JP For Radiography Test
JP For Radiography Test
JP For Radiography Test
Project Details
APPROVED
DATE PREPARED BY CHECKED APPROVED
REV BY
CEL BY CEL BY TEPL
TPI/IOCL
WASIM WASIM
HASHMI HASHMI
00 NAME
15.07.2020
SIGNATURE
INDEX
Page
Sr. Description
No.
1.0 Scope 3
4.0 Documentation 13
1. Scope
This scope of this procedure covers Radiographic Testing of Welds using X-Ray generators for
detecting the discontinuities in the Welded joints of pipeline of various diameters for construction
of Steel network for transportation & distribution of natural gas transmission pipeline and city
gas distribution network.
The welded joints shall include the following:
100% of all Butt Weld Joints.
Full girth welds on the mainline construction including double jointing of pipe, if adopted.
Welds for installation of block valves, insulating joints and other appurtenances and tie-
ins.
Welds at scraper launching and receiving barrels.
Terminal Piping.
3. Procedural Step
3.1 Health, Safety & Environment
Safety permit shall be approved from IOCL for execution of radiography.
All Radiography Technicians shall have responsibilities to ensure to evacuate the public and Non-
Classified worker to the safe distance and the area where radiography is being performed. If
Required Effective radiography area has to be barricaded.
All Radiography Personnel shall have responsibilities to themselves and other persons with regard
to safety and shall ensure site facilities are adequate with regard to lighting, scaffolding and the
o Survey Meter
o Dosimeter
o Warning Placards
o Lead Markers
o Crayon or Paint Markers
o Measuring tape
o Elastic
o Penetrometers (I.Q.I)
3.2.4 Dark Room Accessories such as
Manual or Automatic Processor
o Film Drier
o Densito meter
o Film Viewer
o Thermometer & Consumables
o A.C for temperature control.
3.2.5 I.Q.I. Selection (Image Quality Indicator):
I.Q.I shall be placed on film side. The reference ASME section V Article-02 Table T-276 latest
addition for DIN/ISO wire type penetrometer.
The Ug is determined by
Ug = Fd/D
Where Ug – geometrical unsharpness
DOCUMENT NO. REV. SHT.
PROCEDURE FOR Radiography Testing
CEL/IOCL/TEPL/RT/ JP-12 00 6 of 13
PROCEDURE FOR RADIOGRAPHY
TESTING BY X-RAY METHOD
Doc no.- CEL/IOCL/TEPL/RT/JP-12 Rev 00
F – Focal spot the maximum projected dimension facing perpendicular to film center.
D- Distance from focus of radiation to the specimen being radiographed. (F.F.D.)
d- Distance from source side of the specimen to the film (thickness)
3.3.5 Exposure time:
o Exposure time shall be calculated with film speed using Exposure chart or arrived at actual,
during Procedure Qualifications.
3.3.14 Retest:
DOCUMENT NO. REV. SHT.
PROCEDURE FOR Radiography Testing
CEL/IOCL/TEPL/RT/ JP-12 00 8 of 13
PROCEDURE FOR RADIOGRAPHY
TESTING BY X-RAY METHOD
Doc no.- CEL/IOCL/TEPL/RT/JP-12 Rev 00
o Retest of the repaired area shall be carried out in accordance this procedure and repair Joint
shall be indicated with “R”.
3.3.15 Reporting:
o All details of inspection and results of inspection shall be documented in report format or The
Format suggested by Consultant and shall be signed by NDT inspector and client‟s representative.
A 10 ISO 16
0-6.4 0.20
(Wire No.-05) (Wire No.-04)
Optional
Double- Single – Source T-276 Source Either
Wall: wall Location And Table Side Side
T-271.2 T-276 T-277.1(a) T-275.1
(a) (b) (1)
At Least 4 Film
Any Exposures Exposure Arrangement – D
120 To
Each
Other For
Complete
Coverage
Film
Side
T-277.1(b)
TABLE 276
Thickness to be considered for Sensitivity Calculations / Penetrameter selection.
Double Wall Single Image Technique: Single wall Thickness. + Weld reinforcement Thickness
4. Documentation:
o Inspection Test Plan- CEL/IOCL/TEPL/RT/ITP-12,REV-00
o Inspection Report- CEL/IOCL/TEPL/RT/IR/FR-12,REV-00
o Procedure qualification Record- CEL/IOCL/TEPL/RT/PQR-12
Note: In case of any conflict between the requirements of this procedure and IOCL GAS Specification the
later shall govern.
PROJECT NAME LAYING OF 3LPE COATED CARBON STEEL PIPELINE IN LAKHISARAI, MUNGER & BHAGALPUR GA, SPREAD-A (GROUP-
A)
CLIENT M/s. INDIAN OIL CORPORATION LIMITED
CONSULTANT M/s. TRACTEBEL ENGINEERING PVT. LTD.
CONTRACTOR M/s. CORRTECH ENERGY LIMITED
DOCUMENT
: CEL/IOCL/TEPL/RT/ITP -12 Revision 00 Date:
NUMBER
Inspection By Inspection By
Sr. No. Activity Description Inspection By CEL Remarks
TEPL IOCL
3 Radiographic Examination. P R R
4 Review & Acceptance of NDT Reports S R R
5 RT Operator Qualification. S R R
6 Safety , Warning Boards Etc. P RW RW
Legend
W : Witness. A: APPROVAL
RM : Random Monitoring P: PERFORM/PREPARE
R : Review Documents. RW : Random Witness
LEGEND- Acc-Accept, R-Repair, RS-Reshoot, RT- Retake, GRS- Grind & Reshoot, DRS:- Dressing & Reshoot, CRS- Clean & Reshoot
SIGN.
NAME
Project Name LAYING OF 3LPE COATED CARBON STEEL PIPELINE IN LAKHISARAI, MUNGER & BHAGALPUR GA, SPREAD-A
(GROUP-A)
Client M/s Indianoil Corporation Pvt. Ltd. Doc. No. : CEL/IOCL/TEPL/RT/PQR/JP-12
Consultant M/s Tractebel Engineering Pvt. Ltd.
Contractor M/s Corrtech Energy Limited Rev-00
1 Location
2 Date of Testing
3 Material
4 Diameter & Wall thickness
5 Type of Weld Joint
7 Make of Equipment
8 Radiation Source
9 Type of Equipment
10 KV Range
11 Used KV/mA during exposure
12 Radiation angle with respect to weld and film
13 Dimension of Focal spot
14 IQI type
15 Sensitivity
16 Technique
17 Focus to Film distance
18 Geometrical Unsharpness
19 Film Type & Make
20 Film Dimension
21 Overlap of film
22 Intensifying screens
23 Screen thickness
24 Density
25 Exposure Time
26 Film Processing
27 Developing Time / Temp
28 Stop Bath Time
29 Fixing Time
30 Acceptance Criteria
31 Processing chemicals
32 Drying Processing Time
NDT Agency CEL TEPL TPI/IOCL
Sign:
Date :