High-Precision Bearings
High-Precision Bearings
High-Precision Bearings
Working with SKF IT and logistics systems and application experts, SKF
SKF Solution Factory makes SKF knowledge and manufacturing expertise Authorized Distributors deliver a valuable mix of product and application
available locally, to provide unique solutions and services to our customers. knowledge to customers worldwide.
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SKF Life Cycle
Our knowledge Management
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SKF Life Cycle Management is how we combine our technology n
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platforms and advanced services, and apply them at each stage d rep
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of the asset life cycle, to help our customers to be more la
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successful, sustainable and profitable. Opera Ins
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Lubrication solutions
From specialized lubricants to state-of-the-art
lubrication systems and lubrication management
services, lubrication solutions from SKF can help to
reduce lubrication related downtime and lubricant
consumption.
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Contents
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product validation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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Foreword
This catalogue has been created to provide You can easily make your product choice by
clutch customers with information on the selecting products from the index tables
products that SKF offers, and to help them which show the overall dimensions of each
find the products that best match their product. An image of the selected product
needs. can be found on the product page.
This catalogue displays currently available Our extensive knowledge and experience
products in production, grouped according in clutch bearing development make SKF an
to the following categories: ideal partner for developing optimised, cus-
tomer-specific solutions for clutch products.
• clutch release bearing For additional information, please contact
• clutch bearing fork actuation your local SKF representative.
• clutch bearing hydraulic actuation
• double clutch transmission
• support bearing
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Global SKF presence of clutch
release bearings
Competition is increasingly becoming global. project performance and reduce your busi-
At SKF, we follow customer globalization ness risk. Unlike conventional component
strategies. We have a worldwide presence, suppliers, our solutions and wide range of
global supplier base and distribution net- competencies have been developed based
work. We offer local engineering and sales on industry needs and close cooperation
support. Our manufacturing facilities and with automotive industry leaders:
technical centres in all major regions help
you increase quality, speed and flexibility • three production sites worldwide
throughout the development process. We • development, technical and application
have the resources to support you with centres in Europe, Asia and America
global and local solutions. Our dedicated • research centre in Europe
global project managers work to improve
Production
St. Cyr, France
Production
Shanghai, China
Application and
Application centre
technical centre
Shanghai, China
Plymouth, Michigan, USA
Production
Tortuguitas, Argentina
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About the clutch system 1
The clutch pedal pressed by the driver, There are two types of clutch concepts:
transmits an actuation load to the clutch
through the bearing. The actuation load lifts • pushed, where the clutch bearing pushes
the clutch pressure plate, which disengages the spring diaphragm to interrupt the
the clutch disk, and interrupts the engine engine torque transmission.
torque transmission. This operation allows • pulled, where the clutch bearing pulls the
the engine to rotate at idle speed when the spring diaphragm to interrupt the engine
car is stopped, and also to change gears. torque transmission. With this concept,
the clutch bearing is attached to the
spring diaphragm.
Engine
Clutch
Transmission
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How the clutch system works
5
2
4
8
Clutch actuation technology 1
Clutch
bearing
unit
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Clutch release bearing unit
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Clutch bearing unit portfolio 1
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Clutch release bearing unit details
Clutch release bearings from SKF are based – Europe: solutions generally based on a
on the design of an angular contact ball single seal on one side and a shield or
bearing. These bearings are made of sheet metal labyrinth on the other side
stamped steel inner and outer rings with – Asia: solutions generally based on a
precision ground raceways, a polymer cage seal on both sides
and either seals or shields and are pre- – America: solutions generally based on a
greased at the factory with a high quality single or double seal design
lubricant.
SKF clutch release bearing units integrate 3 Axial guidance: to enable a clutch release
additional functions († fig. 1 and 2): bearing unit to move axially, without
stick-slip, SKF bearings have a specially
1 Self-aligning: to compensate for mis- designed polymer sleeve that slides on a
alignment between the engine and trans- guiding tube connected to the gearbox,
mission, a clutch release bearing unit integrated for this purpose.
must be able to align itself so that it
maintains its alignment with the dia- 4 Interface with actuation device: the
phragm spring. This capability helps to clutch release bearing unit integrates
prevent premature bearing failure as a components connecting/holding the unit
result of uneven load distribution. to the actuation system (fork or concentric
slave cylinder piston).
2 Sealing solutions: capped with either a
metal shield or contact seal, the sealing 5 Interface with diaphragm spring: to
solution is designed to retain the lubricant carry the load and minimise friction and
inside and prevent contaminants from wear on the diaphragm.
entering the bearing. Although clutch
release bearings are usually well protect-
ed, requirements vary according to
region. As a result, SKF has sealing solu-
tions for virtually every geographic region:
Design for fork actuation Design for concentric slave cylinder actuation
Fig. 1 Fig. 2
5 2
1
2
4 4
5 1
3
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Clutch bearing fork Clutch bearing
actuation hydraulic actuation 1
The SKF Clutch release bearing unit has The SKF Clutch release bearing unit has
been designed for use with a manual gear- been designed to meet the requirements of
box with mechanical fork actuation. manual and automated manual transmis-
In this configuration, the clutch bearing sion gearboxes that use hydraulic actuation
unit consists of the following components by means of a concentric slave cylinder. The
(† fig. 3): hydraulic clutch cylinder and the clutch
release bearing are combined into one
1 Clutch release bearing system.
2 Rubber sleeve for self-aligning function of In this configuration, the clutch release
the unit bearing unit usually consists of the following
3 Rear plate for interface with the fork components († fig. 4):
4 Polymer sleeve (connected to the rear
Metallic sleeve integrated in the bearing and
plate) to allow axial displacement on the 1 Clutch release bearing connected to the polymer piston from the
guiding tube when actuated by the fork 2 Metallic spring washer for the self- concentric slave cylinder.
5 Clips to hold the unit to the fork aligning function of the unit
3 Boot retainer to connect the bearing to
The rubber sleeve is designed with radial the boot and locate the pre-load spring
teeth and is installed in the inner ring bore. 4 Polymer piston or metallic sleeve con-
Tooth flexibility gives the required degree of nected with the concentric slave cylinder
radial freedom to compensate for misalign- for axial displacement of the unit against
ment between engine and transmission the diaphragm
input shaft.
The polymer sleeve on a guiding tube is The working principle of the metallic spring
installed inside the inner diameter of the washer is based on friction management
rubber sleeve. between the small teeth of the spring ring
and the bearing ring, as a function of the
radial load. This is achieved by controlling
the axial deformation of the teeth. The
resulting axial load must be above a mini-
mum value to prevent abnormal noise and
must stay below a maximum level to allow
radial displacement.
Polymer piston integrated in the bearing and
connected directly to the concentric slave
cylinder chamber.
Design for fork actuation Design for concentric slave cylinder actuation
Fig. 3 Fig. 4
1 3
1
2 5
4 3
4
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Double clutch technologies
– wet and dry
Double clutch
transmission
The primary function of a clutch release
bearing installed in a manual transmission is
to decouple the engine from the gearbox in
order to allow for gear change.
A double clutch transmission system is
composed of two separated clutches. Linked
to the double clutch transmission system,
the gearbox is split into two shafts, one for
odd gears (1, 3, 5 …) and the other for even
gears (2, 4, 6 …). Actuation is performed by
two clutch release bearings. SKF has devel-
oped bearings for these high demand appli-
cations which are able to withstand:
• higher loads
• higher temperature
• higher number of clutch operations
• bigger dimensions
• longer life expectancy
• high packaging constraints
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SKF Double Clutch Bearing Set 1
Based on double clutch transmission design, Clutch support bearing • unique raceway-shoulder transition to
actuation is mainly performed by two clutch avoid edge stress
release bearings, which are designed to Angular contact ball bearings († fig. 2), • unique heat treatment
perform the same functions as those and four point contact ball bearings are
described for a conventional clutch. Because specially designed for double clutch
of the compactness of the double clutch applications which are exposed to higher
transmission system, the first clutch release temperatures than clutch release bearings.
bearing is nested in the second one. Thus, SKF single row angular contact ball bearings
there is an inner and an outer bearing. are designed to accommodate
Additional functionality such as self align- simultaneously acting radial and axial loads.
ment and radial guiding of the bearing and They incorporate special features that
provisions for actuation by either a mechan- enable them to run cooler and smoother,
ical fork or hydraulic piston, are also includ- thereby reducing lubricant consumption and
ed in this compact design. All bearing com- extending bearing service life.
ponents are specifically designed for each Features of SKF support bearings include:
application.
In this configuration, the SKF Double • custom boundary dimensions
Clutch Bearing Set († fig. 1) comprises the • a highly effective contact seal to keep the
following features: lubricant in and contaminants out of the
bearing
• clutch sealed against contaminants • high temperature grease and good anti-
• compact design brinelling properties (double dry clutch
• high load-carrying capacity configuration)
• high temperature resistance • Lubricated with clutch oil (double wet
• easy assembly in the application clutch configuration)
• low weight solution • manufactured to P6 dimensional accuracy
and P5 running accuracy
Fig. 1 Fig. 2
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Product validation
FEM calculation with Ansys to evaluate the stress and deformation of the
bearing/component under load conditions.
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Bearing characteristics
evaluation conducted by SKF 1
to demonstrate that the
product’s design is adequate
for its intended application.
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Bearing performance
evaluation conducted by SKF
to demonstrate that the
product’s design is adequate
for its intended application.
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Pull and push clutch release 1
bearing range
SKF clutch release bearings are classified The following tables show the range of
into three different families based on their pull and push clutch release bearings in
geometry. production.
T
C1
T T
D D1 d1 D D1 d1 d D D1 d1
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Push clutch release bearing range
D D1 d1
Bearing reference Diaphragm contact Bearing External Internal diameter Total height Mass Rotating ring
Type of Diameter geometry diameter for sleeve
contact family connection
– D1 D d1 T
– – mm – mm g –
BC-BRUB 445254 Curve 39,5 1 64,5 35,7 19,4 103,0 Outer ring
BC-BRUB 445280 Curve 39,5 1 64,5 35,7 21,4 106,0 Outer ring
BC-BRU-0459 Flat 42,5 ±8,5 1 61,5 34,7 17,45 108,1 Outer ring
BC-BRU-0404 Flat 56,75 ±9,25 1 74,77 49,5 12,75 112,7 Outer ring
BC-BRU-0600 Curve 34 1 49,5 27,7 16 55 Outer ring
20
Push clutch release bearing range
T
C1
1
D D1 d1 d
Bearing reference Diaphragm contact Bearing External Internal dia- Total Inner ring Functional Mass Rotating
Type of Diameter geometry diameter meter for sleeve height bore bearing ring
contact family connection diameter height
– D1 D d T d1 B1
– – mm – mm g –
BC-BRU-0583 Flat 48,25 ±7,55 2 65,8 30,75 15,1 48,98 5,7 105,7 Outer ring
BC-BRU-0460 Flat 48,25 ±8,25 2 66 33,3 14,2 49,3 3,75 96,1 Outer ring
BC-BRUB 445321 Flat 52 ±4 2 72,1 41,15 14 53,6 4 118,0 Outer ring
BC-BRU-0533 BAU Flat 53 ±6 2 66,9 39,3 13,15 49,3 3,7 92,3 Outer ring
BC-BRU-0533 CBU Curve 58 2 66,9 39,3 14,2 49,3 4,7 94,2 Outer ring
BC-BRU-0577 BB Flat 53 ±6 2 65,4 35,8 12,1 49,8 3,5 83,1 Outer ring
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Push clutch release bearing range
D D1 d1
Bearing reference Diaphragm contact Bearing External Internal diameter Total height Mass Rotating ring
Type of Diameter geometry diameter for sleeve
contact family connection
– D1 D d1 T
– – mm – mm g –
22
Pull clutch release bearing range
Bearing reference Diaphragm contact External Internal diameter Total height Inner ring Functional Mass Rotating ring
Type of Diameter diameter for sleeve bore bearing
contact connection diameter height
– D1 D d1 T d B1
– – mm – mm g –
BC-BRU-0347 Flat 46,2 ±2.9 56,1 34 31,3 39,05 – 117,5 Outer ring
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Pull and push clutch bearing
unit for fork actuation
The following tables show the range of pull
and push clutch bearings for fork actuation
in production.
B2
B3
D D1 d N
Bearing reference Diaphragm contact External Internal Total height Functional Fork width Mass
Type of Diameter diameter diameter height
contact
– D1 D d B2 B3 N
– – mm g
24
Push clutch release bearing range
B2
B3
1
D D1 d N
Bearing reference Diaphragm contact External Internal Total height Functional Fork width Mass
Type of Diameter diameter diameter height
contact
– D1 D d B2 B3 N
– – mm g
25
Push clutch bearing unit for
concentric slave cylinder actuation
The following tables show the range of push
clutch bearings for concentric slave cylinder
hydraulic actuation.
B1
C1
D D1 d1
Bearing reference Diaphragm contact External Internal Total height Functional Piston integrated Mass
Type of Diameter diameter diameter height or metallic sleeve
contact
– D1 D d B1 C1 N
– – mm – g
BRU-0583 Flat 48,25 ±7,55 66 28,05 23,6 6,2 Metallic sleeve 119,9
BRU-0576 Flat 48,5 ±10,5 69 35,05 32,9 20,9 Piston integrated 157,0
BRU-0533 BA Flat 52,75 ±6,25 66,9 33,79 27,3 3,7 Piston integrated 134,7
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Double clutch bearing unit range 1
T
T1
D D1 d
T1
Bearing reference Diaphragm contact External Internal Total height Functional Piston integrated or Mass
Type of Diameter diameter diameter height metallic sleeve
contact
– D1 D d T T1 N
– – mm g
* This bearing is designed for wet application, to work with transmission oil only.
27
Clutch support bearings
Clutch support angular contact ball bearing
D d
Bearing reference Axial loading External Internal Total height Dynamic Mass
diameter diameter capacity
D d B
– – mm N g
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Clutch support bearings 1
D d
Bearing reference Axial loading External Internal Total height Dynamic Mass
diameter diameter capacity
D d B
– – mm N g
* This bearing is designed for wet application, to work with transmission oil only.
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Clutch bearing application
data list Application data sheet. Here you can provide SKF the basic information
that is needed to make an engineering evaluation of the application.
Test conditions
Bench test procedure
Speed
Number of cycles
Duration of one cycle
Temperature
Acceptance criteria
Noise level after test
Wear
Sleeve
Bearing
Rear plate
Preload (N)
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Notes 1
31
® SKF is a registered trademark of the SKF Group.
© SKF Group 2013
The contents of this publication are the copyright of the publisher and may not be reproduced (even
extracts) unless prior written permission is granted. Every care has been taken to ensure the accuracy
of the information contained in this publication but no liability can be accepted for any loss or damage
whether direct, indirect or consequential arising out of the use of the information contained herein.
PUB 10/P1 11562 EN · July 2013
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