E-Line: Busbar Systems 100-160-225 A
E-Line: Busbar Systems 100-160-225 A
E-Line: Busbar Systems 100-160-225 A
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E-LINEMK
CONTENTS
E-LINE MK
Introduction 2
Order Code System 4
Technical Characteristics 5
Standard Components 6
Special Straight Length 7
Flexible Elbow 8
Expansion Module 9
Feeder Boxes 10
Tap-Off Boxes 13
Fixing Elements 17
MK Joint Installation 19
MK Tap-Off Box Installation 20
Directive 22
Product Overview 23
Certificate 24
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ELINEMK
General Characteristics
Broken Nut
Personell Safety
When either the tapping outlet dust cover, or the Posibility to get up to 80A energy by using tap-off
tapping box is de-energised (Lid open) the minimum boxes. Interlock mechanizm cuts the energy before
degree of protection IP2X is maintained. This opening the lid. Tap-off boxes can be installed
preventing accidential contact with live contacts. safely and easly without additional tool.
2
E L E K T R İ K
Plug-in Points
3000
385 500 500 500 500 615
Conductor Configuration
E-Line MK allows application of conductor Fast and Easy Mounting
configurations with options below.
The mounting of units does not require any special
expertise. Depending on the structure and shape of
a- 4 Conductor........................... : L1,L2,L3,N,PE(Housing) the building, all necessary accessories can be easily
b- 5 Conductor........................... : L1,L2,L3,N,PE+Housing mounted either to the ceilling or wall. "Fast and Easy
c- 5 Conductor clean earth : L1,L2,L3,N,CPE,PE(Housing) Mounting" means rapid commissioning of the system.
3
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
Order Code System BUSBAR CURRENT
PROTECTION DEGREE
E L E K T R İ K
CONDUCTOR CONFIGURATION
COMPONENT
MK A 16 5 7 - S T D
Busbar Type
Conductor Type
Aluminium A
Copper C
Components
100 10
Copper 160 16
225 22
Protection Degree
IP 55 5
Conductor Configuration
Number of
Code Configuration
Conductors
4 wire 4 L1,L2,L3,N,PE(Housing)
5 wire 5 L1,L2,L3,N,PE+Housing
5 wire (Clean Earth) 7 L1,L2,L3,N,CPE,PE(Housing)
4
ELINEMK
Technical Characteristics
E L E K T R İ K
5
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Standard Straight Length PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Dimensions COMPONENT E L E K T R İ K
MK S T D
Sample Order:
160A, Aluminium, IP55, 4 conductors
MKA 1654-STD
Standard length of busbar is 300cm.
N
L1
115 L2
L3
PE
50
3000
385 500 500 500 500 615
6
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Special Straight Length PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Dimensions COMPONENT E L E K T R İ K
MK
Sample Order:
225A, Copper, IP55, 5 conductors, 100cm.
MKC 2255-100
Current Aluminium Copper
(A) (A) (A) Special straight length busbars are
mm mm manufactured as standard at 1m, 1,5m and 2m.
100 10,5 6
160 17 10,5
225 - 17
Conductor Cross Sections X Special
For non-standard modules, please contact our company. Straight Length
(cm)
A Special Straight
Length
N
L1
115 L2
L3
PE X
50
N
L1
115 L2
L3
PE
50
4 MKA 1054-X Special straight length L1, L2, L3, N, PE(Housing) 3024396
100 5 MKA 1055-X Special straight length L1, L2, L3, N, PE+Housing 3024397
5 MKA 1057-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 3024395
4 MKA 1654-X Special straight length L1, L2, L3, N, PE(Housing) 3024710
160 5 MKA 1655-X Special straight length L1, L2, L3, N, PE+Housing 3024706
5 MKA 1657-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 3024685
4 MKC 1054-X Special straight length L1, L2, L3, N, PE(Housing) 3024713
100 5 MKC 1055-X Special straight length L1, L2, L3, N, PE+Housing 3024709
5 MKC 1057-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 3024688
4 MKC 1654-X Special straight length L1, L2, L3, N, PE(Housing) 3024712
160 5 MKC 1655-X Special straight length L1, L2, L3, N, PE+Housing 3024708
5 MKC 1657-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 3024687
4 MKC 2254-X Special straight length L1, L2, L3, N, PE(Housing) 3024711
225 5 MKC 2255-X Special straight length L1, L2, L3, N, PE+Housing 3024707
5 MKC 2257-X Special straight length L1, L2, L3, N, CPE, PE(Housing) 3024686
7
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Flexible Elbows PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
Sample Order:
225A, Copper IP55, 4 conductors
MKC 2254 - FD
Flexible Elbow
290 (Vertical)
290
N
L1
115 L2
L3
PE
50
Flexible Elbow
(Horizontal)
320
N
320 L1
115 L2
L3
PE
50
8
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Expansion Unit PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
Sample Order:
160A, Copper, IP55, 4 conductors
MKC 1654 - DT
DT Expansion Unit
(Horizontal and vertical)
650 mm
N
L1
115 L2
L3
PE
50
9
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
Sample Order:
160A, Copper IP55, 5 conductors
MKC 1655 - B1
103
N
L1
115 L2
B1 Feeder Box 1 L3
PE
50
283
133
179
max 120°
Cable Gland Plates
100 Al M32 25
*160 Al M40 32
225 Al M50 38
Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code
4 MKA 1654-B1 Feeder Box 1 3024735 100 Cu 4 MKC 2254-B1 Feeder Box 1 3024736
100 Al
5 MKA 1655-B1 Feeder Box 1 3024729 160 Cu 5 MKC 2255-B1 Feeder Box 1 3024730
160 Al
MKA 1657-B1 Feeder Box 1 3024704 225 Cu
5 5 MKC 2257-B1 Feeder Box 1 3024705
10
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
Sample Order:
160A, Aluminium IP55, 4 conductor
MKA 1654 - B2
103
B2 Feeder Box 2
max 120°
283
133
179
*160 Al M40 32
225 Al M50 38
Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code
4 MKA 1654-B2 Feeder Box 2 3024733 100 Cu 4 MKC 2254-B2 Feeder Box 2 3024734
100 Al
5 MKA 1655-B2 Feeder Box 2 3024727 160 Cu 5 MKC 2255-B2 Feeder Box 2 3024728
160 Al
225 Cu
5 MKA 1657-B2 Feeder Box 2 3024702 5 MKC 2257-B2 Feeder Box 2 3024703
11
ELINEMK BUSBAR TYPE
CONDUCTOR TYPE
BUSBAR CURRENT
Feeder Boxes PROTECTION DEGREE
CONDUCTOR CONFIGURATION
Codes COMPONENT E L E K T R İ K
MK
155
625
max 120°
100 Al M32 25 50
*160 Al M40 32
225 Al M50 38
Current(A) Conductors Aluminium (Al) Code Current(A) Conductors Copper (Cu) Code
4 MKA 1654-BO Central F.B. 3024731 100 Cu 4 MKC 2254-BO Central F.B. 3024732
100 Al
5 MKA 1655-BO Central F.B. 3024725 160 Cu 5 MKC 2255-BO Central F.B. 3024726
160 Al
225 Cu
5 MKA 1657-BO Central F.B. 3024700 5 MKC 2257-BO Central F.B. 3024701
12
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K
BUSBAR TYPE
16 A BOX TYPE
BOX RATING
16 A - 16
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 1 6 5 POLE CURRENT
1 6A
2 10 A
3 16 A
4
130
98
210
Tap-off boxes with sockets are supplied with 16A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.
13
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K
BUSBAR TYPE
40 A BOX TYPE
BOX RATING
40 A - 40
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 4 0 5 POLE CURRENT
1 32 A
2 40 A
3
4
165
97,5
120
90
335
Tap-off boxes with sockets are supplied with 40A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.
14
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K
63 A (D02)
BUSBAR TYPE
BOX TYPE
BOX RATING
PROTECTION 63 A - 63
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
D02 - D
POLE CURRENT
MK P 5 1 40 A
2 50 A
3 63 A
4
165
97,5
120
90
335
4 MKP 6354-D Tap-Off Box L1, L2, L3, N, PE(Housing) 3x63 A 3024623
63 5 MKP 6355-D Tap-Off Box L1, L2, L3, N, PE+Housing D02 Type 3024631
5 MKP 6357-D Tap-Off Box L1, L2, L3, N, CPE, PE(Housing) Fuse Base 3024630
• Maximum size of outgoing cable Ø22 mm. • As standard with 3x63A D02 type fuse base is used in boxes. For output boxes with plug, please contact our company.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.
15
ELINEMK
Tap-Off Boxes
Codes E L E K T R İ K
BUSBAR TYPE
80 A BOX TYPE
BOX RATING
80 A - 80
PROTECTION
CONDUCTORS DEGREE
4 -4 IP55 - 5
5 -5
5 - 7 (Clean Earth)
DEVICE TYPE
EMPTY - B
MCB - M
MK P 5 POLE CURRENT
1 40 A
2 50 A
3 63 A
4 80 A
165
97,5
120
90
335
Tap-off boxes with sockets are supplied with 80A MCB as standard. For the tap-off boxes with sockets, please contact to supplier.
Warning: For balancing phase loads, please calculate and select the correct tap-off box types and quantities.
16
ELINEMK
Fixing Elements
E L E K T R İ K
Fixing Elements
Extension Unit
Threaded Rod
MK-UT
Universal
Fixing
Element
Roof Installation
Floor Installation
Wall Installation
17
ELINEMK
Fixing Elements
E L E K T R İ K
Threaded Rod
MK
"C" Type
Universal
Fixing
Element
Roof Installation
Floor Installation
Wall Installation
Description Code
18
ELINEMK
Busbar Joint Installation
E L E K T R İ K
1 2
2a
2b
Remove the protective plastic cover. Alligne two busbars like the picture-2a and insert the busbar
(These covers are for transportation purpose and required conductors into the block joint. Be sure that conductors
number of covers should be used as END CLOSER unit.) should sit properly and plastic pins on both busbars should
be on broken nut side (picture-2b).
3 4
3a 4a
Tighten the bolts of rear cover. (3a) Tighten the main bolt until the first nut is broken. (4a)
5.1 5.2
19
ELINEMK
Tap-Off Box Installation Instructions (40-63-80A)
E L E K T R İ K
1 2.1
Attach the cable, which has a cross section suitable to the When the tap-off box cover is at open position; locate the
switch current, before you install the box to the busbar. box contacts to the busbar plug area by aligning them.
2.2 2.3
CLI
CK
3.1 3.2
4.1 4.2
CLICK
20
ELINEMK
Tap-Off Box Installation Instructions (16A)
E L E K T R İ K
1 2
3 4
Connect a cable, which has suitable cross section, Tighten the removed cover screws.
to the switch, before you install the box to the busbar.
5.1 5.2
5.3
CLI
CK
21
ELINEMK
Declarat
on
E L E K T R İ K
CE DECLARATION OF CONFORMITY
Product Group E-Line MK Busbar Energy Distribution System
The objects of the declaration described below is in conformity with the relevant Union harmonisation
legislation. This declaration of conformity is issued under the sole responsibility of the manufacturer.
Standard :
EN 61439-6
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking
systems
IEC 61439-6
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking
systems (busways)
CE - Directive
2014/35/EU “The Low Voltage Directive”
20.04.2016
22
ELINEMK
Product Overview
E L E K T R İ K
PRODUCT OVERVIEW
(100...225A MK)
1- The busbar system shall have Al conductors for 100A and 160A or
Cu conductors for 100A, 160A and 225A.
2- The busbar system shall conform to the following phase configuration.
a- 4 conductors L1 / L2 / L3 / N / PE(Housing)
b- 5 conductors L1 / L2 / L3 / N / PE+Housing
c- 5 conductors (with clean earth) L1 / L2 / L3 / N / CPE / PE(Housing)
3- The insulation voltage of the busbar shall be 690V.
4- The busbar housing shall be of 0,60mm thick epoxy painted galvanized sheet metal. (RAL 7038)
5- The Al conductors shall be plated with nickel and then with tin, the Cu conductors
shall be plated only with tin. The plating shall be continuous along the conductor.
6- The busbar joint shall have a single bolt construction and
the nut of main joint bolt shall be a double headed nut, tightened at 20Nm.
7- The busbar housing shall be continuously clamped together by roll forming method.
8- 10 plug-in windows shall be located on a standard 3m length.
9- Busbar and tap off boxes shall be IP55 protection class under normal operation conditions.
10- IP protection covers of plug-in points shall be hinged and lockable from single point.
11- Tap off boxes up to 16A shall be removed from the busbar before opening their lids.
12- The tap off boxes above 16A, shall have the following mechanical and electrical safety features.
E L E K T R İ K
a- The box shall only be plugged in and removed from the busbar at “OFF” position.
b- The energy on the connected load shall be automatically cut, when the box lid is open.
c- The tap off box shall comply IP2X requirements, while it is plugged into the busbar and the lid is open.
13- All tap off box contacts shall be silver plated.
14- Jawed tap off box contacts shall be reinforced by steel springs.
15- Busbar systems shall be tested and certified according to IEC 61439-6 by international laboratories.
16- Busbar system shall have flexible elbows and expansion units.
17- Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.
23
ELINEMK
Certificate
E L E K T R İ K
24
PRODUCT TYPES
CABLE TRAYS
INDOOR SOLUTIONS
SUPPORT SYSTEMS
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MENTAL MAN
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