Milling Tools and Inserts 2004 PDF
Milling Tools and Inserts 2004 PDF
Milling Tools and Inserts 2004 PDF
& Inserts
www.LMTFETTE.com
1
FCT45 R/8/12 & MCT45 R/8/12
Round insert:
8 useable
cutting edges
Thick insert
Special chip
forming topography
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2
FCTXX & MCTXX TWINCUT VARIO
TWINCUT VARIO
TWINCUT
The TWINCUT VARIO is an excellent example of how cutting theory
can be applied in practice. It successfully incorporates the principle VARIO
of using two axially and radially offset edges to make the cut. The Geometry
upper and lower rows of cutting edges each have different angles of
approach and cutting depths.
This produces a technically superior chip cross-section with signifi-
cantly reduced width to height relationship, sharply reducing the cut-
ting forces. Power input can be reduced to between 75 and 85% of
previous requirements. The improved dynamics of the VARIO’s twin
offset cutting edges make this possible and gives VARIO a competi-
tive advantage.
VARIO cutting tools are far superior to conventional button cutters,
as they are quiet-running and reduce vibrations. This makes them
especially suitable for machining under less stable conditions.
A major benefit of the Vario’s innovative design is the versatility of Conventional
the insert pocket. Vario’s pockets will accept both the round and Geometry
octagonal high-performance inserts.
TWINCUT VARIO with RCKX 1606 MO-TR TWINCUT VARIO with OCKX 0606 AD-TR
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3
45° TWINCUT Face Mills
d2 -12° 20°
4°
-7°
45°1)
4 10
R .343 h
d1 8-Sided
d 3 +.035
-14° 18°
d2
3° -7°
16
h
Round
d 3 +.035 R .362
d1
d3
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4
45° TWINCUT Face Mills
FCT45 R/8/12
Application
• Universal milling cutter for face milling of steel, stainless and cast iron materials
• Exclusive TWINCUT insert design offers round, 8, and 12 cutting edges for high production milling applications
20°
20°
–7° –7°
d2 58°
42.4°
.420 .217 .382
ap 28.3°
.079
8-Sided 12-Sided
h
18°
–7°
d4
d4
d1
Round
Dimensions (inches)
max doc
8 12 No. Insert Torx
d1 Cutter Body No. EDP edge edge d4 h d2 Teeth Insert Insert Insert Screw Driver
2.00 FCT45 O06-200AA 50300 0.157 0.079 0.63 1.57 0.75 4
2.50 FCT45 O06-250AA 50302 0.157 0.079 0.63 1.97 0.75 4
3.00 FCT45 O06-300AB 50304 0.157 0.079 0.63 1.97 1.00 5 RCKX 1606 OCKX 0606 XCKX 1606 50255 50258
4.00 FCT45 O06-400AD 50306 0.157 0.079 0.63 1.97 1.50 7
5.00 FCT45 O06-500AD 50308 0.157 0.079 0.63 2.48 1.50 8
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5
45° TWINCUT Face Mills
–14°
18
–7
3°
d3
.630
d2
Round
h –12°
4° 20°
45°
–7°
d1
45°*
.157 .394
8-Sided
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6
45° TWINCUT Face Mills
MCT45 R/8/12
Application
• Universal modular milling cutter for face milling of steels, stainless and cast iron materials
• Exclusive TWINCUT insert design offers round, 8, and 12 cutting edges for high production milling applications
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
20°
20°
–7° –7°
58°
42.4°
d3 .420
.217 .382
d2 ap 28.3°
.079
8-Sided 12-Sided
h
45° 18°
–7°
d1
.630
Round
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7
Inserts
7°
d1 LC610T
.250 .630 .228 RCKX 1606 MO-TRT 51515
d s
N=8
23°
7°
d1 .250 .630 .228 RCKX 1606 MO-TRT LC280TT
54081
d s
N=8
25° LC225S FCT45 R/8/12
60704 MCT45 R/8/12
7°
LC230F
d1 53242
.250 .630 .228 .020 OCKX 0606 AD-TR
LC240T
r 60708
d s
LW610 LC615E
N=8 51531 55949
25°
7°
d1 LC280TT
.250 .630 .228 .020 OCKX 0606 AD-TRT 54077
r s
d
N=12
LC225S
23°
52556
LC230F
7°
53242
d1 .250 .630 .228 .020 XCKX 1606 ZDR-TR LC240T
60724
d s
LC630S LC630T
60700 60702
LW610 LC610T LC615E
N=12 51532 10255 60698
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8
TWINCUT Family
LMT-FETTE’s exclusive TWINCUT geometry lowers cutting forces and enables aggressive feed rates.
FMT87 FMT45
Positive Geometry:
The cutter is designed with a positive axial rake angle that allows the insert to cleanly and quietly shear the workpiece materials. This not
only reduces horsepower requirements, but actually reduces wear on machine spindle bearings, ball screws and other components.
Insert position
Axially 10° positive
• Large rear 40° effective
surface seating area
Radially 30°
FMT90 negative
FMV45
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9
45° TWINCUT Face and Chamfer End Mills
EMT45
Application
• Milling cutter for face and chamfer milling of steel and cast iron materials
• Relieved front face for plunge and heavy die sinking operations
• Features ramp milling capabilities
See page 95 for ramping angles
17°
l3
–16°
Weldon Shank
d3 d1 d2 45°
doc
l1
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10
45° TWINCUT End Mills/Face Mills
FMT45
Application
• First choice milling cutter for face milling of steel and cast iron materials
• Used in rough and finish milling operations
• Features ramp milling capabilities
d2
17°
–15°
h
45°
ap
d1
d3
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11
45° TWINCUT Face Mills
MMT45
Application
• First choice modular milling cutter for face milling of steel and cast iron materials
• Used in rough and finish milling operations
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3
17°
d2
–15°
h 45°
45°
doc
d1
Cartridge SNKX 1205 Cartridge Screw Cartridge Key Adjustment Screw Adjustment Key
50241 50253 50254 50263 50264
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12
87° TWINCUT Face Mills
FMT87
Application
• All purpose milling cutter for face and shoulder milling of steel and cast iron materials
• Used in rough and finish milling operations
d2
17°
–13°
87°
h
87° doc
d1
d3
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13
87° TWINCUT Face Mills
MMT87
Application
• All purpose modular milling cutter for face and shoulder milling of steel and cast iron materials
• Used in rough milling operations
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3
d2 17°
–13°
87°
87° h
doc
d1
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14
45° TWINCUT VA Face Mills
FMV45
Application
• High performance positive milling cutter for face milling of stainless, high temperature alloys and non-ferrous materials
• Used in rough and finish milling operations
• Extremely smooth and quiet cutting action
• Designed to work well on low horsepower machines
d2 17°
10°
h 45°
doc
d1
d3
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15
90° TWINCUT Face Mills
FMT90
Application
• All purpose positive milling cutter for face and square shoulder milling of steel and non-ferrous materials
• Used in rough and finish milling operations
d2
17°
7°
90°
h doc
90°
d1
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16
90° TWINCUT Face Mills
MMT90
Application
• General purpose modular milling cutter for face and square shoulder milling of steel, cast iron and non-ferrous materials
• Used in rough and finish milling operations
• Positive cutting action for low horsepower machines
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d2
17°
7°
90°
90° h
doc
d1
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17
Inserts
N=8
45°
N=1
20° LC225S
r
60091
11° LC240T
.500 .219 .205 .032 SPKX 120508 60093 FMT90 11260
d1 MMT90
1187-15 LC230F
53797
l s
LW610 LC615E
N=4 60090 60726
30°
45° b
LC225S LC230F
.500 .219 .205 .086 SNHX 1205 AE 60340 53787
d1 FMV45 11280
1187-18 LC440T
s
50948
l
N=4
35°
45° b
d1 .500 .219 .205 .078 SNHT 1205 AEFN-ALC LC610T• FMV45 11280
1187-18 ALC 89221
l s
N=4
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18
ISO Face Mills 45°
FMH45B
• Torx screw locking
• Thicker inserts for higher feed
rates
FMH45A FMH45
• Locking screw (left-hand thread) for • Indexable inserts shims to protect
secure clamping the steel cutter body
• Thicker inserts for higher feed rates • Locking screw (left-hand thread) for
secure clamping
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19
45° ISO Face Mills
FMH45B
Application
• General purpose milling cutter for face milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish milling operations
• Uses ISO style inserts
• Ideal for low horsepower machines
d2
10°
19°
h 45°
doc
d1
d3
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20
45° ISO Face Mills
MMH45B
Application
• General purpose modular milling cutter for face milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish milling operations
• Uses ISO style inserts
• Smooth cutting action on low horsepower machines
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3 10°
d2
19°
45°
h
45° doc
d1
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21
88° ISO Face Mills
MMH88B
Application
• General purpose modular milling cutter for face and shoulder milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish face and shoulder milling operations
• Uses ISO style inserts
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3
d2
5°
12°
88°
88° h
doc
d1
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22
45° ISO Face Mills
FMH45A
Application
• General purpose milling cutter for face milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish milling operations
• Uses ISO style inserts
• High positive cutting geometry for low horsepower machines
d2
10°
19°
h 45°
doc
d1
d3
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23
45° ISO Face Mills
MMH45A
Application
• General purpose modular milling cutter for face milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish milling operations
• Uses ISO style inserts
• Smooth cutting action on low horsepower machines
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3
d2 10°
19°
h 45°
45° doc
d1
Wedge Wedge
Dimensions (inches) No. Clamp Driver
d1 Cutter Body No. EDP doc d3 h d2 Teeth Insert Assembly (Torx)
Coarse Pitch
4.00 MMH45A S12-4-400AD 50016 0.216 4.51 2.48 1.50 6
5.00 MMH45A S12-4-500AD 50017 0.216 5.51 2.48 1.50 6
6.00 MMH45A S12-4-600AD 50018 0.216 6.51 2.48 1.50 10
8.00 MMH45A S12-4-800AF 50019 0.216 8.51 2.48 2.50 12
SEKN 1204 50260 50262
10.00 MMH45A S12-4-1000AF 50020 0.216 10.51 2.48 2.50 14
12.00 MMH45A S12-4-1200AF 50021 0.216 12.51 3.15 2.50 18
16.00 MMH45A S12-4-1600AF 50022 0.216 16.51 3.15 2.50 20
20.00 MMH45A S12-4-2000AF 50023 0.216 20.51 3.15 2.50 28
Fine Pitch
5.00 MMH45A S12-4-500ADF 50024 0.216 5.51 2.48 1.50 8
6.00 MMH45A S12-4-600ADF 50025 0.216 6.51 2.48 1.50 12
8.00 MMH45A S12-4-800AFF 50026 0.216 8.51 2.48 2.50 16
10.00 MMH45A S12-4-1000AFF 50027 0.216 10.51 2.48 2.50 20 SEKN 1204 50260 50262
12.00 MMH45A S12-4-1200AFF 50028 0.216 12.51 3.15 2.50 24
16.00 MMH45A S12-4-1600AFF 50029 0.216 16.51 3.15 2.50 30
20.00 MMH45A S12-4-2000AFF 50030 0.216 20.51 3.15 2.50 40
Cartridge Cartridge Screw Cartridge Key Wedge Screw Adjustment Screw Adjustment Key
50239 50253 50254 50261 50263 50264
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24
88° ISO Face Mills
MMH88A
Application
• General purpose modular milling cutter for face and shoulder milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish milling operations
• Uses ISO style inserts
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3
d2
5°
12°
88°
88° h
doc
d1
Wedge Wedge
Dimensions (inches) No. Clamp Driver
d1 Cutter Body No. EDP doc d3 h d2 Teeth Insert Assembly (Torx)
Coarse Pitch
4.00 MMH88A S12-400AD 50121 0.394 4.03 2.48 1.50 6
5.00 MMH88A S12-500AD 50122 0.394 5.03 2.48 1.50 6
6.00 MMH88A S12-600AD 50123 0.394 6.03 2.48 1.50 10
8.00 MMH88A S12-800AF 50124 0.394 8.03 2.48 2.50 12
SEKN 1204 50260 50262
10.00 MMH88A S12-1000AF 50125 0.394 10.03 2.48 2.50 14
12.00 MMH88A S12-1200AF 50126 0.394 12.03 3.15 2.50 18
16.00 MMH88A S12-1600AF 50127 0.394 16.03 3.15 2.50 20
20.00 MMH88A S12-2000AF 50128 0.394 20.03 3.15 2.50 28
Fine Pitch
5.00 MMH88A S12-500ADF 50129 0.394 5.03 2.48 1.50 8
6.00 MMH88A S12-600ADF 50130 0.394 6.03 2.48 1.50 12
8.00 MMH88A S12-800AFF 50131 0.394 8.03 2.48 2.50 16
10.00 MMH88A S12-1000AFF 50132 0.394 10.03 2.48 2.50 20 SEKN 1204 50260 50262
12.00 MMH88A S12-1200AFF 50133 0.394 12.03 3.15 2.50 24
16.00 MMH88A S12-1600AFF 50134 0.394 16.03 3.15 2.50 30
20.00 MMH88A S12-2000AFF 50135 0.394 20.03 3.15 2.50 40
Cartridge Cartridge Screw Cartridge Key Wedge Screw Adjustment Screw Adjustment Key
50245 50253 50254 50261 50263 50264
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25
45° ISO Face Mills
FMH45
Application
• General purpose milling cutter for face milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish milling operations
• Uses ISO style inserts
• High positive cutting geometry for low horsepower machines
d2
10°
19°
h 45°
doc
d1
d3
Insert Insert
Dimensions (inches) No. Locking Locking
d1 Cutter Body No. EDP doc d3 h d2 Teeth Insert Screw Key
2.00 FMH45 S12-200AA 50378 0.216 2.51 1.57 0.75 4 50652
3.00 FMH45 S12-300AB 50380 0.216 3.51 1.97 1.00 5 SEKN 1203 50654 50264
4.00 FMH45 S12-400AD 50382 0.216 4.51 1.97 1.50 6 50654
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26
45° ISO Face Mills
MMH45 S12
Application
• General purpose modular milling cutter for face milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish milling operations
• Uses ISO style inserts
• High positive cutting geometry
• Smooth cutting action on low horsepower machines
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3
d2 10°
19°
h
45° 45°
doc
d1
Wedge Wedge
Dimensions (inches) No. Clamp Driver
d1 Cutter Body No. EDP doc d3 h d2 Teeth Insert Assembly (Torx)
Coarse Pitch
4.00 MMH45 S12-3-400AD 50001 0.216 4.51 2.48 1.50 6
5.00 MMH45 S12-3-500AD 50002 0.216 5.51 2.48 1.50 6
6.00 MMH45 S12-3-600AD 50003 0.216 6.51 2.48 1.50 10
8.00 MMH45 S12-3-800AF 50004 0.216 8.51 2.48 2.50 12
SEKN 1203 50260 50262
10.00 MMH45 S12-3-1000AF 50005 0.216 10.51 2.48 2.50 14
12.00 MMH45 S12-3-1200AF 50006 0.216 12.51 3.15 2.50 18
16.00 MMH45 S12-3-1600AF 50007 0.216 16.51 3.15 2.50 20
20.00 MMH45 S12-3-2000AF 50008 0.216 20.51 3.15 2.50 28
Fine Pitch
5.00 MMH45 S12-3-500ADF 50009 0.216 5.51 2.48 1.50 8
6.00 MMH45 S12-3-600ADF 50010 0.216 6.51 2.48 1.50 12
8.00 MMH45 S12-3-800AFF 50011 0.216 8.51 2.48 2.50 16
10.00 MMH45 S12-3-1000AFF 50012 0.216 10.51 2.48 2.50 20 SEKN 1203 50260 50262
12.00 MMH45 S12-3-1200AFF 50013 0.216 12.51 3.15 2.50 24
16.00 MMH45 S12-3-1600AFF 50014 0.216 16.51 3.15 2.50 30
20.00 MMH45 S12-3-2000AFF 50015 0.216 20.51 3.15 2.50 40
Cartridge Cartridge Screw Cartridge Key Wedge Screw Adjustment Screw Adjustment Key
50237 50253 50254 50261 50263 50264
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27
45° ISO Face Mills
MMH45 S15
Application
• General purpose modular milling cutter for face milling of steel, stainless and non-ferrous materials
• Used in light-duty rough and finish milling operations
• Uses ISO style inserts
• High positive cutting geometry
• Smooth cutting action on low horsepower machines
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3
d2 10°
19°
h
45° 45°
doc
d1
Wedge Wedge
Dimensions (inches) No. Clamp Driver
d1 Cutter Body No. EDP doc d3 h d2 Teeth Insert Assembly (Torx)
Coarse Pitch
4.00 MMH45 S15-400AD 50031 0.354 4.71 2.48 1.50 6
5.00 MMH45 S15-500AD 50032 0.354 5.71 2.48 1.50 6
6.00 MMH45 S15-600AD 50033 0.354 6.71 2.48 1.50 10
8.00 MMH45 S15-800AF 50034 0.354 8.71 2.48 2.50 12
SEKN 1504 50260 50262
10.00 MMH45 S15-1000AF 50035 0.354 10.71 2.48 2.50 14
12.00 MMH45 S15-1200AF 50036 0.354 12.71 3.15 2.50 18
16.00 MMH45 S15-1600AF 50037 0.354 16.71 3.15 2.50 20
20.00 MMH45 S15-2000AF 50038 0.354 20.71 3.15 2.50 28
Fine Pitch
5.00 MMH45 S15-500ADF 50039 0.354 5.71 2.48 1.50 8
6.00 MMH45 S15-600ADF 50040 0.354 6.71 2.48 1.50 12
8.00 MMH45 S15-800AFF 50041 0.354 8.71 2.48 2.50 16
10.00 MMH45 S15-1000AFF 50042 0.354 10.71 2.48 2.50 20 SEKN 1504 50260 50262
12.00 MMH45 S15-1200AFF 50043 0.354 12.71 3.15 2.50 24
16.00 MMH45 S15-1600AFF 50044 0.354 16.71 3.15 2.50 30
20.00 MMH45 S15-2000AFF 50045 0.354 20.71 3.15 2.50 40
Cartridge Cartridge Screw Cartridge Key Wedge Screw Adjustment Screw Adjustment Key
50238 50253 50254 50261 50263 50264
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28
Inserts
20°
d1 LC615E
.500 .187 .217 .062 SEKW 1204 AESN 55953
l s
FMH45B 11171
N=4 MMH45B
b MMH88B
LC225S
20° 60033
d1 LC240T
.500 .187 .217 .062 SEHT 1204 AFSN
60729
l s LC444W LC430T
N=4 54150 53713
20°
d1 LC610T*
.500 .187 .217 .062 SEHT 1204 AFFN-ALC 89222
l s
N=4
LC225S
60003
45° b
LC230F
51754
20°
.500 .125 .055 SEKN 1203 AF_ _ LC240T
60732
s
LC444W LC440T
l
54146 51749
LW610 LC610T LC615E FMH45 11172
N=4 60002 60004 60734 MMH45-12
LC225S
45° b
60012
20°
LC230F
53178
.500 .125 .063 SEKR 1203 AF_ _
LC240T
60737
l s
LC444W LC430T
N=4 51825 51824
LC225S
60016
45° b
LC230F
53782
20°
LC240T
.500 .187 .055 SEKN 1204 AF_ _ 60741
l s
LC444W LC440T
54148 54147
FMH45A 11173
LW610 LC610T LC615E MMH45A
N=4 60014 60015 55952 MMH88A
LC225S
45° b
60018
20°
LC230F
53784
.500 .187 .063 SEKR 1204 AF_ _
LC240T
60745
l s
LC444W LC430T
N=4 54149 50950
45° b
LC225S
20° 60021
SEKN 1504 AF_ _ MMH45-15
.625 .187 .079 1193-26 LC240T LC230F
50668 53783
l s
N=4
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29
90° ISO End Mills/Face Mills
FMP90
Special Features
• Universal applications
• Face milling, slotting, and shoulder milling
• For a wide range of materials
• Stable indexable inserts
• Large cutting length
• Positive cutting geometry
• High cutting edge stability EMP90
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30
90° ISO End Mills
EMP90
Application
• General purpose milling cutter for face, edge, slot and square shoulder milling of steel, stainless and non-ferrous materials
• Uses ISO style insert
• Positive cutting action for low horsepower machines
12°
12°
90°
doc
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31
90° ISO Face Mills
FMP90
Application
• General purpose milling cutter for face, edge, slot and square shoulder milling of steel, stainless and non-ferrous materials
• Uses ISO style insert
• Positive cutting action for low horsepower machines
d2
12°
12°
90°
h
doc
doc
d1
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32
90° ISO Face Mills
MMP90
Application
• General purpose modular milling cutter for face, edge, slot, and square shoulder milling of steel, stainless and non-ferrous materials
• Uses ISO style insert
• Positive cutting action for low horsepower machines
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d2
12°
90° h 12°
90°
doc
d1
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33
Inserts
N=2
r 11°
N=2
LC225S
60120
r
LC230F
53382
d1 d .642 .207 .375 .177 .031 APKT 160408 PDSR LC240T
60119
l s LC440T LC444W
50949 54145
LW610 LC630S LC630T LC615E
N=2 60115 89500 89125 55945
r
LC225S
60720
EMP90
LC230F FMP90
d1 d .642 .207 .375 .177 .062 APKT 160416 PDSR 53310
LC240T
l s
89319
LC630S LC630T
N=2 89321 89322
r
d1 d
.642 .207 .375 .177 .094 APKT 160424 LC230F
SR-BP
l s
N=2
r 11°
N=2
r
d1 d LC230F
.642 .207 .375 .177 .125 APKT 160432 50671
l s
N=2
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34
90° ISO Face Mills
MMP90 T16
Application
• General purpose modular milling cutter for face and square shoulder milling of steel
• Used in rough and finish milling operations
• Positive cutting action
• Designed for light depth of cuts
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d2
1°
7°
90°
90° h
doc
d1
Wedge Wedge
Dimensions (inches) No. Clamp Driver
d1 Cutter Body No. EDP doc h d2 Teeth Insert Assembly (Torx)
Coarse Pitch
4.00 MMP90 T16-400AD 50166 0.472 2.48 1.50 6
5.00 MMP90 T16-500AD 50167 0.472 2.48 1.50 6
6.00 MMP90 T16-600AD 50168 0.472 2.48 1.50 10
8.00 MMP90 T16-800AF 50169 0.472 2.48 2.50 12
TPKN 1603 50260 50262
10.00 MMP90 T16-1000AF 50170 0.472 2.48 2.50 14
12.00 MMP90 T16-1200AF 50171 0.472 3.15 2.50 18
16.00 MMP90 T16-1600AF 50172 0.472 3.15 2.50 20
20.00 MMP90 T16-2000AF 50173 0.472 3.15 2.50 28
Fine Pitch
5.00 MMP90 T16-500ADF 50174 0.472 2.48 1.50 8
6.00 MMP90 T16-600ADF 50175 0.472 2.48 1.50 12
8.00 MMP90 T16-800AFF 50176 0.472 2.48 2.50 16
10.00 MMP90 T16-1000AFF 50177 0.472 2.48 2.50 20 TPKN 1603 50260 50262
12.00 MMP90 T16-1200AFF 50178 0.472 3.15 2.50 24
16.00 MMP90 T16-1600AFF 50179 0.472 3.15 2.50 30
20.00 MMP90 T16-2000AFF 50180 0.472 3.15 2.50 40
Cartridge Cartridge Screw Cartridge Key Wedge Screw Adjustment Screw Adjustment Key
50248 50253 50254 50261 50263 50264
www.LMTFETTE.com
35
90° ISO Face Mills
MMP90 T22
Application
• General purpose modular milling cutter for face and square shoulder milling of steel
• Used in rough and finish milling operations
• Positive cutting action
• Designed for heavy depth of cuts
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d2
1°
7°
90°
90° h
doc
d1
Wedge Wedge
Dimensions (inches) No. Clamp Driver
d1 Cutter Body No. EDP doc h d2 Teeth Insert Assembly (Torx)
Coarse Pitch
4.00 MMP90 T22-400AD 50181 0.708 2.48 1.50 6
5.00 MMP90 T22-500AD 50182 0.708 2.48 1.50 6
6.00 MMP90 T22-600AD 50183 0.708 2.48 1.50 10
8.00 MMP90 T22-800AF 50184 0.708 2.48 2.50 12
TPKN 2204 50260 50262
10.00 MMP90 T22-1000AF 50185 0.708 2.48 2.50 14
12.00 MMP90 T22-1200AF 50186 0.708 3.15 2.50 18
16.00 MMP90 T22-1600AF 50187 0.708 3.15 2.50 20
20.00 MMP90 T22-2000AF 50188 0.708 3.15 2.50 28
Fine Pitch
5.00 MMP90 T22-500ADF 50189 0.708 2.48 1.50 8
6.00 MMP90 T22-600ADF 50190 0.708 2.48 1.50 12
8.00 MMP90 T22-800AFF 50191 0.708 2.48 2.50 16
10.00 MMP90 T22-1000AFF 50192 0.708 2.48 2.50 20 TPKN 2204 50260 50262
12.00 MMP90 T22-1200AFF 50193 0.708 3.15 2.50 24
16.00 MMP90 T22-1600AFF 50194 0.708 3.15 2.50 30
20.00 MMP90 T22-2000AFF 50195 0.708 3.15 2.50 40
Cartridge Cartridge Screw Cartridge Key Wedge Screw Adjustment Screw Adjustment Key
50249 50253 50254 50261 50263 50264
www.LMTFETTE.com
36
75° ISO Face Mills
MMP75
Application
• General purpose modular milling cutter for face milling of steel
• Used in rough and finish milling operations
• Positive cutting action
• Designed for moderate depth of cuts
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d3
d2 1°
7°
75°
75° h
doc
d1
Wedge Wedge
Dimensions (inches) No. Clamp Driver
d1 Cutter Body No. EDP doc d3 h d2 Teeth Insert Assembly (Torx)
Coarse Pitch
4.00 MMP75 S12-400AD 50091 0.354 4.19 2.48 1.50 6
5.00 MMP75 S12-500AD 50092 0.354 5.19 2.48 1.50 6
6.00 MMP75 S12-600AD 50093 0.354 6.19 2.48 1.50 10
8.00 MMP75 S12-800AF 50094 0.354 8.19 2.48 2.50 12
SPKN 1203 50260 50262
10.00 MMP75 S12-1000AF 50095 0.354 10.19 2.48 2.50 14
12.00 MMP75 S12-1200AF 50096 0.354 12.19 3.15 2.50 18
16.00 MMP75 S12-1600AF 50097 0.354 16.19 3.15 2.50 20
20.00 MMP75 S12-2000AF 50098 0.354 20.19 3.15 2.50 28
Fine Pitch
5.00 MMP75 S12-500ADF 50099 0.354 5.19 2.48 1.50 8
6.00 MMP75 S12-600ADF 50100 0.354 6.19 2.48 1.50 12
8.00 MMP75 S12-800AFF 50101 0.354 8.19 2.48 2.50 16
10.00 MMP75 S12-1000AFF 50102 0.354 10.19 2.48 2.50 20 SPKN 1203 50260 50262
12.00 MMP75 S12-1200AFF 50103 0.354 12.19 3.15 2.50 24
16.00 MMP75 S12-1600AFF 50104 0.354 16.19 3.15 2.50 30
20.00 MMP75 S12-2000AFF 50105 0.354 20.19 3.15 2.50 40
Cartridge Cartridge Screw Cartridge Key Wedge Screw Adjustment Screw Adjustment Key
50243 50253 50254 50261 50263 50264
www.LMTFETTE.com
37
Inserts
11°
.650 .125 .375 .055 SPKN 1203 EDSR LC615E MMP90-16
55956
l s
N=3
b
LC225S
.650 .125 .375 .047 TPAR 1603 PDR 60103
d 11° s 1165-12 LW610
l 60102
N=3
b
LC225S
11°
60112
.866 .187 .500 .047 TPKN 2204 PDSR LC230F
53802
d s
l
LW610 LC610T
60110 60111
N=3
MMP90-22
b
11°
N=3
b
15°
LC225S LC230F
11° 60069 53792
.500 .125 .055 SPKN 1203 EDER LC240T
1192-10 51510
l s LW610 LC610T
60067 60068
N=4
b
11°
N=4
r 13°
11°
.500 .125 .047 SPMR 120312 R LW610
1191-10 60083
l s
N=4
www.LMTFETTE.com
38
UNIVEX Family
LMT-FETTE’s UNIVEX double-positive geometry provides smooth cutting action and low horsepower consumption. LMT-FETTE’s UNIVEX
line features double positive geometry with a high axial rake angle. UNIVEX is capable of cutting a true 90° wall, UNIVEX cutters perform well
on steels, stainless and non-ferrous materials and are available in face mills, end mills, long edge helical mills and long edge shell mills. LMT-
FETTE offers integral shank designs: CAT 40 and CAT 50.
• A complete selection of
• Inserts are available with UNIVEX inserts are avail-
knifesharp cuttings edges able in various grades,
for machining soft steels, styles and nose radii (pg.
stainless, and non-ferrous 46 & 47)
materials
www.LMTFETTE.com
39
90° UNIVEX End Mills
EMU90
Application
• High performance end milling cutter for square shoulder and slot milling of steel, stainless and non-ferrous materials
• High positive axial rake angle provides quiet and smooth cutting action
• Standard end mills furnished with external coolant slots
l3 14°
doc
l1
www.LMTFETTE.com
40
90° UNIVEX End Mills
EMU90
Application
• High performance end milling cutter for square shoulder and slot milling of steel, stainless and non-ferrous materials
• High positive axial rake angle provides quiet and smooth cutting action for low horsepower machines
• Available in CAT 40 taper only
l3 14°
CAT 40 12–16°
90°
d1
doc
doc
l1
www.LMTFETTE.com
41
90° UNIVEX End Mills
ERU90
Application
• High performance long edge end milling cutter for square shoulder and slot milling of steel, stainless and non-ferrous materials
• Full effective flute design
• High positive axial rake angle provides smooth cutting action and good chip removal
l3 14°
Weldon Shank 12–16°
90°
d1 d2
l2
l1
www.LMTFETTE.com
42
90° UNIVEX Helical End Mills
ERU90
Application
• High performance long edge end milling cutter for square shoulder and slot milling of steel, stainless and non-ferrous materials
• High positive axial rake angle provides smooth cutting action and excellent chip removal
• All-effective fluted design
l3
CAT 40 14°
CAT 50 12–16°
90°
d1
l2
l1
Note: End cutting inserts are offered in various nose radii. When using larger nose radii inserts, the outside corner of the steel body must be
modified, or it will protrude beyond the cutting radius of the insert. Side cutting or periphery inserts must have .031 nose radius or smaller
(for CAT 40) or .024 nose radius or smaller (for CAT 50). This radius is necessary for the inserts to overlap and not generate peaks.
www.LMTFETTE.com
43
90° UNIVEX Face Mills
FMU90
Application
• High performance milling cutter for face, slot and square shoulder milling of steel, stainless and non-ferrous materials
• High positive axial rake angle provides quiet and smooth cutting action
d2
14°
12–16°
90°
h
doc
l2
d1
www.LMTFETTE.com
44
90° UNIVEX Helical Mills
FRU90
Application
• High performance long edge milling cutter for square shoulder and slot milling of steel, stainless and non-ferrous materials
• High positive axial rake angle provides smooth cutting action and excellent chip removal
• Full effective flute design
• Offered in shell mill style
d2
14°
12–16°
90°
l1
l2
d1
www.LMTFETTE.com
45
Inserts
LC225S
5° 60511
r 15° LC240T LC230F
60482 53757
d d1 .375 .113 .250 .110 .016 ADHX 090304 ER LC430T
1196-80 50965
l s
LW610 LC610T
60510 89382
LW630 LC630S LC630T
N=2 60538 60752 60753
5°
LC225S
r 15° 60636
.375 .113 .250 .110 .031 ADHX 090308 ER LC230F
d d1 1196-80 53831
l s LW630 LC630S LC630T
60634 60757 60758
N=2
5°
LC225S
r 15° 60639
.375 .113 .250 .110 .060 ADHX 090315 ER LC230F
d d1
1196-80 53832
l s LW630
60637
N=2
5°
r 15° LC225S
.375 .113 .250 .110 .016 ADMX 090304 ER 60520
d d1 1196-81 LC240T
60542
l s
N=2
LC225S
5°
60514
LC240T LC230F
r 15° 60483 53788
d d1
.437 .125 .313 .134 .020 ADHX 110305 ER LC430T EMU90 11473-IC
1196-82 50946 EMU90 11474
l s LW610 LC610T ERU90 11552
60513 60533 ERU90 11555
LW630 LC630S LC630T
N=2 60667 60760 60761
5°
LC225S
r 15° 60630
.437 .125 .313 .134 .031 ADHX 110308 ER LC230F
d d1 1196-82 53833
l s
LW630 LC630S LC630T
60628 60765 60766
N=2
5° LC225S
r 15°
60633
.437 .125 .313 .134 .060 ADHX 110315 ER LC230F
d d1 1196-82 53834
LW630 LC630S LC630T
l s 60631 60770 60771
N=2
5°
r 15° LC225S
.437 .125 .313 .134 .020 ADMX 110305 ER 60478
d d1 1196-83 LC240T
60772
l s
N=2
5°
r 15°
.375 .113 .250 .110 .016 ADHT 090304 FR-ALC LW610 LC610T*
d d1
1196-80 ALC 51663 89347
l s
N=2
5°
r 15°
.437 .125 .313 .134 .020 ADHT 110305 FR-ALC LW610 LC610T*
d d1
1196-82 ALC 51664 89348
l s
N=2
r 15° LC225S
.500 .156 .375 .157 .024 ADMX 12T306 ER 60526
d d1
1196-85 LC240T
l s 60545
N=2
5°
r 15°
ADHT 12T306 LW610 LC610T*
d d1 .500 .156 .375 .157 .024 FR-ALC 51667 89349
1196-84 ALC
l s
N=2
Insert Tolerance
ADHX & ADHT (Ground) ADMX (Direct Pressed)
1196-80 1196-82 1196-84 1196-81 1196-83 1196-85
s = +/- 0.001 s = +/- 0.001
l = +/- 0.0004 l = +/- 0.002
d = +/- 0.0004 d = +/- 0.002
www.LMTFETTE.com
47
Long Edge Roughers
www.LMTFETTE.com
48
90° TWINCUT Helical Mills
ERT90
Application
• Heavy-duty long edge end milling cutter used only for edge milling of steel plate, and cast iron materials
• Left hand helix provides smooth cutting action
• Full-effective flute design
• Not recommended for face, step or slot milling
• Only offered in CAT 50
l3
17°
CAT 50 –16° 90° Peripheral
l2
l1
www.LMTFETTE.com
49
90° TWINCUT Helical Mills
FRT90
Application
• Heavy-duty long edge milling cutter used only for edge milling of steel plate, and cast iron materials
• Left hand helix provides smooth cutting action
• Full effective flute design
• Not recommended for face, step or slot milling
d2
17°
–16° 90° Peripheral
d1
www.LMTFETTE.com
50
90° Long Edge Helical Mills
ERP90
Application
• Long edge end milling cutter for square shoulder and slot milling of steel and stainless materials
• Flute clearance provides maximum space for chip removal, air blast always recommended
l1 0°
O.A.L.
15°
90°
d1 d2
l2
l3
www.LMTFETTE.com
51
90° ISO Long Edge Helical Mills
ERP90
Application
• General purpose long edge end milling cutter for square shoulder and slot milling of steel, stainless and non-ferrous materials
• Positive axial rake angle and generous chip gullets provide space for chip removal, air blast always recommended
• Sold as assembled tool with replaceable end cap
l1 0°
O.A.L.
20°
d1 d2 90°
.94
end cap l2
length
l3
Note: End mills furnished with Combo Posi-lock shanks. Posi-lock shanks can also be used in standard weldon shank end mill holders. End mills shipped with
insert locking screws, replaceable end cap screw & T20 torx wrench.
*Inserts are staggered in rows; two rows make one effective flute. Only one row cuts to the end. Each insert in that row is spaced so the next adjacent row of
inserts cuts in the gap area (with some overlap) to complete the length of cut (and make an effective flute).
www.LMTFETTE.com
52
Inserts
d d1 .625 .187 .500 .216 .031 XPMT 150408 LC435I ERP 90 11453
1196-79 89140
l s
N=2
5°
r 15°
LC225S
l d1 (ADHW 322) 60442 ERP 90 11453
.500 .125 .375 .157 .031 ADHW 120308 R LW610 EPR 90 11452
l s 1196-02 60439
N=2
r
LC225S
15° 60438
d1 (SDMW 322)
.375 .125 .154 .031 SDMW 090308 LC240T
1196-01 51200
l s LW610
60435
N=4
r
LC225S
11° 60452
d1
(SPMW 432) LC230F
.500 .187 .205 .031 SPMW 120408 53800
l s 1196-10 LW610 LC615E
60451 55958
N=4
15° LC225S
r 60458
11° LC240T LC230F
.500 .187 .205 .031 SPMT 120408 60773 51759
d1
1196-12 LC435I
89130
l s
LW610
N=4 60456
ERP 90 11452
5°
r 15°
d
(ADHW 322) LW610
d1
.500 .125 .375 .157 .031 ADMW 120308 R 60574
l s
1196-06
N=2
5°
r 15°
LC225S
d d1
(ADMT 322) 60649
.500 .125 .375 .157 .031 ADMT 120308 R LW610
l s 1196-04 60446
N=2
15°
r 15°
d1
(SDMT 533) LC225S
.630 .197 .205 .039 SDMT 150410 60651
1196-22
l s
N=2
30°
LC225S
45° b 60036
LC230F
.500 .219 .205 .078 SNKX 1205 AN 53791
d1
1187-10 LC240T
l s
60039
LC610T LC615E
N=4 89936 89365
30° LC225S ERT90 11257
45° b
60045 FRT90 11259
.500 .219 .205 .078 SNKX 1205 AN-TR LC240T
d1 1187-10 TR 60047
l s
LC610T
N=4 60048
Radially
negative
• Double negative insert position with high pos- • Relieved front face for ramp
itive rake angles permits smooth entry and milling and heavy die sinking
quiet operation operations
www.LMTFETTE.com
54
Straight Shank TWINCUT Feed
ECP05
Application
• TWINCUT feed for use in roughing, semi-finish in die and mold industry
• Provides superior metal removal rates
• Offers ramping, plunge milling, helical boring and drilling capabilities
ap
d1 d2
l3
l1
Dimensions (inches) Insert Top Clamp Torx
d1 Cutter Body No. EDP di d2 l3 l1 z Insert Screw Screw Driver
1.00 ECP05X11 1000WE-I 060 53837 0.60 1.00 3.72 6.00 2
WP1177-11T 50546
1.00 ECP05X11 100WE-I 080 53838 0.60 1.00 5.72 8.00 2
1.25 ECP05X11 125WF-I 060 53839 0.85 1.25 3.72 6.00 3
WP1177-11T 50546
1.25 ECP05X11 125WF-I 080 53840 0.85 1.25 5.72 8.00 3
1.25 ECP05X65 125WF-I 060 53841 0.60 1.25 3.72 6.00 2
WP1177-65T 89974 54095 50259
1.25 ECP05X65 125WF-I 080 53842 0.60 1.25 5.72 8.00 2
1.50 ECP05X11 150WG-I 060 53843 1.10 1.50 3.31 6.00 4
WP1177-11T 50546
1.50 ECP05X11 150WG-I 080 53844 1.10 1.50 5.31 8.00 4
1.50 ECP05X65 150WG-I 060 53845 0.85 1.50 3.31 6.00 3
WP1177-65T 89974
1.50 ECP05X65 150WG-I 080 53846 0.85 1.50 5.31 8.00 3
See pages 100 & 101 for recommended cutting data & application information.
ECP05
Application
• TWINCUT feed for use in roughing, semi-finish in die and mold industry
• Provides superior metal removal rates
• Offers ramping, plunge milling, helical boring and drilling capabilities
d5
d3
d2
l1
ap
d1
Dimensions (inches) Insert Top Clamp Torx
d1 Cutter Body No. EDP di d2 M l3 z Insert Screw Screw Driver
1.00 ECP05X11 100TF-I 1.00 53847 0.60 0.49 M12 1.30 2 WP1177-11T 50546
1.25 ECP05X65 125TH-I 1.25 53848 0.60 0.67 M16 1.69 2 54095 50259
WP1177-65T 89974
1.50 ECP05X65 150TH-I 1.50 53849 0.85 0.67 M16 1.69 3
See page 61–62 for Inserts. See page 74 for Extension Arbor for Screw-On tools.
www.LMTFETTE.com
55
TWINCUT Feed Face Mills
FCP05
Application
• TWINCUT feed for use in roughing, semi-finish in die and mold industry
• Provides superior metal removal rates
• Offers ramping, plunge milling, helical boring and helical drilling capabilities
d5
d2
l1
ap
d3
d1
www.LMTFETTE.com
56
TWINCUT Copy End Mills / Face Mills
ECT R
Application
• Milling cutter for copy, face, and contour milling of steel, stainless, and cast iron materials
• Features ramping capabilities
• Straight front end (no taper)
18°
–7°
Weldon Shank
d1 d2
d4
l3
l1
www.LMTFETTE.com
57
TWINCUT Copy End Mills / Face Mills
FCT R
Application
• First choice milling cutter for copy, face, and contour milling of steel, stainless, and cast iron materials
• Features ramping capabilities
d2
18°
–7°
d4
d1
www.LMTFETTE.com
58
TWINCUT Copy End Mills / Face Mills
MMT R
Application
• Modular milling cutter for face and contour milling of steel, stainless and cast iron materials
• Used in rough milling operations
• Cartridge design interchangeable with other LMT Multi-Mills
• Available in coarse and fine pitch
d2
18°
–7°
R
d1
www.LMTFETTE.com
59
Copy Face Mills
FCZ R
Application
• Milling cutter for copy, face, and contour milling of steel, stainless, and cast iron materials
• Used in rough milling operations
• Features ramp and plunge capabilities
d2
0°
0°
d4
d1
www.LMTFETTE.com
60
Inserts
d s
.219 .472 .205 RCHT 1205 MO LC230T
53261
LC225S
89849
23° .219 .472 .205 RCHX 1205 MO-TR LC240T ECT / FCT
1195-13 TR 89864 R12
7° LW610 LC610T
d1 89843 89872
d s
.219 .472 .205 RCKT 1205 MO-TT LC280TT
54079
23° LC225S
89851
7° RCHX 1205 MO - T
.219 .472 .205 1195-23 LC240T
d1
T-Land 60777
LW610 LC610T
d s
89845 50669
LC225S
60131
23° .250 .630 .228 RCHX 1606 MO - TR LC240T
1195-14TR 60134 ECT / FCT
7° R16
LW610 LC610T
d1 60130 60135
d s
.250 .630 .228 RCKT 1606 MO LC280TT
54080
23° LC225S
60139
7° RCHX 1606 MO - T
.250 .630 .228 1195-24 LC240T
d1
T-Land 60141
d s
LW610 LC610T
60138 60779
23°
7° RCMX 1606 MO - T
.250 .630 .228 LC240T
d1 1195-28 89869
T-Land
d s
LC280TT
54090 ECP 05 / FCP 05
.109 .375 .154 .236 .150 WP1177-11T X11
LC610T
7° 54097
d1
LC280TT
d r s 54091
.157 .375 .154 .984 .079 WP1177-65T LC240T ECP 05 / FCP 05
55035 X65
LC610T
N=3 54098
LC240T
89402
.094 .315 .110 RDHW 0802 MO LC603Z
15° 53464
d1 LC610T ECZ
56057
d s
.094 .315 .110 RDHW 0802 MO LC280TT
54083
LC225S LC240T
60587 60424
.125 .394 .150 RDHW 1003 MO LC603Z
15° 1195-25 53465
d1 LC610T ISO
52528
d s
LC280TT
.125 .394 .150 RDKT 1003 MO-TT 54084
LC225S
60591
LC240T
15° 60425
d1 .156 .472 .197 RDHW 12T3 MO LC603Z ECZ
1195-35 53466
d s LC610T
52529
LW610
60589
LC240T
15° 53471
d1 .156 .472 .150 RDHX 12T3 MO LC603Z ISO
53467
d s LC610T
55005
15°
d1
.156 .472 .197 RDKT 12T3 MO-TT LC280TT ECZ
54085
d s
15°
d1 .156 .472 .150 RDKX 12T3 MO-TT LC280TT ISO
54087
d s
LC225S LC240T
15° 60594 60426
d1 .187 .630 .205 RDHW 1604 MO LC603Z
1195-45 53468
d s LC610T
52531 ECZ
ISO
15°
d1
LC280TT
.187 .630 .205 RDKT 1604 MO-TT 54086
d s
www.LMTFETTE.com
62
TWINCUT Ball Nose Copy Mills
EBT
Application
• Heavy duty rough copy milling cutter for use on steel, stainless, and non-ferrous molds and dies
• Features periphery inserts for deep cavity molds
• Ball end inserts are two effective and offer 2 indexes
• Periphery inserts offer 2 and 4 indexes for deep cavity work
l3
Weldon Shank +15°
–10°
d1 d2
r l2
l4
l5
l1
Insert Screw
Spare Parts for No. of Ball End EDP No. of Periphery Insert Torx
Cutter Body Number EDP Inserts Insert Euro Ref. No. Inserts Insert Screw Driver
EBT T0750W1000 532 89821
2 1179-24
EBT T0750W1000 630 89822
89979 4 *CCMT 060204 89972 89978
EBT T0787W1000 532 89836
2 1179-25
EBT T0787W1000 630 89837
EBT T1000W1000 472 89823
2 1179-35 89974 4 *CCMT 080308 89979
EBT T1000W1250 669 89824
50259
EBT T1250W1250 591 89825
2 1179-45 89976 4 SNKX 0904 89974
EBT T1250W1500 787 89826
EBT T1500W1500 571 89827
2 1179-55 4
EBT T1500W1500 787 89828
EBT T2000W2000 700 89840 50255 6 SNKX 1205 50256 50258
EBT T2000W2000 900 89838 2 1179-66
9
EBT T2000W2000 110 89839
LC225S
l d1 .504 .125 .281 .138 .375 1179-24 89886
LC240T
89917
d s
N=2
r
LC225S
89887
l d1 LC240T
.504 .125 .281 .138 .378 1179-25 89918
LW610 LC610T
d s
89875 60783
N=2
r
LC225S
89888
l d1 LC240T
.630 .156 .352 .161 .473 1179-35 89919
LW610 LC610T
d s
89876 60785
N=2
EBT 11493
r
LC225S
89889
l d1 LC240T
.806 .200 .450 .177 .606 1179-45 89920
LW610 LC610T
d s
89877 60788
N=2
r
LC225S
89890
l d1 1.00 .250 .563 .217 .757 1179-55 LC240T
89921
d s LW610 LC610T
89878 60786
N=2
30°
l
1.424 .250 .563 .217 .953 1179-66
d LC240T
30° 89922
s
d1
N=2
www.LMTFETTE.com
64
Inserts
N=4
30°
LC225S
45° b 60036
LC230F
.500 .219 .205 .079 SNKX 1205 AN 53791
d1 1187-10 LC240T
60039
l s
LW610 LC615E
N=4 60035 55961
EBT 11493
30°
45° b LC225S
60045
.500 .219 .205 .079 SNKX 1205 AN - TR LC240T
d1 1187-10TR 60047
LC610T
l s 60048
N=4
10°
LC225S
r 7° 89896
.250 .094 .110 .016 CCMT 060204 LC240T
l d1 1196-36 89927
LW610 LC610T
l s 89884 51856
N=2
10°
LC225S
r 7° 89897
.313 .125 .134 .031 CCMT 080308 LC240T
l d1 1196-46 89928
LW610 LC610T
l s
89885 51870
N=2
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65
Copy / Flat Bottom / Back Draft Mills
LMT-FETTE’s finish copy mills are setting the global standard for precision and performance.
• Steel holders offered in straight and tapered neck design, capable of running
at spindle speeds up to 80,000 rpm
• Precision manufacturing enables the highest accuracy of the
finished workpiece
• Total tool runout within .0008" for insert/cutter assembly
• Inserts available in chipbreaker and non-chipbreaker styles
• The copying end mill dia. .250", .312" and .375" can also accept
flat bottom and back draft inserts
• Metric insert sizes 6mm–32mm and shanks also available
Copy Inserts
Used for super finishing Used for finishing Used for semi-finishing Used for semi-finishing
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66
Ball Nose Copy Mills
d3
Straight Shank
d1 d2
l1 Type N
l2
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67
Ball Nose Copy Mills
Straight Shank
d1 d3 d2
l1
3° Type T
l2
EBG-V-N (Inch) Flat Bottom & Back Draft Cutter Body – HSS
Application
• Roughing, semi-finishing and finish, flat bottom and back draft milling cutter for steel, stainless, and non-ferrous molds and dies
• Flat Bottom 90° (WPV) and Back Draft 7° (WPB) inserts can be used in the same cutter body
r d3
Straight Shank
d1 d2
l3
l1 Type N
l2
r = corner radius
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68
Carbide Shank Ball Nose Copy Mills
d3
Straight Shank
d1 d2
l1 Type N
l2
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69
Carbide Shank Flat Bottom/Back Draft Mills
r d3
Straight Shank
d1 d2
l3
l1 Type N
l2
Inserts
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70
Inserts
CN - chipbreaker non-ferrous
0.375 0.032 0.453 WPV 0375N-2 – – 89502 50890
90° d r 0.375 0.063 0.453 WPV 0375N-4 – – 89504 50891
0.500 0.032 0.550 WPV 0500N-2 – – 88543 50895
0.500 0.063 0.550 WPV 0500N-4 – – 88751 50896
l 0.625 0.032 0.625 WPV 0625N-2 – – 88544 50902
0.625 0.063 0.625 WPV 0625N-4 – – 88756 50903
0.750 0.032 0.700 WPV 0750N-2 – – 88761 50904
0.750 0.063 0.700 WPV 0750N-4 – – 88545 50905
d
1.000 0.032 0.925 WPV 1000N-2 – – 88766 50906
s
1.000 0.063 0.925 WPV 1000N-4 – – 88546 50798
N - Non-chipbreaker 1.000 0.125 0.925 WPV 1000N-8 – – 88771
WPR .250, .312, .375, .500 in styles *d1 = ±.0004 insert tolerance
“N”, “CF” and “CN” have a different **LC609T insert grade will change to LC610T
clearance for clamping reasons than in mid 2004. This is a designation change
the above illustrations suggest. only. Substrate and coating remain the same.
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71
PCD/CBN Copy Face Mills
EHD / FHD
Application
• Cutter specifically designed for high-speed contouring and face milling of hardened steels, plastic composites, high silicon aluminum
and graphite
• Cutter pocket provides secure insert locking and allows 4 indexes (10mm diameter insert)
• Cutters manufactured with a run-out accuracy of ± .001"
• Inserts are regrindable
Inserts
Insert Description
Dimensions (Inch) ISO Code Insert Grade Ordering No. For Cutter
d s LMT Cat. No. DF012-PCD BN011-CBN LC610T Cat. No.
11°
EHD/
.394 .165 R10 10 42 S 50303 50305 FHD
d s
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72
EMZ90
EMZ90 THR
Application
• Designed exclusively for High speed milling of Aluminum alloys, Copper alloys, and plastics
• End mills designed with coolant thru holes for maximum coolant flow and chip evacuation
• Used for face milling, slotting, edge milling, and excellent for deep cavity work
• Ramping and plunge milling capabilities
19°
l1 25°
d2 ap 90°
ap
d5 d3 d1
EMZ90
Application
• Designed exclusively for High speed milling of Aluminum alloys, Copper alloys, and plastics
• End mills designed with coolant thru holes for maximum coolant flow and chip evacuation
• Used for face milling, slotting, edge milling, and excellent for deep cavity work
• Ramping and plunge milling capabilities
19°
ap 25°
90°
d2 d1 ap
l3
l1
See page 75 for inserts. See page 74 for Extension Arbor for Screw-On tools.
See pages 106 & 107 for recommended cutting data & application information.
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73
FMZ90
FMZ90
Application
• Designed exclusively for High speed milling of Aluminum alloys, Copper alloys, and plastics
• Used for face milling, slotting, edge milling, and excellent for deep cavity work
• Ramping and plunge milling capabilities
d5
d2 19°
25°
90°
l1 ap
ap
d1
Extension Arbors
Arbors
Application
• HSS Screw-On Extended Length Arbors
l1
l3
d5 d4 d2 M
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74
Inserts
Insert Description
N = Number of Dimensions (Inch) ISO Code Insert Grade Ordering No. For Cutter
Cutting Edges l s d d1 r LMT Cat. No. LW610 LC610M Cat. No.
s
d1
7° bei VC_ .630 .187 .375 .173 .047 VPGT160412-ALM 51672 51673
15° bei VP_
d
EMZ90
FMZ90
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75
45° / 60° Chamfer End Mills
EFZ45/60
Application
• Chamfer-countersinking mills for both manual and CNC machines
• Positive cutting geometry provides free-cutting action on a wide variety of materials
• Available in 45° and 60° chamfer angles
• Uses industry standard inserts
12°–15°
l3
0°
Weldon Shank
d3 d1 d2 κ
κ
l1
EFP45
Application
• Multiple application chamfer milling cutter for steel, stainless and non-ferrous materials
• Positive cutting action provides smooth and quiet cutting
• Unique design chamfers top and bottom bores; mill “V” grooves; chamfer T slots; and chamfer slots
0°
l3
0°
Weldon Shank
d3 d1 d2 45°
doc
45°
l1
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76
90° Drill Mills
ESP90
Application
• Center cutting drill-mill cutter for use on steel, stainless and non-ferrous materials
• Used in milling operations requiring counter bores or slotting cutters
• Coolant through standard
5°
l3
Weldon Shank 0°
90°
d1 d2
doc
doc
l4
l1
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77
Inserts
N=4
10°
r 7°
LC225S
l d1 .313 .113 .134 .012 CCHX 080203 60466
1196-44 LW610
l s 10912
N=2
10°
r 7°
LC225S
.375 .125 .173 .016 CCHX 090304 60470 ESP90
l d1 11470
1196-54 LW610
l s
60479
N=2
10°
r 7°
N=2
10°
r 7°
N=2
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78
Inserts
7°
d1 LC225S
.433 .094 .250 .110 .008 TCMT 110202 60311
1166-00 LW610 LC610T
d s 60314 50684
l
N=3
r
EFZ45 1148
7°
d1 LC225S
.650 .156 .375 .169 .016 TCMT 16T304 60312
1166-10 LW610
d s 60315
l
N=3
r
LC225S
15° 60438
d1 .375 .125 .154 .031 SDMW 090308 LC240T
1196-01 51200
l s LW610
60435
N=4
r
LC225S
11° 60452
d1 LC230F
.500 .187 .205 .031 SPMW 120408 53800
l s 1196-10 LW610
60451
N=4
15°
EFZ45 11483
r
15° LC225S
.375 .125 .157 .031 SDMT 090308 60648
d1
1196-03 LW610
60443
l s
N=4
LC225S
15° 60458
r LC230F
51759
11°
.500 .187 .205 .031 SPMT 120408 LC240T
d1
1196-12 60773
LC435I
l s 89130
LW610 LC610T LC630E
N=4 60456 10198 10118
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79
Technical Section Table of Contents
Technical Section 80
Parts and Accessories 81
ISO Insert Designation 82–83
LMT Insert Grades 84
Insert Grade Designation 85
Recommended Maximum Feed per Tooth (fZ) for inserts LC280TT 86
Cutting Data Recommendations for LC240T 87
Cutting Data Recommendations for LC230F 88
Cutting Data Recommendations for LC225T, LC225S 89
Cutting Data Recommendations for LC444W 90
Cutting Data Recommendations for LC430T, LC440T 90
Cutting Data Recommendations for LC610T 91
Cutting Data Recommendations for LC615E 92
Look to LMT-FETTE for all your precision metalworking needs 93
Cutting Data Recommendations for Face Mills – TwinCut / ISO 94
Application Data for Face Mills 95
Ramping with TWINCUT 45° and UNIVEX 95
Cutting Data Recommendations for Copy Mills 96
Application Data for FCT45 and MCT45 Face Mill 97
Cutting Data Recommendations for TWINCUT Vario 98
Application Data for Universal Milling TWINCUT VARIO 99
Cutting Data Recommendations for TWINCUT Feed Mill ECP05/FCP05 100
Application Data for TWINCUT Feed Mill ECP05/FCP05 101
Cutting Data Recommendations for Ball Nose, and Flat Bottom / Back Draft End Mills 102
Feed, Speed, and Diameter Compensation for 3 Axis Milling 103
Cutting Data Recommendations for UNIVEX Face Mills, End Mills, Helical Mills,
and Chamfering Cutters 104
Application Data for End Mill, Face Mill and Helical Mill 105
Cutting Data Recommendations for EMZ90 / FMZ90 106
Recommended Maximum Feed per Tooth (fZ) for Inserts 106
Application Data for EMZ90 / FMZ90 107
Application Data for End Mill, Face Mill, and Helical Mill 108
Formulas 109
Modular Milling Cutters (Multi-Mills) 110–111
Tool Designation 112–114
Mounting Dimensions 115
Taper Shanks 115
Insert Reference 116–119
Notes 120
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80
Parts and Accessories
88600 6
89978 8
11171 10
d2
50259 15
h
50258 20
88606 30 d1
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81
ISO Insert Designation
ISO Example
S E K N
1 2 3 4
1 2 3
Insert Clearance
Shape Angle Tolerances (inches) Table 4-m
A 85° m s d d M, N U
A ±0.0002 d m d Over Up to
B 82°
αn
.154 .394 ±0.003 ±0.005
C ±0.0005 ±0.001 Corner rounding,
±0.001 .394 .590 ±0.005 ±0.008
C 80° uneven number of sides
αn E ±0.001 .590 .787 ±0.006 ±0.011
D 55° A 3°
F ±0.0002 ±0.0005
m
.787 1.024 ±0.007 ±0.015
d
B 5°
G ±0.001 ±0.005 ±0.001 1.024 1.260 ±0.008 ±0.015
E 75°
C 7° Corner rounding,
D 15° H ±0.0005 ±0.0005 even number of sides
Table 5-d
H 120°
E 20° J ±0.0002 d J, K, L, M U
±0.001 m
K 55° F 25°
K ±0.0005 d Over Up to
G 30° d .154 .394 ±0.002 ±0.003
L 90° L ±0.001 See m
N 0°
Table 5
.394 .590 ±0.003 ±0.005
Chamfered inserts
P 11° M ±0.005 .590 .787 ±0.004 ±0.007
M 86°
See
O Normal N Table 4 ±0.001 .787 1.024 ±0.005 ±0.001
clearance
O 135°
angles,
which U ±0.005 s 1.024 1.260 ±0.006 ±0.001
require a
P 108° special
description.
4
R
Cutting Face, Clamp Style
(70°–90°)
S 90°
A H R
T 60°
(70°–90°) (70°–90°) (40°– 60°)
B J T
V 35°
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82
ISO Insert Designation
12 03 AF S A B
N
5 6 7 8 9
5 6 7 A 7 B
Cutting Edge
Length Thickness Cutting Edge Corner A 3°
l = Length
Radius inserts For chamfer face B 5°
l milling inserts
06 .250 C 7°
07 .312 D 15°
09 .375 κr
E 20°
11 .433
12 .500 F 25°
15 .625 G 30°
16 .649 r
19 .750 N 0°
Corner
22 .866
radius-r (Inches)
P 11°
25 1.00 Approach
S 00 sharp-edged angle κr O Clearance
31 1.25 of face
38 1.50 (Inches) milling edge
02 0.007 A 45°
02 .094
04 0.015 D 60°
03 .125
08 0.031 E 75°
T3 .156
12 0.047 F 85°
l 04 .187
16 0.062 P 90°
05 .219
20 0.078 Z Special
06 .250
07 .312
l
08 .315
8
09 .375 Cutting Edge Corner*
l
F E T S K P
9
Ll
Direction of Cut*
Ll
*This reference
letter is not
R RH cut only L LH cut only N RH and LH cut always used
Ll
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83
LMT Insert Grades
GRADE DESCRIPTION
LW610 Uncoated Fine grain K10 grade. Premium uncoated carbide grade designed for high edge wear resistance in non-ferrous and
cast iron materials running at moderate to high surface speed. Recommended to run with coolant only when specific
materials requires wet process.
LW630 Uncoated Fine grain K30 grade. Premium uncoated carbide grade designed to run in applications needing a tough wear
resistant edge at lower speeds and feeds. Recommended for steel, stainless, and non-ferrous materials.
LC225S Premium PVD coated P25 grade, with our New TiCN-PLUS coating for optimum wear resistance and lubricity. First choice
for general purpose applications of steel and stainless at high cutting speeds. Recommended to run dry, but can run with
coolant.
LC225T Premium PVD coated P25 grade, with TiALN coating for extended tool life at moderate to high feed rates. Recommended to
run in dry milling applications.
LC230F Universal milling grade MT-CVD P30, with TiCN / Al2O3 / TiN coating that provides excellent edge wear resistance and
toughness. LC230F is primarily designed in applications from soft gummy carbon steels to alloy tools steels. Additionally
performs in Austenitic Stainless. This grade is recommended for medium to heavy chip loads and can be used in wet or dry
milling applications.
LC240S Premium PVD coated P40 grade, with our new TiCN-PLUS coating for both wear resistance and lubricity. Used in steels,
steel casting, stainless, at low speeds to moderate speeds. Recommended to run dry, but can run with coolant.
LC240T Premium PVD coated P40 grade, with a TiAlN for extended tool life in the cut at moderate feeds at high cutting speeds.
First choice grade for milling in all steels including mold and die steels. Recommended to run in dry milling applications.
LC280TT Premium PVD coated P40 grade, with a TiAlN/TiN for extended tool life in the cut at heavy feeds at medium cutting speeds.
First choice grade for milling in all steels including mold and die steels, even interrupted cuts. Recommended to run in dry
milling applications.
LC430T Premium milling grade PVD M30, with TiALN coating. LC430T developed for face and shoulder milling operations under
stable working conditions in Austenitic and Martensitic Stainless Steels. This grade is for recommended light to medium chip
loads in finishing applications.
LC435I CVD coated M35 grade, with a Multi-layer TiN/TiC/TiN coating on a tough carbide substrate. A tough milling grade for steel,
cast steel, and stainless. Recommended to run dry, but can run with coolant.
LC440T Premium milling grade PVD M40, with TiALN coating. LC440T developed for Face and shoulder milling operations for
interrupted cuts, heavy depth of cuts, and machining under unstable working conditions in Austenitic and Martensitic
Stainless Steels. This grade is recommended for medium chip loads in roughing applications.
LC444W Premium milling grade CVD M40, with TiCN coating. LC444W was developed as a universal grade for face and shoulder
milling applications in Austenitic and Martensitic Stainless steels. This grade is recommended for wet milling in with light to
medium chip loads in Stainless applications.
LC609T Premium PVD coated K10F grade for edge wear resistance, with a TiAlN coating for extended time in cut during finish work.
Used in finish Ball Nose, Back Draft/Flat Bottom copy milling. Insert grade for both semi finishing and finishing of molds and
dies (soft or hard). Capable of running at moderate to high cutting speeds. Recommended to run in dry milling applications,
or with the use of air.
LC610T• CVD coated K10 grade, with a TiAlN coating providing heat and edge wear resistance. Designed specially for the machining
of aluminum and non-ferrous material that require high cutting speeds. Recommended to run with coolant.
LC610T Premium PVD coated K10F grade for edge wear resistance, with a TiAlN coating for extended time in cut during finish work.
Used in finish Ball Nose, Back Draft/Flat Bottom copy milling. Insert grade for both semi finishing and finishing of molds and
dies (soft or hard). Capable of running at moderate to high cutting speeds. Recommended to run in dry milling applications,
or with the use of air.
LC615E CVD coated K15 grade, with a Al2O3 coating on a very tough heat & abrasion resistant substrate. A milling insert grade for
grey cast irons, nodular irons that require high cutting speeds and feeds. Recommended to run dry, but can run with coolant.
LC630S PVD coated K30F grade, with a TiCN-PLUS coating for both wear and lubricity. Designed as a all around general purpose
grade for steels, stainless, and cast iron materials at moderate speeds. Recommended to run dry, but can run with coolant.
LC630T PVD coated K30F grade, with a TiAlN coating providing heat and edge wear resistance on a tough substrate. Designed as a
general purpose dry milling grade for all steels, stainless, and cast iron material at moderate to high speeds. Recommended
to run in dry milling applications.
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84
Insert Grade Designation
LC225S
Material Code
W = Uncoated carbide grades
T = Titanium based carbides Toughness according to ISO
C = Coated carbide grades 05-40
Material
K M P
Cast Iron Stainless Steel
Classification
ANSI C1 C2 C3 C4 C5 C5 C5 C5 C6 C5 C5 C6 C7 C8
ISO 40 30 20 10 05 40 30 20 10 05 50 40 30 20 10 05
LW610F
LW610 LW630F
LW630F
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85
Recommended Maximum Feed per Tooth (fZ) for inserts LC280TT
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86
Cutting Data Recommendations for LC240T
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87
Cutting Data Recommendations for LC230F
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88
Cutting Data Recommendations for LC225T, LC225S
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89
Cutting Data Recommendations for LC430T, LC440T
Dry machining For ferritic and martensitic stainless steels we recommend grade LC230F
(preferably dry machining)
Wet machining For ferritic and martensitic stainless steels we recommend grade LC230F
(preferably dry machining)
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90
Cutting Data Recommendations for LC610T
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91
Cutting Data Recommendations for LC615E
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92
Look to LMT-FETTE for all your precision metalworking needs
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93
Cutting Data Recommendations for Face Mills – TWINCUT / ISO
Low Carbon Steels < 220 < 19 350-900 LC240T .004-.020 500 .012 D
AISI: 1008, 1010, 1018, 400-1100 LC225S/T .004-.014 650 .010 D
1117, 1141
Plain Carbon, 200-300 19-32 300-700 LC240T .003-.018 400 .012 D
Alloy and Tool Steels 300-900 LC225S/T .003-.012 500 .009 D
AISI: 1045, 4140, 4320, 300-425 32-45 175-400 LC240T .003-.014 300 .008 D
4340,5120, 8620, P-20 250-650 LC225S/T .003-.008 450 .006 D
425-570 45-54 300-500 LC610T .003-.006 350 .004 D
300-800 CBN .003-.006 550 .004 D
Stainless Steels < 330 < 35 200-600 LC240T .003-.012 400 .007 W/D
Ferritic-Martensitic 250-650 LC225S/T .003-.009 .450 .005 D
400 to 500 Series 330-450 35-45 150-500 LC225S .003-.006 425 .005 D
PH Stainless Steels 150-425 LC240T .004-.011 350 .007 W/D
Austenitic 135-275 < 28 250-550 LC240T .004-.012 425 .007
200 to 300 Series 300-600 LC225S/T .004-.009 450 .006 D
300-700 LC610T .003-.008 500 .005 D
Aluminum and other
Free-Machining 50-150 700-2000 LW610 .004-.015 1000 .008 W/D
Non-Ferrous Materials 1000-12,000 PCD .004-.012 4000 .006 W/D
Aluminum/High-Silicon 700-1500 LW610 .003-.014 1000 .009 D
(12% or higher) 1000-6000 PCD .003-.012 2000 .007 D
Grey Cast Iron 120-320 < 34 300-900 LC610T .003-.009 700 .007 D
300-1100 LC615E 003-.010 850 .007 D
Cast Iron 120-320 < 34 300-800 LC610T .003-.008 500 .006 D
Ductile and Malleable 300-1000 LC615E .003-.009 575 .007 D
250-550 LC240T 003-.009 450 .008 D
Cast Iron 400-560 43-55 150-600 LC610T .004-.008 400 .006 D
Hardened or Chilled 150-675 LC615E .004-.008 475 .006 D
200-900 CBN .003-.008 600 .006 D
Nickel-Base Alloys
Annealed 600 series 140-300 < 32 50-220 LC630T/S .002-.006 120 .004 D
Inconel, Hastelloy, 50-220 LC240T .002-.008 110 .005 D
& Waspaloy
Nickel-Base,
Heat Resistant Alloys 300-475 31-49 60-200 LC630S/T .002-.006 95 004 D
Annealed Inconel 60-200 LC225S/T .002-.007 90 .004 D
700 Series 60-200 LC240T .002-.008 80 .005 D
Iron-Base,
Heat Resistant Alloys 135-320 < 34 80-450 LC630S/T .003-.007 280 004 D
Wrought: A-286, Incoloy 80-350 LC225S/T .003-.008 240 .005 D
801, ASTM351 grade 80-300 LC240T .003-.009 210 .006 D
HK-30, 40, HT-30
Cobalt 150-425 < 45 75-400 LC630S/T .002-.007 120 .004 D
Heat Resistant Alloys 75-400 LC225S/T .002-.008 110 .005 D
75-400 LC240T .003-.009 100 .006 D
Titanium-Alloy 110-300 < 32 60-300 90-400 LC240T/LW610 .003-.008 220 .004 W
Annealed Ti6Al-4V, 300-350 32-36 60-220 90-300 LC240T/LW610 .003-.007 150 .004 W
Ti6Al, Ti98.8, Ti99.9 350-440 36-46 60-180 90-200 LC240T/LW610 .003-.006 130 .004 W
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94
Application Data for Face Mill
Recommended maximum feed per tooth (fZ) when woc = 3:2 (.67 x d1) d1 = Cutter dia.
FMH45B 11171 FMH45 11172 FMH45 11173 FMT45 11250-12 FMT45 11250-19
Catalog No. MMH45B S12 MMH45 S12 MMH45A S12 MMT45 S12
FMV45 11280 FMT87 11230 FMT90 11260 FMP90 11415 FMU90 11475
Catalog No. MMT90 S12 MMP90 A16
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95
Cutting Data Recommendations for Copy Mills
Roughing Tools
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96
Application Data for FCT45 and MCT45 Face Mill
Recommended maximum feed per tooth (fZ) when woc = 3:2 (.67 x d1) d1 = Cutter dia.
ap1 (doc) .118 with 8 indexed edges max. .060 with 12 indexed edges max. .078 with 8 indexed edges max.
max.doc. .394 .380 .315
ISO-Code OCKX 0606 AD-TR XCHX 1606 DD-TR RCKX 1606 MO-TR
Recommended Maximum Feed per Tooth (fZ)
.017 .017 .017
.015 .015 .015
.008 .008 .008
.015 .015 .015
.014 .014 .014
.012 .012 .012
Ramping
Ramping is always recommended over plunging when entering the workpiece.
Ramp milling minimizes the likelihood of the workpiece material work hardening and
improves tool life. Climb milling is recommended with workpiece materials that work
harden. This method reduces the heat in the workpiece by dissipating it into
the chip.
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97
Cutting Data Recommendations for TWINCUT VARIO
Cutting Speed
Recommended Face Milling Copy Milling
Material Brinell (BHN) Grade sfm sfm
Low Carbon Steel < 206 525-720 820-980
Plain Carbon Steel 147-280 525-655 600-850
Alloy Steel 147-280 LC280TT 460-590 600-850
Cast steel < 280 LC240T 460-590 600-850
Carburizing steel < 950 LC225S 460-590 600-850
Stainless, ferritic, martensitic 147-280 460-560 500-850
400-500 series
Heat-treatable steel, high-strength 280-1400 LC280TT 394-492 500-720
Nitralloy steel, heat-treated 950-1400 LC240T 394-492 500-720
Tool steel 280-412 LC610T 394-492 500-720
Stainless, austenitic 147-280 LC240T 400-630 400-575
200-300 series
Aluminum alloys, long chipping < 164 LW610* 984-3000 984-3000
Copper alloys, long chipping 88-206 LC225S 820-1600 984-3000
Pure metals, soft 147 LC225S 820-1600 984-3000
Thermoplastics < 70 LW610* 650-1300 984-3000
Grey cast iron < 120 LC610T 425-690 650-984
Alloyed gray cast iron < 75 LC610T 325-525 500-820
Spheroidal graphite iron 120-238 LC610T 325-525 524-984
Malleable cast iron LC610T 390-690 524-820
Aluminum alloys, short chipping 350-700 LW610* 650-980 524-984
Copper alloys, short chipping LC225S 650-980 524-984
Magnesium alloys < 119 LW610* 650-1300 524-1300
Thermosetting plastics < 147 LW610* 590-820 524-984
Titanium alloys, medium-strength 110-275 LW610* 120-250 120-250
Titanium alloys, high-strength 300-350 LW610* 80-170 80-170
Nickel-based alloys, medium-strength < 280 LC225S 90-200 80-200
Highly refractory 266-912 LC225S** 98-165 80-220
Nickel-based alloys
Chilled cast iron 266-412 LC225S* 98-130 80-220
*Uncoated LW610 grade, the sfm specified in the table is for this material.
**Substitute LC280TT grade in cases where there is a risk of the tool breaking.
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98
Application Data for Universal Milling TWINCUT VARIO
Face Milling
a
Pocket Milling and Ramp Milling
Max. W1 angle when
ramping with TWINCUT VARIO with TWINCUT VARIO with
TWINCUT VARIO RCKX 1606 MO-TR OCKX 0606 AD-TR
d1 inch W1° W1°
1.50 1.3° 1.1°
2.00 1.8° 1.6°
2.50 2.3° 2.1°
3.00 2.8° 2.6°
4.00 3.8° 3.6°
a Internal cut depth Tmax = 0.157"
Ramping
Ramping is always recommended over plunging when entering the workpiece.
Ramp milling minimizes the likelihood of the workpiece material work hardening and
improves tool life. Climb milling is recommended with workpiece materials that work
harden. This method reduces the hear in the workpiece by dissipating it into
the chip.
Circular Milling
Diameter Range for Helical
Interpolation in One Operation
d1 dmin dmax
1.50 3.06 4.54
2.00 4.06 5.54
2.50 5.06 6.54
3.00 6.06 7.54
4.00 8.06 9.54
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Cutting Data Recommendations for TWINCUT Feed Mill
ECP05/FCP05
LC280TT LC610T
Cutting Feed per Cutting Feed per
Material Material Examples HRC Speed (sfm) Tooth (fZ) Speed (sfm) Tooth (fZ)
Unalloyed Carbon Steels A36, 1005–1029, 16–30 800–1000 .070"–.100" 1000-1080 .060"–.088"
1213, 12L14
1030–1055
Alloyed Steels, 4140, 6150, < 30 700–800 .060"–.080" 800–900 .060"–.072"
Medium Strength 5115, 8620
Heat Treatable Steel, 4340 30–44 720–790 .060"–.080" 870–1000 .060"–.072"
High Strength
Nitriding Steel H13 30–44 490–590 .060"–.080" 655–720 .052"–.072"
Tool Steel A2, D2, P20 30–44 590–720 .060"–.080" 720–870 .052"–.072"
Stainless (Austenitic) 303, 304, 316, Nitronic < 30 700–800 .040"–.060" 750–850 .040"–.052"
Grey Cast Iron, No. 30B, < 30 750–820 .112"–.118" 820–1000 .080"–.100"
Alloyed Grey Cast Iron A436–725
Nodular Cast Iron 5005 < 23 550–590 .072"–.080" 770–820 .064"–.072"
Alloyed Nodular Cast Iron 5005 < 16 625–655
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Application Data for TWINCUT Feed Mill ECP05/FCP05
Circular Milling
1177-11T 1177-65T
d1 dmin dmax dmin dmax
1.00 1.41 1.96 – –
1.25 1.91 2.46 1.63 2.38
1.50 2.41 2.96 2.13 2.88
2.00 3.41 3.96 3.13 3.88
2.50 4.41 4.96 4.13 4.88
3.00 5.41 5.96 5.13 5.88
4.00 7.41 7.96 7.13 7.88
de
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Cutting Data Recommendations for Ball Nose, and
Flat Bottom / Back Draft End Mills
Finishing Tools
*CBN for use on ferrous metals only *Chip Thickness Correction Factors
**PCD for non-ferrous metals/materi- Cutter diameters below 1/2" multiply chip thickness x 0.6
als Cutter diameters 1/2" to 1" multiply chip thickness x 0.85
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Feed, Speed, and Diameter Compensation for 3 Axis Milling
1. Selected diameter of tool to be used. Calculated Effective Cutting Diameter for Ball Nose Tooling
2. Determine Depth of Cut (DOC) to be used.
Inch Insert Diameter
3. Refer to Figure and Table to find the Effective
DOC 0.250 0.312 0.375 0.500 0.625 0.750 1.000 1.250 1.500 2.000
Cutting Diameter (ECD).
0.005 0.070 0.078 0.086 0.099 0.111 0.122 0.141 0.158 0.173 0.200
4. Refer to Feed and Speed chart on page 102 0.010 0.098 0.110 0.121 0.140 0.157 0.172 0.199 0.223 0.244 0.282
to select the surface footage to be used 0.020 0.136 0.153 0.169 0.196 0.220 0.242 0.280 0.314 0.344 0.398
(SFM). 0.050 0.200 0.229 0.255 0.300 0.339 0.374 0.436 0.490 0.539 0.624
5. Calculate RPM using the ECD and SFM. 0.075 0.229 0.267 0.300 0.357 0.406 0.450 0.527 0.594 0.654 0.760
(SFM x 3.82 / ECD = RPM) 0.100 0.245 0.291 0.332 0.400 0.458 0.510 0.600 0.678 0.748 0.872
0.125 0.250 0.306 0.354 0.433 0.500 0.559 0.661 0.750 0.829 0.968
6. Refer to Table to determine Feed Rate
0.156 0.312 0.370 0.463 0.541 0.609 0.726 0.826 0.916 1.073
Adjustment (FRA).
0.188 0.375 0.484 0.573 0.650 0.781 0.894 0.993 1.167
7. Refer to chart on page 102 and select Inches 0.250 0.500 0.612 0.707 0.866 1.000 1.118 1.323
per Teeth (IPT). Calculate Inches per Minute 0.312 0.625 0.739 0.927 1.082 1.218 1.451
(IPM). (No Teeth x IPT x RPM x FRA = IPM) 0.375 0.750 0.968 1.146 1.299 1.561
0.600 1.000 1.225 1.414 1.732
0.625 1.250 1.479 1.854
0.750 1.500 1.936
Formulas 1.000 2.000
SFM = .262 x RPM x Diameter of Cutter
RPM = 3.82 x SFM ÷ Diameter of Cutter INSERT DIAMETER
IPR = IPM ÷ RPM
IPM = IPT x Number Of Teeth x RPM
IPT = IPM ÷ (Number Of Teeth x RPM)
MRR = Axial DOC x Radial WOC x IPM = in3/min
HP (Cutter) = MRR ÷ Power Factor (K)
HIFB = (2 x d) – IC
DEPTH OF CUT
Legend EFFECTIVE
CUTTING DIA.
RPM = Revolutions Per Minute
SFM = Surface Feet Per Minute
IPR = Inches Per Revolution
IPM = Inch Per Minute Feed Rate Adjustment (FRA)
IPT = Inches Per Tooth (Chip load)
Inch Insert Diameter
DOC = Depth Of Cut
MRR = Metal Removal Rate DOC 0.250 0.312 0.375 0.500 0.625 0.750 1.000 1.250
HP = Horse Power 0.005 3.6 4.0 4.4 5.0 5.6 6.1 7.1 7.9
HIFB = Helical Interpolation to Flat Bottom 0.010 2.6 2.8 3.1 3.6 4.0 4.4 5.0 5.6
ECD = Effective Cutting Data 0.015 2.1 2.3 2.6 2.9 3.3 3.6 4.1 4.6
FRA = Feed Rate Adjustment 0.020 1.8 2.0 2.2 2.6 2.8 3.1 3.6 4.0
0.025 1.7 1.8 2.0 2.3 2.6 2.8 3.2 3.6
0.050 1.2 1.4 1.5 1.7 1.8 2.0 2.3 2.6
0.075 1.1 1.2 1.2 1.4 1.5 1.7 1.9 2.1
0.100 1.1 1.1 1.2 1.4 1.5 1.7 1.8
0.125 1.1 1.2 1.3 1.3 1.4 1.5
0.150 1.1 1.2 1.3 1.4 1.5
0.175 1.1 1.2 1.3 1.4
0.200 1.1 1.3 1.4
0.250 1.2 1.2
0.300 1.1 1.2
0.400 1.1
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Cutting Data Recommendations for UNIVEX Face Mills,
End Mills, Helical Mills, and Chamfering Cutters
Finishing Tools
Cutting Speed
Feed Per Starting Starting
Hardness (SFM) Range
Recom- Tooth Starting Feed Per Chamfer- Wet
Brinell Rockwell Uncoated Coated mended (fZ) Speed Tooth ing or
Work Material (BHN) (HRC) Carbide Carbide Grade Range (SFM) (fZ) (IPT) Dry
Low Carbon Steels < 220 < 19 350-800 LC240T .003-.009 500 .006 .013 D
AISI: 1008, 1010, 400-1000 LC225T .003-.008 650 .005 .011 D
1018, 1117, 1141 300-650 LC630T .003-.009 450 .006 .012 D
Plain Carbon,
Alloy and Tool Steels 200-300 19-32 300-700 LC240T .003-.009 450 .006 .013 D
AISI: 1045, 4140, 4320, 300-900 LC225T .003-.008 550 .005 .013 D
4340,5120, 8620, P-20 300-600 LC630T .003-.009 400 .006
Alloy and Tool Steels 300-381 32-41 175-400 LC240T .003-.008 300 .005 .009 D
AISI Tool steels: H10, H11, 250-650 LC225S/T .003-.007 450 .005 .008 D
H13, alloy steels: 4140, 4150, 200-400 LC630S/T .003-.008 300 .005 .009 D
4320, 4340, 5120, 8620, 8640
Stainless Steels
Ferritic-Martensitic < 330 < 35 200-600 LC240T .003-.008 450 .005 .008 D
400 to 500 Series 250-650 LC225T .003-.007 500 .004 .008 D
330-371 35-40 150-500 LC240T .003-.007 350 .005 .008 D
175-550 LC225T .003-.006 425 .004 .008 D
PH Stainless Steels 150-371 < 40 175-500 LC240T .003-.007 400 .005 .008 W/D
15-5PH, 17-4PH, 17-7PH
Stainless Steels
Austenitic 200 to 300 Series 135-275 < 29 250-600 LC240T .003-.007 400 .005 .008 D
303, 304, 306, 316, 347 300-800 LC225T .003-.007 450 .005 .008 D
Aluminum and other
Free-Machining 50-150 700-2000 LC610T• .003-.012 1000 .008 .012 W/D
Non-fererrous Materials 1000-12000 PCD .003-.010 4000 .006 .010 W/D
(copper, brass, zinc 900-4000 LC610T• .003-.010 1500 .008 .012 W/D
and magnesium)
Aluminum/High-Silicon 1000-6000 PCD .003-.010 4000 .007 .010 W/D
(12% or Higher) 700-1500 LC610T• .003-.010 1000 .007 .010 W/D
Grey Cast Iron
Class: 20, 25, 30, 35, 40, 45, 50 120-320 < 34 300-900 LC610T .003-.008 700 .006 .012 D
SAE: grade G1800, G3000, 300-1100 LC615E .003-.008 850 .006 .012 D
G3500, G4000
Cast Iron
Ductile and Malleable 120-320 < 34 275-500 LC240T .003-.006 325 .004 .008 D
ASTM A536: 60-40-18, 300-600 LC610T .003-.006 475 .004 .008 D
65-45-12, 100-70-06 300-800 LC612E .003-.006 525 .004 .008 D
ASTM A47 grades 3000,
4000, 5000, 6000
Nickel-Base Alloys
Annealed 600 series Inconel 140-300 < 32 50-300 LC610M .003-.006 130 .004 .008 D
Hastelloy & Waspaloy-Hastelloy B, 50-250 LC240T .003-.007 110 .004 .008 D
C-27, Inconel 601, 617, 625, 718
Nickel-Base,
Heat Resistant Alloys 300-475 31-49 60-200 LC240T .002-.005 90 .003 .008 D
Annealed Inconel 700 Series 60-200 LC225T .002-.005 95 .003 .008 D
Inconel 718, Rena 95,
MA6000, Hastelloy C
Titanium-Alloy 110-300 < 32 60-300 90-400 LC610T .003-.006 220 .003 .005 W
LW610
Annealed Ti6Al-4V 300-350 32-36 60-220 90-300 LC610T .002-.006 150 .003 .005 W
LW610
Ti6Al, Ti98.8, Ti99.9 350-440 36-46 60-180 90-200 LC610T .003-.006 130 .003 .005 W
LW610
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Application Data for End Mill, Face Mill and Helical Mill
Recommended maximum feed per tooth (fZ) when woc = .5 x d1 (d1 = Cutter dia.)
ERU90 11552
ERT90 11257 EMP90 11415 EMU90 11473
Catalog No. ERU90 11555
FRT90 11259 FMP90 11415 EMU90 11474
ERU90 11335
Catalog No. EMT45 11253 ESP90 11470 EFZ45/60 1148 EFP45 11483
*These recommendations represent the average of the size range offered. These figures are not appropriate for smaller cutter diameters.
*Inserts are staggered in rows; two rows make one effective flute. Only one row cuts to the end. Each insert in
that row is spaced so the next adjacent row of inserts cuts in the gap area with some insert overlap to complete
the length of cut and make an effective flute.
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Cutting Data Recommendations for EMZ90 / FMZ90
.014 .020
.012 .016
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Application Data for EMZ90 / FMZ90
Circular Milling
d1 dmin dmax
1.00 1.40 1.91
1.25 1.64 2.26
1.50 2.34 2.75
2.00 3.18 3.76
2.50 4.23 4.76
3.00 5.28 5.76
4.00 7.07 7.75
d1
dmin – dmax
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Application Data for End Mill, Face Mill, and Helical Mill
c c
wo wo
c c c
wo wo wo
c c c
do do do
c
do do
c
d1 d1 d1 d1 d1
(full slot)
woc = .10 x d1 .25 x d1 .50 x d1 .75 x d1 1.0 x d1
Ramping is always recommended over plunging when entering the workpiece. Ramp
milling minimizes the likelihood of the workpiece material work hardening and improves
tool life. Climb milling is recommended with workpiece materials that work harden. This
method reduces the heat in the workpiece by dissipating it into the chip.
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108
Formulas
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Modular Milling Cutters (Multi-Mill)
- Modular Mills
The distinctively robust design of the LMT-FETTE Multi-Mill allows for optimum performance. Two basic versions are available, course
and fine pitch. For your convenience, Multi-Mill has standardized components for all diameters, and one cartridge size fits all diameters.
The variable pitch design eliminates chatter and vibration.
The LMT-FETTE Multi-Mill is the ideal milling cutter for a wide variety of applications. This unique milling cutter system can be used as
a 45° face mill or as a square shoulder face mill on most standard milling machines. With button inserts, Multi-Mill can be used as a
rougher and/or finisher for molds and dies, welded structures and frames. It can also be used to cut castings. Multi-Mill functions as
two tools in one. Using the same cutter body, it can cut both clockwise and counterclockwise with a simple left hand / right hand car-
tridge change. Now that’s a super-finisher!
Clamped indexable
inserts also allow Cartridge can be Available in coarse
Differential pitch
axial adjustability. axially adjusted and fine pitch.
reduces vibration.
One clamp for all within ±.0002".
versions.
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Modular Milling Cutters (Multi-Mill)
1 2
<9 inch-lbs
<9 inch-lbs
0.000
Load cartridges and pre-torque to 9 inch-lbs. Push cartridges in and adjust down to fixed ground
undercut surface with allen wrench as shown.
3 4
max
= ZERO
27 inch-lbs
Pre-load all cartridges to 27 inch-lbs. Measure height of all inserts and select highest insert as
the established zero point on indicator.
5 6
ZERO
310 inch-lbs
Adjust all cartridges up to the established zero point on the Finish torque all cartridges to 310 inch-lbs.
indicator that was predetermined by the highest insert
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Tool Designation
F M T 4 5 _ S 1 2 - _ 6 0 0 A D _ _
Additional Features
-C carbide shank
- (hyphen)) -E extra close pitch
-F fine pitch
-I for internal
coolant supply
Insert Shape Nominal Diameter -L left hand
to ISO 513 in inch 6.00" = 600 -R right hand
-U undersized insert
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Tool Designation
Type of Tool
EB Ball nose milling cutter
Additional Features
N Straight front type
Cutting Diameter T Tapered front type
in 1/1000"
Shank Diameter
Space in 1/100"
EBG R0500A0625150T_ _ - _ _ _
Insert Shape
R Radius insert Overall Length in mm
V Flat bottom/backdraft insert *reference l2 dimension
T Radius and tangential insert for inch size
Hand of Cutter
R Right hand
L Left hand
C Carbide shank
Shank/Bore Type
A Shank type to DIN 1835A / DIN6535 A
B Shank type to DIN 1835 / DIN 6535 B
C CAT-V-Flange
D Shank type to DIN 1835 D
l1 length
Tool Geometry E Shank type to DIN 1835 E
G GWR/GWV/GRT-geometry F Taper to hollow shank to DIN 69893
T TWINCUT-geometry (double negative) G Steel taper to DIN 2080 or NMTB
S Solid cutters GWF-geometry H Steel taper to DIN 69871 or ANSI CAT
J BT-taper
M Morse taper to DIN 228
N NMTB taper
S Straight shank
T Screw-on type shank (LMT-standard)
W Weldon shank
X Special type
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Tool Designation
E C T R 1 2 - 1 2 5 T H 0 6 6 _
Shank/Bore Dimension
For F, S for shank/bore type A
- (hyphen) A .750" E 2.00" Overall Length
B 1.00" F 2.50" in inch
C 1.25" G 3.00"
D 1.50"
For shank/bore type C,G,H,J or N
Insert Shape to A taper 40 D taper 30
ISO 513 B taper 50 E taper 45
C taper 60
For shank/bore type F
A HSK 32 E HSK 80
B HSK 40 F HSK 100
Tool Geometry C HSK 50 G HSK 125
C RMC-geometry D HSK 63 H HSK 160
H High positive geometry For E for shank/bore type T
N Negative geometry C M6 I M 20
P Positive geometry D M 8 d2=8.2 J M 24
T TWINCUT-geometry (double negative) E M 10 d2=10.2 R M 8 d2=8.5
U UNIVEX-geometry F M 12 S M10 d2=10.5
V TWINCUT-VA geometry (high positive/negative) H M 16
Z Neutral For E for shank type W, A
A .375 E 1.00
B .500 F 1.25
C .625 G 1.50
D .750 H 2.00
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Mounting Dimensions
ØD d H B C G K L M
Mounting
Mounting Width Depth Screw DIA Length
Cutting Pilot Overall of of Counterbore Bore of Bolt Hole
Diameter Diameter Height Keyway Keyway or B.C. Diameter Bore Counterbore
G
d
B
Milling 8.000 2.500 2.48 1.000 .600 4.000 .709 1.141 1.024
L C K
H
M Spindle
ISO 50 10.000 2.500 2.48 1.000 .600 4.000 .709 1.141 1.024
D
*3/8"-24 Socket Head Cap Screw required to mount this diameter cutter
**4" diameter Multi-Mill require a 3/4"-16 x 1.25 Socket Head Screw (edp 85000)
Note: Requires four 5/8"-11 Socket Head Cap Screws on a 4.00 inch bolt circle.
Taper Shanks
ANSI-CAT
a b d1 d2 d5 d6 d7 d8 f1 f2 f3 l1 l3 l6 l7
CAT ±.004 +.008 ±.004 ±.002 ±.008 max. ±.004 min. -.004 min -.014 -.014
40 .126 .645 1.750 UNC 5/8 2.863 2.500 2.219 1.75 .438 1.38 .752 2.687 1.12 .890 .985
50 .126 1.020 2.750 UNC 1 4.238 3.875 3.594 2.75 .438 1.38 .752 4.000 1.75 1.390 1.485
f2
f1
Ø .2813" or 7.145mm
d1
b d5 d6 d7 d8 d2
l3
a l1
l7 l6
f3
60° ± 15'
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Insert Reference
Insert Grade EDP No. Page Insert Grade EDP No. Page
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Insert Reference
Insert Grade EDP No. Page Insert Grade EDP No. Page
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Insert Reference
Insert Grade EDP No. Page Insert Grade EDP No. Page
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Insert Reference
Insert Grade EDP No. Page Insert Grade EDP No. Page
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Notes
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