Cub Cadet PDF

Engine
Parts Manual
SERIES 6000
COMPACT TRACTOR
MODEL 6284
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]
PRINTED IN U.S.A. FORM NO. 769-01160
(12/04)
HH245-7473U 245-7473
400S403C-11 2004/02/11
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should
carry out servicing of engines. Before working on any engine always refer to the correct user service and mainte-
nance manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins
Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 7
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 85

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable
to this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part
numbers along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page

Cylinder Block 11 Water Pump 41
A1AH F1AH
Pistons & Rings 13 Cooling System 43

A1AH F4AK
Connecting Rods 15 Pulleys 45

A1AH F8LH
Crankshaft & Bearings 17 Sump 47

A1AH G1KH
Cylinder Head Assembly 19 Oil Filter 49

B1AH G1KH
Rocker Shaft Assembly 21 Oil Leak-Off Pipes 51

B1AH G1KH
Timing Case 23 Relief Valve 53

C1LH G1KH
Timing Case 25 Lift Pump 55

C1LH H1JK
Timing Case 27 Flywheel Assembly 57

C1LH J1CH
Stop Solenoid Control 29 Flywheel Housing 59

C1LH J1CH
Camshaft & Gears 31 Starter Group 61

C1LH K1PK
Fuel Injection Pump 33 Exhaust Manifold Group 63

D1AH L1CK
High Pressure Fuel Pipes 35 Alternator 65

D1AH N1BH
Atomisers 37 Engine Lifting 67

D1AH O1AK
Cold Start System 39 Auxiliary Drive 69

E1AH P1PK
Page 5
Engine Breakdown
Section Page
Instrumentation 71
Q1DH
Inlet Manifold 73
S1BH
Exhaust 75
Z1AK
Filler 77
Z1NK
Miscellaneous 79
Z3CK
Electrical 81
Z3EH
Miscellaneous 83
Z3EK
Page 6
Page 7
Page 8
Symbols and Notes
Symbol Description
å From Engine Number
ç Upto Engine Number
é Repairs and Replaces
è See Appropriate Section - Reference Number
ê Alternative
Ñ Order
Ú Remanufactured Part
ƒ New for Old Part
Û Number of Teeth
˚ Thickness
Ù Bottom
ı Top
¯ Left Hand
˘ Right Hand
ˆ Reference for Detailed Breakdown
˙ Other Service Options Available
˜ Cylinder Number
æ See History Section
Page 9
Cylinder Block Plate A
A1AH
Page 10
Cylinder Block Plate A
A1AH
Item Part No. References Qty. Description Notes
1 Ñ (LONG ENGINE) 1 CYLINDER BLOCK KIT

2 153-5382 1 PLUG
3 153-5384 2 PLUG
4 153-5381 1 PLUG
5 153-5385 1 PLUG
6 (064400010) 1 CORE PLUG
7 153-5387 4 PLUG
8 221-1136 3 PLUG
9 231-8817 1 BUSH
10 (030500616) 2 DOWEL
11 (030501025) 2 DOWEL
12 153-5390 1 BALL BEARING
13 153-5391 1 PLUG
14 (042303015) 1 BEARING
15 (050209107) 1 REAR OIL SEAL
16 231-8822 1 SHAFT
17 (030500512) 1 DOWEL
18 (010109440) 2 STUD
19 (030309005) 2 PIN
20 (012110635) 1 STUD
21 (012110660) 1 STUD
22 200-6454 1 PLATE
23 215-2618 1 TIMING CASE JOINT
24 (011310612) 2 SCREW
Page 11
Pistons & Rings Plate A
A1AH
6
4
5
Page 12
Pistons & Rings Plate A
A1AH
1 231-3885 1 PISTON AND RING KIT

2 Ñ 231-3885 1 PISTON
3 231-3888 1 PISTON RING KIT
4 153-5540 1 GUDGEON PIN
5 (036500021) 1 CIRCLIP
6 (036500021) 1 CIRCLIP
Page 13
Connecting Rods Plate A
A1AH
4
6
Page 14
Connecting Rods Plate A
A1AH
1 231-3870 1 CONROD KIT

2 Ñ 231-3870 1 CONROD
3 Ñ 231-3870 1 CAP
4 153-5537 2 CON ROD BOLT
5 (020109075) 2 CON ROD NUT
6 153-5536 1 BUSH
7 231-8814 3 BIG END SHELL BEARING
8 231-8814 3 BIG END SHELL BEARING
Page 15
Crankshaft & Bearings Plate A
A1AH
4
2
3
10
12 8
13 15
17 11
18 20 16
21 14
23
22
19
Page 16
Crankshaft & Bearings Plate A
A1AH
1 231-2799 1 CRANKSHAFT KIT

2 Ñ 231-2799 1 CRANKSHAFT
3 153-5517 1 CRANKSHAFT GEAR
4 (030509020) 1 KEY
5 (030300816) 1 PIN
6 231-2800 1 MAIN BEARING KIT
7 231-2801 1 BEARING CAP
8 Ñ 231-2801 1 BEARING CAP
10 (010810840) 2 SCREW
11 (030500612) 2 DOWEL
15 (010810840) 4 SCREW
16 (030500612) 2 DOWEL
20 (010810845) 2 BOLT
21 (030500612) 2 DOWEL
22 (010700845) 2 SCREW
23 (011510850) 2 SCREW
Page 17
Cylinder Head Assembly Plate A
B1AH
18 17
15 1
2
10 12
8 7
14
13
19
11 3
5
4
16
Page 18
Cylinder Head Assembly Plate A
B1AH
1 231-2072 1 CYLINDER HEAD ASSEMBLY

2 Ñ 231-2072 1 CYLINDER HEAD
3 230-9126 3 INSERT
4 231-2070 3 INLET VALVE
5 153-5555 3 EXHAUST VALVE
6 153-5559 3 VALVE STEM SEAL (A)
7 153-5554 3 VALVE STEM SEAL (B)
8 153-5558 6 VALVE SPRING
9 153-5556 12 COTTER
10 153-5557 6 VALVE CAP
11 153-5552 1 PLUG
12 153-5552 1 PLUG
13 153-5553 6 PLUG
14 153-5381 2 PLUG
15 153-5573 6 CAP
16 ˙ 1 CYLINDER HEAD GASKET
17 153-5575 11 SCREW
18 153-5578 3 SCREW
19 153-5944 2 STUD
Service Options
16 (111147560) ˚ 1.2MM 1 CYLINDER HEAD GASKET
16 231-2073 ˚ 1.3MM 1 CYLINDER HEAD GASKET
Footnotes
(A) INLET
(B) EXHAUST
Page 19
Rocker Shaft Assembly Plate A
B1AH
11 10
9
12 7
1
3
16
15
5
6
14
18
13
17
Page 20
Rocker Shaft Assembly Plate A
B1AH
1 231-2184 1 ROCKER SHAFT ASSEMBLY

2 1 ROCKER SHAFT BRACKET
3 231-2183 1 ROCKER ARM SHAFT
4 (015100410) 1 SCREW
5 156-6948 1 PLUG
6 156-6950 1 O RING
7 153-5579 3 LEVER
8 153-5577 3 LEVER
9 153-5586 2 SPRING
10 153-5595 4 WASHER
11 153-5587 6 ADJUSTING SCREW
12 153-5590 6 NUT
13 231-2208 1 ROCKER BOX JOINT
14 153-6861 2 SCREW
15 153-5591 3 STUD
16 153-5592 3 NUT
17 153-5594 6 TAPPET
18 231-2209 6 PUSHROD
Page 21
Timing Case Plate A
C1LH
Page 22
Timing Case Plate A
C1LH
1 è (FOLLOWING 1 TIMING GEAR CASE

2 153-5962 3 SCREW
3 165-2139 2 SCREW
4 165-2140 5 SCREW
5 153-5960 1 NUT
6 215-2619 1 TIMING CASE JOINT
Page 23
Timing Case Plate B
C1LH
8 6 5
7 29
3
22
23
24
9
10 21
11 18
16 20
15
17
19 2
14
13
12
28
27
26
25
Page 24
Timing Case Plate B
C1LH
1 238-1174 1 TIMING GEAR CASE

2 (030300414) 1 PIN
3 231-3821 1 LEVER
4 183-3568 1 SPRING
5 154-1641 1 SPRING
6 154-1401 1 ARM
7 (052100070) 1 O RING
8 (036800008) 1 SNAPRING
9 183-3570 1 LEVER
10 (010110630) 1 SCREW
11 153-5960 1 NUT
12 197-7909 1 SHAFT
13 (052100030) 2 O RING
14 (036800005) 1 CIRCLIP
15 154-1412 1 STAY
16 (011310616) 2 SCREW
17 133-5512 1 NUT
18 158-7936 1 SCREW
19 158-7936 1 SCREW (A)
20 162-2207 1 NUT
21 200-5995 1 SPRING
22 (020700008) 2 NUT
23 238-1266 1 LEVER
24 (026200008) 1 WASHER
25 154-1637 1 ARM
26 (036800006) 1 CIRCLIP
27 (052100050) 1 O RING
28 153-7978 1 FRONT OIL SEAL
29 153-7983 1 PIN
Footnotes
(A) LOW IDLE SETTING
Page 25
Timing Case Plate C
C1LH
3
2
Page 26
Timing Case Plate C
C1LH
1 139-5511 1 ANTI-TAMPER CAP

2 158-7936 1 SCREW (A)
3 162-2207 1 NUT
4 è (FOLLOWING 1 BOLT
5 è (FOLLOWING 1 BOLT ASSEMBLY
Footnotes
(A) HIGH IDLE SETTING
Page 27
Stop Solenoid Control Plate A
C1LH
9
7
2
6
10
3
11
12
13
Page 28
Stop Solenoid Control Plate A
C1LH
1 217-7111 1 BOLT ASSEMBLY

2 (020109176) 1 NUT
3 153-7987 1 WASHER
4 (052109100) 1 O RING
5 212-0745 1 BOLT
6 212-0747 1 CIRCLIP
8 Ñ 211-7739 1 ANTI-TAMPER CAP
9 (064209053) 1 END CAP
11 191-9296 1 BOLT
12 153-7987 1 WASHER
13 (020109177) 1 NUT
Page 29
Camshaft & Gears Plate A
C1LH
12
9
8
13
10
11
14
7 15
6
17
2 16
3
1 4
5
Page 30
Camshaft & Gears Plate A
C1LH
1 153-7984 1 GEAR - IDLER/OIL PUMP

2 Ñ 153-7984 1 GEAR
3 (030509018) 3 DOWEL
4 154-1679 1 SPRING
5 Ñ 153-7984 1 VANE
6 154-1677 3 BUSH
7 153-7985 1 WASHER
8 (120026610) 1 CAMSHAFT ASSEMBLY
9 Ñ (120026610) 1 CAMSHAFT
10 183-3606 1 SPACER
11 183-3645 1 CAMSHAFT GEAR
12 (034100508) 1 WOODRUFF KEY
13 (040109059) 1 BALL BEARING
14 217-7174 1 TAPPET
15 153-7990 1 PLATE
16 (011310612) 1 SCREW
17 153-7992 1 SCREW
Page 31
Fuel Injection Pump Plate A
D1AH
4
8
5 1
3
6
2
9
11
10
Page 32
Fuel Injection Pump Plate A
D1AH
1 (131017940) 1 FUEL INJECTION PUMP

2 Ñ (131017940) 1 FUEL INJECTION PUMP
3 205-4728 1 CONNECTION
4 205-4726 1 BOLT
5 205-4727 1 GASKET
6 205-4727 1 GASKET
7 (011310620) 2 SCREW
8 153-5960 2 NUT
9 ˙ 1 SHIM
Ñ (SERVICE OPTION)
10 238-1210 1 SOLENOID
11 153-6412 1 WASHER
Service Options
9 153-6385 ˚ (+)0.20MM 1 SHIM
9 161-1432 ˚ (+)0.28MM 1 SHIM
9 161-1433 ˚ (+)0.38MM 1 SHIM
9 161-1435 ˚ (+)0.90MM 1 SHIM
9 161-1434 ˚ (+)0.49MM 1 SHIM
Page 33
High Pressure Fuel Pipes Plate A
D1AH
Page 34
High Pressure Fuel Pipes Plate A
D1AH
1 231-7702 1 FUEL INJECTION PIPE - NO 1
4 153-6393 2 DAMPER
5 153-6393 2 DAMPER
6 (010110625) 2 SCREW
7 153-5960 2 NUT
Page 35
Atomisers Plate A
D1AH
9 7
8
2
10
Page 36
Atomisers Plate A
D1AH
1 231-7739 1 ATOMISER LEAK-OFF PIPE

2 (067200078) 1 CLIP
3 (068209026) 1 FUEL INJ PUMP RETURN PIPE
4 (067200078) 1 CLIP
5 232-0290 1 CONNECTOR
6 153-6415 2 WASHER
7 (131406470) 3 ATOMISER
8 Ñ (131406470) 1 BODY
9 232-0793 1 WASHER
10 154-2716 3 GASKET
Page 37
Cold Start System Plate A
E1AH
1 5
Page 38
Cold Start System Plate A
E1AH
1 155-8075 1 CABLE
2 231-2836 1 GLOW PLUG
3 (023100004) 1 NUT
4 231-2836 1 GLOW PLUG
5 (023100004) 1 NUT
6 231-2836 1 GLOW PLUG
7 (023100004) 1 NUT
Page 39
Water Pump Plate A
F1AH
20
19
18
16
13
21
14 12
17
22
3
1 5
4
23
6
15
2
7
11
10 9
Page 40
Water Pump Plate A
F1AH
1 (145017840) 1 WATER PUMP

2 Ñ (145017840) 1 WATER PUMP
3 Ñ (145017840) 3 SCREW
4 Ñ (145017840) 1 JOINT
5 Ñ (145017840) 1 PLATE
6 Ñ (145017840) 1 PLUG
7 231-7853 1 WATER PUMP JOINT
8 153-5960 1 NUT
9 154-1823 1 HOSE
10 154-1824 1 CLIP
11 154-1824 1 CLIP
12 (145216510) 1 THERMOSTAT HOUSING
13 231-7858 1 HOUSING JOINT
14 (012110660) 2 STUD
15 153-5960 2 NUT
16 (010109440) 2 STUD
17 153-5960 2 NUT
18 231-7859 1 THERMOSTAT
19 (145226460) 1 THERMOSTAT HOUSING
20 153-5962 1 SCREW
21 231-7861 1 THERMOSTAT HOUSING JOINT
22 217-7381 1 BLANKING PLUG
23 (064510060) 1 PLUG
Page 41
Cooling System Plate E
F4AK
Page 42
Cooling System Plate E
F4AK
1 183-3539 1 FAN
2 (011310614) 4 SCREW
Page 43
Pulleys Plate A
F8LH
Page 44
Pulleys Plate A
F8LH
1 153-5963 1 WATERPUMP PULLEY

2 (080109049) 1 FANBELT
Page 45
Sump Plate A
G1KH
6
7
3
4
Page 46
Sump Plate A
G1KH
1 153-6830 1 SUMP
2 153-6833 20 SCREW
3 165-3605 2 PLUG
4 153-6832 2 WASHER
5 219-4669 1 GASKET
6 153-6837 1 STRAINER
7 (011310612) 2 SCREW
8 180-6117 1 OIL PIPE
9 153-6835 1 O RING
Page 47
Oil Filter Plate A
G1KH
4
2
Page 48
Oil Filter Plate A
G1KH
1 (198416820) 1 DIPSTICK
2 229-5150 1 DIPSTICK TUBE
3 153-6841 2 O RING
4 (011310612) 1 SCREW
5 153-6879 1 CONNECTION
6 220-1523 1 OIL FILTER CANISTER
Page 49
Oil Leak-Off Pipes Plate A
G1KH
2 1 3
4
Page 50
Oil Leak-Off Pipes Plate A
G1KH
1 231-7864 1 OIL PIPE

2 153-5936 2 WASHER
3 153-5936 2 WASHER
4 153-6881 1 BOLT
Page 51
Relief Valve Plate A
G1KH
3
4
5
2 6
7
1
8
Page 52
Relief Valve Plate A
G1KH
1 154-1942 1 RELIEF VALVE

2 153-6853 1 O RING
3 153-6847 1 ROTOR
4 153-6848 1 COVER
5 Ñ (SERVICE OPTION) 1 SHIM
6 153-6849 1 SPRING
7 153-6850 1 COLLAR
8 153-6851 1 CIRCLIP
Service Options
5 160-4150 ˚ (+)0.10MM 1 SHIM
˙
5 160-4151 ˚ (+)0.15MM 1 SHIM
5 160-4152 ˚ (+)0.20MM 1 SHIM
5 160-4153 ˚ (+)0.50MM 1 SHIM
Page 53
Lift Pump Plate A
H1JK
3
2
Page 54
Lift Pump Plate A
H1JK
1 176-7712 1 LIFT PUMP

2 176-7719 1 O RING
3 6I-0846 2 SCREW
Page 55
Flywheel Assembly Plate A
J1CH
Page 56
Flywheel Assembly Plate A
J1CH
1 153-6864 1 FLYWHEEL
2 Ñ 153-6864 1 FLYWHEEL
3 153-6865 1 STARTER RING
4 153-6866 6 SCREW
Page 57
Flywheel Housing Plate A
J1CH
Page 58
Flywheel Housing Plate A
J1CH
1 (TPN768) 1 BACKPLATE
2 153-6868 8 SCREW
3 153-6375 2 SCREW
Page 59
Starter Group Plate B
K1PK
3
5
4
2
Page 60
Starter Group Plate B
K1PK
1 138-6754 é 138-7454 1 STARTERMOTOR (A) 1.4 KW

2 (010311045) 2 BOLT (B)
3 155-8085 2 NUT
4 154-1399 2 WASHER
5 154-2403 2 WASHER
Footnotes
(A) BREAKDOWN HAS YET TO BE ADVISED.

(B) STARTER MOTOR
Page 61
Exhaust Manifold Group Plate D
L1CK
4
3
8
7
Page 62
Exhaust Manifold Group Plate D
L1CK
5 183-4332 1 EXHAUST MANIFOLD

6 153-6860 1 EXHAUST MANIFOLD GASKET
7 153-6861 4 SCREW
8 153-5960 2 NUT
Page 63
Alternator Plate A
N1BH
11
10
1
5
Page 64
Alternator Plate A
N1BH
1 183-4029 1 ALTERNATOR
2 183-4033 1 BRACKET
3 (011510855) 2 SCREW
4 (011511040) 1 SCREW
5 154-1399 1 WASHER
6 183-4030 1 LEVER
7 165-2140 2 SCREW
8 (011510840) 1 SCREW
9 168-9002 1 WASHER
10 183-4031 1 SPACER
11 154-1244 2 SCREW
Page 65
Engine Lifting Plate A
O1AK
Page 66
Engine Lifting Plate A
O1AK
1 153-6374 1 PLATE
2 153-6375 1 SCREW
3 153-6374 1 PLATE
4 153-6375 1 SCREW
Page 67
Auxiliary Drive Plate A
P1PK
7
4
Page 68
Auxiliary Drive Plate A
P1PK
1 177-3308 1 CRANKSHAFT PULLEY

2 (020800018) 1 NUT
3 (034100508) 1 WOODRUFF KEY
4 154-1882 2 PLATE
5 153-6494 1 JOINT
6 (052300600) 1 O RING
7 (010310865) 4 BOLT
8 153-5592 4 NUT
Page 69
Instrumentation Plate A
Q1DH
Page 70
Instrumentation Plate A
Q1DH
1 217-5792 1 ADAPTOR
2 153-5936 1 WASHER
3 153-5936 1 WASHER
4 (TPN485) 1 OIL PRESSURE SWITCH
5 (385720510) 1 WATER TEMPERATURE SENSOR
6 (064400010) 1 CORE PLUG
Page 71
Inlet Manifold Plate A
S1BH
7
11
13
3 2
14 1
12
10
Page 72
Inlet Manifold Plate A
S1BH
1 238-1330 1 CYLINDER HEAD COVER

2 217-5859 1 BREATHER VALVE
3 217-5860 4 METRIC BOLT
4 231-3010 1 RETAINING PLATE
5 153-5939 1 GAUZE
6 217-5862 1 SCREW
7 231-3013 1 AIR INTAKE PIPE
8 231-3014 1 GASKET
9 (011310620) 2 SCREW
10 231-3020 1 GASKET
11 165-2139 3 SCREW
12 153-6861 2 SCREW
13 153-5934 3 NUT
14 153-5936 3 WASHER
Page 73
Exhaust Plate A
Z1AK
Page 74
Exhaust Plate A
Z1AK
1 153-7920 1 JOINT
2 168-9001 4 SCREW
Page 75
Filler Plate A
Z1NK
Page 76
Filler Plate A
Z1NK
1 205-7713 1 FILLER
2 (052100420) 1 SEAL
Page 77
Miscellaneous Plate E
Z3CK
7
3
5
4
6
2
Page 78
Miscellaneous Plate E
Z3CK
7 (020900008) 1 NUT
Page 79
Electrical Plate A
Z3EH
Page 80
Electrical Plate A
Z3EH
1 197-8555 1 CONNECTION (A)

Footnotes
(A) STARTER MOTOR
Page 81
Miscellaneous Plate A
Z3EK
24
1 3
4
25
5
6
7
31
28
32
2
10 29
12
13
11
8
9
14
30
15
16 18
20 19
23 17
21
22
27
26
Page 82
Miscellaneous Plate A
Z3EK
1 197-8547 1 LAMP
Page 83
Parts Index
Page 84
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 217-5792 71 BREATHER VALVE 217-5859 73
ADJUSTING SCREW 153-5587 21 BUSH 153-5536 15
AIR INTAKE PIPE 231-3013 73 154-1677 31
ALTERNATOR 183-4029 65 231-8817 11
ANTI-TAMPER CAP 139-5511 27 CABLE 155-8075 39
211-7739 29 CAMSHAFT ASSEMBLY (120026610) 31
217-7115 29 CAMSHAFT GEAR 183-3645 31
ARM 154-1401 25 CAP 153-5573 19
154-1637 25 CIRCLIP (036500021) 13, 13
ATOMISER (131406470) 37 (036800005) 25
ATOMISER LEAK-OFF 231-7739 37 (036800006) 25

PIPE
153-6851 53
BACKPLATE (TPN768) 59
212-0747 29
BALL BEARING (040109059) 31
CLIP (067200078) 37, 37
153-5390 11
154-1824 41, 41
BEARING (042303015) 11
COLLAR 153-6850 53
BEARING CAP 231-2801 17
CONNECTION 153-6879 49
231-2802 17
197-8555 81
231-2803 17
205-4728 33
BIG END SHELL BEAR- 231-8814 15, 15
ING CONNECTOR 183-4037 81
BLANKING PLUG 217-7381 41 231-2841 39
BOLT (010310865) 69 232-0290 37
(010311045) 61 CON ROD BOLT 153-5537 15
(010810845) 17 CONROD KIT 231-3870 15
153-6881 51 CON ROD NUT (020109075) 15
191-9296 29 CORE PLUG (064400010) 11, 71
205-4726 33 COTTER 153-5556 19
212-0745 29 COVER 153-6848 53
BOLT ASSEMBLY 217-7111 29 CRANKSHAFT GEAR 153-5517 17
BRACKET 183-4033 65 CRANKSHAFT KIT 231-2799 17
Page 85
Parts Index
CRANKSHAFT PULLEY 177-3308 69 GASKET 154-2716 37
CYLINDER HEAD AS- 231-2072 19 205-4727 33, 33

SEMBLY
219-4669 47
CYLINDER HEAD COV- 238-1330 73
ER 231-3014 73
CYLINDER HEAD GAS- (111147560) 19 231-3020 73

KET
GAUZE 153-5939 73
231-2073 19
GEAR - IDLER/OIL PUMP 153-7984 31
DAMPER 153-6393 35, 35
GLOW PLUG 231-2836 39, 39, 39
DIPSTICK (198416820) 49
GUDGEON PIN 153-5540 13
DIPSTICK TUBE 229-5150 49
HOSE 154-1823 41
DOWEL (030500512) 11
HOUSING JOINT 231-7858 41
(030500612) 17, 17, 17
INLET VALVE 231-2070 19
(030500616) 11
INSERT 230-9126 19
(030501025) 11
JOINT 153-6494 69
(030509018) 31
153-7920 75
END CAP (064209053) 29
KEY (030509020) 17
EXHAUST MANIFOLD 183-4332 63
LAMP 197-8547 83
EXHAUST MANIFOLD 153-6860 63
GASKET LEVER 153-5577 21
EXHAUST VALVE 153-5555 19 153-5579 21
FAN 183-3539 43 183-3570 25
FANBELT (080109049) 45 183-4030 65
FILLER 205-7713 77 231-3821 25
FLYWHEEL 153-6864 57 238-1266 25
FRONT OIL SEAL 153-7978 25 LIFT PUMP 176-7712 55
FUEL INJECTION PIPE - 231-7702 35 MAIN BEARING KIT 231-2800 17

NO 1 CYL
METRIC BOLT 217-5860 73
231-7703 35
NUT (020109176) 29
231-7704 35
(020109177) 29
FUEL INJECTION PUMP (131017940) 33
(020700008) 25
FUEL INJ PUMP RETURN (068209026) 37
PIPE (020800018) 69
Page 86
Parts Index
(020900008) 79 PLATE 153-6374 67, 67
(023100004) 39, 39, 39 153-7990 31
133-5512 25 154-1882 69
153-5590 21 200-6454 11
153-5592 21, 69 PLUG (064510060) 41
153-5934 73 153-5381 11, 19
153-5960 23, 25, 33, 153-5382 11

35, 41, 41,
41, 63 153-5384 11
155-8085 61 153-5385 11
162-2207 25, 27 153-5387 11
OIL FILTER CANISTER 220-1523 49 153-5391 11
OIL PIPE 180-6117 47 153-5552 19, 19
231-7864 51 153-5553 19
OIL PRESSURE SWITCH (TPN485) 71 156-6948 21
O RING (052100030) 25 165-3605 47
(052100050) 25 221-1136 11
(052100070) 25 PUSHROD 231-2209 21
(052109100) 29 REAR OIL SEAL (050209107) 11
(052300600) 69 RELIEF VALVE 154-1942 53
153-6835 47 RETAINING PLATE 231-3010 73
153-6841 49 ROCKER ARM SHAFT 231-2183 21
153-6853 53 ROCKER BOX JOINT 231-2208 21
156-6950 21 ROCKER SHAFT ASSEM- 231-2184 21

BLY
176-7719 55
ROTOR 153-6847 53
PIN (030300414) 25
SCREW (010110625) 35
(030300816) 17
(010110630) 25
(030309005) 11
(010700845) 17
153-7983 25
(010810840) 17, 17
PISTON AND RING KIT 231-3885 13
(011310612) 11, 31, 47,
PISTON RING KIT 231-3888 13 49
Page 87
Parts Index
(011310614) 43 160-4152 53
(011310616) 25 160-4153 53
(011310620) 33, 73 161-1432 33
(011510840) 65 161-1433 33
(011510850) 17 161-1434 33
(011510855) 65 161-1435 33
(011511040) 65 SNAPRING (036800008) 25
(015100410) 21 SOLENOID 238-1210 33
153-5575 19 SPACER 183-3606 31
153-5578 19 183-4031 65
153-5962 23, 41 SPRING 153-5586 21
153-6375 59, 67, 67 153-6849 53
153-6833 47 154-1641 25
153-6861 21, 63, 73 154-1679 31
153-6866 57 183-3568 25
153-6868 59 200-5995 25
153-7992 31 STARTERMOTOR 138-6754 61
154-1244 65 STARTER RING 153-6865 57
158-7936 25, 25, 27 STAY 154-1412 25
165-2139 23, 73 STRAINER 153-6837 47
165-2140 23, 65 STUD (010109440) 11, 41
168-9001 75 (012110635) 11
217-5862 73 (012110660) 11, 41
6I-0846 55 153-5591 21
SEAL (052100420) 77 153-5944 19
SHAFT 197-7909 25 SUMP 153-6830 47
231-8822 11 TAPPET 153-5594 21
SHIM 153-6385 33 217-7174 31
160-4150 53 THERMOSTAT 231-7859 41
160-4151 53 THERMOSTAT HOUSING (145216510) 41
Page 88
Parts Index
Description Part No. Page
(145226460) 41
THERMOSTAT HOUSING 231-7861 41

JOINT
TIMING CASE JOINT 215-2618 11
215-2619 23
TIMING GEAR CASE 238-1174 25
VALVE CAP 153-5557 19
VALVE SPRING 153-5558 19
VALVE STEM SEAL 153-5554 19
153-5559 19
WASHER (026200008) 25
153-5595 21
153-5936 51, 51, 71,

71, 73
153-6412 33
153-6415 37
153-6832 47
153-7985 31
153-7987 29, 29
154-1399 61, 65
154-2403 61
168-9002 65
232-0793 37
WATER PUMP (145017840) 41
WATER PUMP JOINT 231-7853 41
WATERPUMP PULLEY 153-5963 45
WATER TEMPERATURE (385720510) 71

SENSOR
WOODRUFF KEY (034100508) 31, 69
Page 89

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What are the main sections covered in the parts book?

What are the main sections covered in the parts book?

How can you locate a specific part in the parts book?

How can you locate a specific part in the parts book?

Engine

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 7

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 85

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Pistons & Rings 13 Cooling System 43

Connecting Rods 15 Pulleys 45

Crankshaft & Bearings 17 Sump 47

Cylinder Head Assembly 19 Oil Filter 49

Rocker Shaft Assembly 21 Oil Leak-Off Pipes 51

Timing Case 23 Relief Valve 53

Timing Case 25 Lift Pump 55

Timing Case 27 Flywheel Assembly 57

Stop Solenoid Control 29 Flywheel Housing 59

Camshaft & Gears 31 Starter Group 61

Fuel Injection Pump 33 Exhaust Manifold Group 63

High Pressure Fuel Pipes 35 Alternator 65

Atomisers 37 Engine Lifting 67

Cold Start System 39 Auxiliary Drive 69

å From Engine Number

ç Upto Engine Number

é Repairs and Replaces

è See Appropriate Section - Reference Number

ƒ New for Old Part

ˆ Reference for Detailed Breakdown

˙ Other Service Options Available

æ See History Section

Item Part No. References Qty. Description Notes

1 Ñ (LONG ENGINE) 1 CYLINDER BLOCK KIT

Item Part No. References Qty. Description Notes

1 231-3885 1 PISTON AND RING KIT

Item Part No. References Qty. Description Notes

1 231-3870 1 CONROD KIT

Item Part No. References Qty. Description Notes

1 231-2799 1 CRANKSHAFT KIT

Item Part No. References Qty. Description Notes

1 231-2072 1 CYLINDER HEAD ASSEMBLY

Item Part No. References Qty. Description Notes

1 231-2184 1 ROCKER SHAFT ASSEMBLY

Item Part No. References Qty. Description Notes

1 è (FOLLOWING 1 TIMING GEAR CASE

Item Part No. References Qty. Description Notes

1 238-1174 1 TIMING GEAR CASE

(A) LOW IDLE SETTING

Item Part No. References Qty. Description Notes

1 139-5511 1 ANTI-TAMPER CAP

(A) HIGH IDLE SETTING

Item Part No. References Qty. Description Notes

1 217-7111 1 BOLT ASSEMBLY

Item Part No. References Qty. Description Notes