotch seam
3. Width - along the edge of released waistband
4. Width - approximately in the mid of back (mark with a wash proof pen) straight across
back from edge to edge
1. Length - from bottom of cup over highest point to front edge of cup
2a. Width - along bottom of the edge
2b. Width - along bottom edge of cup
A.
1. Length - from shaft edge to middle of heel
2. Length - from middle of heel to edge of toe
3. Width - over cuff from edge to edge
4. Width - across foot from edge to edge
B.
1. Length - approximately in the mid of leg, from top of waist to middle of heel
2. Length - from the middle of heel to edge of toe
3. Width - along the edge of (released) waistband, from edge to edge
A. B.
A.
1. Length - at front from mid of shoulder seam to bottom edge of leg
2. Length - from centre front neckline below binding to crotch seam
3. Length - from shoulder seam to bottom of sleeve edge
4. Width - straight across chest, 1 cm below sleeve hole from edge to edge
5. Width - straight across seat from edge to edge
6. Width - along the edge of leg opening, from edge to edge
B.
1. Length - from mid of shoulder seam to bottom of leg
2. Length - from a top button, along the binding to crotch seam
3. Length - from shoulder seam to bottom of sleeve edge
4. Width - straight across chest over nearest button, from edge to edge
5. Width - straight across seat over nearest button, from edge to edge
A.
1. Length - from top of middle finger to bottom
2. Width - from edge to edge
B.
1. Length - from top to bottom
2. Width - from edge to edge
A. B.
A.
1. Length – from seam to seam at centre front
2. Width – on the sweatband inside the hat
B.
1. Length - from top to bottom at centre front
2. Width - on the sweatband inside the hat
C
1. Length - from top to bottom
2. Width - from edge to edge at bottom
How does the product look after five washes and five drying cycles compared to
before wash?
Cross staining – If one product has many colours and one colour bleeds onto another
colour in wash.
Change in colour - If the colour, print or other details have faded in wash. Compare
with unwashed sample.
Print cracks or disappears in wash.
Pills or fuzzy surface on the product.
Uneven/twisted shape of the product.
Colour difference/Shading on the product.
Strings or similar details unravels at the ends
Bad attached inter facing.
Bad linking.
Seam breaks, too narrow seam allowance.
Hand feel, stiff and harsh.
Different parts in contrast colours need to be tested, both against each other and against the
adjacent fibre. Cut specimens of all colours and stitch them together face side to face side.
If face and back side are different in colour or construction, both face and back side needs to
be tested. If sample is all over printed and backside is strong coloured and visible at face side,
no need to test back side against adjacent fibre. (No need to test light coloured backsides
either.)
If the product has details (including prints) in contrast colour they need to be tested both
against adjacent fibre and against the fabric of which the detail is attached. If not contrast
colour they need to be tested only against adjacent fibre.
The content of the first adjacent fabric should be the same as the content of the specimen,
and for the second adjacent fabric please see the list below. For blend specimen, select two
kind of adjacent fabrics which content are same as the most two fibers of the specimen.
For products and details in other materials than textile (for example leather), choose multifibre
instead of adjacent fibres. Remember also to test e.g. leather badge details together with the
fabric which it is attached to.
If specimen contains elastane fibres, disregard them when choosing adjacent fibre. (E.g. For
95%cotton and 5% elastane choose adjacent fibres corresponding to 100% cotton.)
Consider regenerated fibres such as modal, lyocell and bamboo viscose, as viscose fibres and
choose corresponding adjacent fibres.
For other fibres not mentioned in the table below choose multifibre.
7.4 Evaluation
NOTE! When assessing staining of different parts of contrast coloured products or product with
contrast coloured details, this should be considered as a cross staining i.e. the requirement is
4/5.
Contrast coloured
parts of products
need to be tested.
Black embroidery
needs to be
tested, even
though the silk
tunic is only to be
dry cleaned.
If face and back side are different in colour or construction, both face and back side needs to
be tested. If sample is all over printed and backside is strong coloured and visible at face side,
no need to test back side against adjacent fibre. (No need to test light coloured backsides
either.)
If textile details in contrast colour (compared to the product) they need to be tested both
against adjacent fibre and the fabric of which the detail is attached. If not contrast colour they
need to be tested only against adjacent fibre.
The content of the first adjacent fabric should be the same as the content of the specimen,
and for the second adjacent fabric please see the list below.
For blend specimen, select two kind of adjacent fabrics which content are same as the most
two fibers of the specimen.
If specimen contains elastane fibres, disregard them when choosing adjacent fibre. (E.g. For
95%cotton and 5% elastane choose adjacent fibres corresponding to 100% cotton.)
Consider regenerated fibres such as modal, lyocell and bamboo viscose, as viscose fibres and
choose corresponding adjacent fibres.
For other fibres not mentioned in the table below choose multifibre.
8.4 Evaluation
NOTE! When assessing staining of different parts of contrast coloured products or product with
contrast coloured details, this should be considered as a cross staining i.e. the requirement is
4/5.
9.2 Sampling
All baby’s products (both solid and multicoloured) including details such as labels, badges and
drawstrings need to be tested. If the product is multi coloured, make sure all colours are
included in the specimen to be tested. More specimens could be required if the specimens are
printed, striped or have many colours. Test at least 2 specimens.
The content of the first adjacent fabric should be the same as the content of the specimen,
and for the second adjacent fabric please see the list below.
For blend specimen, select two kind of adjacent fabrics which content are same as the most
two fibers of the specimen.
If specimen contains elastane fibres, disregard them when choosing adjacent fibre. (E.g. For
95%cotton and 5% elastane choose adjacent fibres corresponding to 100% cotton.)
Consider regenerated fibres such as modal, lyocell and bamboo viscose, as viscose fibres and
choose corresponding adjacent fibres.
For other fibres not mentioned in the table below choose multifibre.
For products and details in other materials than textile (for example PEVA), choose multifibre
instead of adjacent fibres.
NOTE! When assessing staining of different parts of contrast coloured products or product with
contrast coloured details, this should be considered as a cross staining i.e. the requirement is
4/5. The worst result it the total test result.
10.2 Sampling
All contrast coloured (when compared to the product it is attached on) textile labels, textile
badges, other textile trims, prints and also leather details need to be tested.
The labels/badges/trims need to be tested against the fabric of which it is attached.
10.5 Evaluation
When the specimens are dry, assess the staining on both the adjacent fibre and the multifibre with
the grey scales. Assess the fibre which is most stained on the multifibre. Also assess change in
colour and cross staining on all the specimens. The worst result is the total test result.
11.4 Evaluation
When the specimens are dry assess the staining on the adjacent fibre with the grey scales.
Also assess change in colour and cross staining on all the specimens.
The test is specific to phenolic yellowing, that is the discolouration of textiles due to a reaction
between nitrogen oxides (NOx) and yellowing phenols (might be present in storage materials,
polyurethane foam, fabric finishes etc.). It is not intended to deal with other causes of
discolouration such as Optical Brightening Agents deposits, oxidation of fabric lubricants etc.
12.2 Sampling
All products and part of products including details such as labels, badges and drawstrings need
to be tested. If the product is multi coloured, make sure all colours are included in the
specimen to be tested. More specimens could be required if the specimens are printed, striped
or have many colours.
White and light coloured fabrics in polyamide and polyamide/elastane blends are most risky.
Products that contain polyurethane foam, such as padded bras are especially risky, as are
products packed in plastic bags and/or stored under polluted conditions (e.g. bad ventilation).
Products subject to treatment at high temperatures such as heat setting and moulding are also
at higher risk and should be tested.
For narrow fabric a single strip of material measuring 100 mm in length is enough.
12.4 Evaluation
Assess the test specimens within 30 minutes of unwrapping. Start the assessment with the control
fabric and make sure it has yellowed to at least a grade 3 using the grey scale. If not, the test has
not been carried out successfully, and needs to be repeated. Assess the colour change of the
specimens against original material (untested material), using the grey scale for assessing staining.
NOTE! In ISO 105-X18 it says that staining should be assessed, according to H&M’s definitions
(page 5) the result from this test is a colour change.
Hair accessory
Put the hair accessory into the water
Place the wet hair accessory onto the white fabric
Fold the fabric around the accessory.
Terry band
Put the terry band into the water.
Wrap the terry band around the white fabric.
Jewellery
Put the jewellery into the water
Place the wet jewellery onto the white fabric
Fold the fabric around the jewellery
When testing multi-coloured textiles, take care to position the specimens in such a way that all
colours of the design are rubbed in the test. If the areas of colour are sufficiently large, more
test specimens may be taken and the individual colours assessed separately.
Mesh qualities
Alternative 1 - Stretch the fabric using double layers. Perform a normal rubbing test.
Alternative 2 - Cut loose single bands/threads to fasten to the rubbing finger. Use H&M
rubbing method.
Pearls
Use H&M rubbing method. The pearls should be placed on a metal thread. The metal thread
should be attached across the moving direction of the finger.
For irregular pearls, bones etc. that cannot be attached to the rubbing finger, the rubbing
finger should be detached. Estimate a force of 9 Newton (0,9kg) when rubbing the specimen.
15.1 Sampling
All kind of stickers glued on textile products, for example size tape need to be tested.
One sticker on each fabric/product should be removed after 3rd, 7th and 10th day. The fabrics are
then evaluated according to the requirements.
Elbow part
Sit part
Front pocket/
mustasch part
Knee part
Sit part
Front pocket/
mustasch part
17.1 Evaluation
Thinning shall be considered as endpoint.
Place the product in a freezer -18°C ±2°C for 30 minutes. Evaluate the hand feel at once. The
fabric shall not become stiff and must not crack when bending.
Reflective material
on children’s winter
overall
o All earrings
o Bags with plastic handles, frames or other plastic details.
o Hair claws, hair clips and flamingos made in plastic.
o Alice bands made of plastic
o Bangles made of plastic
Exceptions: Due to weak material, following items are excepted from the drop
test:
o Wood
o Shell
o Bone
o Horn
o Resin material
o Gift boxes made of plastic