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Perator S Anual: 3-In-1 Battery Mower

This document provides safety instructions for operating a 3-in-1 battery powered lawn mower. It instructs the user to read the entire manual before use. Children should never operate the mower and should be kept away from the area of operation. When mowing, check the area first for any objects that could be thrown by the mower blades. Always wear safety glasses and closed toe shoes when operating the mower.

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jlpicard
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© © All Rights Reserved
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0% found this document useful (0 votes)
53 views

Perator S Anual: 3-In-1 Battery Mower

This document provides safety instructions for operating a 3-in-1 battery powered lawn mower. It instructs the user to read the entire manual before use. Children should never operate the mower and should be kept away from the area of operation. When mowing, check the area first for any objects that could be thrown by the mower blades. Always wear safety glasses and closed toe shoes when operating the mower.

Uploaded by

jlpicard
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Safe Operation Practices • Set-Up • Operation • Maintenance • Service • Troubleshooting • Warranty

Operator’s Manual

3-in-1 Battery Mower

WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

Form No. 769-05626C


(November 30, 2011)
To The Owner 1
Thank You
Thank you for purchasing an Electric Mower manufactured Manual may cover a range of product specifications for various
by MTD. It was carefully engineered to provide excellent models. Characteristics and features discussed and/or illustrated
performance when properly operated and maintained. in this manual may not be applicable to all models. We reserve
Please read this entire manual prior to operating the equipment. the right to change product specifications, designs and
It instructs you how to safely and easily set up, operate and equipment without notice and without incurring obligation.
maintain your machine. Please be sure that you, and any other If you have any problems or questions concerning the machine,
persons who will operate the machine, carefully follow the phone your local authorized MTD service dealer or contact us
recommended safety practices at all times. Failure to do so could directly. MTD’s Customer Support telephone numbers, website
result in personal injury or property damage. address and mailing address can be found on this page. We want
All information in this manual is relative to the most recent to ensure your complete satisfaction at all times.
product information available at the time of printing. Review Throughout this manual, all references to right and left side of the
this manual frequently to familiarize yourself with the machine, machine are observed from the operating position
its features and operation. Please be aware that this Operator’s

Table of Contents
Safe Operation Practices......................................... 3 Service......................................................................17
Assembly & Set-Up................................................... 8 Troubleshooting......................................................19
Controls....................................................................12 Parts List.................................................................. 20
Operation.................................................................13 Warranty...................................................Back Cover
Maintenance & Adjustment..................................15

Record Product Information Model Number


Before setting up and operating your new equipment, please
locate the model plate on the equipment and record the
information in the provided area to the right. You can locate the
model plate by standing at the operator’s position and looking
down at the rear of the deck. This information will be necessary, Serial Number
should you seek technical support via our web site, Customer
Support Department, or with a local authorized service dealer.

Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
◊ Visit us on the web at www.mtdproducts..com

See How-to Maintenance and Parts Installation Videos at www.mtdparts.com/KnowledgeCenter


◊ Call a Customer Support Representative at (800) 800-7310 or (330) 220-4683
◊ Write us at MTD LLC • P.O. Box 361131 • Cleveland, OH • 44136-0019

2
Important Safe Operation Practices 2
WARNING: This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
DANGER: This machine was built to be operated according to the rules for safe operation in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.

Children 4. Never allow children under 14 years old to operate this


machine. Children 14 years old and over should read and
Tragic accidents can occur if operator is not alert to presence understand the instructions in this manual and should
of children. Children are often attracted to mower and mowing be trained and supervised by a parent. Only responsible
activity. They do not understand the dangers. Never assume that individuals who are familiar with these rules of safe
children will remain where you last saw them. operation should be allowed to use this machine.
1. Keep children out of the mowing area and under watchful 5. Thoroughly inspect the area where the equipment is to be
care of a responsible adult other than the operator. used. Remove all stones, sticks, wire, bones, toys and other
2. Be alert and turn mower off if a child enters the area. foreign objects which could be tripped over or picked
up and thrown by the blade. Thrown objects can cause
3. Before and while moving backwards, look behind and serious personal injury. Plan your mowing pattern to avoid
down for small children. discharge of material toward roads, sidewalks, bystanders
4. Use extreme care when approaching blind corners, and the like. Also, avoid discharging material against a wall
doorways, shrubs, trees, or other objects that may obscure or obstruction which may cause discharged material to
your vision of a child who may run into the mower. ricochet back toward the operator.
5. Never allow children under 14 years old to operate a power 6. To help avoid blade contact or a thrown object injury,
mower. Children 14 years old and over should read and stay in operator zone behind handles and keep children,
understand operation instructions and safety rules in this bystanders and pets at least 75 feet from mower while it is
manual and should be trained and supervised by a parent. in operation. Stop machine if anyone enters area.
7. Always wear safety glasses or safety goggles during
Operation operation and while performing an adjustment or repair
to protect your eyes. Thrown objects which ricochet can
General Operation: cause serious injury to the eyes.
1. Read this operator’s manual carefully in its entirety before
8. Wear sturdy, rough-soled work shoes and close-fitting
attempting to assemble this machine. Read, understand,
slacks and shirts. Shirts and pants that cover the arms
and follow all instructions on the machine and in the
and legs and steel-toed shoes are recommended. Never
manual(s) before operation. Be completely familiar with
operate this machine in bare feet, sandals, slippery or light
the controls and the proper use of this machine before
weight (e.g. canvas) shoes.
operating it. Keep this manual in a safe place for future and
regular reference and for ordering replacement parts. 9. Do not put hands or feet near rotating parts or under
cutting deck. Contact with blade can amputate hands and
2. This machine is a precision piece of power equipment,
feet.
not a plaything. Therefore, exercise extreme caution at all
times. Your unit has been designed to perform one job: to 10. A missing or damaged discharge cover can cause blade
mow grass. Do not use it for any other purpose. contact or thrown object injuries.
3. Don’t force lawn mower — it will do the job better and 11. Many injuries occur as a result of the mower being pulled
safer at the rate for which it was designed. over the foot during a fall caused by slipping or tripping.
Do not hold on to the mower if you are falling; release the
handle immediately.

3
12. Never pull the mower back toward you while you are Slope Operation:
walking. If you must back the mower away from a wall or
obstruction first look down and behind to avoid tripping Slopes are a major factor related to slip and fall accidents which
and then follow these steps: can result in severe injury. Operation on slopes requires extra
caution. If you feel uneasy on a slope, do not mow it. For your
a. Step back from mower to fully extend your arms.
safety, use the slope gauge included as part of this manual to
b. Be sure you are well balanced with sure footing. measure slopes before operating this unit on a sloped or hilly
c. Pull the mower back slowly, no more than half way area. If the slope is greater than 15 degrees, do not mow it.
toward you.
Do:
d. Repeat these steps as needed.
1. Mow across the face of slopes; never up and down. Exercise
13. Do not operate the mower while under the influence of extreme caution when changing direction on slopes.
alcohol or drugs.
2. Watch for holes, ruts, rocks, hidden objects, or bumps
14. Stay alert — Watch what you are doing. Use common which can cause you to slip or trip. Tall grass can hide
sense. Do not operate lawn mower when you are tired. obstacles.
15. The motor/blade control handle is a safety device. Never 3. Always be sure of your footing. A slip and fall can
attempt to bypass its operation. Doing so makes the cause serious personal injury. If you feel you are losing
safety device inoperative and may result in personal injury your balance, release the motor/blade control handle
through contact with the rotating blade. The motor/blade immediately, and the blade will stop rotating within three
control handle must operate easily in both directions and (3) seconds.
automatically return to the disengaged position when
released. Do Not:
16. Do not charge the mower in rain, or in wet conditions. 1. Do not mow near drop-offs, ditches or embankments, you
could lose your footing or balance.
17. Never operate the mower in rain or wet grass. Always
be sure of your footing. A slip and fall can cause serious 2. Do not mow slopes greater than 15 degrees as shown on
personal injury. If you feel you are losing your footing, the slope gauge.
release the motor/blade control handle immediately and 3. Do not mow on wet grass. Unstable footing could cause
the blade will stop rotating within three seconds. slipping.
18. Mow only in daylight or good artificial light. Walk, never
run. Service
19. Stop the blade when crossing gravel drives, walks or roads. 1. If the mower’s built-in overload protection switch
frequently trips, contact your nearest authorized service
20. If the equipment should start to vibrate abnormally, stop
dealer for repair.
the motor and check immediately for the cause. Vibration is
generally a warning of trouble. 2. Remove key and store idle lawn mower indoors when not
in use. Allow motor to cool before storing in any inclosure.
21. Shut the motor off and wait until the blade comes to
Lawn mower should be stored indoors in a dry, high, or
a complete stop before removing the grass catcher or
locked-up place, out of reach of children.
unclogging the chute. The cutting blade continues to
rotate for a few seconds after the motor is shut off. Never 3. When servicing use only identical replacement parts
place any part of the body in the blade area until you are listed in this manual. “Use of parts which do not meet the
sure the blade has stopped rotating. original equipment specifications may lead to improper
performance and compromise safety!”
22. Never operate mower without proper trail shield,
discharge cover, grass catcher, motor/blade control handle 4. Before cleaning, repairing, or inspecting, make certain the
or other safety protective devices in place and working. blade and all moving parts have stopped. Remove the key
Never operate mower with damaged safety devices. Failure to prevent accidental starting.
to do so, can result in personal injury. 5. Remove key before servicing, cleaning, or removing
23. Only use parts and accessories made for this machine by material from the lawn mower.
manufacturer. Failure to do so can result in personal injury. 6. Follow instructions for lubricating and changing
24. If situations occur which are not covered in this manual, use accessories.
care and good judgment. Telephone Customer Support for 7. Keep handles dry, clean and free from oil and grease.
the name of your nearest dealer.

4 Section 2— Important Safe Operation Practices


8. To reduce a fire hazard, keep the motor cover free of grass,
leaves and debris build-up.
9. Check the blade and motor mounting bolts at frequent
intervals for proper tightness. Also, visually inspect blade
for damage (e.g., bent, cracked, and worn). Replace blade
with the original equipment manufacturer’s (OEM) blade
only, listed in this manual.
10. Maintain your mower with care — Keep mower blade sharp
and clean for best and safest performance. Mower blades
are sharp and can cut, wrap the blade or wear gloves and
use extra caution when servicing them.
11. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
12. Never tamper with safety devices. Check their proper
operation regularly.
13. Never attempt to make wheel or cutting height
adjustments while the motor is running.
14. After striking a foreign object, stop the motor, remove the
key, and thoroughly inspect the mower for any damage.
Repair the damage before operating the mower.
15. Grass catcher components, discharge cover, and trail shield
are subject to wear and damage which could expose
moving parts or allow objects to be thrown. For safety
protection, frequently check components and replace
immediately with original equipment manufacturer’s
(OEM) parts only, listed in this manual.
16. According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental Protection Agency (EPA),
this product has an Average Useful Life of seven (7) years, or
140 hours of operation. At the end of the Average Useful Life
have the unit inspected annually by an authorized service
dealer to ensure that all mechanical and safety systems are
working properly and not worn excessively. Failure to do so
can result in accidents, injuries or death.
17. Do not dispose of the battery(ies) in a fire. The cell may
explode. Check with local codes for possible special
disposal instructions.
18. Do not open or mutilate the battery(ies). Released
electrolyte is corrosive and may cause damage to the eyes
or skin. It may be toxic if swallowed.
19. Exercise care in handling batteries in order not to short the
battery with conducting materials such as rings, bracelets,
and keys. The battery or conductor may overheat and
cause burns.

Section 2 — Important Safe Operation Practices 5


Safety Symbols
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the
machine before attempting to assemble and operate.

Symbol Description

READ THE OPERATOR’S MANUAL(S)


Read, understand, and follow all instructions in the manual(s) before attempting to
assemble and operate

DANGER — ROTATING BLADES


To reduce the risk of injury, keep hands and feet away. Do not operate unless discharge cover
or grass catcher is in its proper place. If damaged, replace immediately.

DANGER — BYSTANDERS
Do not mow when children or others are around.

DANGER — HAND/ FOOT CUT


Keep hands and feet away from rotating parts.

DANGER — THROWN DEBRIS


Remove objects that can be thrown by the blade in any direction. Wear safety glasses.

DANGER — SLOPES
Use extra caution on slopes. Do not mow slopes greater than 15°.

WARNING— ELECTRICAL SHOCK


Do not operate the mower in the rain.

6 Section 2— Important Safe Operation Practices


Slope Gauge

7
Section 2 — Important Safe Operation Practices
15° Slope
15° Slope
(OK) (TOO STEEP)
Figure 1 Figure 2
15° da s h e d li ne
USE THIS SLOPE GAUGE TO DETERMINE
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.
Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution.
Always mow across the face of slopes, never up and down slopes.
Assembly & Set-Up 3
Contents of Carton
• One Battery Mower • One Side Discharge Chute • Two Cord Guides
• One Operator’s Manual • Two Toggle Clamps • One Battery
• One Charger • One Grass Bag

NOTE: All references to the left and right side of the mower are Handle Assembly
from the operator’s position behind the mower.
1. Raise the cutting height adjustment to the highest setting.
Unpacking the Unit See Fig. 3-1.
1. Cut the corners of the carton and lay the sides flat on the 2. To assemble the lower handle:
ground. Remove all packing inserts. a. Pivot the lower handle backward. See Fig. 3-2A.
2. Move the mower out of the carton. b. Place the bolts in the lower handle in the slots of the
3. Make certain the carton has been completely emptied handle bracket. See Fig. 3-2B.
before discarding it. c. Make sure the bolts in the lower handle are fully
positioned in the slots of the handle bracket. See
Cutting Height Adjustment Fig. 3-2C.
The cutting height adjustment lever is located above the rear NOTE: Make sure motor cord is clear of wing knobs before
right wheel. See Fig. 3-1. tightening.
d. Tighten the lower handle wing knobs. See Fig. 3-2D.

1 3 B
C

2 D

Top View

Figure 3-1
1. Pull the lever out and away from the mower. Figure 3-2
2. Move the lever forward or back for desired cutting height.
3. Release lever towards mower deck.

8
3. Place the upper handle onto the lower handle, keeping the Cord Guide
motor cord over the handles. See Fig. 3-3.
Make sure the cord between the motor/blade control lever
and the mower sits in the cord holders on the upper and lower
handles.
1. Snap one cord guide onto the lower handle and the other
cord guide onto the upper handle. See Fig. 3-5.

Figure 3-3
a. For the lowest setting, line up the top holes of the
upper handle with the holes on the lower handle.
b. For the medium setting, line up the middle holes
of the upper handle with the holes on the lower Figure 3-5
handle.
2. Secure the motor cord in the cord guide clamps.
c. For the highest setting, line up the bottom holes
of the upper handle with the holes on the lower
handle.
4. Insert toggle clamps packed separately with the mower
into the holes for the selected height. See Fig. 3-3.
5. Tighten the clamps by pivoting them upward. See Fig. 3-4.
NOTE: When tightening, leave some space between the
toggle clamp and the handle. If clamp will not tighten,
loosen the toggle clamp one turn. If clamp is not firmly
seated when engaged, tighten the toggle clamp one turn.

Figure 3-4

Section 3 — Assembly & Set-Up 9


Grass Collection c. Place grass catcher on the pivot rod. Let go of
discharge door so that it rests on the grass catcher.
1. To assemble the grass catcher, secure the plastic channels See Fig. 3-8.
of grass bag over frame rods. See Fig. 3-6.

Figure 3-8
Figure 3-6
To remove grass catcher, lift rear discharge door on the mower.
2. Follow steps below to attach grass catcher: Lift grass catcher up and out, off of the pivot rod. Release rear
a. Lift rear discharge door. discharge door to allow it to close rear opening of mower.
b. Remove rear mulching baffle. See Fig. 3-7. WARNING: Never operate mower unless the hooks
on the grass catcher are firmly seated on the pivot
NOTE: Swing the mulching baffle to the right side of the
rod and the rear discharge door rests firmly against
mower and then slide out.
top of the grass catcher.

Side Discharge
For side discharge, you will need to have the rear mulching baffle
installed below the rear discharge door.
1. On the right side of the mower, lift the mulch baffle.
2. Slide the hooks of the side discharge chute under hinge pin
on mulch baffle assembly. See Fig. 3-9.

Figure 3-7

Figure 3-9

10 Section 3 — Assembly & Set-Up


3. Secure the tabs of the side discharge chute onto the hooks Charging the Battery
below the side mulching baffle. See Fig. 3-9.
NOTE: Do not remove side mulch baffle at any time, even WARNING: The battery contains corrosive fluid
when you are not mulching. and toxic material - HANDLE WITH CARE. Keep away
from children. Do not puncture, disassemble,
Mulching mutilate, or incinerate. Explosive gases could be
vented during charging or discharging. Use in a well
To mulch, you will need the rear mulching baffle installed below ventilated area, away from sources of ignition.
the rear discharge door.
IMPORTANT: Use only with battery pack 725-05089.
If converting to mulching from the grass collection mode:
Charge the mower for 14 hours before initial use. Charge
1. Remove grass catcher. mower indoors in a dry area out of the weather. DO NOT charge
2. Install rear mulching baffle. See Fig. 3-10. in rain or wet locations.
IMPORTANT: Use only the battery charger provided with this
mower.
Plug the battery charger into the battery first, and then into any
standard 110/120 volt household electrical outlet. See Fig. 3-11
for battery charging location.

Figure 3-10
If converting to mulching from side discharge:
1. Remove side discharge chute.
2. Make sure the rear mulching baffle is installed. See
Fig. 3-10. Figure 3-11

NOTE: If an extension cord is required, use one that is at least


wire size 16 AWG. Connect the extension cord to charger before
plugging extension cord into electrical outlet.
NOTE: You may charge the battery with the battery removed
from the mower.
IMPORTANT: Always recharge battery fully. It takes 14 hours to
recharge a completely discharged battery. A flashing light on
the battery charger indicates the battery is less than 80 percent
charged; a solid green light indicates the battery is 80 to 100
percent charged. A full charge will be achieved in less than 14
hours if the batteries were only partially discharged.
NOTE: It is recommended that the mower be charged once every
two months during storage.
IMPORTANT: Always disconnect battery charger (or extension
cord, if used) from the electrical outlet first, then disconnect
battery charger from battery.
NOTE: It is recommended that the mower be charged
immediately after it has been discharged. Storing batteries in a
discharged state could reduce future performance.

Section 3 — Assembly & Set-Up 9


Battery Charger
The battery charger complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference
2. This device must accept any interference received,
including interference that may cause undesired operation.
CAUTION: changes or modifications not expressly
approved by the party responsible for compliance
could void user’s authority to operate the
equipment
NOTE: This equipment has been tested and found to comply
with the limits for Class B digital device, pursuant to part 15 of
the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate
radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference
to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and the
receiver.
• Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for
help.

12 Section 3 — Assembly & Set-Up


Controls and Features 4
Starter
Button
Motor/Blade
Control Lever
Battery Level
Overload Protection Indicator
Switch

Safety Key
Cutting Height
Adjustment Lever

Figure 4-1
WARNING: Read, understand, and follow all Cutting Height Adjustment Lever
instructions and warnings on the machine and in
The cutting height adjustment lever is located above the right
this manual before operating.
rear wheel. To adjust the cutting height, refer to the Assembly
Section.
Motor/Blade Control Lever Starter Button
WARNING: The motor/blade control lever is a The starter button is located on the upper handle of the mower.
safety device. Never attempt to bypass its Engaging the motor/blade control lever with the starter button
operations. pressed will start the mower.

The motor/blade control lever is located on the upper handle Battery Level Indicator
of the mower. The motor/blade control lever engages and The battery level indicator is located on the battery. The indicator
disengages the motor and blade. shows the condition of the battery and is on when the motor is
on. The indicator lit all the way to the right indicates the battery
Overload Protection Switch is fully charged; as the indicator is lit more toward the left, it
The mower is equipped with an overload protection switch, indicates the battery is discharging. See Fig. 4-1 inset.
located on the motor/blade control. This overload protection IMPORTANT: If the far left red light illuminates, the batteries will
switch may pop out when too much strain is placed on the need to be recharged before further use. Continued operation
motor. Refer to the Maintenance & Adjustments Section to reset before charging may shorten the life of the batteries.
this switch.
Safety Key
The safety key must be present and inserted before the motor
can be started.

13
Operation 5
Starting Motor and Blade 3. Press the starter button and hold it in. See Fig. 5-2.
NOTE: Starting the mower’s motor also engages the blade.
WARNING: Avoid accidental starting. Make sure
you are in the operating position behind the mower
when using it. To avoid serious injury, the operator
and unit should be in a stable position while
starting.
1. Insert safety key. Refer to Fig. 5-1.

Figure 5-2

4. While holding the starter button in, squeeze the motor/


blade control lever against the upper handle to start the
motor and engage the blade. See Fig. 5-2.
NOTE: The mower’s motor will NOT start if you fail to
Figure 5-1 hold the starter button in while pivoting the motor/blade
control handle upward.
2. Stand behind the mower, in the operating position.
5. Release the starter button.

Stopping the Motor


WARNING: The blade continues to rotate for a few
seconds after the motor is shut off. If motor does not
come to a stop when the motor/blade control
handle is released, remove the safety key and
contact an authorized service dealer.
1. Release the blade/motor control lever to stop the motor
and blade.
2. Remove the safety key to prevent accidental starting when
equipment is unattended.
3. Charge the mower.

14
Using Your Lawn Mower Removing the Battery
Be sure that lawn is clear of stones, sticks, wires, or other objects If you have two batteries, you can use one battery while the
which could damage the lawn mower or motor. Such objects other battery recharges. To remove the battery:
could be accidentally thrown by the mower in any direction and 1. Remove the safety key.
cause serious personal injury to the operator and others.
2. Move the locking handle from the locked position to the
WARNING: If you strike a foreign object, stop the unlocked position. See Fig. 5-3.
motor, and remove the key. Thoroughly inspect the
mower for any damage, and repair the damage 3. Lift the battery off the mower base. See Fig. 5-3.
before restarting and operating the mower. WARNING: The battery is heavy. Lift with your legs
Excessive vibration of the mower during operation is and not your back.
an indication of damage. The unit should be
promptly inspected and repaired.
WARNING: The operation of any lawn mower can
result in foreign objects being thrown into the eyes, Unlocked
which can damage your eyes severely. Always wear
safety glasses while operating the mower, or while
performing any adjustments or repairs on it.
• When using the side discharge, the most effective mowing
pattern is one that allows the clippings to discharge
towards the uncut part of the lawn. Locked
• DO NOT use mower in the rain.
• For a healthy lawn, always cut off one-third or less of the
total length of the grass.

Using as Mulcher
To set up the mulching attachments see the “Assembly & Set-Up”
section. For effective mulching, do not cut wet grass. If the grass
has been allowed to grow in excess of four inches, mulching is
not recommended.

Using Side Discharge Figure 5-3


Attach the side discharge chute following the instructions in the
To seat the battery, make sure the safety key is removed, place
“Assembly & Set-Up” section. When using the side discharge, the
the battery in the battery base and turn the locking handle to the
most effective mowing pattern is one that allows the clippings to
locked position.
discharge towards the uncut part of the lawn.
IMPORTANT: Use only with battery pack 725-05089.
Using Grass Catcher
You can use the grass catcher to collect clippings while you are
operating the mower.
1. Attach grass catcher following instructions in the
“Assembly & Set-Up” section. Grass clippings will
automatically collect in bag as you run mower. Operate
mower till grass bag is full.
2. Stop motor completely by releasing the blade/motor
control handle. Make sure that the unit has come to a
complete stop.
3. Lift discharge door and pull grass bag up and away from
the mower to remove the bag. Dispose of the grass
clippings and reinstall the bag when complete.
WARNING: If you strike a foreign object, stop the
motor, and remove the key. Thoroughly inspect the
mower for any damage, and repair the damage
before restarting and operating the mower.
Excessive vibration of the mower during operation is
an indication of damage. The unit should be
promptly inspected and repaired.

Section 5 — Operation 15
Maintenance & Adjustments 6
General Recommendations Deck Care
• Always observe safety rules when performing any WARNING: To reduce the risk of electric shock, do not expose
maintenance. the mower to water.
• The warranty on this lawn mower does not cover items that The underside of mower deck should be cleaned after each use
have been subjected to operator abuse or negligence. To as grass clippings, leaves, dirt and other debris will accumulate.
receive full value from warranty, operator must maintain This accumulation of grass clippings, etc., is undesirable as it will
the lawn mower as instructed here. promote rust and corrosion.
• All adjustments should be checked at least once each 1. Remove any buildup of grass and leaves on or around the
season. motor cover (do not use water). Wipe the mower clean with
a dry cloth occasionally.
• Periodically check all fasteners and make sure these are
tight. 2. If debris has built up on the underside of the unit, tilt the
mower forward or on its side and scrape it clean with a
WARNING: Always stop the motor and remove the battery suitable tool.
before cleaning, lubricating or performing any repairs or
maintenance on the lawn mower. IMPORTANT: Do not use a pressure washer or garden
hose to clean your unit. These may cause damage to electric
Lubrication components, or the electric motor. The use of water will result in
1. Lubricate the wheels at least once a season with light oil (or shortened life and reduce serviceability.
motor oil). If wheels are removed for any reason, lubricate Resetting Overload Protection Switch
surface of the pivot arm and inner surface of the wheel
with light oil. See Fig. 6-1. This mower is equipped with an overload protection switch to
prevent overheating damage to the motor.
If the overload protection switch pops out:
1. Release the motor/blade control handle and do NOT restart
the mower for at least one minute, allowing the electric
motor time to cool.
2. Press the overload protection switch inward to reset. See
Fig. 6-2.

Figure 6-1

2. Lubricate the torsion spring on the side mulch plug


periodically with light oil to prevent rust. See Fig. 6-1.

Figure 6-2

16
If the overload protection switch pops out shortly after resetting: Battery Care
1. Release the motor/blade control handle and do NOT restart IMPORTANT: Replace with only the identical batteries provided
the mower for at least 15 minutes to allow the electric with this mower. The batteries should only be replaced by an
motor extra time to cool. authorized service dealer.
2. Press the overload protection switch inward to reset. WARNING: Due to a potential shock hazard, DO
3. Restart unit. NOT attempt to remove the motor/battery shroud.
There are no user serviceable parts inside. Contact
NOTE: If the overload protection switch pops out
your nearest Authorized Service Center if repairs are
repeatedly during operation or will not remain in when
needed.
attempting to reset, you may need to raise the cutting
height to reduce the strain on the motor or recharge the
battery. If the overload protection switch will not remain in,
contact an authorized service center to arrange for repair.

Replacing Trail Shield


WARNING: Never operate mower unless the trail
shield is in place and working. Never operate mower
with damaged safety devices. Failure to do so, can
result in personal injury.
The trail shield is subject to wear and damage which could
expose moving parts or allow objects to be thrown. For safety
protection, frequently check the trail shield and replace
immediately with original equipment manufacturer’s (OEM) part
only, listed in this manual.
1. Using a 10mm wrench, hold one lock nut in place while the
opposite lock nut is loosened and removed. See Fig. 6-3.

Figure 6-3
2. Remove the rod running through the trail shield and
replace with new shield in the opposite order and manner
of removal.

Section 6 — Maintenance & Adjustments 17


Service 7
Blade Care Blade Installation
1. Place the cutting blade, locking plates, and blade nut on
WARNING: When removing the cutting blade for
the motor shaft and thread the blade bolt in finger tight.
sharpening or replacement, protect your hands with
See Fig. 7-1.
a pair of heavy gloves or use a heavy rag to hold the
blade. Be certain to disconnect the power supply. NOTE: Make certain to replace the parts in the exact order
in which they were removed. When installing the cutting
Periodically inspect the blade assembly for cracks, especially if
blade, be sure it is installed with the curved ends pointing
you strike a foreign object. Replace when necessary. Follow the
towards the mower deck and not towards the ground.
steps below for blade service.
2. Torque the blade bolt down using a torque wrench to
1. Stop the motor and remove the safety key from the battery.
assure the bolt is tightened properly. The recommended
2. With the battery handle locked or with the battery torque for the blade bolt is 240-280 in. lbs.
removed, turn the mower on its side.
WARNING: The blade hardware is not only used to
3. Use a block of wood between blade and mower deck to attach the blade assembly, but is also an insulated
prevent the blade from turning when the bolt is removed. safety device and should never be altered in any
4. Loosen and remove the blade nut, locking plates, and way. If replacement is necessary, use original
blade. See Fig. 7-1. equipment parts as shown in the parts list.
To insure safe operation of your unit, all nuts and bolts must be
checked periodically for correct tightness.

Blade Sharpening
To properly sharpen the cutting blades, remove equal amounts
of metal from both ends of the blades along the cutting edges,
parallel to the trailing edge, at a 25° to 30° angle. See Fig. 7-2.
NOTE: It is important that each cutting blade edge be ground
equally to maintain proper blade balance. A poorly balanced
blade will cause excessive vibration and may cause damage to
the mower and result in personal injury. The blade can be tested
by balancing it on a round shaft screwdriver. Grind metal from
the heavy side until it balances evenly.

Figure 7-1
5. The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen the blade while it is still
on the mower. When sharpening the blade, follow the
original angle of grind and grind each cutting edge equally
to keep the blade balanced. Balance the blade on a round
shaft screwdriver. Remove metal from the heavy side until
it balances evenly.
WARNING: An unbalanced blade will cause
excessive vibration when rotating at high speeds. It
may cause damage to mower, and could break
causing personal injury.
Figure 7-2

18
Off-Season Storage
The following steps should be taken to prepare your lawn mower
for storage.
• Clean and lubricate mower thoroughly as described in the
lubrication instructions.
• We do not recommend the use of a pressure washer or
garden hose to clean your unit.
• Coat mower’s cutting blade with chassis grease to prevent
rusting.
• Store mower in a dry, clean area. Do not store next to
corrosive materials, such as fertilizer.
• Wipe the cord to remove any stains or foreign substance
such as oil.
• Store mower fully charged.
IMPORTANT: We strongly recommend the mower be
charged once every two months during storage.
IMPORTANT: Always recharge mower fully. The charger
is a two stage charger. The first stage, equalize, supplies
a higher voltage to the batteries. This helps speed charge
time and balance the charge across the individual batteries.
The second stage, float, supplies a lower voltage. This
prevents the batteries from experiencing overcharging
damage and also “tops off” the battery charge. Depending
on battery condition the equalize stage will complete
in approximately 8 hours. When the equalize stage is
complete the charger’s green LED will stop blinking. This
starts the float stage. During the float stage the chargers
green LED will be on continuously. The float stage will
“top off” the batteries in approximately 4-6 hours, again,
depending on the condition of the battery. However, a full
14 hour charge is always recommended.

Section 7 — Service 19
Troubleshooting 8
Problem Cause Remedy
Mower fails to start 1. Key not in switch. 1. Insert Ignition key.
2. Motor/blade control disengaged. 2. Depress starter button, and engage motor
blade control.
3. Battery discharged. 3. Charge battery.
4. Mower deck clogged with grass and debris. 4. Unclog mower deck. Make certain blade is
free to move.
Mower stops while mowing 1. Discharged battery. 1. Charge battery.
2. Cutting too much grass. 2. Raise cutting height.
3. Clogged deck. 3. Unclog mower deck. Raise cutting height, or
cut a narrower swath.
4. Overload protection switch is tripped. 4. Reset the overload protection switch
following the instructions in the Maintenance
& Adjustments section of this manual.
Mower cutting grass 1. Lawn rough or uneven. 1. Move the wheels to a higher cutting height
unevenly position.
2. Dull blade. 2. Sharpen or replace blade.

Mower not mulching 1. Mower deck clogged. 1. Unclog mower deck. Make certain blade is
properly free to move.
2. Wet grass. 2. Do not mow when grass is wet; wait until
later to cut.
3. Excessively high grass. 3. Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting swath (1/2 width).
4. Dull blade. 4. Sharpen or replace blade.
Hard to push 1. High grass or cutting height too low. 1. Raise cutting height.
2. Rear of mower housing and blade dragging 2. Raise cutting height.
in heavy grass.
Mower vibrating at higher 1. Bent motor shaft. 1. Stop the motor, disconnect the power source
speed and inspect for damage. Have repaired by an
authorized service dealer.
2. Cutting blade is unbalanced. 2. Balance the blade by grinding each cutting
edge equally.
3. Blade is loose. 3. Tighten blade bolt to 240-280 in. lbs.

20
This Page Left Intentionally Blank

21
Model 18A-212B

78
41
86
83 60
40 2 62
69
56 70 83
68
57 77 65
66 67 63

42 9

45 44
10 31 64
43 5049
46 52 82 71
54
53 39 16
51 74 72
55 38
84 61
13 14
15
58 30 75
12 73
5 17 1
59 18
87
48
20
85 19 34
29 11
21
27 32 22
47
33
25 28 35 23 79
3 24
36
4 37
26 8180 6
8

For a new battery pack, order part 725-05089.

22
Model 18A-212B

Ref. Part Number Description Ref. Part Number Description


1 787-01839A Deck 45 731-08869 Lever, Orange

2 731-07671 Shroud 46 711-05723 Pin

3 731-07619 Side Discharge Door 47 716-04169 10mm Lock Ring

4 731-07620 Side Discharge Chute 48 787-01841 Support

5 731-07621 Trail Shield 49 712-04250 M6 Lock Nut

6 734-04537 Front Wheel 50 720-04147 Wing Knob

7 734-04548 Rear Wheel 51 710-05082 Screw

8 731-07512 Wheel Cap 52 736-04489 Washer

9 721-04378 Seal Line 53 731-07524 Cord Clip

10 731-07622 Rear Door 54 714-04088 Pin

11 731-07623 Rear Baffle 55 731-07513 Cap

12 731-07624 Mulching Plug 56 625-04129 Switch Box

13 711-05358 Rear Shaft 57 725-05156 Cord

14 732-04733 Spring 58 747-05304 Clamp

15 732-04734 Spring 59 764-04096 Grassbag

16 787-01824A Left Bracket 60 731-07674 Battery Pack Cover

17 787-08125A Right Bracket 61 731-07675 Battery Pack Housing

18 711-05325 Trail Shield Pin 62 731-07676 Handle

19 787-01813 Side Discharge Bracket 63 787-01840 Hook

20 711-05326 Side Discharge Pin 64 725-05157 Battery

21 732-04713 Spring 65 725-05158 Connector

22 611-04176 Front Axle Assembly 66 725-05159 PCB

23 741-04464 Front Shaft Bushing 67 725-05160 PCB Support

24 741-04474 Bearing 68 725-05161 Connector

25 611-04177 Rear Axle Assembly 69 725-05162 Safety Key

26 741-04465 Rear Shaft Bushing 70 725-05163 Key Connector

27 732-04735 Handle Adjust 71 725-05164 SA50 Connector

28 732-04715 Handle Adjust Spring 72 725-05165 Supporter

29 720-04143 Handle Adjust Knob 73 731-07678 Supporter

30 787-01826 Link Bar 74 725-05170 Connector

31 724-04095 Motor 75 725-05169 Connector

32 731-07515 Fan 76 725-05168 Fuse

33 742-04321 Blade 77 725-05167 Board

34 736-04486 Flange 78 725-05068 Charger

35 731-07598 Washer 79 736-04505 Spring Washer

36 736-04487 Washer 80 736-04506 8mm Washer

37 712-04237 Blade Nut 81 712-04258 M8 Nut

38 731-07672 Support 82 710-05156 ST4.2x16 Screw

39 731-07673 Strain Relief 83 710-05155 ST4.2x25 Screw

40 749-04670A Upper Handle 84 710-05154 ST4.8x16 Screw

41 731-07522 Handle Grip 85 710-05153 M6x12 Screw

42 749-04688A Lower Handle 86 710-05118 M5 x 12 Screw

43 736-04627 Wash, Flat, 6.6 x 24 x 2 87 714-04508 Washer

44 710-05447 Bolt, Black, 50mm

23
MANUFACTURER’S LIMITED WARRANTY FOR

IMPORTANT: To obtain warranty coverage owner must present an Without limiting the foregoing, this limited warranty does not provide
original proof of purchase and applicable maintenance records to the coverage in the following cases:
servicing dealer. Please see the operator’s manual for information on a. Routine maintenance items such as lubricants, filters, blade
required maintenance and service intervals. sharpening, tune-ups, brake adjustments, clutch adjustments, deck
The limited warranty set forth below is given by MTD LLC with respect adjustments, and normal deterioration of the exterior finish due to
to new merchandise purchased or leased and used in the United States use or exposure.
and/or its territories and possessions, and by MTD Products Limited b. Service completed by someone other than an authorized service
with respect to new merchandise purchased or leased and used in dealer.
Canada and/or its territories and possessions (either entity respectively,
“MTD”). c. MTD does not extend any warranty for products sold or exported
outside of the United States and/or Canada, and their respective pos-
MTD warrants this product (excluding its Normal Wear Parts and sessions and territories, except those sold through MTD’s authorized
Batteries, as described below) against defects in material and channels of export distribution.
workmanship for a period of two (2) years, commencing on the date
of original retail purchase or lease and will, at its option, repair or d. Replacement parts and/or accessories that are not genuine MTD
replace, free of charge, any part found to be defective in materials or parts.
workmanship. e. Transportation charges and service calls.
Normal Wear Parts are warranted to be free from defects in material and f. MTD does not warrant this product for commercial use.
workmanship for a period of thirty (30) days from the date of original
There are no implied warranties, including without limitation any
purchase or lease. Normal wear parts include, but are not limited to
implied warranty of merchantability or fitness for a particular
items such as: belts, blades, blade adapters, grass bags, engine oil, air
purpose. No warranties shall apply after the applicable period of
filters, spark plugs and wheels.
express written warranty above. No other express warranties beyond
Batteries have a one-year prorated limited warranty against defects in those mentioned above, given by any person or entity, including a
material and workmanship, with 100% replacement during the first three dealer or retailer, with respect to any product, shall bind MTD. The
months. After three months, the battery replacement credit is based on exclusive remedy is repair or replacement of the product as set forth
the months remaining in the twelve (12) month period dating back to the above. The terms of this warranty provide the sole and exclusive
original date of original sale or lease. Any replacement battery will be remedy arising from the sale and/or lease of the products covered
warranted only for the remainder of the original warranty period. hereby. MTD shall not be liable for any incidental or consequential
This limited warranty shall only apply if this product has been operated loss or damage including, without limitation, expenses incurred for
and maintained in accordance with the Operator’s Manual furnished with substitute or replacement lawn care services or for rental expenses
the product, and has not been subject to misuse, abuse, commercial to temporarily replace a warranted product.
use, neglect, accident, improper maintenance, alteration, vandalism, Some jurisdictions do not allow the exclusion or limitation of incidental
theft, fire, water, or damage because of other peril or natural disaster. or consequential damages, or limitations on how long an implied
Damage resulting from the installation or use of any part, accessory or warranty lasts, so the above exclusions or limitations may not apply to
attachment not approved by MTD for use with the product(s) covered you.
by this manual will void your warranty as to any resulting damage. In
In no event shall recovery of any kind be greater than the amount of the
addition, MTD may deny warranty coverage if the hour meter, or any
purchase price of the product sold. Alteration of safety features of the
part thereof, is altered, modified, disconnected or otherwise tampered
product shall void this warranty. You assume the risk and liability for
with.
loss, damage, or injury to you and your property and/or to others and
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF their property arising out of the misuse or inability to use the product.
OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS, through
This limited warranty shall not extend to anyone other than the original
your local authorized service dealer. To locate the dealer in your area:
purchaser or to the person for whom it was purchased as a gift.
In the U.S.A.:
HOW LOCAL LAWS RELATE TO THIS WARRANTY: This limited warranty
Check your Yellow Pages, or contact MTD LLC at P.O. Box 361131,
gives you specific legal rights, and you may also have other rights that
Cleveland, Ohio 44136-0019, call 1-800-800-7310, 1-330-220-4683
vary in different jurisdictions.
or log on to our website at www.mtdproducts.com.
In Canada:
Contact MTD Products Limited, Kitchener, ON N2G 4J1, call 1-800-668-
1238 or log on to our website at www.mtdcanada.com.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
GDOC-100250 REV. A

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