SAES-Q-006 (Asphalt & Sulfur Extended Asphalt Concrete Paving)

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SAES-Q-006 (Asphalt and Sulfur Extended Asphalt Concrete Paving)

4. Design of Pavement Structures

Soil Characteristics of Sub-grade Materials

Materials Requirement
CBR of 5 or less
Existing sub-grade
95% compaction as per ASTM 1557
CBR of 15 with minimum thickness of
Sub-base 20 cm
CBR of 5 or less after using standard Subkha Areas and areas with high
Cement-Stabilized base materials compaction methods water table

If a detailed design is not performed, the minimum Min. thickness of Combine Asphalt Base Course &
pavement thickness may be taken from Table 4. Wearing Course
Min. thickness of
With Aggregate Base With Aggregate Base
Pavement Category Aggregate Base Course
Course, Class A, cm /mm Course, Class B, cm / mm
Class A/B cm / mm

Residential Streets 15 cm / 150 mm 5 cm / 50 mm 8 cm / 80 mm

Maintenance & Light


15 cm / 150 mm 6 cm / 60 mm 9 cm / 90 mm
storage / parking
Access Roads, Plant Areas
including all roads and all
23 cm / 230 mm 12 cm/ 120mm 14 cm / 140 mm
paved areas within the plant
fence
Main Highways
Parking and storage lots
Heavy Traffic (Truck Detailed Design Required
Terminals, etc.)

5. Specifications for Asphalt and Sulfur Extended Asphalt Pavement Construction

Materials Requirements / Test Reference / Location


95% of the maximum dry density
+/- 1.5% Optimum Moisture Content ASTM D1557 or AASHTO T180
Sub-grade Materials
85% of Relative Density ASTM D4253 & ASTM D4254
Shall not vary by more than +/- 20 mm From the finish top of sub-grade above or
measured with a 3m straight edge below the grade
150 mm layer thickness after compaction
+/- 1.5% Optimum Moisture Content
95% of the maximum dry density(sub-base)
98% of the maximum dry density(base ASTM D1557 or AASHTO T98
course) ASTM D6938 & ASTM D1556
Sub-base & Base Course 1 test per 500 m² (average 3 readings within
radius of 2 m)
Shall not vary by more than +/- 20 mm
Surface deviation
(sub-base)
Shall not vary by more than +/- 10 mm
Surface deviation
(base course)
Medium Curing (MC-70)
Application rate (0.65-1.75 liters/sq.m)
Application Temperature (50ºC-80ºC)
Medium Curing (MC-250) Application of liquid asphalt into the surface
Application rate (0.65-1.75 liters/sq.m) of non-asphalt base course
Application Temperature (65ºC-105ºC)
Tested every 10,000 sq.m prior to
applications
Atmospheric Temperature (16ºC or above)
Prime Coat Temperature below the flash point of MC
Shall maintained at least 10ºC at all times
Material
Application width of 300 mm or greater Each side of the road
Rate of application checked using at (3) randomly selected roadway locations
(60cmx90cm) plywood strips and for each 10,000 sq.m
building paper
Rate of application of each (30cm x 60cm) Within (90% to 110%) of the approved rate of
test pad application
Fully set and cured, surface shall be dry and
Curing Time
Approved by Saudi Aramco
Rapid Curing (RC-70)
Application rate (0.25 liters/sq.m)
Application Temperature (50ºC-80ºC)
Rapid Curing (RC-250) Applied on existing bituminous or Portland
Application rate (0.25 liters/sq.m) cement concrete pavement
Application Temperature (50ºC-80ºC)
Tested every 10,000 sq.m prior to
Tack Coat applications
New tack shall be applied If surface course is delayed by (3) days
Rate of application checked using
(60cmx90cm) plywood strips and at (3) randomly selected roadway locations
building paper
Rate of application of each (30cm x 60cm)
test pad Within (90% to 110%) of the approved rate
Temperature of Sulfur Extended Asphalt When it leaves the plant
mixtures between (130ºC - 140ºC)
Temperature of 115ºC During spreading and Compaction
Temperature of without Sulfur Extended When it leaves the plant
Asphalt mixtures between (139ºC - 163ºC)
Temperature of 139ºC During spreading and Compaction
Ambient Temperature (4ºC or above)
Thickness shall not be more than 70 mm
per layer
Asphalt Base Course and 95% In-place density on compaction result
Wearing Course and completed before temperature mixture Marshall Density per ASTM D6926
drops at 90ºC
Curing Time 24 hours
Using a 4 m straight edge:
3 mm parallel to the centerline of roadway
Wearing Course Surface Tolerance
6 mm perpendicular to the centerline of
the roadway
•Compacted Asphalt Concrete - a minimum of five (5) cores of randomly selected location shall be
tested for each lot.
- prepared of Marshall Method at 75 blows per side
- no single core thickness is lower than 10 mm or 15% below the
specified thickness

•Equipment - All weighing scales for mineral aggregates and bitumen shall be calibrated and certified
within the 6-month period
- All temperature gauges and thermometers shall be calibrated and certified two times a
year

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