850M

Tier 4B (final)
Crawler Dozer
PIN NGC103138 and above

SERVICE MANUAL

Printed in U.S.A.
© 2017 CNH Industrial America LLC. All Rights Reserved. Part number 48080037
Case is a trademark registered in the United States and many
other countries, owned by or licensed to CNH Industrial N.V.,
1st edition English
its subsidiaries or affiliates. January 2017
 SERVICE MANUAL

850M Long Track (LT) - Tier 4B (final) [NGC103138 - ]

850M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final)
[NGC103138 - ]

48080037 31/01/2017
EN
 Contents

INTRODUCTION
Maintenance .............................................................................. 00
[00.150] Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.1

[00.AAA] Maintenance generic sub-group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00.2

Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1

[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2

[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3

[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4

[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5

[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6

[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7

[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8

[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9

[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10

Power coupling........................................................................... 19
[19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1

Hydrostatic drive......................................................................... 29
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1

[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2

Brakes and controls .................................................................... 33

[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1

[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2

Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1

[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2

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 [35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3

[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4

[35.525] Auxiliary hydraulic valves and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5

[35.741] Dozer blade cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6

Tracks and track suspension ........................................................ 48

[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1

[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2

[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3

[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4

[48.140] Dropbox and final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.5

Cab climate control ..................................................................... 50

[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1

[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2

Electrical systems ....................................................................... 55

[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . . . 55.6

[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7

[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9

[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10

[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11

[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12

[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13

[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14

48080037 31/01/2017
 [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15

[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.16

Lubrication system ...................................................................... 71

[71.460] Grease lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.1

Dozer blade and arm................................................................... 86

[86.110] Dozer blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.1

[86.124] Dozer pushbeams and struts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.2

Tools ......................................................................................... 89
[89.128] Ripper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1

Platform, cab, bodywork, and decals ............................................. 90

[90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1

[90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2

[90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3

[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4

[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5

[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6

48080037 31/01/2017
INTRODUCTION

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1
 Contents

INTRODUCTION

Foreword - Important notice regarding equipment servicing (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety rules (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety rules - Personal safety (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety rules - Ecology and the environment (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety rules - Do not operate tag (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Torque - Minimum tightening torques for normal assembly (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Torque - Standard torque data for hydraulics (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Torque (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Basic instructions - Shop and assembly (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Engine cooling system - Basic instructions (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Maintenance chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Basic instructions - Moving a disabled machine (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Hydraulic contamination (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Conversion factors (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Consumables Loctite® Product Chart (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Product identification - Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

(*) See content for specific models

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 INTRODUCTION

Foreword - Important notice regarding equipment servicing

850M NA

All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.

Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.

The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.

The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.

In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.

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 INTRODUCTION

Safety rules
850M NA

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.

Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.

Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.

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 INTRODUCTION

Safety rules - Personal safety

850M NA

General safety rules

Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the
center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven
surfaces.

Never permit anyone other than the operator to ride on the machine.

Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.

When digging or using ground-engaging attachments, be aware of buried cables. Contact local utilities to determine
the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid lines.
• Make sure that all components are in good condition. Tighten all connections before you start the engine or pres-
surize the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the machine while it is being operated or while components are
in motion.

Make sure that all guards and shields are in good condition and properly installed before you operate the machine.
Never operate the machine with shields removed. Always close access doors or panels before you operate the ma-
chine.

Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and
clear of debris.

A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO
NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.

Never operate the engine in enclosed spaces as harmful exhaust gases may build up.

Before you start the machine, be sure that all controls are in neutral or park lock position.

Start the engine only from the operator’s seat. If you bypass the safety start switch, the engine can start with the
transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as
described in the manual. Starting in gear may cause death or serious injury.

Always keep windows, mirrors, and all lighting clean to provide the best possible visibility while you operate the ma-
chine.

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 INTRODUCTION

Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from
other locations.

Before you leave the machine:

1. Park the machine on a firm, level surface.
2. Put all controls in neutral or park lock position.
3. Engage the parking brake. Use wheel chocks if required.
4. Lower all hydraulic equipment — Implements, header, etc.
5. Turn off the engine and remove the key.

When, due to exceptional circumstances, you would decide to keep the engine running after you leave the
operator’s station, then you must follow these precautions:
1. Bring the engine to low idle speed.
2. Disengage all drive systems.
3. WARNING
Some components may continue to run down after you disengage drive systems.
Make sure all drive systems are fully disengaged.
Failure to comply could result in death or serious injury.
W0113A

Shift the transmission into neutral.

4. Apply the parking brake.

General maintenance safety

Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.

Service the machine on a firm, level surface.

Install guards and shields after you service the machine.

Close all access doors and install all panels after servicing the machine.

Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while
the engine is running.

Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the
machine.

Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless the equipment is securely supported.

Jack or lift the machine only at jack or lift points indicated in this manual.

Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this
manual. Use only rigid tow bars.

Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.

Stop the engine and remove the key before you connect or disconnect electrical connections.

Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can
spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When
you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.

Replace damaged or worn tubes, hoses, electrical wiring, etc.

The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care
when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear
protective equipment when appropriate.

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 INTRODUCTION

When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine.
Always wash your hands after you handle battery components.

Fire and explosion prevention

Fuel or oil that is leaked or spilled on hot surfaces or electrical components can cause a fire.

Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.

Always have a fire extinguisher on or near the machine.

Make sure that the fire extinguisher(s) is maintained and serviced according to the manufacturer’s instructions.

At least once each day and at the end of the day, remove all trash and debris from the machine especially around hot
components such as the engine, transmission, exhaust, battery, etc. More frequent cleaning of your machine may be
necessary depending on the operating environment and conditions.

At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts,
gears, cleaning fans, etc. More frequent cleaning of your machine may be necessary depending on the operating
environment and conditions.

Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or damaged parts.

Do not store oily rags or other flammable material on the machine.

Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-flammable
solvents before welding or flame-cutting.

Do not expose the machine to flames, burning brush, or explosives.

Promptly investigate any unusual smells or odors that may occur during operation of the machine.

General battery safety

Always wear eye protection when you work with batteries.

Do not create sparks or have open flame near a battery.

Ventilate the area when you charge a battery or use a battery in an enclosed area.

Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.

When you weld on the machine, disconnect both terminals of the battery.

Do not weld, grind, or smoke near a battery.

When you use auxiliary batteries or connect jumper cables to start the engine, use the procedure shown in the oper-
ator’s manual. Do not short across terminals.

Follow the manufacturer’s instructions when you store and handle batteries.

Battery post, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. This
is a California Proposition 65 warning.

Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote (ex-
ternal): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately.
Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immedi-
ately.

Keep out of reach of children and other unauthorized persons.

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 INTRODUCTION

Operator presence system

Your machine is equipped with an operator presence system to prevent the use of some features while the operator
is not in the operator’s seat.

Never disconnect or bypass the operator presence system.

If the operator presence system is inoperable, then it must be repaired.

Seat belts
Seat belts must be worn at all times.

Seat belt inspection and maintenance:

• Keep seat belts in good condition.
• Keep sharp edges and items than can cause damage away from the belts.
• Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and
wear.
• Replace all parts that have damage or wear.
• Replace belts that have cuts that can make the belt weak.
• Check that bolts are tight on the seat bracket or mounting.
• If the belt is attached to the seat, make sure that the seat or seat brackets are mounted securely.
• Keep seat belts clean and dry.
• Clean belts only with soap solution and warm water.
• Do not use bleach or dye on the belts because this can make the belts weak.
Pull the right-hand belt from the seat belt retractor. Fasten
the metal belt end into the left-hand buckle.

RCIL10CWL037AAL 1

Press the red button on the left-hand seat belt mechanism

to release the seat belt.

RCIL10CWL083FAL 2

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 INTRODUCTION

Operator protective structure

Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS),
Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or
four-posted structure used for the protection of the operator to minimize the possibility of serious injury. The mounting
structure and fasteners forming the mounting connection with the machine are part of the ROPS.

The protective structure is a special safety component of your machine.

DO NOT attach any device to the protective structure for pulling purposes. DO NOT drill holes to the protective
structure.

The protective structure and interconnecting components are a certified system. Any damage, fire, corrosion, or
modification will weaken the structure and reduce your protection. If this occurs, THE PROTECTIVE STRUCTURE
MUST BE REPLACED so that it will provide the same protection as a new protective structure. Contact your dealer
for protective structure inspection and replacement.

After an accident, fire, tip over, or roll over, the following MUST be performed by a qualified technician before
returning the machine to field or job-site operations:
• The protective structure MUST BE REPLACED.
• The mounting or suspension for the protective structure, operator’s seat and suspension, seat belts and mounting
components, and wiring within the operator’s protective system MUST be carefully inspected for damage.
• All damaged parts MUST BE REPLACED.

DO NOT WELD, DRILL HOLES, ATTEMPT TO STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUCTURE. MOD-
IFICATION IN ANY WAY CAN REDUCE THE STRUCTURAL INTEGRITY OF THE STRUCTURE, WHICH COULD
CAUSE DEATH OR SERIOUS INJURY IN THE EVENT OF FIRE, TIP OVER, ROLL OVER, COLLISION, OR ACCI-
DENT.

Seat belts are part of your protective system and must be worn at all times. The operator must be held to the seat
inside the frame in order for the protective system to work.

Air-conditioning system
The air-conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can
cause serious injury.

The air-conditioning system contains gases that are harmful to the environment when released into the atmosphere.
Do not attempt to service or repair the system.

Only trained service technicians can service, repair, or recharge the air-conditioning system.

Backup alarm system

Do not disconnect backup alarm system if so equipped.

Personal Protective Equipment (PPE)

Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro-
tective clothing, etc.

Do Not Operate tag

Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area that will be
visible.

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 INTRODUCTION

Hazardous chemicals
If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants,
paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive
and harmful to domestic animals as well as humans.

Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product, safe han-
dling and storage procedures, first aid measures, and procedures to take in the event of a spill or accidental release.
MSDS are available from your dealer.

Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This information
indicates the associated risks and will help you service the machine safely. Follow the information in the MSDS, and
on manufacturer containers, as well as the information in this manual, when you service the machine.

Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and regulations.
Check with local environmental and recycling centers or your dealer for correct disposal information.

Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for the storage
of chemicals or petrochemical substances.

Keep out of reach or children or other unauthorized persons.

Applied chemicals require additional precautions. Obtain complete information from the manufacturer or distributor
of the chemicals before you use them.

Utility safety
When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local
utilities or authorities, as appropriate, to determine the locations of services.

Make sure that the machine has sufficient clearance to pass in all directions. Pay special attention to overhead power
lines and hanging obstacles. High voltage lines may require significant clearance for safety. Contact local authorities
or utilities to obtain safe clearance distances from high voltage power lines.

Retract raised or extended components, if necessary. Remove or lower radio antennas or other accessories. Should
a contact between the machine and an electric power source occur, the following precautions must be taken:
• Stop the machine movement immediately.
• Apply the parking brake, stop the engine, and remove the key.
• Check if you can safely leave the cab or your actual position without contact with electrical wires. If not, stay in your
position and call for help. If you can leave your position without touching lines, jump clear of the machine to make
sure that you do not make contact with the ground and the machine at the same time.
• Do not permit anyone to touch the machine until power has been shut off to the power lines.

Electrical storm safety

Do not operate machine during an electrical storm.

If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter in a
permanent, protected structure.

If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s platform.
Do not make contact with the ground or objects outside the machine.

Mounting and dismounting

Mount and dismount the machine only at designated locations that have handholds, steps, and/or or ladders.

Do not jump off of the machine.

Make sure that steps, ladders, and platforms remain clean and clear of debris and foreign substances. Injury may
result from slippery surfaces.

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 INTRODUCTION

Face the machine when you mount and dismount the machine.

Maintain a three-point contact with steps, ladders, and handholds.

Never mount or dismount from a moving machine.

Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or oper-
ator’s platform.

Working at heights
When the normal use and maintenance of the machine requires you to work at heights:
• Correctly use installed steps, ladders, and railings.
• Never use ladders, steps, or railings while the machine is moving.
• Do not stand on surfaces that are not designated as steps or platforms.

Do not use the machine as a lift, ladder, or platform for working at heights.

Lifting and overhead loads

Never use loader buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons.

Do not use raised equipment as a work platform.

Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area
of movement while the machine is in operation.

Never enter or permit anyone to enter the area underneath raised equipment. Equipment and/or loads can fall unex-
pectedly and crush persons underneath it.

Do not leave equipment in raised position while parked or during service, unless securely supported. Hydraulic cylin-
ders must be mechanically locked or supported if they are left in a raised position for service or access.

Loader buckets, forks, etc. or other lifting, handling, or digging equipment and its load will change the center of gravity
of the machine. This can cause the machine to tip on slopes or uneven ground.

Load items can fall off the loader bucket or lifting equipment and crush the operator. Care must be taken when lifting
a load. Use proper lifting equipment.

Do not lift load higher than necessary. Lower loads to transport. Remember to leave appropriate clearance to the
ground and other obstacles.

Equipment and associated loads can block visibility and cause an accident. Do not operate with insufficient visibility.

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 INTRODUCTION

Safety rules - Ecology and the environment

850M NA

Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.

Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.

Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.

Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE
CONSTRUCTION strongly recommends that you return all used batteries to a CASE
CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used
batteries properly. In some countries, this is a legal requirement.

Mandatory battery recycling

NOTE: The following requirements are mandatory in Brazil.

Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.

Points of sale are obliged to:

• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling

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 INTRODUCTION

Safety rules - Do not operate tag

850M NA

WARNING
Maintenance hazard!
Before you start servicing the machine, attach a DO NOT OPERATE warning tag to the machine in a
visible area.
Failure to comply could result in death or serious injury.
W0004A

Attach a DO NOT OPERATE (TAG) to the machine in an area that is clearly visible whenever the machine is not
operating properly and/or requires service.
Complete the tag information for the "REASON" the tag is attached by describing the malfunction or service required.
Validate the reason for attaching the tag by signing your name in the designated area on the tag.
The tag should only be removed by the person who signed and attached the tag, after validating the repairs or services
have been completed.

(A) (D)

(E)
(B)

(F)
(C)

87358697 1

Tag Components
A. DO NOT REMOVE THIS TAG! - (Warning) The tag should only be removed by the person who signed and at-
tached the tag, after validating the repairs or services have been completed.
B. See Other Side - (Reference to additional information on opposite side of the tag.)
C. CNH Part Number - (Request this part number from you Service Parts Dealer to obtain this DO NOT OPERATE
tag.)
D. DO NOT OPERATE - (Warning!)
E. REASON - (Area for describing malfunction or service required before operation.)
F. Signed by - (Signature area - to be signed by the person validating the reason for installation of the tag.)

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 INTRODUCTION

Torque - Minimum tightening torques for normal assembly

850M NA

METRIC NON-FLANGED HARDWARE

NOM. LOCKNUT LOCKNUT
SIZE CL.8 CL.10
CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9
CLASS 8 NUT CLASS 10 NUT BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.2 N·m (19 lb 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb
M4 2 N·m (18 lb in)
in) in) in) in) in)
4.5 N·m (40 lb 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb
M5 4 N·m (36 lb in)
in) in) in) in) in)
7.5 N·m (66 lb 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb
M6
in) in) in) in) in) in)
18 N·m (163 lb 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb
M8
in) in) in) in) in) in)
49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb
M10 37 N·m (27 lb ft) 52 N·m (38 lb ft)
ft) ft) ft) ft)
85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb
M12 64 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft) ft)
158 N·m (116 lb 210 N·m 225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb
M16
ft) (155 lb ft) ft) ft) ft) ft)
319 N·m (235 lb 425 N·m 440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb
M20
ft) (313 lb ft) ft) ft) ft) ft)
551 N·m (410 lb 735 N·m 762 N·m (560 lb 1016 N·m 501 N·m (370 lb 693 N·m (510 lb
M24
ft) (500 lb ft) ft) (750 lb ft) ft) ft)

NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque
specifications are shown in pound-feet.

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 INTRODUCTION

METRIC FLANGED HARDWARE

NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT
SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10
W/CL8.8 W/CL10.9
BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb
M4
in) in) in) in) in) in)
4.9 N·m (43 lb 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb
M5
in) in) in) in) in) in)
8.3 N·m (73 lb 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb
M6
in) in) in) in) in) in)
20 N·m (179 lb 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb
M8
in) in) in) in) in) in)
54 N·m (40 lb 77 N·m (56 lb
M10 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft)
ft) ft)
93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb
M12 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft)
174 N·m (128 lb 231 N·m (171 lb 248 N·m (183 lb 331 N·m (244 lb 158 N·m (116 lb 226 N·m (167 lb
M16
ft) ft) ft) ft) ft) ft)
350 N·m (259 lb 467 N·m (345 lb 484 N·m (357 lb 645 N·m (476 lb 318 N·m (235 lb 440 N·m (325 lb
M20
ft) ft) ft) ft) ft) ft)
607 N·m (447 lb 809 N·m (597 lb 838 N·m (618 lb 1118 N·m 552 N·m (407 lb
M24
ft) ft) ft) (824 lb ft) ft)

IDENTIFICATION

Metric Hex head and carriage bolts, classes 5.6 and up

20083680 1

1. Manufacturer's Identification
2. Property Class

Metric Hex nuts and locknuts, classes 05 and up

20083681 2

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 INTRODUCTION

1. Manufacturer's Identification
2. Property Class
3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class
10 properties, and marks 120° apart indicate Class 8.

INCH NON-FLANGED HARDWARE

LOCKNUT LOCKNUT
NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT
GrB W/ Gr5 GrC W/ Gr8
SIZE and NUT and NUT
BOLT BOLT
UN-
UN-
PLATED PLATED PLATED
PLATED
or W/ZnCr W/ZnCr
or PLATED
PLATED GOLD GOLD
SILVER
SILVER
8 N·m (71 lb 11 N·m (97 lb 12 N·m 16 N·m 12.2 N·m (109 lb
1/4 8.5 N·m (75 lb in)
in) in) (106 lb in) (142 lb in) in)
17 N·m 23 N·m 24 N·m 32 N·m 17.5 N·m (155 lb 25 N·m (220 lb
5/16
(150 lb in) (204 lb in) (212 lb in) (283 lb in) in) in)
30 N·m (22 lb 40 N·m 43 N·m (31 lb 57 N·m (42 lb
3/8 31 N·m (23 lb ft) 44 N·m (33 lb ft)
ft) (30 lb ft) ft) ft)
48 N·m (36 lb 65 N·m 68 N·m (50 lb 91 N·m (67 lb
7/16 50 N·m (37 lb ft) 71 N·m (53 lb ft)
ft) (48 lb ft) ft) ft)
74 N·m (54 lb 98 N·m 104 N·m 139 N·m 108 N·m (80 lb
1/2 76 N·m (56 lb ft)
ft) (73 lb ft) (77 lb ft) (103 lb ft) ft)
107 N·m 142 N·m 150 N·m 201 N·m 156 N·m (115 lb
9/16 111 N·m (82 lb ft)
(79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) ft)
147 N·m 196 N·m 208 N·m 277 N·m 153 N·m (113 lb 215 N·m (159 lb
5/8
(108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) ft) ft)
261 N·m 348 N·m 369 N·m 491 N·m 271 N·m (200 lb 383 N·m (282 lb
3/4
(193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) ft) ft)
420 N·m 561 N·m 594 N·m 791 N·m 437 N·m (323 lb 617 N·m (455 lb
7/8
(310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) ft) ft)
630 N·m 841 N·m 890 N·m 1187 N·m 654 N·m (483 lb 924 N·m (681 lb
1
(465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) ft) ft)

NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in
through 1 in hardware torque specifications are shown in pound-feet.

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 INTRODUCTION

INCH FLANGED HARDWARE

NOM- LOCKNUT LOCKNUT
SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and
INAL GrF W/ Gr5 GrG W/ Gr8
NUT NUT
SIZE BOLT BOLT
UNPLATED PLATED UNPLATED PLATED
or PLATED W/ZnCr or PLATED W/ZnCr
SILVER GOLD SILVER GOLD
12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 12 N·m (106 lb
1/4 9 N·m (80 lb in) 8 N·m (71 lb in)
in) in) in) in)
19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb 24 N·m (212 lb
5/16
in) in) in) in) in) in)
33 N·m (25 lb 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb
3/8 30 N·m (22 lb ft) 43 N·m (32 lb ft)
ft) ft) ft) ft)
53 N·m (39 lb 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb
7/16 48 N·m (35 lb ft) 68 N·m (50 lb ft)
ft) ft) ft) ft)
81 N·m (60 lb 108 N·m (80 lb 115 N·m (85 lb 153 N·m 104 N·m (77 lb
1/2 74 N·m (55 lb ft)
ft) ft) ft) (113 lb ft) ft)
117 N·m (86 lb 156 N·m 165 N·m 221 N·m 157 N·m (116 lb
9/16 106 N·m (78 lb ft)
ft) (115 lb ft) (122 lb ft) (163 lb ft) ft)
162 N·m (119 lb 216 N·m 228 N·m 304 N·m 147 N·m (108 lb 207 N·m (153 lb
5/8
ft) (159 lb ft) (168 lb ft) (225 lb ft) ft) ft)
287 N·m (212 lb 383 N·m 405 N·m 541 N·m 261 N·m (193 lb 369 N·m (272 lb
3/4
ft) (282 lb ft) (299 lb ft) (399 lb ft) ft) ft)
462 N·m (341 lb 617 N·m 653 N·m 871 N·m 421 N·m (311 lb 594 N·m (438 lb
7/8
ft) (455 lb ft) (482 lb ft) (642 lb ft) ft) ft)
693 N·m (512 lb 925 N·m 979 N·m 1305 N·m 631 N·m (465 lb 890 N·m (656 lb
1
ft) (682 lb ft) (722 lb ft) (963 lb ft) ft) ft)

IDENTIFICATION

Inch Bolts and free-spinning nuts

20083682 3
Grade Marking Examples

SAE Grade Identification

1 Grade 2 - No Marks 4 Grade 2 Nut - No Marks
2 Grade 5 - Three Marks 5 Grade 5 Nut - Marks 120° Apart
3 Grade 8 - Five Marks 6 Grade 8 Nut - Marks 60° Apart

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 INTRODUCTION

Inch Lock Nuts, All Metal (Three optional methods)

20090268 4

Grade Identification
Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3)
Grade A No Notches No Mark No Marks
Grade B One Circumferential Notch Letter B Three Marks
Grade C Two Circumferential Notches Letter C Six Marks

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 INTRODUCTION

Torque - Standard torque data for hydraulics

850M NA

NOTICE: Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pres-
sure with adequate fatigue resistance. Too much torque on a hydraulic connection can lead to leakage or failure.
NOTICE: There are several different kinds of parallel thread ports, including those using metric threads, inch threads,
and British Standard Pipe Parallel (BSPP) threads. None of these port systems are interchangeable, and using the
wrong connector in a port will not provide an adequate seal, even if it is possible to install the part.
NOTE: Hand install and hand tighten all connections before using tools to set the torque. This will reduce the possi-
bility of thread damage.

Torques for Metric O-Ring Boss (ORB) stud ends and port connections
Metric S-Series (Heavy Duty) L-Series (Light Duty)
Thread Ferrous Non-Ferrous Ferrous Non-Ferrous
M8x1 10.5 N·m (7.7 lb ft) 6.3 N·m (4.6 lb ft) 8.5 N·m (6.3 lb ft) 5 N·m (3.7 lb ft)
M10x1 21 N·m (15.5 lb ft) 12.5 N·m (9.2 lb ft) 15.5 N·m (11.4 lb ft) 9.3 N·m (6.9 lb ft)
M12x1.5 37 N·m (27.3 lb ft) 22 N·m (16.2 lb ft) 27 N·m (19.9 lb ft) 16 N·m (11.8 lb ft)
M14x1.5 47 N·m (34.7 lb ft) 28 N·m (20.7 lb ft) 37 N·m (27.3 lb ft) 22 N·m (16.2 lb ft)
M16x1.5 58 N·m (42.8 lb ft) 35 N·m (25.8 lb ft) 42 N·m (31.0 lb ft) 25 N·m (18.4 lb ft)
M18x1.5 74 N·m (54.6 lb ft) 44 N·m (32.5 lb ft) 47 N·m (34.7 lb ft) 28 N·m (20.7 lb ft)
M22x1.5 105 N·m (77.4 lb ft) 63 N·m (46.5 lb ft) 63 N·m (46.5 lb ft) 38 N·m (28.0 lb ft)
M27x2 178 N·m (131.3 lb ft) 107 N·m (78.9 lb ft) 105 N·m (77.4 lb ft) 63 N·m (46.5 lb ft)
M30x2 225 N·m (166.0 lb ft) 135 N·m (99.6 lb ft) 136 N·m (100.3 lb ft) 82 N·m (60.5 lb ft)
M33x2 325 N·m (239.7 lb ft) 195 N·m (143.8 lb ft) 168 N·m (123.9 lb ft) 101 N·m (74.5 lb ft)
M42x2 345 N·m (254.5 lb ft) 207 N·m (152.7 lb ft) 220 N·m (162.3 lb ft) 132 N·m (97.4 lb ft)
M48x2 440 N·m (324.5 lb ft) 264 N·m (194.7 lb ft) 273 N·m (201.4 lb ft) 164 N·m (121.0 lb ft)
M60x2 525 N·m (387.2 lb ft) 315 N·m (232.3 lb ft) 330 N·m (243.4 lb ft) 198 N·m (146.0 lb ft)
NOTE: Final torque tolerance +/– 10% of the given torque specification.

Torques for Metric O-Ring Boss (ORB) port plugs

Metric Ferrous Non-Ferrous
Thread Internal Hex External Hex
M8x1 8.5 N·m (6.3 lb ft) 10.5 N·m (7.7 lb ft) 6.3 N·m (4.6 lb ft)
M10x1 16 N·m (11.8 lb ft) 21 N·m (15.5 lb ft) 12.5 N·m (9.2 lb ft)
M12x1.5 23 N·m (17.0 lb ft) 37 N·m (27.3 lb ft) 22 N·m (16.2 lb ft)
M14x1.5 47 N·m (34.7 lb ft) 28 N·m (20.7 lb ft)
M16x1.5 58 N·m (42.8 lb ft) 35 N·m (25.8 lb ft)
M18x1.5 74 N·m (54.6 lb ft) 44 N·m (32.5 lb ft)
M22x1.5 105 N·m (77.4 lb ft) 63 N·m (46.5 lb ft)
M27x2 178 N·m (131.3 lb ft) 107 N·m (78.9 lb ft)
M30x2 225 N·m (166.0 lb ft) 135 N·m (99.6 lb ft)
M33x2 325 N·m (239.7 lb ft) 195 N·m (143.8 lb ft)
M42x2 345 N·m (254.5 lb ft) 207 N·m (152.7 lb ft)
M48x2 440 N·m (324.5 lb ft) 264 N·m (194.7 lb ft)
M60x2 525 N·m (387.2 lb ft) 315 N·m (232.3 lb ft)
NOTE: Final torque tolerance +/– 10% of the given torque specification.

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 INTRODUCTION

Torques for British Standard Pipe Parallel (BSPP) straight-pipe-thread port connections
BSPP Metric Tube OD Ferrous Non-Ferrous
Thread S-Series L-Series S-Series L-Series S-Series L-Series
(Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty)
21 N·m 12.5 N·m
G 1/8 A — 6 mm — —
(15.5 lb ft) (9.2 lb ft)
6 mm 8 mm 63 N·m 53 N·m 38 N·m 32 N·m
G 1/4 A
8 mm 10 mm (46.5 lb ft) (39.1 lb ft) (28.0 lb ft) (23.6 lb ft)
10 mm 95 N·m 84 N·m 57 N·m 50 N·m
G 3/8 A 12 mm
12 mm (70.1 lb ft) (62.0 lb ft) (42.0 lb ft) (36.9 lb ft)
15 mm 136 N·m 105 N·m 82 N·m 63 N·m
G 1/2 A 16 mm
18 mm (100.3 lb ft) (77.4 lb ft) (60.5 lb ft) (46.5 lb ft)
210 N·m 210 N·m 126 N·m 126 N·m
G 3/4 A 20 mm 22 mm
(154.9 lb ft) (154.9 lb ft) (92.9 lb ft) (92.9 lb ft)
400 N·m 400 N·m 240 N·m 240 N·m
G1A 25 mm 28 mm
(295.0 lb ft) (295.0 lb ft) (177.0 lb ft) (177.0 lb ft)
525 N·m 525 N·m 315 N·m 315 N·m
G 1-1/4 A 30 mm 35 mm
(387.2 lb ft) (387.2 lb ft) (232.3 lb ft) (232.3 lb ft)
660 N·m 660 N·m 396 N·m 396 N·m
G 1-1/2 A 38 mm 42 mm
(486.8 lb ft) (486.8 lb ft) (292.1 lb ft) (292.1 lb ft)
NOTE: Final torque tolerance is +/– 10% of the given torque specification.

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 INTRODUCTION

Torques for Metric O-Ring Face Seal (ORFS) ports and stud end connections
BSP Metric Tube OD Ferrous Non-Ferrous
Thread S-Series L-Series S-Series L-Series S-Series L-Series
(Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty)
21 N·m 12.5 N·m
M10x1 — 4 mm — —
(15.5 lb ft) (9.2 lb ft)
47 N·m 32 N·m 28 N·m 19 N·m
M12x1.5 4 mm 6 mm
(34.7 lb ft) (23.6 lb ft) (20.7 lb ft) (14.0 lb ft)
63 N·m 53 N·m 38 N·m 32 N·m
M14x1.5 5 mm 7 mm
(46.5 lb ft) (39.1 lb ft) (28.0 lb ft) (23.6 lb ft)
84 N·m 63 N·m 50 N·m 38 N·m
M16x1.5 7 mm 9 mm
(62.0 lb ft) (46.5 lb ft) (36.9 lb ft) (28.0 lb ft)
105 N·m 84 N·m 63 N·m 50 N·m
M18x1.5 8 mm 11 mm
(77.4 lb ft) (62.0 lb ft) (46.5 lb ft) (36.9 lb ft)
147 N·m 88 N·m
M20x1.5 10 mm — — —
(108.4 lb ft) (64.9 lb ft)
158 N·m 147 N·m 95 N·m 88 N·m
M22x1.5 12 mm 14 mm
(116.5 lb ft) (108.4 lb ft) (70.1 lb ft) (64.9 lb ft)
210 N·m 126 N·m
M26x1.5 — 18 mm — —
(154.9 lb ft) (92.9 lb ft)
210 N·m 126 N·m
M27x1.2 16 mm — — —
(154.9 lb ft) (92.9 lb ft)
400 N·m 400 N·m 240 N·m 240 N·m
M33x2 20 mm 23 mm
(295.0 lb ft) (295.0 lb ft) (177.0 lb ft) (177.0 lb ft)
525 N·m 525 N·m 315 N·m 315 N·m
M42x2 25 mm 30 mm
(387.2 lb ft) (387.2 lb ft) (232.3 lb ft) (232.3 lb ft)
630 N·m 630 N·m 396 N·m 396 N·m
M48x2 32 mm 36 mm
(464.7 lb ft) (464.7 lb ft) (292.1 lb ft) (292.1 lb ft)
NOTE: Final torque tolerance +/– 10% of the given torque specification.

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 INTRODUCTION

Torques for Inch O-Ring Boss (ORB) non-adjustable port and stud end connections
SAE UN/UNF Inch Tube OD S-Series (Heavy Duty) L-Series (Light Duty)
Dash size Thread size Ferrous Non-Ferrous Ferrous Non-Ferrous
3.18 mm 8.5 N·m (6.3 lb 5 N·m (3.7 lb
2 5/16–24 — —
(0.125 in) 1/8 ft) ft)
4.76 mm 15.5 N·m 9.3 N·m (6.9 lb 10.5 N·m 6.3 N·m (4.6 lb
3 3/8–24
(0.187 in) 3/16 (11.4 lb ft) ft) (7.7 lb ft) ft)
6.35 mm 37 N·m 22 N·m 19 N·m 11.5 N·m
4 7/16–20
(0.25 in) 1/4 (27.3 lb ft) (16.2 lb ft) (14.0 lb ft) (8.5 lb ft)
7.94 mm 42 N·m 25 N·m 26 N·m 15.5 N·m
5 1/2–20
(0.313 in) 5/16 (31.0 lb ft) (18.4 lb ft) (19.2 lb ft) (11.4 lb ft)
9.52 mm 47 N·m 28 N·m 32 N·m 19 N·m
6 9/16–18
(0.375 in) 3/8 (34.7 lb ft) (20.7 lb ft) (23.6 lb ft) (14.0 lb ft)
12.7 mm 89 N·m 53 N·m 53 N·m 32 N·m
8 3/4–16
(0.5 in) 1/2 (65.6 lb ft) (39.1 lb ft) (39.1 lb ft) (23.6 lb ft)
15.88 mm 121 N·m 73 N·m 63 N·m 38 N·m
10 7/8–14
(0.625 in) 5/8 (89.2 lb ft) (53.8 lb ft) (46.5 lb ft) (28.0 lb ft)
19.05 mm 178 N·m 107 N·m 100 N·m 60 N·m
12 1-1/16–12
(0.75 in) 3/4 (131.3 lb ft) (78.9 lb ft) (73.8 lb ft) (44.3 lb ft)
22.22 mm 225 N·m 135 N·m 131 N·m 79 N·m
14 1-3/16–12
(0.875 in) 7/8 (166.0 lb ft) (99.6 lb ft) (96.6 lb ft) (58.3 lb ft)
25.4 mm 283 N·m 170 N·m 156 N·m 94 N·m
16 1-5/16–12
(1.0 in) 1 (208.7 lb ft) (125.4 lb ft) (115.1 lb ft) (69.3 lb ft)
31.75 mm 300 N·m 180 N·m 210 N·m 126 N·m
20 1-5/8–12
(1.25 in) 1-1/4 (221.3 lb ft) (132.8 lb ft) (154.9 lb ft) (92.9 lb ft)
38.1 mm 388 N·m 233 N·m 220 N·m 132 N·m
24 1-7/8–12
(1.5 in) 1-1/2 (286.2 lb ft) (171.9 lb ft) (162.3 lb ft) (97.4 lb ft)
50.8 mm 388 N·m 233 N·m 315 N·m 189 N·m
32 2-1/2–12
(2.0 in) 2 (286.2 lb ft) (171.9 lb ft) (232.3 lb ft) (139.4 lb ft)
NOTE: Final torque tolerance +/– 10% of the given torque specification.

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 INTRODUCTION

Torques for Inch O-Ring Boss (ORB) adjustable stud end and port connections
SAE UN/UNF Inch Tube OD S-Series (Heavy Duty) L-Series (Light Duty)
Dash size Thread size Ferrous Non-Ferrous Ferrous Non-Ferrous
3.18 mm 8.5 N·m (6.3 lb 5 N·m (3.7 lb
2 5/16–24 — —
(0.125 in) 1/8 ft) ft)
4.76 mm 10.5 N·m 9.3 N·m (6.9 lb 10.5 N·m 6.3 N·m (4.6 lb
3 3/8–24
(0.187 in) 3/16 (7.7 lb ft) ft) (7.7 lb ft) ft)
6.35 mm 21 N·m 21 N·m 19 N·m 11.5 N·m
4 7/16–20
(0.25 in) 1/4 (15.5 lb ft) (15.5 lb ft) (14.0 lb ft) (8.5 lb ft)
7.94 mm 42 N·m 25 N·m 26 N·m 15.5 N·m
5 1/2–20
(0.313 in) 5/16 (31.0 lb ft) (18.4 lb ft) (19.2 lb ft) (11.4 lb ft)
9.52 mm 47 N·m 28 N·m 32 N·m 19 N·m
6 9/16–18
(0.375 in) 3/8 (34.7 lb ft) (20.7 lb ft) (23.6 lb ft) (14.0 lb ft)
12.7 mm 89 N·m 53 N·m 53 N·m 32 N·m
8 3/4–16
(0.5 in) 1/2 (65.6 lb ft) (39.1 lb ft) (39.1 lb ft) (23.6 lb ft)
15.88 mm 121 N·m 73 N·m 63 N·m 38 N·m
10 7/8–14
(0.625 in) 5/8 (89.2 lb ft) (53.8 lb ft) (46.5 lb ft) (28.0 lb ft)
19.05 mm 178 N·m 107 N·m 100 N·m 60 N·m
12 1-1/16–12
(0.75 in) 3/4 (131.3 lb ft) (78.9 lb ft) (73.8 lb ft) (44.3 lb ft)
22.22 mm 225 N·m 135 N·m 131 N·m 79 N·m
14 1-3/16–12
(0.875 in) 7/8 (166.0 lb ft) (99.6 lb ft) (96.6 lb ft) (58.3 lb ft)
25.4 mm 285 N·m 170 N·m 156 N·m 94 N·m
16 1-5/16–12
(1.0 in) 1 (210.2 lb ft) (125.4 lb ft) (115.1 lb ft) (69.3 lb ft)
31.75 mm 300 N·m 180 N·m 210 N·m 126 N·m
20 1-5/8–12
(1.25 in) 1-1/4 (221.3 lb ft) (132.8 lb ft) (154.9 lb ft) (92.9 lb ft)
38.1 mm 388 N·m 233 N·m 220 N·m 132 N·m
24 1-7/8–12
(1.5 in) 1-1/2 (286.2 lb ft) (171.9 lb ft) (162.3 lb ft) (97.4 lb ft)
50.8 mm 388 N·m 233 N·m 315 N·m 189 N·m
32 2-1/2–12
(2.0 in) 2 (286.2 lb ft) (171.9 lb ft) (232.3 lb ft) (139.4 lb ft)
NOTE: Final torque tolerance +/– 10% of the given torque specification.

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 INTRODUCTION

Torques for Inch O-Ring Boss (ORB) port plug

SAE UN/UNF Ferrous Non-Ferrous
Dash size Thread size Internal Hex External Hex
2 5/16–24 7.5 N·m (5.5 lb ft) 12.5 N·m (9.2 lb ft) 7.5 N·m (5.5 lb ft)
3 3/8–24 14.5 N·m (10.7 lb ft) 21 N·m (15.5 lb ft) 12.5 N·m (9.2 lb ft)
4 7/16–20 21 N·m (15.5 lb ft) 37 N·m (27.3 lb ft) 22 N·m (16.2 lb ft)
5 1/2–20 28 N·m (20.7 lb ft) 42 N·m (31.0 lb ft) 25 N·m (18.4 lb ft)
6 9/16–18 47 N·m (34.7 lb ft) 47 N·m (34.7 lb ft) 28 N·m (20.7 lb ft)
8 3/4–16 89 N·m (65.6 lb ft) 89 N·m (65.6 lb ft) 53 N·m (39.1 lb ft)
10 7/8–14 116 N·m (85.6 lb ft) 116 N·m (85.6 lb ft) 70 N·m (51.6 lb ft)
12 1-1/16–12 176 N·m (129.8 lb ft) 176 N·m (129.8 lb ft) 106 N·m (78.2 lb ft)
14 1-3/16–12 247 N·m (182.2 lb ft) 247 N·m (182.2 lb ft) 148 N·m (109.2 lb ft)
16 1-5/16–12 284 N·m (209.5 lb ft) 284 N·m (209.5 lb ft) 170 N·m (125.4 lb ft)
20 1-5/8–12 357 N·m (263.3 lb ft) 357 N·m (263.3 lb ft) 214 N·m (157.8 lb ft)
24 1-7/8–12 441 N·m (325.3 lb ft) 441 N·m (325.3 lb ft) 265 N·m (195.5 lb ft)
32 2-1/2–12 536 N·m (395.3 lb ft) 536 N·m (395.3 lb ft) 322 N·m (237.5 lb ft)
NOTE: Final torque tolerance +/– 10% of the given torque specification.

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 INTRODUCTION

Torques for O-Ring Face Seal (ORFS) hose connectors

SAE UN/UNF Tube OD High/Medium pressure Low pressure applications (less
Dash size Thread size applications (greater than than 50 bar (725 psi)
50 bar (725 psi)
Swivel nut torque
6.35 mm 27 N·m (19.9 lb ft) 27 N·m (19.9 lb ft)
4 9/16–18
(0.25 in) 1/4
7.94 mm 34 N·m (25.1 lb ft) 34 N·m (25.1 lb ft)
5 5/8–18
(0.313 in) 5/16
9.52 mm 44 N·m (32.5 lb ft) 44 N·m (32.5 lb ft)
6 11/16–16
(0.375 in) 3/8
12.7 mm 65 N·m (47.9 lb ft) 65 N·m (47.9 lb ft)
8 13/16–16
(0.5 in) 1/2
15.88 mm 100 N·m (73.8 lb ft) 100 N·m (73.8 lb ft)
10 1–14
(0.625 in) 5/8
19.05 mm 150 N·m (110.6 lb ft) 131 N·m (96.6 lb ft)
12 1-3/16–12
(0.75 in) 3/4
22.22 mm 163 N·m (120.2 lb ft) 131 N·m (96.6 lb ft)
14 1-5/16–12
(0.875 in) 7/8
25.4 mm 210 N·m (154.9 lb ft) 131 N·m (96.6 lb ft)
16 1-7/16–12
(1.0 in) 1
31.75 mm 280 N·m (206.5 lb ft) 178 N·m (131.3 lb ft)
20 1-11/16–12
(1.25 in) 1-1/4
38.1 mm 375 N·m (276.6 lb ft) 210 N·m (154.9 lb ft)
24 2–12
(1.5 in) 1-1/2
NOTE: Final torque tolerance +/– 10% of the given torque specification.

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