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Engine Control

This document provides an overview of the engine control system for a 1NR-FE engine. It includes a diagram of the wiring connections between various engine control components like the ignition switch, fuel sender gauge, ECM, and sensors for things like intake VVT and fuel cut-off. The diagram also shows the fuse ratings for different circuits connected to the battery and ignition systems.
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
0% found this document useful (0 votes)
399 views19 pages

Engine Control

This document provides an overview of the engine control system for a 1NR-FE engine. It includes a diagram of the wiring connections between various engine control components like the ignition switch, fuel sender gauge, ECM, and sensors for things like intake VVT and fuel cut-off. The diagram also shows the fuse ratings for different circuits connected to the battery and ignition systems.
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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Engine Control <1NR-FE>

P(∗5)

B(∗6)

GR(∗5)

(BAT) (BAT)

15A 20A
AM2 EFI
GR
(∗6)
2 2
(∗6)
B

5 AM2 IG2 6

ST2 7

F9 EFI
Ignition or Starter IG2 Relay
Switch Assembly Relay
(∗5)

(∗6)

(∗5)
GR
P

1 1B 2 1B 3 1B 4 1B 3 1A 4 1A 2 1A 1 1A
(∗6)
GR

W–B

W–B
GR

R
P

5 AF4 4 AF2 11 CA1

GR
B

Y
P

14 AA1

B
V

1 AA1

GR
V

12 CA1

W–B
V

V
W–B

A1

-1-
Engine Control <1NR-FE>

P(∗5) P(∗5)

B(∗6) B(∗6)

GR(∗5) GR(∗5)

(IG) (BAT) ∗ 5 : w/ Entry & Start System


∗ 6 : w/o Entry & Start System

7. 5A 10A
IGN ETCS

C53
VVT Sensor (Intake Side)
2

VVI+ VVI– VC
1 2 3

GR
C/OPN
Relay
15 AA1

R
V

P
GR
11 4B 27 4B 9 4B 5 4E 8 4A
B

3 A 94 B 118 B 119 B
Fuel Sender Gauge Assembly

+BM G2+ G2– VCV1

4 A21(A), C46(B)
1 ECM
BATT +B +B2 FC IGSW MREL
1
Pump

20 A 2 A 1 A 19 A 27 A 44 A
M
R
B

10A
L7

EFI2
5

GR
R
Y

25 AA1 12 AF4
W–B

1
B

B B
B

GR

R R

9 CA2

P
B

V V

L1

-2-
Engine Control <1NR-FE>

P(∗5) P(∗5)

B(∗6) B(∗6)

GR(∗5) GR(∗5)

∗ 1 : Shielded
∗ 5 : w/ Entry & Start System
∗ 6 : w/o Entry & Start System
∗12 : Before Aug. 2010 Production
∗13 : From Aug. 2010 Production
∗14 : w/ Intake Vacuum Sensor
C52 C10
VVT Sensor (Exhaust Side) Throttle Body Assembly

VVE+ VVE– VC2 E2 VC VTA VTA2 M+ M–


1 2 3 3 5 6 4 2 1

(∗1)
GR
W

R
V

Y
GR

BR
98 B 120 B 121 B 90 B 89 B 113 B 112 B 43 B 42 B 40 B
EV1+ EV1– VCE1 ETA VCTA VTA1 VTA2 M+ M– GE01
A21(A), C46(B)
ECM
# 10 # 20 # 30 # 40 STP ST1–
86 B 85 B 84 B 83 B 36 A 35 A

(BAT)

10A
GR
SB

STOP
G
P

2 A 2 A 2 A 2 A (∗12)
1 A 1 A 1 A 1 A (∗13) 18 4B
Y

C37(A) C38(A) C39(A) C40(A)


Fuel Fuel Fuel Fuel
Injector Injector Injector Injector
B

Assembly Assembly Assembly Assembly


No. 1 No. 2 No. 3 No. 4
1 A 1 A 1 A 1 A (∗12)
2 A 2 A 2 A 2 A (∗13)
BR
LG

2 4

A11
R Stop Light
Switch Assembly

1 3

V V

B B

-3-
Engine Control <1NR-FE>

P(∗5) P(∗5)

B(∗6) B(∗6)

GR(∗5) GR(∗5)

E. F. I. Engine Coolant
2 A (∗12)

Temperature Sensor
2 1
Oil Control Valve

Oil Control Valve


Camshaft Timing

Camshaft Timing
1 A (∗13)
(Exhaust Side)

(Intake Side)
C54(A)

C51

C12
1 A (∗12) 1
2 A (∗13) 2
BR
W

Y
L

BR
L
75 B 97 B 74 B 96 B 64 B 65 B
OE1+ OE1– OC1+ OC1– THW ETHW
A21(A), C46(B)
ECM
PIM EPIM VCPM EGR1 EGR2 EGR3 EGR4 PRG VG E2G THA ETHA
114 B 91 B 95 B 50 B 49 B 48 B 47 B 62 B 69 B 92 B 87 B 88 B
(∗14)

(∗14)

(∗14)

GR

SB
LG

W
G
R

R
P

P
L

L
EGR Valve Control Motor

2 1 3 5 4 1
Mass Air Flow Meter

PIM E2 VC VG E2G THA


4 A 3 A 6 A 1 A 1
EGR1 EGR2 EGR3 EGR4
Purge VSV
C50(A)

C36

C49

+B1 +B2 +B E2
C56 2 A 5 A (∗12) 2 3 2
Intake Vacuum Sensor 5 A 2 A (∗13)
P

V B

-4-
Engine Control <1NR-FE>

P(∗5) P(∗5)

B(∗6) B(∗6)

GR(∗5) GR(∗5)

1
THB

Sensor Assembly
Battery Current
E2 IB VC5
4 3 2 A30

Ignition Coil
Assemblies
(∗3)

(∗3)

(∗3)

(∗3)
BE

LG

LG
G

24 AA1 10 CA2 12 CA2 11 CA2


(∗3)

(∗3)

(∗3)

(∗3)
BE

LG

LG
W
G

G
V

Y
54 A 68 B 66 B 67 B 109 B 108 B 107 B 106 B 82 B
THB EIB IB VCIB IGT1 IGT2 IGT3 IGT4 IGF1
A21(A), C46(B)
ECM
A1A+ A1A– HA1A HT1B OX1B O1B– KNK1 EKNK
103 B 126 B 104 B 63 B 80 B 79 B 110 B 111 B

(∗1)
(∗1)

BR
Y

(∗1) BR
G

(∗1)

(∗1)
LG

G
R

1 EC1 2 EC1
Air Fuel Ratio Sensor

BR
(Bank 1 Sensor 1)

(Bank 1 Sensor 2)

3 4 1 3
Oxygen Sensor

A1A+ A1A– HT1B OX1B


W

B
C48

C47

+B HT1A +B E2 2
2 1 2 4
Sensor (Bank 1)
Knock Control
B

E1

B B

C1

-5-
Engine Control <1NR-FE>

P(∗5) P(∗5)

B(∗6) B(∗6)

GR(∗5) GR(∗5)

(IG)

∗ 1 : Shielded
10A ∗ 3 : w/ Stop & Start System
GAUGE ∗ 5 : w/ Entry & Start System
A20
Accelerator Pedal Sensor Assembly ∗ 6 : w/o Entry & Start System

19 4B

G
VCP2 VPA2 EPA2 VCPA VPA EPA
1 3 2 4 6 5
1 CA1

G
2

Switch Assembly
Back–Up Light
C17
1
W

G
R

R
L

58 A 56 A 60 A 57 A 55 A 59 A 76 B
VCP2 VPA2 EPA2 VCPA VPA EPA R
A21(A), C46(B)
ECM
NE+ NE– VCNE EC E04 E02 E03 ME01 E01 E1
93 B 117 B 116 B 32 A 41 B 45 B 81 B 44 B 46 B 105 B
W–B

W–B

W–B

W–B
BR

BR
SB
P

B
Crankshaft Position

1 2 3
NE+ NE– VC
Sensor
C35

BR

A1 C1 C4

-6-
Engine Control <1NR-FE>

P(∗5) P(∗5)

B(∗6) B(∗6)

GR(∗5) GR(∗5)

Generator Regulator
Assembly
C6(A)
RLO M
1 A 3 A
Transponder Key ECU

(∗3)
Y
ID Code Box
FAN NO. 1 Relay

FAN NO. 2 Relay

16 CA2
(∗5)

(∗6)

(∗3)
Y

P
11 AA1
BE

W
LG
R

(∗3)
21 A 22 A 10 A 11 A Y
12 A 52 B
FAN FAN2 IMO IMI RLO ALT
A21(A), C46(B)
ECM
ACCR INH TC TACH
42 A 33 A 41 A 15 A
G

LG
P
(RHD ∗3)
(LHD ∗3)
Y

Y
Main Body ECU

ACC Cut Relay

1
Connector
Junction
(∗6)
(∗5)

17 AA1 23 4B 13 AF4
A47

LG
3
(∗5)
(RHD ∗3)
(LHD ∗3)
Y

12 4D 5 A
F39(A)
Junction
Connector
(∗6)
LG
P

6 A

5 AF2 BE
(∗5)
13 11
TC TAC
(∗3)
Y

F16
DLC3
4 B
+2

F8(B)
Windshield Wiper Switch Assembly

-7-
Engine Control <1NR-FE>

P(∗5) P(∗5)

B(∗6) B(∗6)

GR(∗5) GR(∗5)

(BAT) (IG)
∗ 3 : w/ Stop & Start System
∗ 5 : w/ Entry & Start System
30A 10A ∗ 6 : w/o Entry & Start System
DEF GAUGE

10A
ID/UP/
MIR HTR DEF
Relay

11 4M
V

2 AF4
V

50 A
ELS3
A21(A), C46(B)
ECM
SPD CANL CANH W STSW STAR NSW
38 A 9 A 8 A 24 A 29 A 51 B 25 A

BE

BE
W
V

B
L

26 4B 16 AF4 15 AF4 11 AF4 14 CA1 8 AA1

BE
BE
W

B
L

8 4C

12 AA1
SB

BE

BE

SB

-8-
Engine Control <1NR-FE>

P(∗5) P(∗5)

B(∗6) B(∗6)

GR(∗5) GR(∗5)

(IG)

1 A (LHD)
10A 1 B (RHD)
ECU–IG
A16(A), A38(B)
Clutch Switch Assembly

2 A (LHD)
24 4B 2 B (RHD)
B

Junction Connector

(∗4)
L

21 A
A26(A)

18 AA1 18 AA1
16 A

(LHD ∗3)

(LHD ∗3)
(∗3)
GR

GR

L
(∗4)
L

47 A 39 A
D NEO 5 AF5 17 AF5
A21(A), C46(B)
ECM
STA ELS
48 A 31 A
(RHD ∗3)

(RHD ∗3)
(LHD ∗3)

(LHD ∗3)
GR

GR
BR

W
G

5 AA1 L

4 C 4 A 20 C 20 A
NE NE CLU CLU

A44(A), F66(C)
Engine Stop and Start ECU

BR

BE BE

B B

B B

L L

W W

SB SB

-9-
Engine Control <1NR-FE>

P(∗5)

B(∗6) B(∗6)

GR(∗5)

(BAT) ∗ 3 : w/ Stop & Start System


∗ 4 : w/o Stop & Start System
Block Assembly

∗ 5 : w/ Entry & Start System


120A ALT

W

Fusible Link

6 : w/o Entry & Start System


(∗9) ∗ 8 : w/ Daytime Running Light
13 ∗ 9 : w/o Daytime Running Light
A29

1 B1

B1 T1 GR

OFF (∗6)
Light
Control
Switch Tail

Head
B

T1

Connector

Connector
6 A

Junction

Junction
A26(A)
F41(A)
F6 10
Headlight Dimmer
Switch Assembly 7 A 7 A 8 A

(∗6)

BR
BE

V
1 4G 4 4M
(∗9)

(∗8)

(∗8)

Switch Assembly
(∗9)
G

Clutch Start
10A

A17
10A
TAIL T–LP TAIL
Relay 2
10 4E
(∗9)

(∗8)

(∗8)

(∗8)
(∗8)
15 4B
Y

BE
(∗6)

P(∗5)

G GR(∗5)

BR

BE BE

B B

B B

L L

W W

SB SB

- 10 -
Engine Control <1NR-FE>

B(∗6)

(IG)

F72(B), F73(C), F74(D)


7. 5A Main Body ECU
IGN
STR STR2 IG2D AM1 AM2 SSW1 SSW2 STSW
3 D 14 D 5 C 1 C 6 B 10 C 9 C 4 D

21 4E

(∗5 ∗12)

(∗5 ∗13)

(∗5 ∗13)

(∗5 ∗12)
GR GR
(∗5)

(∗5)

(∗5)

(∗5)

(∗5)

(∗5)

(∗6)
GR

BE

BE

BE

SB

SB

R
P

B
L
(∗6) (∗5)

10 AF4
(∗5)
R

3 A (LHD)
2 B (RHD) 9 AF4

AM2 NO. 2

F48(A), (B)
Fuse Block
Starter Cut Relay

2 3
7. 5A
Y

4 A (LHD)
F80

1 B (RHD)

B
1 5
(∗5 ∗13)
B
(∗5 ∗3)
BE
(∗5 ∗4)

16 B 6 A 7 A 7 2
W–B
(∗5)

BE

F76(B)
Junction SS1 SS2
Connector
17 B F41(A) 5 A
Junction Connector
Engine Switch
Y
(∗5 ∗3)

(∗5)
GR
BE

GND COM
F59

5 4
BE
W–B

W–B

(∗6)
(∗5)

(∗5)

1 AF4

P(∗5)

GR(∗5)
W–B
(∗5)

BE

B B

L L

W W

SB SB

F1 F2

- 11 -
Engine Control <1NR-FE>

(IG) (BAT)
∗ 3 : w/ Stop & Start System
∗ 4 : w/o Stop & Start System
7. 5A 7. 5A ∗ 5 : w/ Entry & Start System
MET ECU–B ∗ 6 : w/o Entry & Start System
∗ 8 : w/ Daytime Running Light
∗ 9 : w/o Daytime Running Light
2 ∗12 : Before Aug. 2010 Production
∗13 : From Aug. 2010 Production
1 4M 1

30 4B
(∗4 ∗8)

L
Y

16 B
F40(B) 10 AA1 2 4S
Junction
Connector
(∗4 ∗9)

17 B
B

L
(∗4 ∗8)
B

F1(A), F2(B)
1 A 2 A Combination Meter Assembly
IG+ B
(∗3)
G

Check Engine

5V IC

CPU
6 AF6

5V+B CAN Controller


(∗3)
G

CAN I/F
I/F I/F
Converter Assembly
ECO Run Vehicle

16
IGO2
EFI ET CANH CANL +S SI
9 A 13 A 15 B 16 B 17 A 18 A
A35

W
G

7 18
Connector
Junction
BR

SB
B

P
F47

11 22

11 AF3
W
Y

11 22
Connector
Junction

P
F46

4 15 1 12
B

L W

W G

SB

F3

- 12 -
Engine Control <1NR-FE>

∗10 : w/ VSC
∗11 : w/o VSC

A14(A), A15(B)
Skid Control ECU Assembly

SP1 CANL CANH FL+ FL– FR+ FR– RL+ RL– RR+ RR–
22 A 14 A 25 A 19 A 18 A 7 A 6 A 5 A 4 A 17 A 16 A (∗11)
11 B 14 B 25 B 19 B 18 B 7 B 6 B 5 B 4 B 17 B 16 B (∗10)
LG
W

G
R

8 AF3 9 AF3

Speed Sensors
P

- 13 -
Engine Control <1NR-FE>

A 11 A 14
White Gray

1 2

3 4

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32 33 34

A 15 A 16 A 17
Black White Black

1 2 1 2

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32 33 34

A 20 A 21
Black Black

1 2 3 4 5 6

1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30

31 32 33 34 35 36 37 38 39 40 41
42 43 44 45 46 47 48 49
50 51 52 53 54 55 56 57 58 59 60

- 14 -
Engine Control <1NR-FE>

A 26 A 29 A 30 A 35
White White Gray Black

1 2 3 4 5 6 7 8 9 10 11 1 2
1 3 4
12 13 14 15 16 17 18 19 20 21 22

(1NR-FE) 1 2 3 4 5 6

7 8 9 10
11
12 13 14 15 16

A 38 A 44 A 47 C6
White White White Black

1 2
1 2
1 2
3 4 5 6 7
1 2 5 6 3 4
3 4

7 8 9 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24

C 10 C 12 C 17 C 35 C 36
Black Black Gray Black Black

1 2
1 2 3 4 5 6 1 2 3
1 2 1 2

C 37 C 38 C 39 C 40
Black Gray Black Gray

1 2 1 2 1 2 1 2

C 46 C 47
Black Dark Gray

1 2
3 4
X X X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X 38 39 40
47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 41 42 43 44 45 46

64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103
110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 104 105 106 107 108 109

- 15 -
Engine Control <1NR-FE>

C 48 C 49 C 50 C 51 C 52
Dark Gray Black Black Black Gray

1 2 1 2 3 1 2
1 2 3 4 5 1 2 3
3 4 4 5 6

C 53 C 54 C 56 E1
Black Gray Black Black

1 2
1 2 3 1 2
1 2 3

F1 F2 F6
White White White

1 2 3 4

5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12
9 10 11 12 13 14 15 16
13 14 15 16 17 18 19 20 21 22 23 24

F8 F9 F 16
White White White

1 2 3 4
1 2 3 4
5 10
6 7 8 9 5 6 7 8 16 15 14 13 12 11 10 9

8 7 6 5 4 3 2 1

F 39 F 40 F 41
White White White

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

F 46 F 47 F 48
White White White

1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 12 13 14 15 16 17 18 19 20 21 22

- 16 -
Engine Control <1NR-FE>

F 59 F 66 F 72
Black White White

1 2 3 4 5 6 7 1 2 5 6 1 2 3 4 5 6
8 9 10 11 12 13 14 3 4

7 8 9 10 11 12 13 14 15 16 7 8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 18 19 20 21 22 23 24 25 26

F 73 F 74 F 76 F 80
White White White White

3
5
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
1 4 1 2
2 3 8 9 10 11 12 13 14
12 13 14 15 16 17 18 19 20 21 22
5 6 7 8 9 10 15 16 17 18 19

11 12 13 14 15 16

L7 1A 1B
White White White

1 2 3

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
4 5

4A 4B
White White

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

4C 4D 4E
White White White

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
8 9 10 11 12 13 14
9 10 11 12 13 14 15 16

4G 4M 4S
White White White

1 2 3 4 5 6 1 2 3 4 5 6 7 8 9
1
7 8 9 10 11 12 10 11 12 13 14 15 16 17 18

- 17 -
Engine Control <1NR-FE>

AA1 AF2
White White

9 8 7 6 5 4 3 2 1
1 9 1 2 3 4 5 5 4 3 2 1
2 3 4 5 6 7 8
25 16 15 14 13 12 11 10 17 6 7 8 9 10 10 9 8 7 6
17 10 11 12 13 14 15 16 25 24 23 22 21 20 19 18
18 19 20 21 22 23 24

AF3
Black

11 10 9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10 11
22 21 20 19 18 17 16 15 14 13 12
12 13 14 15 16 17 18 19 20 21 22

AF4
Gray

9 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11 10
10 11 12 13 14 15 16 17 18

AF5 AF6
Blue White

5 4 3 2 1 1 2 3 4 5 6 7 8 9 9 8 7 6 5 4 3 2 1
1 2 3 4 5
10 11 12 13 14 15 16 17 18 18 17 16 15 14 13 12 11 10
9 8 7 6
6 7 8 9

17 16 15 14 13 12 11 10
10 11 12 13 14 15 16 17

- 18 -
Engine Control <1NR-FE>

CA1 CA2
White White

5 4 3 2 1
1 2 2 1 1 2 3 4 5
5 5 9 8 7 6
3 4 6 7 7 6 4 3
10 10 6 7 8 9
8 9 11 12 12 11 9 8
13 14 15 15 14 13 17 16 15 14 13 12 11 10
10 11 12 13 14 15 16 17

EC1
Gray

2 1
1 2

- 19 -

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