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    RUPTURE VALVE VC 3006 - Types A, B, R, G, E

    Uploaded by

    Reza Kühn
    This document provides instructions for setting a rupture valve to ensure a lift's downward speed does not exceed a preset value. The rupture valve stops or partially stops oil flow when this speed is exceeded. Settings are calculated based on factors like rated downward speed, ram area, and number of jacks. The valve is then adjusted using measurements and diagrams to match the calculated tripping flow. Once set, the lift is tested to confirm the valve closes at the proper speed. If not, adjustment is repeated until correctly functioning.

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    RUPTURE VALVE VC 3006 - Types A, B, R, G, E

    Uploaded by

    Reza Kühn
    29 views3 pages
    This document provides instructions for setting a rupture valve to ensure a lift's downward speed does not exceed a preset value. The rupture valve stops or partially stops oil flow when this speed is exceeded. Settings are calculated based on factors like rated downward speed, ram area, and number of jacks. The valve is then adjusted using measurements and diagrams to match the calculated tripping flow. Once set, the lift is tested to confirm the valve closes at the proper speed. If not, adjustment is repeated until correctly functioning.

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    gb06_005

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    This document provides instructions for setting a rupture valve to ensure a lift's downward speed does not exceed a preset value. The rupture valve stops or partially stops oil flow when this speed is exceeded. Settings are calculated based on factors like rated downward speed, ram area, and number of jacks. The valve is then adjusted using measurements and diagrams to match the calculated tripping flow. Once set, the lift is tested to confirm the valve closes at the proper speed. If not, adjustment is repeated until correctly functioning.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    29 views3 pages

    RUPTURE VALVE VC 3006 - Types A, B, R, G, E

    Uploaded by

    Reza Kühn
    This document provides instructions for setting a rupture valve to ensure a lift's downward speed does not exceed a preset value. The rupture valve stops or partially stops oil flow when this speed is exceeded. Settings are calculated based on factors like rated downward speed, ram area, and number of jacks. The valve is then adjusted using measurements and diagrams to match the calculated tripping flow. Once set, the lift is tested to confirm the valve closes at the proper speed. If not, adjustment is repeated until correctly functioning.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    RUPTURE VALVE VC 3006 - types A*,B,R,G,E*

    This device consists of a valve which stops (completely or partially) the oil flow when downward speed exceeds the
    preset value. This device ensures a deceleration lower than gn (9,81 m/s2 ).
    These valves are designed and manufactured to a safety factor greater than 1,7 with respect to the proof stress
    (non-proportional elongation) calculated on a pressure 2,3 times the maximum static one (45 bar).
    SETTING OF THE RUPTURE VALVE :
    - Calculate the tripping flow with the following formula:
    ( V d ⋅ 1, 3 ) ⋅ 6 ⋅ A ⋅ N vc
    Qi = -------------------------------------------------------
    -
    cm
    where:
    Qi = maximum tripping flow of the valve [l/min]
    Vd = rated downward speed of the car [m/s]
    A = ram area [cm2]
    Nvc = number of jack connected to the rupture valve
    cm = reeving ratio (1 for direct installation 1:1,2 for indirect installation 2:1)

    Table 1 - area for single ram jacks


    ram HL 45 HL 55 HL 65
    2 15,90 23,76 33,18
    A [cm ]
    ram 50 60 70 80 90 100 110 120 130 140 150 180 200 238
    2 19,63 28,27 38,48 50,27 63,62 78,54 95,03 113,10 132,73 153,94 176,71 254,47 314,16 444,88
    A [cm ]

    Table 2 - equivalent area for telescopic jacks with hydraulic synchronization


    jack type T42 T50 T63 T70 T85 T100
    C2 (2 stages) 21,14 29,40 44,22 59,59 84,94 117,61
    A [cm2]
    C3 (3 stages) 33,25 44,04 66,63 88,83 132,27 176,15

    Table 3 - equivalent area for telescopic jacks with mechanical synchronization (by chains)
    jack type TCS/EC 60 TCS/EC 75 TCS/EC 90 TCS/EC 105 TCS/EC 120
    -2N, Y (2 stages) 36,76 54,55 75,87 100,73 129,12
    -3Y (3 stages) A [cm2] 45,95 65,50 88,59 115,22 *****
    -4Y (4 stages) 56,32 77,64 102,50 ***** *****

    - Remove the cap from the adjusting screw and untight the locking nut.
    - Screw the adjustment screw in to stop and measure the quote Xo (valve completely closed).
    - Read on the diagram for valve setting the quote X with respect to the tripping flow and to the valve dimension
    (es: VC 3006/B 1"1/4; Qi = 150 l/min; X = 9mm)
    - Screw out the adjustment screw to obtain the requested quote X + Xo.
    CHECKING OF THE RUPTURE VALVE:
    - Call the car with full load to the top floor.
    - Tight screw #5 to stop and call the lift back to the bottom floor.
    - When the lift reaches the downward speed according the tripping flow, the rupture valve closes and the car stops
    In case of rupture valve with by-pass, the car will continue to descend with low speed. If the valve does not close it is necessary
    to re-adjust it:
    - Untight the locking nut and screw in the adjustment screw one turn.
    - Call the lift to the top floor and then back to the bottom floor.
    - Repeat this operation until the valve closes.
    - Screw out #5 to stop and be sure the valve does not trip during a normal down travel.
    IMPORTANT!!!
    Once the check is done re-assemble the cap on the adjusting screw.
    (*) not certified

    table : 06.005
    INSTRUCTION FOR date : 19/01/1998
    RUPTURE VALVE SETTING revision : C 22/05/2006
    page : 1/3
    dimension x [mm]

    tripping flow [l/min]


    RUPTURE VALVE AND DISTRIBUTOR "3010"
    DIAGRAM FOR VC3006 ADJUSTMENT

    table : 06.005
    INSTRUCTION FOR date : 19/01/1998
    RUPTURE VALVE SETTING revision : C 22/05/2006
    page : 2/3
    DIAGRAM FOR VC3006 3/4” ADJUSTMENT

    dimension x [mm]

    tripping flow [l/min]

    table : 06.005
    INSTRUCTION FOR date : 19/01/1998
    RUPTURE VALVE SETTING revision : C 22/05/2006
    page : 3/3

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