SedoTreepoint-Seminar Dhaka 2014-1
SedoTreepoint-Seminar Dhaka 2014-1
SedoTreepoint-Seminar Dhaka 2014-1
com
www.sedo-treepoint.com
Author/Speaker: Mr. Herbert Guebeli
04. April 2012 - page 1:
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Ecology meets Economy
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• Since 1978, we globally develop and supply integrated systems for the
textile finishing industry.
• We are the inventor of the first automatic dyeing machine controller and have
installed the first fully automatic dyeing mill.
• Today, we supply highly integrated system from ERP level, linking to our
MES systems, to the machine floor. We offer solutions for process
management, color management, printing and energy management.
1. Introduction: Sedo Treepoint www.sedo-treepoint.com
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• Our customers are the textile dyeing and finishing industry, textile dyeing and
finishing machine builders, dye stuff manufacturers, the apparel industry,
leather industry, paint industry and institutes.
• Our products and support help customers optimizing their production.
• At present, we focus on green textile technology, delivering the best
available technology to reduce energy consumption,
chemical use and waste water.
1. Introduction: Sedo Treepoint www.sedo-treepoint.com
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– Headquarter in Germany
– R&D in Germany and Switzerland
– Offices in Germany, Switzerland, Belgium, Italy, UK, USA, India, Singapore, Brazil
and China
– A dedicated team with experts from multiple areas
– Multidisciplinary: Electronics, IT, automation, colorimetric, textile finishing, energy
management
– Cooperation with innovative partners (Datacolor, Minolta, X-rite, Mathis, …)
– Consultant customer for textile dyeing, printing and finishing.
– Long term projects with open dialogs and special solutions (Sika, Clariant, Coats,
Milliken, Vorwerk, etc. )
1. Introduction: Sedo Treepoint www.sedo-treepoint.com
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to machine
control and
data
acquisition
Sedomat
1. Introduction: Sedo Treepoint www.sedo-treepoint.com
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• Energy Management
1. Introduction: Sedo Treepoint www.sedo-treepoint.com
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Saving Potentials
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Saving potentials:
1. A complete solution for dye house automation
2. Saving potential trough material control
3. Color management integrated in process management
4. Dye machine automation and intelligent process
management.
5. Energy management and resources optimization
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Saving Potential 1
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Saving Potential 1:
Garment SEDO
Customer TREEPOINT
Apparel
SEDO
Dyes &
TREEPOINT Chemicals
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Optimization today
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Todays Island
solution
Many people
coordinate
and optimize
independent
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Smart
Technology
integrates
all different
subsystem
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to machine
control and
data
acquisition
Sedomat
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Control it all
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• Material:
• the material itself
• its preparation (pre treatment)
• Recipe:
• color matching
• Lab dispensing and Lab dyeing
• Recipe and process formulation
• checking dyestuff conformity
• correct dye liquor preparation
• Process:
• Lab to Bulk Recipe transfer
• Process formulation / selection
• process control
www.sedo-treepoint.com
Saving Potential 2
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Saving Potential 2:
Control it all
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• Material:
• the material itself
• its preparation (pre treatment)
• Recipe:
• color matching
• Lab dispensing and Lab dyeing
• Recipe and process formulation
• checking dyestuff conformity
• correct dye liquor preparation
• Process:
• Lab to Bulk Recipe transfer
• Process formulation / selection
• process control
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Material Control
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Morapex
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Function of Morapex
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Parameters:
• temperature
• pressure
• volume
• speed
• size of fabric
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What to analyze?
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What to analyze?
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Morapex method:
• immediately after production
measured pH in extract was 8 -
9.
Standard method:
• immediately after production
the measured pH was around 7.
After few weeks on same fabric
the measured pH was 8 - 9.
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Formaldimeter
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Morapex A and S
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Saving Potential 3
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Saving Potential 3:
Control it all
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• Material:
• the material itself
• its preparation (pre treatment)
• Recipe:
• color matching
• Lab dispensing and Lab dyeing
• Recipe and process formulation
• checking dyestuff conformity
• correct dye liquor preparation
• Process:
• Lab to Bulk Recipe transfer
• Process formulation / selection
• process control
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Recipe Control
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www.sedo-treepoint.com
CM3600d
System consist of
• Spectrophotometer
• high precision
• inter instrument agreement
CM2600d
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• Minolta spectrophotometer
• high precision
• inter instrument agreement
• Recipe formulation
• recipe management
• synthesis
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• Minolta spectrophotometer
• high precision
• inter instrument agreement
• Recipe formulation
• recipe management
• synthesis
• Quality control
• pass/fail
• statistics
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Material
Final Fabric
Dye Process
Dye Liquor
Function of Flex
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Function of Flex
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Function of Flex
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Function of Flex
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Function of Flex
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Function of Flex
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Function of Flex
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Advantages of Flex
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1. pass/fail - evaluation
2. correction proposals
Lab: weighing/dosing ? - +
Production: weighing/dosing
manual ? + -
automatic ..3% - +
contamination ? - +
diverse
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Dyestuff Dyestuff
Delivery Stock
2 3
Material flow
1
Information flow
4
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Dissolving dyestuff
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Select recipe
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Analyze result
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Prepare correction
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Start production
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After dyeing
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Saving Potential 4
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Saving Potential 4:
Control it all
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• Material:
• the material itself
• its preparation (pre treatment)
• Recipe:
• color matching
• Lab dispensing and Lab dyeing
• Recipe and process formulation
• checking dyestuff conformity
• correct dye liquor preparation
• Process:
• Lab to Bulk Recipe transfer
• Process formulation / selection
• process control
www.sedo-treepoint.com
Sedomat 5500
Sedomat 1800
Sedomat 2500
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Controller types
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Sedomat 1800
Controllers types
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Sedomat 2500
Controllers types
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Sedomat 5500
24V DC
Logging functions
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• Batch history
– Extended logging possibilities for temperature curves, functions, times, alarms, etc.
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The integrated web server offers secure remote service and diagnosis of the
Sedomat Touch-Screen controller
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database database
Ethernet
SedoMaster
editor, program transfer, Server recipe development, color control,
planboard, calendar, remote process optimization, addition
access, monitoring, link sub- calculation, cost calculation
systems database
LAN
Ethernet
M-SERVER
distribution pipe
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SedoMaster
Network
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Basic programming
SedoMaster • dye program editor
• send/receive programs
• system management
Network
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Production
SedoMaster • production planning
• calendar
• remote control
Network
www.sedo-treepoint.com
Management report
SedoMaster • production control
• production reports
• batch process curves
Network
www.sedo-treepoint.com
SedoMaster
ColorMaster
LAN
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• ColorMaster laboratory
• spectrophotometer
• quality control
• recipe formulation
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• ColorMaster laboratory
• spectrophotometer
• quality control
• recipe formulation
• ColorMaster production
• relational database
• process optimization
• order administration
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Z1
T3
A1
A1 A2 T2
Z1
T1
T1
T1
A1
T1
If-than-else rules
reduction acidification
for treatments clear
• reduction clear
• acidification
concentration is < 1 % Z1
T1
than 0 (don‘t apply)
A1
else 1 (apply reduction clear)
T1
If-than-else rules
hot
dispersion dyeing rinsing
A1 A2 T2
T1
T1
If-than-else rules
Case Study:
Company in China optimized water consumption by SedoMaster and
ColorMaster within 6 month they were able to reduce water consumption
by 50%.
ColorMaster production
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ColorMaster production
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batch text
liquid ratio
treatments
products
parameters
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ColorMaster Integration
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Laboratory Production
Basic System
Configuration Editor Program transfer
Advanced System
Expert System
Planboard Calender
Link
Planning/Routing Link ERP system
Colormatching
Options
Stop reasons
Change of batch
8%
Production
35% 23% interference
Change of quality
13% no fabric
4% 8% 9%
Machine test run
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SedoMaster Report
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SedoMaster
ColorMaster
Weighing
LAN
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SedoMaster
ColorMaster
Weighing
Dispensing SM2500
LAN
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SedoMaster
SedoMaster batch flow www.sedo-treepoint.com
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HOST
SedoMaster
batch scheduling
data import from HOST system
SedoMaster batch flow www.sedo-treepoint.com
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ColorMaster
SedoMaster
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ColorMaster
SedoMaster
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SedoMaster
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SedoMaster
Weighing station
SedoMaster batch flow www.sedo-treepoint.com
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SedoMaster
update dyestuff
Weighing station
inventory
SedoMaster batch flow www.sedo-treepoint.com
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SedoMaster
Machine
SedoMaster batch flow www.sedo-treepoint.com
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SedoMaster
Machine
SedoMaster batch flow www.sedo-treepoint.com
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SedoMaster
Machine
SedoMaster batch flow www.sedo-treepoint.com
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Actualize
inventory
SedoMaster
Machine
SedoMaster batch flow www.sedo-treepoint.com
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SedoMaster
Machine
SedoMaster batch flow www.sedo-treepoint.com
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SedoMaster
Machine
SedoMaster batch flow www.sedo-treepoint.com
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HOST
SedoMaster
batch finished
export batch data to HOST system
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HOST
SedoMaster
SM5500
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Plug’n’Play
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Introduction Plug’n’Play
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Configuration:
1. Basic configuration
2. I/O-configuration
3. Tune values configuration
+ 1x preparation tank
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+ 1x Stock tank
+ 2x Preparation tank
+ 2x Dye kitchen tank
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Fulfill targets:
SedoMonitor
• Easy to install
• Easy to use
• Low cost
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Saving Potential 5
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Saving Potential 5:
EnergyMaster
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www.sedo-treepoint.com
EnergyManagement
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• Ecologic production:
• Lower emissions (Environmental protection)
• Energy optimized
• Cost reduction
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Compressed air
Electricity Steam
Energy
Auxiliaries
• Manufacturing process:
• Process:
– Chemicals
– dyestuff SedoMaster / ColorMaster
– Water
• Raw material:
• Personnel:
ERP
• Maintenance:
– Personnel cost
– Spare parts
• Manufacturing process:
• Process:
– Chemicals
– dyestuff SedoMaster / ColorMaster
– Water
• Raw material:
• Personnel:
ERP
• Maintenance:
– Personnel cost
– Spare parts
EnergyMaster
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•Monitoring :
– Data collection and analysis: production data as well as energy consumption data
– Requires the metering of energy consumption
– Calculation of performance ratios : relationship between energy consumption and production
output
•Targeting :
– setting targets based on internal or external benchmarks
– Set targets in function of production output
•Reporting:
– Translate the collected data into readable reports
– Needed to take actions for improvement
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Sedomat
Sedomat
• With EnergyMaster the consumption of power, steam, gas and water is now
also logged in the database of the SedoMaster system.
www.sedo-treepoint.com
Power meters:
Manual registration
Database Database
Ethernet SedoMaster
12 SedoMaster Clients
Server
SedoMaster
Database
LAN
Ethernet
M-SERVER
Distribution pipes
Concordia: Cabling measuring points via Profibus www.sedo-treepoint.com
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Boilerroom
PROFIBUS •2xGas
•2xP steam
ETHERNET •2xwater
•1xconductivity
SedoMaster
Server
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Distribution pipes
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• Plug-In in SedoMaster:
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• Displays the readings of one or more selected energy meters as function of time. In
this example, electricity consumption (kWh) and cos phi is displayed as function of
time
• Is used to identify peak loads, base loads (energy consumption when no
production), periods of low power factor,…
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– 10 Power panels with active, reactive and apparent power, frequency, cos phi,
current and voltage
– Main counter with active, reactive and apparent power, frequency and cos phi
– 46 Water counters (every single machine)
– Consumption, flow and temperature of drain water, cooling water and hot water
– Hardness and consumption of „grey“ water
– Air humidity in the boiler room
– Various temperatures (outside, Production, Laboratory, ...)
– Compressed air pressure (Compressor outlet)
– Gas consumption: different boilers
– Steam pressure and conductivity
– All external measuring devices are connected over a Profibus network (over
1.300 m).
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Our GROUP
8 plants spread in 6 Countries worldwide.
1350 employees. 450 million Euro Turnover.
www.sedo-treepoint.com
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Products covering
Spinning – Weaving – Dyeing/Finishing
SAVIO PRESENTATION
162
SAVIO MACCHINE TESSILI - ITALY
163
SAVIO MACCHINE TESSILI S.P.A. - ITALY
AUTOMATIC WINDERS, TWO-FOR-ONE TWISTERS,
OPEN END ROTOR SPINNING FRAME
GREEN AREA: 171.000 sq. mt.
COVERED AREA: 81.000 sq. mt.
EMPLOYEES: 423
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SAVIO (SHANDONG) TEXTILE MACHINERY CO.,LTD. - CHINA
AUTOMATIC WINDERS, TWO-FOR-ONE TWISTERS
GREEN AREA: 30.000 sq. mt.
COVERED AREA: 18.000 sq.mt.
EMPLOYEES: 106
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SAVIO IN CHINA
MANUFACTURING
SALES
6 SERVICE LOCATIONS
SERVICE
6 SPARE PARTS STORAGES
SPARE PART
58 LOCAL ENGINEERS
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SAVIO INDIA LIMITED - INDIA
TWO-FOR-ONE TWISTERS GREEN AREA: 88.000 sq. mt.
COVERED AREA: 15.000 sq. mt.
EMPLOYEES: 174
167
SAVIO IN INDIA
Ludhiana
Delhi - Gurgaon
Kolhapur
Guntur
168
Products portfolio
Winders
Two-for-one
twisters
Open-End
169
LOEPFE PRESENTATION
Welcome to LOEPFE
OVER 55 YEARS
MASTERS IN TEXTILE QUALITY CONTROL
A success story – Made in Switzerland
www.loepfe.com | info@loepfe.com 171
Your reliable Partner
SWISS made
ISO certified
know-how of over 55 years
highly innovative
worldwide service net
3 – Filling brakes 4
make possible a minimum
filling yarn tension 3
2
thanks to the optimally 1
controlled brake time
KORTRIJK
WeaveMaster 1 2009
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BMS : Activities
• MES Systems
– Plastics
– Textiles
– Metal
– Pharma
– Packaging
– Energy Monitoring
WeaveMaster 1 2009
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PlantMaster : some references
WeaveMaster 1 2009
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MES Systems for the textile industry
WeaveMaster 1 2009
Page 180
Traceability
WeaveMaster 1 2009
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Sensors for weaving
Cyclops
WeaveMaster 1 2009
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EnergyMaster
The battle against energy waste
in
the textile industry
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EnergyMaster: the concept
WeaveMaster 1 2009
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EnergyMaster : benefits
WeaveMaster 1 2009
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Benefits for our customers
Increased efficiency
Improved quailty
Shorter production lead times
Reduced work in process
Higher profits!!
WeaveMaster 1 2009
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www.sedo-treepoint.com
Contact
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Head office:
Sedo Treepoint GmbH, Germany Sedo Treepoint, Belgium
belgium@sedo-treepoint.com
Neuwies 1, D-35794 Mengerskirchen
Phone: + 49 6476 31-0 Sedo Treepoint, China
china@sedo-treepoint.com
sedo@sedo-treepoint.com
www.sedo-treepoint.com Sedo Treepoint, India
india@sedo-treepoint.com
Discussion
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