Efficient, Economic, Solutions: Energy
Efficient, Economic, Solutions: Energy
Efficient, Economic, Solutions: Energy
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OUR VISION
To deliver products and services that exceed customer’s expectations,
making EUROGULF a leading player in the industry.
OUR MISSION
To deliver value to all stakeholders in an ethical manner. To deliver
quality in all functions covering design, manufacture, testing and
commissioning of transformers and sub-stations through appropriate
investment of resources.
OUR VALUES
• Maintain high quality standards in our design manufacturing
process
• Constant following and upgrade of our skill-sets to match
developments in the international environment
• Ethical work and leadership
• Maintaining a professional team spirit and long term partnership
OUR STRENGTHS
• Highly qualified and experienced team
• An operating plant covering an area of 100,000 sq.ft
• Latest manufacturing technologies and equipment
• Design capabilities to meet any requirement
• One of the best test facilities in the region
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THE COMPANY
EUROGULF Transformer FZE is an ISO 9001 : 2015 certified company
located in the Hamriyah Free Zone, in Sharjah, U.A.E and has succesfully
completed a decade of servicing customers with a wide-range of products
in the region..
Today, the company has grown to become one of responsibility for quality by applying care and attention
the prominent UAE manufacturer of power and throughout the design, procurement, manufacturing,
distribution transformers. EUROGULF also offer a test and installation processes. Complimented by
wide range of customized solutions to customer’s well managed operational practices, our solutions
specific requirements. The product range includes go the distance.
oil immersed distribution and power transformers for
utility companies, industrial and commercial uses in From the integration of genuine innovation to
addition to a wide range of transformers for special smart responses to customer requirements, each
application in the marine & oil industry. transformer leaves our state of the art facilities with
engineered design features that optimise the life of
EUROGULF provides end-to-end transformer the product. As a consequence, our transformers
solutions including product development, design, deliver superior value over their life through reliable
manufacture, factory test, delivery, installation, performance and minimum downtime.
site testing, maintenance and refurbishment. As
a transformer solution specialist, we offer our We have grown our organisation for the long term
customers the confidence of highly experienced by selecting the right suppliers, proven materials,
experts in design, manufacture, test and in-field applying innovative designs, and ensuring a total
support. commitment to operational excellence. These
undertakings have been, and continue to be,
Our prime assurance to our clients is “Quality with fundamental to the way our people work.
commitment”. Our committed people take personal
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OUR PRODUCTS
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SPECIAL APPLICATION
FULL RANGE OF TRANSFORMERS
TRANSFORMERS
A number of industry applications require Specific Industrial
Transformers due to the usage of power as a major Three-phase oil filled distribution transformers
resource for production. They need a specific design to
supply the necessary power at a low voltage level. These Three-phase oil filled Power transformers
transformer types as well as converter transformers for large
drive applications are called special-purpose or Industry Generator transformers
Transformers, whose design is tailor-made for high-current
solutions for industry applications. Rectifier and converter duty transformers
Some of our special application tranformers include: Industrial application special transformer
• Generator Transformer Power and pad mounted transformers complying
• Rectifier and Converter Duty Transformer with ANSI standards
• Single-Phase Oil Filled Transformer
• Earthing Transformer
• Multi-Tap Transformer
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STANDARD TECHNICAL
CHARACTERISTICS
STANDARD TECHNICAL
POWER TRANSFORMERS DISTRIBUTION TRANSFORMERS
CHARACTERISTICS
CONSTRUCTION TYPE CONVENTIONAL HERMETICALLY SEALED/ CONVENTIONAL
STANDARDS IEC 60076, IEC 60296,BS 2562 IEC 60076, IEC 60296,BS 2562
COOLING SOUND
RATING LENGTH WIDTH HEIGHT WEIGHT
(mm) (mm) (mm) (kg) TYPE LEVEL
(db)
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MANUFACTURING PROCESS
EUROGULF Transformers are manufactured with high quality
standard materials imported from renowned suppliers from the
industry. We adopt one of the best manufacturing processes in
the transformer industry.
WINDING
• Automatic CNC Machine for winding
• Foil winding for low voltage
• PICC for high voltage windings
• Bunch of CIC for power.
CORE ASSEMBLY
• Cut core laminations are stacked together in a step lap pattern to reduce the losses,
excitation current and noise.
VACUUM DRYING
• Core Coil Assemblies are dried under vacuum to remove moisture
• Over for drying active part is computerized and can cater up to 132kV class
• The type of kV class is selected at menu
• The process is automatic
• After the completion of the process the CCA is taken for tanking process, scrambled it
to make a type specimen book.
TANK CONSTRUCTION
• Tanks are fabricated with mild steel
• The welds are leak free and as per SA 2½ all tanks are checked by ultraviolet ray dye
penetrant test to ensure zero leakage.
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TESTING
We have a modern and efficient test room equipped with high precision equipment calibrated to
meet the requirement of IEC 60076, IEEE, BS, IS and NEMA standards to conduct routine, type
and special tests according to customer requirements, the national and international standards and
company procedures.
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AUTOMATION OF TEST LAB
In 2015 the test lab of Eurogulf has being made fully
automatic by coupling the latest instruments with a
software reducing the testing cycle time. As a result the
test engineer doesn’t requires to note down any readings
manually, all values appearing on the instrument screen
are captured in the software and at the end of all test
reports are generated.
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CONSTRUCTIONAL FEATURES
EUROGULF transformers are fully compliant with International standards
IEC -60076 and customer specification. A wide range of transformers
are designed, manufactured and supplied to utility networks, Industrial,
commercial, power generation and mining applications. EUROGULF
transformers are manufactured in accordance with the international quality
standards ISO 9001 and ISO 140001. Our transformers have been type
tested according to IEC at the world-renowned testing laboratories, KEMA
Netherlands, CESI Italy.
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MAGNETIC CORE
The magnetic core is made of high quality, Cold Rolled Grain
Oriented (CRGO) silicon steel laminations. Conventional
Cold Rolled Grain Oriented (CRGO) silicon steel is used for
transformers with normal no-load loss characteristics, while
transformers with reduced no-load losses are often built
using higher-quality HiB steel, usually domain-refined (e.g.
laser treated). These steel sheets are 0.23 to 0.35mm thick.
Laminations are stacked together in a step-lap pattern to
achieve low no load loss and low sound levels.
WINDINGS
The windings are designed to optimize dynamic, thermal,
mechanical and electrical stresses, according to the current
and voltage requirements.
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CORE & COIL ASSEMBLY
The windings of distribution transformer are placed over the
core limbs then assembled with upper yoke and necessary
connections are made as per the tappings and vector group.
All leads and conductors are rigidly supported by special
clamping arrangements.
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TANK
Transformer tank is made of low carbon steel. The vast easy access to interior components such as de-energized
majority of distribution transformer tanks are constructed tap switches and bushing connections. Tank bases are
with corrugated fins. The purpose of corrugated fins is to either flat or have structural members which allow skidding
increase the available contact surface for the cooling air. of the transformer in two directions, as required by the
However, in hermetically sealed designs the corrugated specification. The transformer can be designed with a
fin design also enables a degree of flexibility which is welded or a bolted cover or as a bell type tank.
needed to accommodate the expansion and contraction of
the liquid as it heats and cools, due to load and ambient All metal parts are grit-blast cleaned to remove weld splatter,
temperature. This allows the tank to be totally filled (and mill scale and oxides, providing an excellent surface for the
hermetically sealed), with the clear benefit of prolonging adherence of the primer and paint. The inside of the tank
the transformer’s service life expectancy and reducing is painted with a yellow/ white oil-resistant paint to create
maintenance. Distribution transformer tank can also be good visibility during internal inspection.
manufactured with Radiators and conservator as per
customer requirement. The conservator oil preservation system uses an expansion
tank to and from which the transformer oil may flow freely
After welding, the tank is shot-blasted to remove any as it expands or contracts due to oil temperature changes.
surface impurities, leaving a clean prepared surface for This system always provides a head of oil above the main
maximum adhesion of the paint coating. Air-drying paint is tank and keeps it completely filled. An oil level gauge is
then applied by spraying to protect against corrosion. mounted on the conservator and indicates the change in
liquid level.
In the case of power transformers, the tank of a transformer
is a closed structure which is made by steel plates. All metal parts are extensively tested on oil tightness via
Stiffeners are usually provided on all the sides and also on penetrant and pressure test at the tank manufacturer and
the top cover of the tank to reduce stresses and deflections with an extra 24 hours leakage test after complete assembly.
in plates under various types of loads.
Facilities for lifting, jacking and pulling are provided on each
transformer tank. Hand holes and manholes are placed for
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FITTINGS & ACCESSORIES
Off circuit tap changer / On load tap changer (optional)
HV Bushings
LV Bushings
Oil filling plug /valve
Oil drain valve
Oil filter valve
Oil sampling valve
Magnetic oil level gauge
Pressure relief device
Oil temperature indicator
Winding temperature indicator (optional)
Buchholz Relay
DGPT Relay (optional)
DMCR Relay
Breather
Terminal box/ Marshalling box (optional)
Lifting lugs
Earthing terminals
Conservator
Corrugations/ Radiators
Rating plate
Other accessories are provided on request.
TRANSFORMER FLUIDS
Usually transformers are filled with high quality mineral oil
as per IEC 60296. It acts as a coolant and an insulating
medium. For special applications, transformers are filled
with silicone oil, MIDEL or synthetic organic esters.
COOLING
Distribution transformers are commonly cooled with
corrugated fins and power transformer are cooled with
detachable radiators/. The radiators are fitted to transformer
tank through butterfly valves. In large power transformer
radiators are placed as separate cooler banks with cooling
fans. Each radiator is equipped with oil filling plug, oil drain
plug and lifting lug. Based on customer requirement we built
power transformers with ONAN, ONAN/ONAF, OFAF and
ODAF cooling arrangement.
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TRANSFORMER ASSESSMENT
For a safe and reliable operation of transformers, preventive
maintenance is a must. This detects problems at an early stage and
can prevent further deterioration. We have extensive transformer
design and site operation experience enabling us to accurately
assess a transformer’s condition both pre and post failure.
No one can precisely answer when equipment practices. These assessments can be conducted in
will fail, but it’s essential to manage the risk. the field or in the either of our world class facilities,
Whether evaluating an individual unit or a fleet of depending on the size of transformer being assessed
transformers, assessment is complex and requires and the location of the subject transformer.
experienced engineers and technicians using
numerous evaluation criteria to establish transformer Typical transformer assessment services include:
health or end-of-life. We leverage the resources of
our extensive knowledge and experienced team of • Condition assessment in the field
engineers to deliver the highest level of consulting • Oil sampling and testing in conjunction
services and knowledge-based solutions. • Specialist transformer testing using the latest
equipment
Transformer condition assessment services from • Site failure investigation (field or factory)
EUROGULF provide a solid foundation for effective
maintenance programs based on industry best
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OIL SAMPLING, ANALYTICS & DIAGNOSTICS
By sampling and analyzing the dielectric fluid, the presence of
contaminants can be detected and appropriate preventative actions
initiated. The Oil and Gas Analysis remains a critical component of the
condition assessment of the transformer. We offer a comprehensive
sampling, analysis and diagnostic service for all types of transformers, on-
load tap changers and circuit breakers.
The three main factors which can affect the health All fluid samples are taken by skilled technicians
of the transformers are the paper, which is used for and are free from contamination to ensure that the
conductor insulation, the pressboard which is used integrity of the samples are not compromised. The
for the major insulation and winding support and the samples are then sent for Analytical Services, for
insulating oil. comprehensive analysis and diagnosis.
With age, water and contaminants (air or gas bubbles, EUROGULF technicians also specialise in taking
particles of different origin, oxygen, and oil ageing) paper and pressboard samples from accessible
dissolve in the dielectric fluid of the transformer locations within transformers to test the paper
increasing the risk of failures or accelerating ageing condition which is one indication of the remaining life
of the insulation system, thus reducing the technical of the cellulose insulating systems. Our technicians
life. The level of possible contamination of the re-paper leads from sample locations.
insulating oil over the years depends on its design,
especially on the effectiveness of the oil preservation
system, and sources of contamination.
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SITE INSTALLATION & TESTING
Power transformer installation and pre-commissioning testing is
predominantly undertaken by our highly skilled installation teams
utilising specialised processing and latest test equipment.
For remote areas or transformer sites around the world, we will usually send a site supervisor
to ensure the stringent systems for product assembly are followed using suitable equipment.
EUROGULF has extensive experience in the region and understand the latest legislation and
non-legislated requirements.
Typical installation and pre-commissioning services include:
• Pre-delivery site audit and preparation of transport and off-loading plans, identifying any
special or technical requirements
• Preparation and review of safety documentation including transport & offloading plans
• Preparation of safe work method statements, including pre-start meeting requirements
• Implementation of agreed work schedule and time-line
• Assembly plans including transformer processing requirements
• Site Testing and functional checks to confirm factory acceptance test results and the
transformer’s condition following transport and assembly.
• Practical completion of site audit with the customer’s representative and sign off
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CLIENTS & PROJECTS
EUROGULF supports all the major electricity providers and heavy
electricity user sectors. Our transformers are designed and manufactured
to meet our customer’s technical and commercial specifications, as well
as Safety, Environmental and other compliance standards. Our transformer
products and solutions are high quality, fit for purpose and built to last.
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A WIDE RANGE OF PROJECTS
We have a proven track record of supplying a wide range of transformers across the
different sectors within the power industry to our local and global customers.
PROJECT NAME PROJECT LOCATION RATING/ VOLTAGE RATIO
Tayseer Early Development/ PDO Oman 1750 KVA, 6.6/0.415 kV
2000 KVA, 11/0.433 kV
Ajman City Center Expansion / FEWA U.A.E
1500 KVA, 11/0.433 kV
15MVA, 33/11 kV
Sharjah Investment Center / SEWA U.A.E
500 KVA, 11/0.415 kV
Mazoon Tender no. 1 / DCRP Oman 1000 KVA, 11/0.433 kV
FEWA Tender no. 54E/2014 - Mobile Package Substation 33 kV / FEWA U.A.E 15MVA, 33/11 kV
20MVA, 33/11 kV
Juraina Mall / SEWA U.A.E
500 KVA, 11/0.415 kV
1000 KVA, 3.3/0.4 kV
DUSUP 15-5115 Replacement of Power Transformers at Margham Plant U.A.E 750 KVA, 3.3/0.4 kV
300 KVA, 3.3/0.4 kV
1500 KVA,11/0.415 kV
Tilal City Project / SEWA U.A.E
1000 KVA, 11/0.415 kV
FEWA Tender no. 90E / 2016 - Supply of Distribution Transformers U.A.E 500 KVA, 11/0.433 kV
500 KVA, 11/0.433 kV
FEWA Tender no. 74E/2015 - Supply of Distribution Transformers U.A.E 1500 KVA, 11/0.433 kV
2000 KVA, 11/0.433 kV
15MVA, 33/11 kV
132 kV S/S Star 1&2 / SEWA U.A.E
500 KVA, 11/0.415 kV
500 KVA,11/0.415 kV
Emirates Stone / SEWA U.A.E 1500 KVA, 11/0.415 kV
20MVA, 33/11 kV
New Visitor Center and Plaza at Sheikh Zayed Mosque /ADWEA U.A.E 1000 KVA, 11/0.415 kV
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HEALTH & SAFETY MANAGEMENT SYSTEMS
Everyday, our goal is to ensure that all employees,
contractors and visitors go home safely at the end of
their working day. We comply with the relevant and
current Health and Safety legislation and industry
standards and are certified to ISO 14001:2004 and
OHSAS 18001:2007 in addition to the ISO 9001:2015
certification mentioned above. Our processes are
proactively reviewed to eliminate and minimise risks.
• Ensure that everyone understands our policy on tasks, by providing adequate instruction, training,
Environmental and Health & Safety. information and supervision.
• Include a commitment to prevention of injury and • Ensure Compliances with relevant legal
ill health and continuous improvement in EMS requirements as minimum standard.
and OHSAS management and performance.
• Regularly review the system to identify strengths
• Provide adequate control of Environmental and and areas of improvement.
Health & Safety risks arising from our work
activities. • Improve operational performances leading to
prevention of pollution in air, water and land.
• Consult with Employees on all matters of
Environmental and Health & Safety. • Enforce firmly and aggressively Environment,
Health & Safety (EHS) program through line
• Provide and maintain safety at work and superiors to prevent injury and ill health.
equipment.
• Ensure that all wastes are disposed by of by a
• Ensure safe handling of chemicals and fully authorized wastes disposal contractor.
substances.
• Brief the staff on matters related to the
• Ensure that an employee and others acting on environment, which may be affected by the
behalf of the company are competent to do their works.
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TYPE TEST CERTIFICATES
20/ 25 MVA, 33/ 11 kV, 50Hz 20 MVA, 33/11 kV, 50 Hz 15 MVA, 33/11 kV, 50 Hz
10 MVA, 33/11 kV, 50 Hz 1500 kVA, 22 kV/0.415 kV, 50 Hz 2000 kVA, 11/0.433 kV, 50 Hz
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1600 kVA, 11/0.433 kV, 50 Hz 1500 kVA, 11/0.415 kV, 50 Hz 1000 kVA, 11/0.433 kV, 50Hz
500 kVA, 11/0.415 kV, 50 Hz 250 kVA, 11/0.433 kV, 50 Hz 100 kVA, 11/0.433 kV, 50 Hz
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www.eurogulftransformers.com
EUROGULF TRANSFORMER FZE
P.O. Box: 42123, Hamriyah Free Zone,
Sharjah, United Arab Emirates.
Tel: +971 6 526 1116
Fax: +971 6 526 1114
[email protected]