MS83 PDF

MS83
HYDRAULIC MOTORS
T E C H N I C A L C A T A L O G
Hydraulic motors MS83 POCLAIN HYDRAULICS
Methodology :
This document is intended for manufacturers of machines that incorporate Poclain Hydraulics products. It describes the technical
characteristics of Poclain Hydraulics products and specifies installation conditions that will ensure optimum operation.
This document includes important comments concerning safety. They are indicated in the following way:
Safety comment.
This document also includes essential operating instructions for the product and general information. These are indicated in the following
way:
Essential instructions.
General information .
Information on the model number.Information on the

model code.
Weight of component without oil.
Volume of oil.
Units.
Tightening torque.
Screws.
Information intended for Poclain-Hydraulics personnel.
The views in this document are created using metric standards.

The dimensional data is given in mm and in inches (inches are between brackets and italic)
2 26/11/2010
POCLAIN HYDRAULICS Hydraulic motors MS83
CONTENT
Modularity
MODULARITY 4
Model code
MODEL CODE 6
Characteristics
CHARACTERISTICS 9
Wheel motors
WHEEL MOTOR 10
Dimensions for standard 1 or 2-displacements motor with mounting on bearing support 10
Dimensions for standard 1 or 2-displacements motor without mounting on bearing support11
Studs 11
Radial load and service life of bearings curves 12
SHAFT MOTOR 14
Shaft motors
Dimensions for standard 1 or 2-displacements motor (Splined shaft) 14
Splined coupling 15
Dimensions for standard 1 or 2-displacements motor (Shaft for shrink disks) 16
Shrink disk 16
Radial load and service life of bearings curves 17
Hydrobases
HYDROBASE 19
Dimensions for standard 1 or 2-displacements valving 19
Efficiency 20
systems
Valving
VALVING SYSTEM 21
Hydraulic connections 21
Brake
BRAKES 23
Rear brake 23
Installation
INSTALLATION 25
Customer’s chassis and wheel rim mountings 25
Options
OPTIONS 27
26/11/2010 3
MODULARITY
MODUL
Torque Module Valving System Brake
With mounting
With brake
1-displacement
2-displacements
Without brake
Standard pistons
Equal lobes
Without mounting
Unequal lobes
Without brake
1-displacement
With brake
2-displacements
4 26/11/2010
ARITY
Modularity
Bearing support
Model code
Without mounting
Characteristics
Flange
24 x Ø26
on Ø425
Wheel motors
With mounting
Wheel motors
Long bearing
support
Shaft motors
Flange
Hydrobases
Short bearing
Hydrobases
24 x Ø26 support
on Ø425
systems
Valving
Brake
Splined shaft
Shaft motors
NF E 22141
or
Installation
DIN 5480
Shaft for shrink

disks
Options
26/11/2010 5
MODEL CODE
MODEL
Brake
Valving System
Torque Module
C D F
1 1 2 3 1 2 3
M S 8 3
C1
Cam ring type
1 displacement 2 displacements
cm3/tr [cu.in/rev.]
unequal lobes equal lobes
6 679 [407.4] 3 340 [203.7]

Cams with Cams with
8
8 328 [507.9] 4 164 [254.0] 0
10 019 [611.1] 5 010 [305.5] 2
4 164 [254.0]
6 658 [406.1] Q
2 494 [152.1]
5 009 [305.5]
8 349 [509.2] A
3 340 [203.7] D3
Connection type
ISO 6162 flanges DN32
1
ISO 9974-1 metric connections
ISO 6162 flanges DN25
6
ISO 9974-1 metric connections
D1
F123
Valving type
Rear brake
1-displacement valving 1
Without rear brake (simple plate) A 8 3
Ratio 2 A
2-displacement symmetrical Without rear brake (reinforced plate) R 8 3
Ratio <2 B
valving With rear brake F 8 3
Ratio >2 C
D2
Valving cover
Without mounting 1
With mounting 2
6 26/11/2010
CODE
Modularity
Bearing support
Model code
P S
1 2 3 4 1 2 3 4 5 6
0 5 J M
Characteristics
Wheel motors
P1
Front unit S4-6
Shaft motors
Without bearing support 0 Options
Without mounting 1 0 Without Options
Flange on shaft side 3 2 T4 Speed sensor installed
Flange on cam side 4 6 Industrial bearing support
Torque motor 6 7 Diamond™
8 Predisposition for speed sensor
Hydrobases
A Hollow shaft
B Drain on the bearing support
D Special paint or no paint
E Reinforced sealing
N Bleed screw on bearing support
P2 P Customized identification plate
Bearing support S TR Speed sensor installed
systems
Valving
Without shaft 0
Long bearing support; 24 x Ø26 on Ø425 2
Short bearing support; 24 x Ø26 on Ø425 3
Bearing support for male shaft A
S1-3
Standard
Brake
P3 5 Additional drain on valving systems (Steel plug)

Shaft type (if P2 = 2 or 3) Mechanical seal for wheel motor (for
C
abrasive environment)
Without shaft 0
J Surface heat treatment of the shaft
M High speed or reduced charge pressure
Flange
Installation
Without studs 1
With studs + nuts 2
With studs 3
Spline (if P2 = A)
NF E 22141 splines 1
DIN 5480 splines 5
Options
Shrink disks (if P2 = A)

Shaft for shrink disks L
26/11/2010 7
8 26/11/2010
CHARACTERISTICS
Modularity
Model code
Characteristics
Wheel motors
Shaft motors
Motor inertia 1.5 kg.m²
Theoretical Max.power Max.speed Pression
Hydrobases
torque max.
at 'P 100 bar at 1000 PSI

tr/min tr/min
cm³/tr [cu.in/rev.] cm³/tr [cu.in/rev.] Nm [lb.ft] kW [HP] kW [HP] [RPM] [RPM] bar [PSI]
equal lobes
8 6 679 [407,4] 3 340 [203,7] 10 620 [5 400] 65 87

Cams with
0 8 328 [507,9] 4 164 [254,0] 13 242 [6 734] 200 [268] 135 [181] 52 70 450 [6 527]
systems
Valving
2 10 019 [611,1] 5 010 [305,5] 15 930 [8 101] 43 58
4 164 [254,0]
Q 6 658 [406,1] 10 586 [5 383] 52 70
unequal lobes
Cams with
2 494 [152,1]
200 [268] 135 [181] 450 [6 527]
Brake
5 009 [305,5]
A 8 349 [509,2] 13 275 [6 751] 43 58
3 340 [203,7]
First displacement
Installation
Second displacement
The 2-displacements motor is symmetrical. It presents the

same characteristics in both rotation directions.
Options
26/11/2010 9
WHEEL MOTOR
Dimensions for standard 1 or 2-displacements motor with mounting on bearing support
P
1 2 3 4 A mm [in] B mm [in] C mm [in] D mm [in]
Long bearing support 4 2 2 0 24 [0.94] 284 [11.18] 665 [26.18] 797 [31.38]
Short bearing support 4 3 2 0 25 [0.98] 239 [9.41] 620 [24.41] 752 [29.61]
The Y port can only be used on 2-displacements motor.
Without brake With brake
Long bearing support

469 kg [1 032 lb] 546 kg [1 201 lb]
Short bearing support 462 kg [1 016 lb] 539 kg [1 186 lb]
9,00 L [540 cu.in] 7,50 L [450 cu.in]
10 26/11/2010
Dimensions for standard 1 or 2-displacements motor without mounting on bearing support
Modularity
Model code
Characteristics
Wheel motors
P
1 2 3 4
Shaft motors
1 3 2 0

445 kg [979 lb] 522 kg [1 148 lb]
Hydrobases
9,00 L [540 cu.in] 7,50 L [450 cu.in]
Studs
systems
P C min. C max. D Class (1) * (2) * Valving
mm [in] mm [in] mm [in] mm [in] N.m [lb.ft] N.m [lb.ft]
Studs
M24 x 2 95 [3,74] 5 [0,20] 39 [1,54] 30 [1,18] 12,9 910 [671,2] 1 150 [848,2]
Brake
(*) The tightening torques are given for the indicated loads.
(1) Wheel rim : Suggested tightening torque for wheel rim mountings (Re steel disc > 240 N/mm² [>34 800 PSI]).
Installation
(2) Standard : Suggested tightening torque in other cases (Re steel flange 360 > N/mm² [>52 215 PSI])
See generic installation motors N°801478197L.

Options
26/11/2010 11
Radial load and service life of bearings curves
The service life of the components is influenced by the

pressure.You must check that the combination of forces applied
(Axial load / Radial load) is compatible with the permissible loads
for the components, and that the resulting service lives of these
components complies with the application's specifications. For an
accurate calculation, consult your Poclain Hydraulics application
engineer.
Permissible radial loads Service life of bearings

Max. permissible loads: 0 tr/min [0 RPM]; 0 bar [0 PSI].
L : Millions B10 revolutions at 150 bars (average
Continuous permissible loads: > 0 tr/min [> 0 RPM]; 275 bar [3 988 pressure), with 25 cSt fluid.
PSI].
Test conditions: code 0 displacement, without axial load, shaft treated, class 10.9 and 12.9 chassis mountings
class 12.9 wheel rim mountings.
P
1 2 3 4
1 3 1 0
4 3 1 0
P
1 2 3 4
4 2 1 0
12 26/11/2010
26/11/2010
POCLAIN HYDRAULICS
Hydraulic motors MS83
13
Valving
Options Installation Brake systems Hydrobases Shaft motors Wheel motors Characteristics Model code Modularity
SHAFT MOTOR
Dimensions for standard 1 or 2-displacements motor (Splined shaft)
P Max.
effective
1 2 3 4 Norme Nominal Ø Module Z lenght = A
3 A 1 0 NF E22-141 splines 150 [5.91] 3.75 38 119 [4.68]
3 A 5 0 DIN 5480 splines 150 [5.91] 5 28 118 [4.64]
450 kg [990 lb] 527 kg [1 159 lb]
9,00 L [540 cu.in] 7,50 L [450 cu.in]
See also «hydrobases» section.
14 26/11/2010
Splined coupling
Modularity
K N : Nominal Ø.
Mo : Module.
Z : Number of teeth.
ØV
Standard DIN 5480 Y
Model code
45°
ØJ H10
Pressure angle 30°.

ØG Centering on flanks.
1.5 x 45° Slide adjustment (7H quality). ØC
Standard NF E 22-141
Pressure angle 20°.
Centering on flanks.
Characteristics
H Slide adjustment (7H quality).
ØG H ØJ K N Mo Z Offset ØC ( H10 ) ØV Y Tolerance

(Y)
mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] mm [in] μm [μin]
Wheel motors
3 A 1 0 151 32 142,5 149 150 3 142,5 7,5 135,254 + 104 / 0
3,75 38
1 2 3 4 [5,94] [1,26] [5,61] [5,87] [5,91] [0,12] [5,61] [0,30] [5,32] [+4.094 / 0]
P
3 A 5 0 152 33 140 149 150 2,25 140 9 131,104 + 87 / 0

5 28
1 2 3 4 [5,98] [1,30] [5,51] [5,87] [5,91] [0,0886] [5,51] [0,35] [5,16] [+3.425 / 0]
P
Shaft motors
General tolerances : ± 0.25 [±0.0098].
Material: Ex: 42CrMo4.
Hardening treatment to obtain R = 800 to 900 N/mm² [R = 116 030 to 130 533 PSI].
Hydrobases
systems
Valving
Brake
Installation
Options
26/11/2010 15
Dimensions for standard 1 or 2-displacements motor (Shaft for shrink disks)
1 2 3 4
6 A L 0
378 kg [832 lb] 455 kg [1 001 lb]
9,00 L [540 cu.in] 7,50 L [450 cu.in]
Shrink disk
Transmissible torque Nm [lb.ft]

Standard serie 60 000 [44 254]
Heavy serie 77 000 [56 792]
16 26/11/2010
Radial load and service life of bearings curves
Modularity
The service life of the components is influenced by the
Model code
pressure.You must check that the combination of forces applied
(Axial load / Radial load) is compatible with the permissible loads
for the components, and that the resulting service lives of these
components complies with the application's specifications. For an
accurate calculation, consult your Poclain Hydraulics application
engineer.
Characteristics
Permissible radial loads Service life of bearings
Max. permissible loads: 0 tr/min [0 RPM]; 0 bar [0 PSI].
Wheel motors
L : Millions B10 revolutions at 150 bars (average
Continuous permissible loads: > 0 tr/min [> 0 RPM]; 275 bar [3 988 pressure), with 25 cSt fluid.
PSI].
Test conditions: code 0 displacement, without axial load, shaft treated, class 10.9 and 12.9 chassis mountings.
Shaft motors
P
1 2 3 4
3 A 1 0
Hydrobases
3 A 5 0
systems
P Valving
1 2 3 4
6 A L 0
Brake
Installation
Options
26/11/2010 17
18 26/11/2010
HYDROBASE
Modularity
C D F P S
1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6
Model code
M S 8 3 1 0 0 0 0 5 M
Dimensions for standard 1 or 2-displacements valving
Characteristics
Wheel motors
Shaft motors
Hydrobases
245 kg [539 lb] 344 kg [756 lb]

3,75 L [225 cu.in] 3,30 L [198 cu.in]
systems
Valving
Cylinder block splines

(as per standard NF E22-141)
Brake
ØV
Dimension on 2 pins
Y
ØN Module Z Y ØV ØF
120 [4,724] 3,75 30 105,253 [4,144] 7,5 [0,295] 112,525 [4,430] ØF
Installation
You are advised to have the installation validated by your

Poclain Hydraulics application engineer before using the
hydraulic unit in an application.
Options
We must provide you with a detailed plan of the interface for

any hydraulic unit use, consult your Poclain Hydraulics sales
engineer.
26/11/2010 19
Efficiency
Overall efficiency Actual output torque

Average values given for guidance for code 0 displacement after
100 hours of operation with HV46 hydraulic fluid at 50°C [122°F].
The starting torque is taken to be approximately

85% of the first value for available pressure. For a
precise calculation, consult your
Poclain Hydraulics application engineer.
20 26/11/2010
VALVING SYSTEM
Modularity
Hydraulic connections
Model code
Characteristics
Wheel motors
C D F P S
1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6
M S 8 3 5 J M
Shaft motors
Standards Power supply Case drain 2nd Control of
displacement parking break
control
Hydrobases
R-L 1, 2 X
ISO 6 162 DN32 PN400 - - -
1
1 ISO 9 974-1 - M27x2 - M18x1.5
ISO 6 162 DN25 PN400 - - -
6
ISO 9 974-1 - M27x2 - M18x1.5
R-L
systems
1, 2 Y X
Valving
ISO 6 162 DN32 PN400 - - -
1
A, B, C ISO 9 974-1 - M27x2 M18x1.5 M18x1.5
ISO 6 162 DN25 PN400 - - -
6
ISO 9 974-1 - M27x2 M18x1.5 M18x1.5
Max. pressures MS bar [PSI] 450 [6 527] 1 [15] 30 [435] 30 [435]
Brake
You are strongly advised to use the fluids specified in

brochure “Installation guide” N° 801478197L.
Installation
To find the connections’ tightening torques, see the brochure

“Installation guide” N° 801478197L.
Options
26/11/2010 21
22 26/11/2010
BRAKES
Modularity
C D F P S
1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6
M S 8 3 F 8 3 5 J M
Model code
Rear brake
Characteristics
Emergency brake release
M20
540 N.m [398 lb.ft]
Wheel motors
Shaft motors
Brake principle
Hydrobases
This is a multidisc brake which functions through the absence of pressure. The spring exerts a force on the piston, which acts on the fixed
and mobile discs, and thus immobilizes the shaft. The braking torque decreases in linear proportion to the brake release pressure.
F 8 3
systems
Valving
Parking brake torque at 0 bars on housing
42 000 Nm [30 980 lb.ft]
(new brake)
Dynamic emergency braking torque at 0 bars on housing
27 300 Nm [20 140 lb.ft]
(max. 10 uses of emergency brakes)
Residual parking braking at 0 bars
31 500 Nm [23 230 lb.ft]
on housing *
Brake
Min. brake release pressure 14 bar [203 PSI]

Max. brake release pressure 30 bar [435 PSI]
Oil capacity 450 cm³ [27,5 cu.in]
Volume for brake release 135 cm³ [8,2 cu.in]
Installation
* After emergency brake has been used
Do not run-in the multidisc brakes.
A functional check of the parking brake must be carried out

Options
each time it is used as an auxiliary brake (or emergency

brake). For more information, please contact your Poclain
Hydraulics application engineer.
26/11/2010 23
24 26/11/2010
INSTALLATION
Modularity
Customer’s chassis and wheel rim mountings
P P P
Model code
1 2 3 4 1 2 3 4 1 2 3 4
4 2 2 0 3 A 5 0 6 A L 0
4 3 2 0
Characteristics
Wheel motors
Shaft motors
P
1 2 3 4
1 3 2 0
Hydrobases
ØM (1) ØU ØT L S Ra V Class *
systems
Valving
mm [in] mm [in] mm [in] mm [in] mm [in] μm [μin] N.m [lb.ft]
P
1 2 3 4
16 x M24
4 2 2 0 450 565 1 200
- -
4 3 2 0 [17,72] [22,24] [885,1]
3 A 5 0 20 x M24
Brake
0,2 12,5
P [0,008] [0,49]
12,9
1 2 3 4 340 446 21 30 690
6 A L 0 [13,39] [17,56] [0,827] [1,181] 16 x M20 [508,9]
Installation
1 2 3 4 450 565 1 200

- - 16 x M24
1 3 2 0 [17,72] [22,24] [885,1]
(1) +0,3 [ +0,012] * : Min. values for torque and load to be transmitted.
+0,2 [ +0,008]
Options
Take care over the immediate environment of the connections.
26/11/2010 25
26 26/11/2010
OPTIONS
Modularity
C D F P S
1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6
Model code
M S 8 3 5 J M
5 Additional drain on valving system (Steel plug)
Characteristics
Additional drain on valving system.
Wheel motors
Shaft motors
This additional drain is standard on all motors.
C Abrasive environments (mechanical seal)
Hydrobases
Some environments can be very harmful. The mechanical seal gives reinforced motor sealing.
Mechanical seal
systems
These seals are standard on wheel motors. Valving
Brake
J Treated shaft
Heat treatment on the indicated bearing radius and splines.

Installation
Treated areas
Options
This treatment is standard on all motors.
26/11/2010 27
M High speed or reduced charge pressure
Option M leads to reduction in charge pressure or increase in motor speed.
Standard for all motors.
2 S 8 Installed speed sensor or predisposition
Designation
T4 Speed sensor installed 2 A-A
TR Speed sensor installed (direction of rotation) S
Predisposition for speed sensor 8
Max. length Y = 15.9

Standard number of pulses per revolution = 60
Look at the "Mobile Electronic" N° A01889D technical

catalogue for the sensor specifications and its
connection.
To install the sensor, see the ''Installation guide''

brochure No. 801478197L.
6 Industrial support
Reduction of around 50% from the rated value in the bearings' preload value. Without external loads, increases the lifetime of the bearing
support.
For a precise calculation, consult your Poclain Hydraulics application engineer.
7 Diamond™
Special treatment of the motor core which considerably increases its strength, making the motor much more tolerant to temporary instances of
the operating conditions being exceeded.
28 26/11/2010
Modularity
A Hollow shaft
Model code
Radial load x 0.75
No torque transmittable to the rear
Characteristics
B Drain on the bearing support
Wheel motors
F
a
D
Shaft motors
C
Hydrobases
B C D F a
mm [in] mm [in] mm [in] mm [in]
Wheel motor - - 173 [6,81] 40 [1,57] 36°
M27 x 2
Shaft motor 70 [2,76] 185 [7,28] - -
systems
Valving
D Special paint or no paint
The motors are delivered with Poclain Hydraulics yellow ochre primer as standard.
Consult your Poclain Hydraulics application engineer for

other colors of primer or topcoat.
Brake
Installation
Options
26/11/2010 29
E Reinforced sealing
In case of motor without brake, this option requires a rear reinforced plate R83 (15 [0.594] thick) instead of plate A83 (6 [0.237] thick).
N Bleed screw on bearing support

A purge screw enables the motor to be mounted vertically, the shaft oriented upward.
P Customized identification plate
Your part number can be engraved on the plate.
Consult your Poclain Hydraulics application engineer for

other possibilities.
30 26/11/2010
26/11/2010
POCLAIN HYDRAULICS
Hydraulic motors MS83
31
Valving
Options Installation Brake systems Hydrobases Shaft motors Wheel motors Characteristics Model code Modularity
Thirteen subsidiaries and a worldwide network
of more than 150 distributors and partners …
26/11/2010
801 478 125H
801 478 195J
801 578 108K
801 578 120X
801 578 132L
Non available
Non available
A14247L
Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document
without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is
submitted.
Illustrations are not binding.
The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.
More information on

MS83 PDF

Uploaded by

MS83 PDF

Uploaded by

MS83

Information on the model number.Information on the

Weight of component without oil.

Information intended for Poclain-Hydraulics personnel.

The views in this document are created using metric standards.

Shaft for shrink

6 679 [407.4] 3 340 [203.7]

P3 5 Additional drain on valving systems (Steel plug)

Shrink disks (if P2 = A)

Theoretical Max.power Max.speed Pression

at 'P 100 bar at 1000 PSI

8 6 679 [407,4] 3 340 [203,7] 10 620 [5 400] 65 87

The 2-displacements motor is symmetrical. It presents the

The Y port can only be used on 2-displacements motor.

Without brake With brake

Long bearing support

9,00 L [540 cu.in] 7,50 L [450 cu.in]

Dimensions for standard 1 or 2-displacements motor without mounting on bearing support

Without brake With brake

445 kg [979 lb] 522 kg [1 148 lb]

See generic installation motors N°801478197L.

Radial load and service life of bearings curves

The service life of the components is influenced by the

Permissible radial loads Service life of bearings

The Y port can only be used on 2-displacements motor.

Without brake With brake

450 kg [990 lb] 527 kg [1 159 lb]

9,00 L [540 cu.in] 7,50 L [450 cu.in]

See also «hydrobases» section.

Pressure angle 30°.

ØG H ØJ K N Mo Z Offset ØC ( H10 ) ØV Y Tolerance

3 A 5 0 152 33 140 149 150 2,25 140 9 131,104 + 87 / 0

Dimensions for standard 1 or 2-displacements motor (Shaft for shrink disks)

The Y port can only be used on 2-displacements motor.

Without brake With brake

378 kg [832 lb] 455 kg [1 001 lb]

9,00 L [540 cu.in] 7,50 L [450 cu.in]

Transmissible torque Nm [lb.ft]

Radial load and service life of bearings curves

Dimensions for standard 1 or 2-displacements valving

245 kg [539 lb] 344 kg [756 lb]

Cylinder block splines

You are advised to have the installation validated by your

We must provide you with a detailed plan of the interface for

Overall efficiency Actual output torque

The starting torque is taken to be approximately

You are strongly advised to use the fluids specified in

To find the connections’ tightening torques, see the brochure

540 N.m [398 lb.ft]

Min. brake release pressure 14 bar [203 PSI]

* After emergency brake has been used

Do not run-in the multidisc brakes.

A functional check of the parking brake must be carried out

each time it is used as an auxiliary brake (or emergency

1 2 3 4 450 565 1 200

Take care over the immediate environment of the connections.

5 Additional drain on valving system (Steel plug)

C Abrasive environments (mechanical seal)

Heat treatment on the indicated bearing radius and splines.

This treatment is standard on all motors.

M High speed or reduced charge pressure

Option M leads to reduction in charge pressure or increase in motor speed.

Standard for all motors.

2 S 8 Installed speed sensor or predisposition

Max. length Y = 15.9

Look at the "Mobile Electronic" N° A01889D technical

To install the sensor, see the ''Installation guide''

For a precise calculation, consult your Poclain Hydraulics application engineer.

Consult your Poclain Hydraulics application engineer for

N Bleed screw on bearing support

P Customized identification plate

Your part number can be engraved on the plate.

Consult your Poclain Hydraulics application engineer for

You might also like