Sulzer Metco

Braze Materials Guide

Issue: August 2013

 Sulzer Metco

Contents

How to Use This Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Activated Diffusion Alloys. . . . . . . . . . . . . . . . . . . . . . . . . . 9

Cobalt Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nickel Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Proprietary Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Standard and Superalloy Filler Materials. . . . . . . . . . . 12
Trademarks and Brands . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cobalt Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Nickel Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Braze Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Honeycomb Filler Materials. . . . . . . . . . . . . . . . . . . . . . . 13
Product Forms and Availability. . . . . . . . . . . . . . . . . . . . . 4 Nickel Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Braze Alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Product Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Cobalt Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Iron Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Customer Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 14
Nickel Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

How to Use This Guide

Similar products in this guide are grouped together. The This guide is designed for on-screen use. To facilitate navi-
datasheet index number is provided for each of these prod- gation, Table of Contents entries are linked to sections
uct groups. The datasheet provides detailed information within the guide and index entries are linked to material
about each product, including any customer specifications product descriptions. To navigate, simply click on an entry
the product is approved to meet and ordering informa- within the contents or indexes. Page numbers are included
tion. Product datasheets are available from our web site at for printed versions.
www.sulzer.com.

Example: Click the link for Amdry 100C in the Product

Index ①, to navigate directly to the description of
Amdry 100C in the body ② of the guide.

Thermal Spray Materials Guide 2 / 16 Issue: August 2013

 Sulzer Metco

Introduction

Every successful brazing solution starts with the right material choice.
Sulzer Metco is a world-class manufacturer and supplier We verify our products through stringent in-process test-
of high-temperature brazing materials for a wide range of ing programs. While certifications are mandated for certain
joining and fastening applications. Many of our braze alloys applications, compliance assures that our off-the-shelf so-
are available in a variety of forms, including powder, paste, lutions and custom brazing materials perform to your own
adhesive or non-adhesive tape and preforms. Consult with demanding requirements.
your Sulzer Metco sales representative for custom solutions
appropriate for your application. Our braze portfolio is just one of our many material speciali-
ties. Should your needs be better suited to thermal spray,
Our quality commitment is evidenced by our ISO 9001 and hardface welding, PTA, laser cladding, electronic fillers or
AS 9000 quality standards and Nadcap approved labora- pack diffusion, Sulzer Metco is a leading supplier of these
tories. Our strong commitment to the environment and the materials. Please refer to the appropriate material catalogs
safety of our coworkers and customers is validated by our for more information about our products and solutions for
ISO 14001 and OHSAS 18001 certifications. these processes.

Symbols

The following Chemical Symbols are used in this guide:

Al. . . . . . . . . . . . . . . . . . . . Aluminum In . . . . . . . . . . . . . . . . . . . . . . . Indium RE . . . . . . . . . . . . . . . . . . Rare Earths

B . . . . . . . . . . . . . . . . . . . . . . . Boron La. . . . . . . . . . . . . . . . . . . . . Lanthanum Si. . . . . . . . . . . . . . . . . . . . . . . Silicon
C . . . . . . . . . . . . . . Carbon or Carbide Mn . . . . . . . . . . . . . . . . . . Manganese Ta. . . . . . . . . . . . . . . . . . . . . Tantalum
Co . . . . . . . . . . . . . . . . . . . . . . Cobalt Mo . . . . . . . . . . . . . . . . . Molybdenum Ti . . . . . . . . . . . . . . . . . . . . . Titanium
Cr. . . . . . . . . . . . . . . . . . . . Chromium Nb (Cb). . . . . . . . . . . . . . . . . . Niobium W. . . . . . . . . . . . . . . . . . . . . Tungsten
Cu . . . . . . . . . . . . . . . . . . . . . Copper Ni. . . . . . . . . . . . . . . . . . . . . . . Nickel Y . . . . . . . . . . . . . . . . . . . . . . Yttrium
Fe. . . . . . . . . . . . . . . . . . . . . . . . . Iron P . . . . . . . . . . . . . . . . . . . Phosphorus

Trademarks and Brands

The following brands in this publication are trademarks or

registered trademarks of their respective owners:

Hastelloy. . . . . . . . . . Haynes International, Inc. Corporation

Inconel. . . . . . . . . . . . . . . . . Huntington Alloys Corporation
Rene. . . . . . . . . . . . . . . . . . . . . . . Teledyne Industries, Inc.
Stellite . . . . . . . . . . . . Deloro Stellite Holdings Corporation

The following material-product brands are trademarks or

registered trademarks of Sulzer Metco:

• Amdry • MetcoClad • Sprabronze

• Diamalloy • Metcolite • Sprasteel
• Durabrade • Metcoloy • WOKA
• E-Fill • Metcoseal • WokaDur
• HOSP • PlasmaDur
• Metco • Sprababbitt
Amdry braze alloy powders are produced using dry gas atomiza-
tion, which ensures is high quality, homogeneous product.

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 Sulzer Metco

Braze Characteristics

The quality of brazed joints is very subjective and based Viscosity

on a number of variables including the composition of the • Sluggish: The alloy at braze temperature will form a
base metal, joint size and configuration, method of heating, thick, viscous liquid with little capillary action, and is
time at temperature and the braze alloy used. generally not recommended to fill blind or tight joints.
Pre-placement of the braze alloy or additional time at the
The following comparative descriptions are provided for braze temperature will result in a successful braze joint.
braze materials in this guide to aid in the selection of a There is some wide-gap capability with these alloys.
braze alloy for a specific application: • Medium Flowing: The alloy at braze temperature will
form a liquid of medium viscosity that is capable of fill-
Joint Strength ing shallow or blind joints without the necessity for ad-
• Good: Recommended for low stress service conditions ditional time or temperature at heat.
or where joint stress is not a factor. • Free Flowing: The alloy at braze temperature will form
• Excellent: Recommended for service conditions where a runny, low viscosity liquid with high capillary action.
joint stress is a primary design factor. Generally capable of filling deep, blind and narrow
braze joints.
Ductility
• Good: Recommended for service conditions where Gap Size
joint ductility is not a primary consideration or not a • Narrow: Capable of filling narrow, tight gaps and joints
factor. • Normal: Capable of filling standard gaps and joints
• Excellent: Recommended for service conditions where • Wide Gap: Capable of filling wide gaps and joints
joint ductility is a primary design factor or for joints For specific gap size recommendations please see the ap-
where extensive machining will be performed. propriate product datasheet for the braze alloy of interest.

Product Forms and Availability

Braze Powder Braze Paste Braze Tape Braze Preforms

Sulzer Metco supplies braze products in a variety of forms. Braze paste is available in a variety of package types and a
Where available, customers can choose the form that is choice of paste binders which must be specified when or-
most convenient and efficient for their production needs. dering. Information about our braze paste product options
Icons throughout this guide identify forms available for mate- can be found in product datasheet DSMB-0001. Individual
rial products in that section. All products are available glob- product datasheets provide information on the availability of
ally. Products marked Proprietary are only available to quali- standard paste products; however, package size and binder
fied purchasers of that product. combinations not listed are available as a special order.

Braze Powder: Amdry braze alloy powders are produced Braze Tape: Amdry braze tapes are a uniform layer of cast
by dry gas atomization, which generates particles that are braze alloy and a binder wound in rolls for ease of handling.
clean, dense, spherical and dry. Each particle contains pre- All Amdry braze tapes are made-to-order.
cise amounts of the alloying elements, and powders are uni-
form and homogeneous. Please refer to product datasheet DSMB-0002 for more
information about Amdry Braze Tape, including size options
The individual product datasheet available for each braze (thickness, width and roll length) and application of adhesive,
alloy includes product availability and technical details for the if desired, to suit your particular application needs.
product. The product datasheet number for each product is
provided in this guide. Braze Preforms: Amdry braze tape is available in custom
cut preform shapes, manufactured to tight tolerances with
Braze Paste: Amdry braze paste is composed of one or adhesive backing, which are easy to apply for brazing. All
more Amdry braze alloy powders and a neutral, flux-free preforms are made-to-order to customer requirements. More
binder. The binder percentage ranges from 10% to 14% by information about our custom Amdry Braze Preforms can be
weight, resulting in a consistent, easily extruded braze paste. found in product datasheet DSMB-0002.

Thermal Spray Materials Guide 4 / 16 Issue: August 2013

 Sulzer Metco

Braze Alloys – Cobalt Base

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0011
• Use on cobalt-based superalloys
• For turbine engine components
• Excellent corrosion and oxidation
resistance
Co 19Cr 17Ni 8Si 4W -106 +45 µm • Solidus: 1120 °C (2050 °F)
0.8B 0.4C -140 +325 mesh Amdry 400 Gas Atomized • Liquidus: 1150 °C (2100 °F)
(AWS 5.8 BCo-1) (AWS 140F) • Gap Size: Narrow
• Viscosity: Free-flowing
• Ductility: Good
• Joint Strength: Excellent
• Service Temp.: ≤ 1205 °C (2200 °F)

Braze Alloys – Iron Base

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0018
• Use on steels and stainless steels
for high temperature applications
• For heat exchangers, EGR cool-
ers, etc.
• Low cost, high quality alternative to
nickel-based braze alloys
-106 +45 µm
Fe 29Cr 18Ni 7Si 6P • Excellent corrosion and oxidation
-140 +325 mesh Amdry 805 Gas Atomized
0.2RE resistance
(AWS 140F)
• Solidus: 1074 °C (1965 °F)
• Liquidus: 1104 °C (2020 °F)
• Gap Size: Normal
• Viscosity: Medium-flowing
• Ductility: Good
• Joint Strength: Excellent

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 Sulzer Metco

Braze Alloys – Nickel Base

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0007
-106 +45 µm • Use on superalloys, stainless steels
-140 +325 mesh Amdry 100 • Good corrosion and oxidation
(AWS 140F) resistance
• Solidus: 1080 °C (1975 °F)
-125 +45 µm
Ni 19Cr 10Si • Liquidus: 1135 °C (2075 °F)
-120 + 325 mesh Amdry 100C Gas Atomized
(AWS 5.8 BNi-5) • Gap Size: Narrow
(AWS 140C)
• Viscosity: Free-flowing
-45 µm • Ductility: Good
Amdry 100F • Joint Strength: Excellent
-325 mesh
• Service Temp.: ≤ 1038 °C (1900 °F)
Datasheet DSMB-0008
• Use on superalloys, stainless steels
• Good corrosion and oxidation
resistance
• Suitable for joint gaps larger than
0.1 mm (0.004 in) by design
or as the result of component
-106 +45 µm
mis-machining
Ni 17Cr 9.2Si 0.1B -140 +325 mesh Amdry 103 Gas Atomized
• Solidus: 1080 °C (1975 °F)
(AWS 140C)
• Liquidus: 1135 °C (2075 °F)
• Gap Size: Wide
• Viscosity: Sluggish
• Ductility: Good
• Joint Strength: Good
• Service Temp.: ≤ 1038 °C (1900 °F)
Datasheet DSMB-0009
• Use on superalloys, stainless steels,
steels
• Excellent corrosion and oxidation
resistance
• For automotive and high volume
applications such as heat exchang-
ers and EGR coolers, etc.
-106 +45 µm • Ideal for thin wall components; does
Ni 23Cr 6Si 5P -140 +325 mesh Amdry 105 Gas Atomized not promote grain growth or cause
(AWS 140F) erosion
• Solidus: 993 °C (1820 °F)
• Liquidus: 1010 °C (1850 °F)
• Gap Size: Narrow
• Viscosity: Free-flowing
• Ductility: Good
• Joint Strength: Excellent
• Service Temp.: ≤ 980 °C (1800 °F)

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 Sulzer Metco

Braze Alloys – Nickel Base (continued)

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0013
• Excellent oxidation resistance
-106 +45 µm
• Tolerates high-stress loads
-140 +325 mesh Amdry 770
• For turbine engine components,
(AWS 140F)
food processing equipment, etc.
• Choose product by OEM specifica-
-106 +45 µm tion required, if any.
Ni 7Cr 4.5Si 3Fe 3B
-140 +325 mesh Amdry 7701 Gas Atomized • Solidus: 970 °C (1780 °F)
(AWS 5.8 BNi-2)
(AWS 140C) • Liquidus: 1000 °C (1830 °F)
• Gap Size: Normal
• Viscosity: Medium-flowing
-45 µm
• Ductility: Good
-325 mesh Amdry 7703
• Joint Strength: Excellent
(AWS 325)
• Service Temp.: ≤ 980 °C (1800 °F)
Datasheet DSMB-0014
• Use on superalloys, stainless steels
• Silicon free
• Brazes with a bright, shiny finish
• Difficult to machine
• Solidus: 1020 °C (1870 °F)
-106 +45 µm
Ni 15Cr 3.5B Amdry 775 Gas Atomized • Liquidus: 1050 °C (1925 °F)
-140 +325 mesh
• Gap Size: Narrow
• Viscosity: Medium-flowing
• Ductility: Excellent
• Joint Strength: Excellent
• Service Temp.: ≤ 980 °C (1800 °F)
Datasheet DSMB-0015
• Use on superalloys, stainless steels
-106 +45 µm • Tolerates high stress loads
-140 +325 mesh Amdry 780 • Good corrosion resistance
(AWS 140F) • Amdry 7801 meets GE specification
Ni 3.2B 4.5Si • Solidus: 980 °C (1800 °F)
Gas Atomized
(AWS 5.8 BNi-3) • Liquidus: 1040 °C (1900 °F)
-106 +45 µm • Gap Size: Normal
-140 +325 mesh Amdry 7801 • Viscosity: Medium-flowing
(AWS 140C) • Ductility: Excellent
• Joint Strength: Very Good
Datasheet DSMB-0017
• Use on superalloys, stainless steels
• Good choice when large fillets are
-106 +45 µm
desirable or where joint is to be ma-
-140 +325 mesh Amdry 790
chined after brazing
(AWS 140F)
• Good corrosion resistance
Ni 3.5Si 2B • Amdry 7901 meets GE specification
Gas Atomized
(AWS 5.8 BNi-4) • Solidus: 980 °C (1800 °F)
• Liquidus: 1065 °C (1950 °F)
-106 +45 µm
• Gap Size: Wide
-140 +325 mesh Amdry 7901
• Viscosity: Medium-flowing
(AWS 140C)
• Ductility: Excellent
• Joint Strength: Good

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 Sulzer Metco

Braze Alloys – Nickel Base (continued)

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0019
• Use on nickel-based alloys, austen-
itic and martensitic stainless steels,
carbon steels, low allow steels, pre-
-106 +45 µm cipitation hardened steels
Ni 13Cr 4Si 4Fe 2.7B -140 +325 mesh Amdry 915 • Exhibits high temperature ten-
(AWS 140C) sile and creep strength; adapts to
stresses resulting from phase or di-
mensional changes when austeniz-
Gas Atomized ing or quenching
• Outstanding oxidation and corro-
sion resistance
-106 +45 µm • Solidus: 960 °C (1760 °F)
Ni 14Cr 4Si 4Fe 3B -140 +325 mesh Amdry 9150 • Liquidus: 1125 °C (2060 °F)
(AWS 140F) • Gap Size: Wide
• Viscosity: Medium-flowing
• Ductility: Very Good
• Joint Strength: Excellent
Datasheet DSMB-0020
• For stainless steels, low carbon
-106 +45 µm steels, nickel-based or cobalt-
-140 +325 mesh Amdry 9300 based alloys
(AWS 140C) • Good oxidation and corrosion
resistance
• Useful for joining complex assem-
blies exposed to thermal or cycli-
-106 +45 µm cal loading or impact; thin section
Ni 23Mn 7Si 5Cu
-140 +325 mesh Amdry 9301 Gas Atomized components such as honeycomb
(AWS 5.8 BNi-8)
(AWS 140C) assemblies, heat exchangers and
small diameter wire screens
• Solidus: 980 °C (1800 °F)
• Liquidus: 1010 °C (1850 °F)
-106 +53 µm • Gap Size: Narrow
Amdry 9300B • Viscosity: Free-flowing
-140 +270 mesh
• Ductility: Excellent
• Joint Strength: Good
Datasheet DSMB-0022
• Suitable for vacuum brazing of su-
peralloys such as Hastelloy where
joint ductility is not an issue
• Solidus: 1095 °C (2000 °F)
Ni 14Cr 9.5Co 4.8Ti -106 +45 µm • Liquidus: 1165 °C (2125 °F)
Amdry B-93 Gas Atomized
4W 4Mo 3Al 4.5Si 0.7B -140 +325 mesh • Gap Size: Narrow
• Viscosity: Medium-flowing
• Ductility: Excellent
• Joint Strength: Excellent
• Service Temp.: ≤ 980 °C (1800 °F)

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 Sulzer Metco

Activated Diffusion Alloys – Cobalt Base

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0016
• For brazing and restoration of su-
peralloys on outer air seal shrouds,
blade tip rub areas, etc.
• Produces hard, wear-resistant joints
• Excellent corrosion and oxidation
-106 +45 µm
Co 22Cr 21Ni 14W 2B resistance
-140 +325 mesh Amdry 788 Gas Atomized
2Si 0.03La • Solidus: 1160 °C (2120 °F)
(AWS 140C)
• Liquidus: 1240 °C (2265 °F)
• Gap Size: Normal
• Viscosity: Sluggish
• Ductility: Good
• Joint Strength: Excellent
Datasheet DSMB-0006
• For brazing and restoration of su-
peralloys on outer air seal shrouds,
blade tip rub areas, etc.
-125 +45 µm
Amdry MM509B-C • Produces hard, wear-resistant joints
-120 +325 mesh
• Excellent corrosion and oxidation
resistance
Co 24Cr 10Ni 7W • Blend with Amdry MM509 for wide
Gas Atomized
3.5Ta 2.5B 0.6C gap capability
• Solidus: 1130 °C (2065 °F)
• Liquidus: 1165 °C (2130 °F)
-45 µm
Amdry MM509B-F • Gap Size: Normal
-325 mesh
• Viscosity: Sluggish
• Ductility: Good
• Joint Strength: Excellent

Activated Diffusion Alloys – Nickel Base

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0023
• For crack healing and surface resto-
-106 +45 µm ration on superalloy turbine engine
Amdry BRB components
-140 +325 mesh
• Blend with superalloy powders for
wide gap capability
Ni 13.5Cr 9.5Co 3.7Al
Gas Atomized • Solidus: 1055 °C (1931 °F)
2.5B
• Liquidus: 1120 °C (2048 °F)
-45 µm • Gap Size: Wide
Amdry BRB-325 • Viscosity: Medium-flowing
-325 mesh
• Ductility: Good
• Joint Strength: Excellent

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 Sulzer Metco

Activated Diffusion Alloys – Nickel Base (continued)

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0028
• Composition mimics nickel-based
superalloys; results in deposit with
similar physical characteristics
• For gas turbine engine components
Ni 15.3Cr 10.3Co -125 +45 µm • Solidus: 1095 °C (2000 °F)
Amdry D-15 Gas Atomized
3.5Ta 3.5Al 2.3B -120 +325 mesh • Liquidus: 1165 °C (2125 °F)
• Gap Size: Normal
• Viscosity: Medium-flowing
• Ductility: Good
• Joint Strength: Good
Datasheet DSMB-0012
• Use on superalloys, Inconels
• Joints metallurgically and physically
similar to Inconel 718
• Solidus: 1105 °C (2020 °F)
Ni 18.5Cr 18Fe -125 +45 µm
Amdry 718B Gas Atomized • Liquidus: 1230 °C (2250 °F)
5Cb+Ta 3Mo 2.5B 1Ti -120 +325 mesh
• Gap Size: Wide
• Viscosity: Sluggish
• Ductility: Good
• Joint Strength: Excellent
Datasheet DSMB-0024
• Good braze alloy match for Inconel
939, C-263, U-500, MA 754
-106 +45 µm • Blend with superalloy powders
Amdry DF-3
-140 +325 mesh for wide gap capability and thick
build-ups
Ni 20Cr 20Co 3Ta 3B
Gas Atomized • Solidus: 1050 °C (1920 °F)
0.05La
• Liquidus: 1120 °C (2050 °F)
-45 µm • Gap Size: Normal
Amdry DF-3-325 • Viscosity: Medium-flowing
-325 mesh
• Ductility: Good
• Joint Strength: Excellent
Datasheet DSMB-0025
• Ideal for restoration or repair of
Rene 80, Rene 95, Inconel 738,
Inconel 792 and other nickel-based
precipitation alloys
• Diffusion heat treat for strong,
Ni 14Cr 10Co 3.5Al -106 +45 µm tough, resilient joints
Amdry DF-4B Gas Atomized
2.75B 2.5Ta 0.05Y -140 +325 mesh • Solidus: 1065 °C (1950 °F)
• Liquidus: 1120 °C (2050 °F)
• Gap Size: Wide
• Viscosity: Sluggish
• Ductility: Good
• Joint Strength: Excellent

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 Sulzer Metco

Activated Diffusion Alloys – Nickel Base (continued)

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0027
• Ideal for restoration or repair of In-
conel 625, MA 754, Hastelloy X
• Primarily for turbine components
• Solidus: 1050 °C (1920 °F)
Ni 20Cr 3Ta 3.2B -106 +45 µm • Liquidus: 1160 °C (2120 °F)
Amdry DF-6A Gas Atomized
0.03Y -140 +325 mesh • Gap Size: Wide
• Viscosity: Medium-flowing
• Ductility: Good
• Joint Strength: Excellent
• Service Temp.: ≤ 1093 °C (2000 °F)

Activated Diffusion Alloys – Proprietary Products

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0005
Amdry 485 Gas Atomized • Sold only to OEM-approved
Proprietary Proprietary
Amdry 485/509 Blended customers
Datasheet DSMB-0029
• Sold only to OEM-approved
Proprietary Proprietary Amdry 8249 Blended customers
• Blend 2 (other blends on request)
Datasheet DSMB-0030
• Sold only to OEM-approved
customers
• Blend ratio (1, 2, 3 or 4) must be
Proprietary Proprietary Amdry 8626 Blended specified when ordering. Product
will be supplied as Amdry 8626-1,
Amdry 8626-2, Amdry 8626-3 or
Amdry 8626-4, as appropriate

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 Sulzer Metco

Standard and Superalloy Filler Materials – Cobalt Base

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0006
-125 +45 µm • Blend with standard braze alloys to
Co 24Cr 10Ni 7W Amdry MM509-C facilitate brazing of wide-gap joints
-120 +325 mesh
3.5Ta 0.6C Gas Atomized • Utilized as an activated diffusion
Similar to Mar M-509 -45 +5 µm braze alloy if blended with another
Amdry MM509
-325 mesh +5 µm activated diffusion braze alloy
Datasheet DSMB-0004
• Blend with standard braze alloys to
Co 25.5Cr 10.5Ni 7.5W facilitate brazing of wide-gap joints
-125 +45 µm
0.5C Amdry X40 Gas Atomized • Utilized as an activated diffusion
-120 +325 mesh
Similar to Stellite 31 braze alloy if blended with another
activated diffusion braze alloy

Standard and Superalloy Filler Materials – Nickel Base

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMTS-0062
-150 +45 µm
Metco 56VC • Pure nickel powder which may be
-100 +325 mesh
Ni 99.3%+ Precipitated blended with brazing materials to
-75 +45 µm facilitate brazing of wide-gap joints
Metco 56C-NS
-200 +325 mesh
Datasheet DSMTS-0109
• Blend with braze alloys to facilitate
brazing of wide-gap joints
-125 +45 µm Sulzer Metco
Ni 20Cr Gas Atomized • Use when better corrosion resis-
-120 +325 mesh 5640NS
tance than that provided by pure
nickel is neededis needed
Datasheet DSMB-0004
Ni 21.5Cr 9Mo • Superalloy powders similar in
-90 +45 µm
3.6(Nb+Ta) 2.5Fe Amdry 625 composition to popular substrate
-170 +325 mesh
Similar to Inconel 625 materials
Ni 19Cr 18Fe 5(Nb+Ta)
-125 +45 µm
3Mo 0.5Al 1Ti 0.05C Amdry 718
-120 +325 mesh
Similar to Inconel 718
• Blend with standard braze alloys to
Ni 10Co 10W 8.25Cr Gas Atomized
facilitate brazing of wide-gap joints
5.5Al 3Ta 1.4Hf 1Ti -45 +5 µm
Amdry 8670
0.65Mo -325 mesh +5 µm
Similar to Mar M-247
Ni 14Cr 9.5Co 5Ti 4Mo • Utilized as an activated diffusion
-125 +45 µm braze alloy if blended with another
4W 3Al 0.17C Amdry Rene 80
-120 +325 mesh activated diffusion braze alloy
Similar to Rene 80

Thermal Spray Materials Guide 12 / 16 Issue: August 2013

 Sulzer Metco

Honeycomb Filler Materials – Nickel Base

Chemistry Particle Size Product Manufacture Applications

Datasheet DSMB-0051
-106 +45 µm • Designed to fill the cells of gas tur-
Ni 20Al Metco 2101ZB Chemically Clad bine engine honeycomb seals
-140 +325 mesh
• Sintered after placement in the
Ni 14.5Al 3.75C 0.26B -45 µm honeycomb
Metco 2110
0.14Si -325 mesh • Sintering forms NiAl intermetallic
Blended and hollow NiAl spheres that facili-
-106 +45 µm tates abradability of the honeycomb
Ni 14Al Metco 2501
-140 +325 mesh seal

Thermal Spray Materials Guide 13 / 16 Issue: August 2013

 Sulzer Metco

Product Index

ProductPage ProductPage ProductPage

Amdry 100 . . . . . . . . . . . . . . . . . . . . . 6 Amdry 915 . . . . . . . . . . . . . . . . . . . . . 8 Amdry DF-3-325. . . . . . . . . . . . . . . . 10

Amdry 100C. . . . . . . . . . . . . . . . . . . . 6 Amdry 7701 . . . . . . . . . . . . . . . . . . . . 7 Amdry DF-4B. . . . . . . . . . . . . . . . . . 10
Amdry 100F . . . . . . . . . . . . . . . . . . . . 6 Amdry 7703 . . . . . . . . . . . . . . . . . . . . 7 Amdry DF-6A . . . . . . . . . . . . . . . . . . 11
Amdry 103 . . . . . . . . . . . . . . . . . . . . . 6 Amdry 7801 . . . . . . . . . . . . . . . . . . . . 7 Amdry MM509 . . . . . . . . . . . . . . . . . 12
Amdry 105 . . . . . . . . . . . . . . . . . . . . . 6 Amdry 7901 . . . . . . . . . . . . . . . . . . . . 7 Amdry MM509B-C . . . . . . . . . . . . . . . 9
Amdry 400 . . . . . . . . . . . . . . . . . . . . . 5 Amdry 8249 . . . . . . . . . . . . . . . . . . . 11 Amdry MM509B-F . . . . . . . . . . . . . . . 9
Amdry 485 . . . . . . . . . . . . . . . . . . . . 11 Amdry 8626 . . . . . . . . . . . . . . . . . . . 11 Amdry MM509-C . . . . . . . . . . . . . . . 12
Amdry 485/509. . . . . . . . . . . . . . . . . 11 Amdry 8670 . . . . . . . . . . . . . . . . . . . 12 Amdry Rene 80. . . . . . . . . . . . . . . . . 12
Amdry 625 . . . . . . . . . . . . . . . . . . . . 12 Amdry 9150 . . . . . . . . . . . . . . . . . . . . 8 Amdry X40. . . . . . . . . . . . . . . . . . . . 12
Amdry 718 . . . . . . . . . . . . . . . . . . . . 12 Amdry 9300 . . . . . . . . . . . . . . . . . . . . 8 Metco 56C-NS. . . . . . . . . . . . . . . . . 12
Amdry 718B. . . . . . . . . . . . . . . . . . . 10 Amdry 9300B. . . . . . . . . . . . . . . . . . . 8 Metco 56VC. . . . . . . . . . . . . . . . . . . 12
Amdry 770 . . . . . . . . . . . . . . . . . . . . . 7 Amdry 9301 . . . . . . . . . . . . . . . . . . . . 8 Metco 2101ZB . . . . . . . . . . . . . . . . . 13
Amdry 775 . . . . . . . . . . . . . . . . . . . . . 7 Amdry B-93 . . . . . . . . . . . . . . . . . . . . 8 Metco 2110 . . . . . . . . . . . . . . . . . . . 13
Amdry 780 . . . . . . . . . . . . . . . . . . . . . 7 Amdry BRB. . . . . . . . . . . . . . . . . . . . . 9 Metco 2501 . . . . . . . . . . . . . . . . . . . 13
Amdry 788 . . . . . . . . . . . . . . . . . . . . . 9 Amdry BRB-325. . . . . . . . . . . . . . . . . 9 Sulzer Metco 5640NS. . . . . . . . . . . . 12
Amdry 790 . . . . . . . . . . . . . . . . . . . . . 7 Amdry D-15 . . . . . . . . . . . . . . . . . . . 10
Amdry 805 . . . . . . . . . . . . . . . . . . . . . 5 Amdry DF-3 . . . . . . . . . . . . . . . . . . . 10

Customer Specifications

Specification ProductPage Specification ProductPage

Aeronca GE (continued)
AIMS 7-71, Type B . . . . . . . . . . . . Amdry 9300B. . . . . . . . . . 8 B50TF108 . . . . . . . . . . . . . . . . . . Amdry B-93 . . . . . . . . . . . 8
B50TF142, Class A. . . . . . . . . . . . Amdry 103. . . . . . . . . . . . 6
American Welding Society (AWS) B50TF173, Class A. . . . . . . . . . . . Amdry D-15 . . . . . . . . . . 10
AWS A5.8 BCo-1, 140F . . . . . . . . Amdry 400. . . . . . . . . . . . 5 B50TF183, Class A. . . . . . . . . . . . Amdry Rene 80. . . . . . . . 12
AWS A5.8 BNi-1a. . . . . . . . . . . . . Amdry 9150. . . . . . . . . . . 8 B50TF185, Class A. . . . . . . . . . . . Amdry X40. . . . . . . . . . . 12
AWS A5.8 BNi-2, 140C. . . . . . . . . Amdry 7701. . . . . . . . . . . 7 B50TF202, Class A. . . . . . . . . . . . Amdry 718. . . . . . . . . . . 12
AWS A5.8 BNi-2, 140F. . . . . . . . . Amdry 770. . . . . . . . . . . . 7 B50TF203, Class A. . . . . . . . . . . . Amdry 718B. . . . . . . . . . 10
AWS A5.8 BNi-2, 325 mesh . . . . . Amdry 7703. . . . . . . . . . . 7 B50TF204, Class A. . . . . . . . . . . . Amdry 7701. . . . . . . . . . . 7
AWS A5.8 BNi-3, 140F. . . . . . . . . Amdry 780. . . . . . . . . . . . 7 B50TF205, Class A. . . . . . . . . . . . Amdry 7801. . . . . . . . . . . 7
AWS A5.8 BNi-4, 140F. . . . . . . . . Amdry 790. . . . . . . . . . . . 7 B50TF206, Class A. . . . . . . . . . . . Amdry 7901. . . . . . . . . . . 7
AWS A5.8 BNi 5, 140C. . . . . . . . . Amdry 100C. . . . . . . . . . . 6 B50TF207, Class A. . . . . . . . . . . . Amdry 775. . . . . . . . . . . . 7
AWS A5.8 BNi 5, 140F. . . . . . . . . Amdry 100. . . . . . . . . . . . 6 P5TF2, Bradelloy 607 (mat. only) . . Metco 2110 . . . . . . . . . . 13
AWS A5.8 BNi-8, 140C. . . . . . . . . Amdry 9301. . . . . . . . . . . 8
Honeywell
Canada Pratt & Whitney EMS 54752, Type I. . . . . . . . . . . . Amdry 780. . . . . . . . . . . . 7
CPW 549-2 . . . . . . . . . . . . . . . . . Amdry MM509 . . . . . . . . 12 EMS 54752, Type II. . . . . . . . . . . . Amdry 770. . . . . . . . . . . . 7
EMS 54752 Type V. . . . . . . . . . . . Amdry 100. . . . . . . . . . . . 6
Chromalloy EMS 54752, Type VIII . . . . . . . . . . Amdry 775. . . . . . . . . . . . 7
BZ003, Type 10 . . . . . . . . . . . . . . Amdry BRB . . . . . . . . . . . 9 EMS 54752, Type X . . . . . . . . . . . Amdry 7901. . . . . . . . . . . 7
EMS 54752, Type XIII . . . . . . . . . . Amdry 9150. . . . . . . . . . . 8
EMS 54752, Type XIV. . . . . . . . . . Amdry DF-6A . . . . . . . . . 11
GE
EMS 54752, Type XV . . . . . . . . . . Amdry DF-6A . . . . . . . . . 11
B14Y3 . . . . . . . . . . . . . . . . . . . . . Amdry 100. . . . . . . . . . . . 6
EMS 54752, Type XVIII . . . . . . . . . Amdry DF-3 . . . . . . . . . . 10
B14Y3 . . . . . . . . . . . . . . . . . . . . . Amdry 100C. . . . . . . . . . . 6
EMS 54752, Type XIX. . . . . . . . . . Amdry BRB . . . . . . . . . . . 9
B50A942, Class A. . . . . . . . . . . . Amdry D-15 . . . . . . . . . . 10
B50A988, Class A. . . . . . . . . . . . Amdry MM509-C . . . . . . 12
B50A988, Class B . . . . . . . . . . . . Amdry MM509 . . . . . . . . 12 MTU
B50A989, Class A. . . . . . . . . . . . Amdry MM509B-C. . . . . . 9 MTS 1295. . . . . . . . . . . . . . . . . . . Amdry 775. . . . . . . . . . . . 7
B50A989, Class B . . . . . . . . . . . . Amdry MM509B-F . . . . . . 9 MTS 1376. . . . . . . . . . . . . . . . . . . Amdry 718. . . . . . . . . . . 12
B50TF13, Class A and B. . . . . . . . Metco 2101ZB. . . . . . . . 13 MTS 1391. . . . . . . . . . . . . . . . . . . Amdry BRB . . . . . . . . . . . 9
B50TF40, Class A. . . . . . . . . . . . . Sulzer Metco 5640NS. . . 12 MTS 1438. . . . . . . . . . . . . . . . . . . Amdry 625. . . . . . . . . . . 12
B50TF81, Class A. . . . . . . . . . . . . Amdry 100C. . . . . . . . . . . 6 MTS 1523-1. . . . . . . . . . . . . . . . . Amdry 788. . . . . . . . . . . . 9

Thermal Spray Materials Guide 14 / 16 Issue: August 2013

 Sulzer Metco

Customer Specifications continued…

Specification ProductPage Specification ProductPage

National Oilwell Varco SAE International

FCMS-040 . . . . . . . . . . . . . . . . . . Amdry 780. . . . . . . . . . . . 7 AMS 4776, 140F. . . . . . . . . . . . . Amdry 9150. . . . . . . . . . . 8
FCMS-041 . . . . . . . . . . . . . . . . . . Amdry 790. . . . . . . . . . . . 7 AMS 4777, 140C . . . . . . . . . . . . . Amdry 7701. . . . . . . . . . . 7
AMS 4777, 140F. . . . . . . . . . . . . Amdry 770. . . . . . . . . . . . 7
Pratt & Whitney AMS 4777, 325 mesh. . . . . . . . . . Amdry 7703. . . . . . . . . . . 7
PWA 996 . . . . . . . . . . . . . . . . . . . Amdry 915. . . . . . . . . . . . 8 AMS 4778, 140C . . . . . . . . . . . . . Amdry 7801. . . . . . . . . . . 7
PWA 1185, Blend 1 . . . . . . . . . . . Amdry 485/509. . . . . . . . 11 AMS 4778, 140F. . . . . . . . . . . . . Amdry 780. . . . . . . . . . . . 7
PWA 1185-1. . . . . . . . . . . . . . . . . Amdry 485. . . . . . . . . . . 11 AMS 4779, 140C . . . . . . . . . . . . . Amdry 7901. . . . . . . . . . . 7
PWA 1185-2. . . . . . . . . . . . . . . . . Amdry MM509 . . . . . . . . 12 AMS 4779, 140F. . . . . . . . . . . . . Amdry 790. . . . . . . . . . . . 7
PWA 1186-1. . . . . . . . . . . . . . . . . Amdry 400. . . . . . . . . . . . 5 AMS 4782 (45 µm) . . . . . . . . . . . . Amdry 100F . . . . . . . . . . . 6
PWA 36117, Blend 2 . . . . . . . . . . Amdry 8249. . . . . . . . . . 11 AMS 4782, 140C . . . . . . . . . . . . . Amdry 100C. . . . . . . . . . . 6
PWA 36117-2. . . . . . . . . . . . . . . . Amdry 8670. . . . . . . . . . 12 AMS 4782, 140F. . . . . . . . . . . . . Amdry 100. . . . . . . . . . . . 6
PWA 36119, Blend 1, 2, 3 or 4. . . Amdry 8626. . . . . . . . . . 11 AMS 4783, 140F. . . . . . . . . . . . . Amdry 400. . . . . . . . . . . . 5
PWA 36962 . . . . . . . . . . . . . . . . . Amdry 775. . . . . . . . . . . . 7 AMS 5832 . . . . . . . . . . . . . . . . . . Amdry 718. . . . . . . . . . . 12

Rolls-Royce
EMS 56650 . . . . . . . . . . . . . . . . . Amdry 400. . . . . . . . . . . . 5 Solar Turbines
MSRR 9500/97. . . . . . . . . . . . . . . Amdry 770. . . . . . . . . . . . 7 ES9-264. . . . . . . . . . . . . . . . . . . . Amdry 915. . . . . . . . . . . . 8
MSRR 9500/97. . . . . . . . . . . . . . . Amdry 7701. . . . . . . . . . . 7
MSRR 9500/97T (Tape). . . . . . . . . Amdry 770. . . . . . . . . . . . 7
MSRR 9500/114. . . . . . . . . . . . . . Amdry 780. . . . . . . . . . . . 7
Turbine Airfoil Coating and Repair
MSRR 9500/114T (Tape). . . . . . . . Amdry 780. . . . . . . . . . . . 7
MS 1062. . . . . . . . . . . . . . . . . . . Amdry 9150. . . . . . . . . . . 8
MSRR 9500/116. . . . . . . . . . . . . . Amdry 100. . . . . . . . . . . . 6
MS 1064. . . . . . . . . . . . . . . . . . . Amdry 100. . . . . . . . . . . . 6
MSRR 9500/116T (Tape). . . . . . . . Amdry 100. . . . . . . . . . . . 6
MS 1068. . . . . . . . . . . . . . . . . . . Amdry MM509 . . . . . . . . 12
MSRR 9500/116. . . . . . . . . . . . . . Amdry 100C. . . . . . . . . . . 6
MS 1085. . . . . . . . . . . . . . . . . . . Amdry D-15 . . . . . . . . . . 10
MSRR 9500/116T (Tape). . . . . . . . Amdry 100C. . . . . . . . . . . 6
MS 1086. . . . . . . . . . . . . . . . . . . Amdry Rene 80. . . . . . . . 12
MSRR 9500/116. . . . . . . . . . . . . . Amdry 100F . . . . . . . . . . . 6
MS 1087. . . . . . . . . . . . . . . . . . . Amdry X40. . . . . . . . . . . 12
MSRR 9500/116T (Tape). . . . . . . . Amdry 100F . . . . . . . . . . . 6
MS 1088. . . . . . . . . . . . . . . . . . . Amdry 718. . . . . . . . . . . 12
MSRR 9500/700. . . . . . . . . . . . . . Amdry 790. . . . . . . . . . . . 7
MS 1089. . . . . . . . . . . . . . . . . . . Amdry 718B. . . . . . . . . . 10
MSRR 9500/700T (Tape). . . . . . . . Amdry 790. . . . . . . . . . . . 7
MS 1090. . . . . . . . . . . . . . . . . . . Amdry 775. . . . . . . . . . . . 7
MSRR 9500/705. . . . . . . . . . . . . . Amdry 915. . . . . . . . . . . . 8
MS 1112. . . . . . . . . . . . . . . . . . . Amdry 400. . . . . . . . . . . . 5
MSRR 9500/705T (Tape). . . . . . . . Amdry 915. . . . . . . . . . . . 8
MS 2033. . . . . . . . . . . . . . . . . . . Amdry DF-3-325. . . . . . . 10
MSRR 9500/719. . . . . . . . . . . . . . Amdry 775. . . . . . . . . . . . 7
MSRR 9500/724. . . . . . . . . . . . . . Amdry DF-4B. . . . . . . . . 10
MSRR 9500/730. . . . . . . . . . . . . . Amdry 103. . . . . . . . . . . . 6
MSRR 9513 . . . . . . . . . . . . . . . . . Metco 56C-NS. . . . . . . . 12 UTC Aerospace Systems
MSRR 9570 . . . . . . . . . . . . . . . . . Metco 2501 . . . . . . . . . . 13 HS 6800-001 . . . . . . . . . . . . . . . . Amdry 9300. . . . . . . . . . . 8

Thermal Spray Materials Guide 15 / 16 Issue: August 2013

 Sulzer Metco

Advanced Technology Solutions and Services

Sulzer Metco is a global leader in surface engineering solutions and services offering:

• A broad range of thermal spray, thin film and other advanced surface technology equipment,
integrated systems and materials
• Specialized coating and surface enhancement services
• Manufactured components for the turbine, automotive and other industries
• Customer support services

Sulzer Metco provides a comprehensive manufacturing, distribution and service network,

catering to aerospace, power generation, automotive and other strategic growth industries.

To take control of your surface engineering challenges, contact your Sulzer Metco sales office,
visit our web site at www.sulzer.com or e-mail us at [email protected].

Sulzer Metco (US) Inc. Sulzer Metco Europe GmbH Sulzer Metco AG (Switzerland) Sulzer Metco (Japan) Ltd.
Headquarters - Americas Headquarters - Europe Wohlen, Switzerland Headquarters - Japan
Westbury NY, U.S.A. Kelsterbach, Germany Phone: +41 56 618 81 81 Tokyo, Japan
Phone: +1 516 334 1300 Phone: +49 6142 6033 0 Phone: +81 3 5920 3302
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Phone: +1 305 477 2525 Shanghai, P. R. China
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Phone: +1 780 992 5100 Branch Benelux Phone: +61 2 9796 2011
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Sulzer Brazil S.A. Netherlands
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Phone: +55 11 4589 2478
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Phone: +39 02 903 9241

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Phone: +46 8 680 7580

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