Perator S Anual: 3-In-1 Battery Mower
Perator S Anual: 3-In-1 Battery Mower
Operator’s Manual
WARNING
READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL
BEFORE ATTEMPTING TO OPERATE THIS MACHINE.
FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.
Table of Contents
Safe Operation Practices......................................... 3 Service......................................................................17
Assembly & Set-Up................................................... 8 Troubleshooting......................................................19
Controls....................................................................12 Parts List.................................................................. 20
Operation.................................................................13 Warranty...................................................Back Cover
Maintenance & Adjustment..................................15
Customer Support
Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department.
If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of
this machine, you can seek help from the experts. Choose from the options below:
◊ Visit us on the web at www.mtdproducts..com
2
Important Safe Operation Practices 2
WARNING: This symbol points out important safety instructions which, if not followed,
could endanger the personal safety and/or property of yourself and others. Read and follow
all instructions in this manual before attempting to operate this machine. Failure to comply
with these instructions may result in personal injury.
When you see this symbol. HEED ITS WARNING!
DANGER: This machine was built to be operated according to the rules for safe operation in
this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
3
12. Never pull the mower back toward you while you are Slope Operation:
walking. If you must back the mower away from a wall or
obstruction first look down and behind to avoid tripping Slopes are a major factor related to slip and fall accidents which
and then follow these steps: can result in severe injury. Operation on slopes requires extra
caution. If you feel uneasy on a slope, do not mow it. For your
a. Step back from mower to fully extend your arms.
safety, use the slope gauge included as part of this manual to
b. Be sure you are well balanced with sure footing. measure slopes before operating this unit on a sloped or hilly
c. Pull the mower back slowly, no more than half way area. If the slope is greater than 15 degrees, do not mow it.
toward you.
Do:
d. Repeat these steps as needed.
1. Mow across the face of slopes; never up and down. Exercise
13. Do not operate the mower while under the influence of extreme caution when changing direction on slopes.
alcohol or drugs.
2. Watch for holes, ruts, rocks, hidden objects, or bumps
14. Stay alert — Watch what you are doing. Use common which can cause you to slip or trip. Tall grass can hide
sense. Do not operate lawn mower when you are tired. obstacles.
15. The motor/blade control handle is a safety device. Never 3. Always be sure of your footing. A slip and fall can
attempt to bypass its operation. Doing so makes the cause serious personal injury. If you feel you are losing
safety device inoperative and may result in personal injury your balance, release the motor/blade control handle
through contact with the rotating blade. The motor/blade immediately, and the blade will stop rotating within three
control handle must operate easily in both directions and (3) seconds.
automatically return to the disengaged position when
released. Do Not:
16. Do not charge the mower in rain, or in wet conditions. 1. Do not mow near drop-offs, ditches or embankments, you
could lose your footing or balance.
17. Never operate the mower in rain or wet grass. Always
be sure of your footing. A slip and fall can cause serious 2. Do not mow slopes greater than 15 degrees as shown on
personal injury. If you feel you are losing your footing, the slope gauge.
release the motor/blade control handle immediately and 3. Do not mow on wet grass. Unstable footing could cause
the blade will stop rotating within three seconds. slipping.
18. Mow only in daylight or good artificial light. Walk, never
run. Service
19. Stop the blade when crossing gravel drives, walks or roads. 1. If the mower’s built-in overload protection switch
frequently trips, contact your nearest authorized service
20. If the equipment should start to vibrate abnormally, stop
dealer for repair.
the motor and check immediately for the cause. Vibration is
generally a warning of trouble. 2. Remove key and store idle lawn mower indoors when not
in use. Allow motor to cool before storing in any inclosure.
21. Shut the motor off and wait until the blade comes to
Lawn mower should be stored indoors in a dry, high, or
a complete stop before removing the grass catcher or
locked-up place, out of reach of children.
unclogging the chute. The cutting blade continues to
rotate for a few seconds after the motor is shut off. Never 3. When servicing use only identical replacement parts
place any part of the body in the blade area until you are listed in this manual. “Use of parts which do not meet the
sure the blade has stopped rotating. original equipment specifications may lead to improper
performance and compromise safety!”
22. Never operate mower without proper trail shield,
discharge cover, grass catcher, motor/blade control handle 4. Before cleaning, repairing, or inspecting, make certain the
or other safety protective devices in place and working. blade and all moving parts have stopped. Remove the key
Never operate mower with damaged safety devices. Failure to prevent accidental starting.
to do so, can result in personal injury. 5. Remove key before servicing, cleaning, or removing
23. Only use parts and accessories made for this machine by material from the lawn mower.
manufacturer. Failure to do so can result in personal injury. 6. Follow instructions for lubricating and changing
24. If situations occur which are not covered in this manual, use accessories.
care and good judgment. Telephone Customer Support for 7. Keep handles dry, clean and free from oil and grease.
the name of your nearest dealer.
Symbol Description
DANGER — BYSTANDERS
Do not mow when children or others are around.
DANGER — SLOPES
Use extra caution on slopes. Do not mow slopes greater than 15°.
7
Section 2 — Important Safe Operation Practices
15° Slope
15° Slope
(OK) (TOO STEEP)
Figure 1 Figure 2
15° da s h e d li ne
USE THIS SLOPE GAUGE TO DETERMINE
IF A SLOPE IS TOO STEEP FOR SAFE OPERATION!
To check the slope, proceed as follows:
1. Remove this page and fold along the dashed line.
2. Locate a vertical object on or behind the slope (e.g. a pole, building, fence, tree, etc.)
3. Align either side of the slope gauge with the object (See Figure 1 and Figure 2 ).
4. Adjust gauge up or down until the left corner touches the slope (See Figure 1 and Figure 2).
5. If there is a gap below the gauge, the slope is too steep for safe operation (See Figure 2 above).
WARNING! Slopes are a major factor related to tip-over and roll-over accidents which can result in severe injury or death.
Do not operate machine on slopes in excess of 15 degrees. All slopes require extra caution.
Always mow across the face of slopes, never up and down slopes.
Assembly & Set-Up 3
Contents of Carton
• One Battery Mower • One Side Discharge Chute • Two Cord Guides
• One Operator’s Manual • Two Toggle Clamps • One Battery
• One Charger • One Grass Bag
NOTE: All references to the left and right side of the mower are Handle Assembly
from the operator’s position behind the mower.
1. Raise the cutting height adjustment to the highest setting.
Unpacking the Unit See Fig. 3-1.
1. Cut the corners of the carton and lay the sides flat on the 2. To assemble the lower handle:
ground. Remove all packing inserts. a. Pivot the lower handle backward. See Fig. 3-2A.
2. Move the mower out of the carton. b. Place the bolts in the lower handle in the slots of the
3. Make certain the carton has been completely emptied handle bracket. See Fig. 3-2B.
before discarding it. c. Make sure the bolts in the lower handle are fully
positioned in the slots of the handle bracket. See
Cutting Height Adjustment Fig. 3-2C.
The cutting height adjustment lever is located above the rear NOTE: Make sure motor cord is clear of wing knobs before
right wheel. See Fig. 3-1. tightening.
d. Tighten the lower handle wing knobs. See Fig. 3-2D.
1 3 B
C
2 D
Top View
Figure 3-1
1. Pull the lever out and away from the mower. Figure 3-2
2. Move the lever forward or back for desired cutting height.
3. Release lever towards mower deck.
8
3. Place the upper handle onto the lower handle, keeping the Cord Guide
motor cord over the handles. See Fig. 3-3.
Make sure the cord between the motor/blade control lever
and the mower sits in the cord holders on the upper and lower
handles.
1. Snap one cord guide onto the lower handle and the other
cord guide onto the upper handle. See Fig. 3-5.
Figure 3-3
a. For the lowest setting, line up the top holes of the
upper handle with the holes on the lower handle.
b. For the medium setting, line up the middle holes
of the upper handle with the holes on the lower Figure 3-5
handle.
2. Secure the motor cord in the cord guide clamps.
c. For the highest setting, line up the bottom holes
of the upper handle with the holes on the lower
handle.
4. Insert toggle clamps packed separately with the mower
into the holes for the selected height. See Fig. 3-3.
5. Tighten the clamps by pivoting them upward. See Fig. 3-4.
NOTE: When tightening, leave some space between the
toggle clamp and the handle. If clamp will not tighten,
loosen the toggle clamp one turn. If clamp is not firmly
seated when engaged, tighten the toggle clamp one turn.
Figure 3-4
Figure 3-8
Figure 3-6
To remove grass catcher, lift rear discharge door on the mower.
2. Follow steps below to attach grass catcher: Lift grass catcher up and out, off of the pivot rod. Release rear
a. Lift rear discharge door. discharge door to allow it to close rear opening of mower.
b. Remove rear mulching baffle. See Fig. 3-7. WARNING: Never operate mower unless the hooks
on the grass catcher are firmly seated on the pivot
NOTE: Swing the mulching baffle to the right side of the
rod and the rear discharge door rests firmly against
mower and then slide out.
top of the grass catcher.
Side Discharge
For side discharge, you will need to have the rear mulching baffle
installed below the rear discharge door.
1. On the right side of the mower, lift the mulch baffle.
2. Slide the hooks of the side discharge chute under hinge pin
on mulch baffle assembly. See Fig. 3-9.
Figure 3-7
Figure 3-9
Figure 3-10
If converting to mulching from side discharge:
1. Remove side discharge chute.
2. Make sure the rear mulching baffle is installed. See
Fig. 3-10. Figure 3-11
Safety Key
Cutting Height
Adjustment Lever
Figure 4-1
WARNING: Read, understand, and follow all Cutting Height Adjustment Lever
instructions and warnings on the machine and in
The cutting height adjustment lever is located above the right
this manual before operating.
rear wheel. To adjust the cutting height, refer to the Assembly
Section.
Motor/Blade Control Lever Starter Button
WARNING: The motor/blade control lever is a The starter button is located on the upper handle of the mower.
safety device. Never attempt to bypass its Engaging the motor/blade control lever with the starter button
operations. pressed will start the mower.
The motor/blade control lever is located on the upper handle Battery Level Indicator
of the mower. The motor/blade control lever engages and The battery level indicator is located on the battery. The indicator
disengages the motor and blade. shows the condition of the battery and is on when the motor is
on. The indicator lit all the way to the right indicates the battery
Overload Protection Switch is fully charged; as the indicator is lit more toward the left, it
The mower is equipped with an overload protection switch, indicates the battery is discharging. See Fig. 4-1 inset.
located on the motor/blade control. This overload protection IMPORTANT: If the far left red light illuminates, the batteries will
switch may pop out when too much strain is placed on the need to be recharged before further use. Continued operation
motor. Refer to the Maintenance & Adjustments Section to reset before charging may shorten the life of the batteries.
this switch.
Safety Key
The safety key must be present and inserted before the motor
can be started.
13
Operation 5
Starting Motor and Blade 3. Press the starter button and hold it in. See Fig. 5-2.
NOTE: Starting the mower’s motor also engages the blade.
WARNING: Avoid accidental starting. Make sure
you are in the operating position behind the mower
when using it. To avoid serious injury, the operator
and unit should be in a stable position while
starting.
1. Insert safety key. Refer to Fig. 5-1.
Figure 5-2
14
Using Your Lawn Mower Removing the Battery
Be sure that lawn is clear of stones, sticks, wires, or other objects If you have two batteries, you can use one battery while the
which could damage the lawn mower or motor. Such objects other battery recharges. To remove the battery:
could be accidentally thrown by the mower in any direction and 1. Remove the safety key.
cause serious personal injury to the operator and others.
2. Move the locking handle from the locked position to the
WARNING: If you strike a foreign object, stop the unlocked position. See Fig. 5-3.
motor, and remove the key. Thoroughly inspect the
mower for any damage, and repair the damage 3. Lift the battery off the mower base. See Fig. 5-3.
before restarting and operating the mower. WARNING: The battery is heavy. Lift with your legs
Excessive vibration of the mower during operation is and not your back.
an indication of damage. The unit should be
promptly inspected and repaired.
WARNING: The operation of any lawn mower can
result in foreign objects being thrown into the eyes, Unlocked
which can damage your eyes severely. Always wear
safety glasses while operating the mower, or while
performing any adjustments or repairs on it.
• When using the side discharge, the most effective mowing
pattern is one that allows the clippings to discharge
towards the uncut part of the lawn. Locked
• DO NOT use mower in the rain.
• For a healthy lawn, always cut off one-third or less of the
total length of the grass.
Using as Mulcher
To set up the mulching attachments see the “Assembly & Set-Up”
section. For effective mulching, do not cut wet grass. If the grass
has been allowed to grow in excess of four inches, mulching is
not recommended.
Section 5 — Operation 15
Maintenance & Adjustments 6
General Recommendations Deck Care
• Always observe safety rules when performing any WARNING: To reduce the risk of electric shock, do not expose
maintenance. the mower to water.
• The warranty on this lawn mower does not cover items that The underside of mower deck should be cleaned after each use
have been subjected to operator abuse or negligence. To as grass clippings, leaves, dirt and other debris will accumulate.
receive full value from warranty, operator must maintain This accumulation of grass clippings, etc., is undesirable as it will
the lawn mower as instructed here. promote rust and corrosion.
• All adjustments should be checked at least once each 1. Remove any buildup of grass and leaves on or around the
season. motor cover (do not use water). Wipe the mower clean with
a dry cloth occasionally.
• Periodically check all fasteners and make sure these are
tight. 2. If debris has built up on the underside of the unit, tilt the
mower forward or on its side and scrape it clean with a
WARNING: Always stop the motor and remove the battery suitable tool.
before cleaning, lubricating or performing any repairs or
maintenance on the lawn mower. IMPORTANT: Do not use a pressure washer or garden
hose to clean your unit. These may cause damage to electric
Lubrication components, or the electric motor. The use of water will result in
1. Lubricate the wheels at least once a season with light oil (or shortened life and reduce serviceability.
motor oil). If wheels are removed for any reason, lubricate Resetting Overload Protection Switch
surface of the pivot arm and inner surface of the wheel
with light oil. See Fig. 6-1. This mower is equipped with an overload protection switch to
prevent overheating damage to the motor.
If the overload protection switch pops out:
1. Release the motor/blade control handle and do NOT restart
the mower for at least one minute, allowing the electric
motor time to cool.
2. Press the overload protection switch inward to reset. See
Fig. 6-2.
Figure 6-1
Figure 6-2
16
If the overload protection switch pops out shortly after resetting: Battery Care
1. Release the motor/blade control handle and do NOT restart IMPORTANT: Replace with only the identical batteries provided
the mower for at least 15 minutes to allow the electric with this mower. The batteries should only be replaced by an
motor extra time to cool. authorized service dealer.
2. Press the overload protection switch inward to reset. WARNING: Due to a potential shock hazard, DO
3. Restart unit. NOT attempt to remove the motor/battery shroud.
There are no user serviceable parts inside. Contact
NOTE: If the overload protection switch pops out
your nearest Authorized Service Center if repairs are
repeatedly during operation or will not remain in when
needed.
attempting to reset, you may need to raise the cutting
height to reduce the strain on the motor or recharge the
battery. If the overload protection switch will not remain in,
contact an authorized service center to arrange for repair.
Figure 6-3
2. Remove the rod running through the trail shield and
replace with new shield in the opposite order and manner
of removal.
Blade Sharpening
To properly sharpen the cutting blades, remove equal amounts
of metal from both ends of the blades along the cutting edges,
parallel to the trailing edge, at a 25° to 30° angle. See Fig. 7-2.
NOTE: It is important that each cutting blade edge be ground
equally to maintain proper blade balance. A poorly balanced
blade will cause excessive vibration and may cause damage to
the mower and result in personal injury. The blade can be tested
by balancing it on a round shaft screwdriver. Grind metal from
the heavy side until it balances evenly.
Figure 7-1
5. The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen the blade while it is still
on the mower. When sharpening the blade, follow the
original angle of grind and grind each cutting edge equally
to keep the blade balanced. Balance the blade on a round
shaft screwdriver. Remove metal from the heavy side until
it balances evenly.
WARNING: An unbalanced blade will cause
excessive vibration when rotating at high speeds. It
may cause damage to mower, and could break
causing personal injury.
Figure 7-2
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Off-Season Storage
The following steps should be taken to prepare your lawn mower
for storage.
• Clean and lubricate mower thoroughly as described in the
lubrication instructions.
• We do not recommend the use of a pressure washer or
garden hose to clean your unit.
• Coat mower’s cutting blade with chassis grease to prevent
rusting.
• Store mower in a dry, clean area. Do not store next to
corrosive materials, such as fertilizer.
• Wipe the cord to remove any stains or foreign substance
such as oil.
• Store mower fully charged.
IMPORTANT: We strongly recommend the mower be
charged once every two months during storage.
IMPORTANT: Always recharge mower fully. The charger
is a two stage charger. The first stage, equalize, supplies
a higher voltage to the batteries. This helps speed charge
time and balance the charge across the individual batteries.
The second stage, float, supplies a lower voltage. This
prevents the batteries from experiencing overcharging
damage and also “tops off” the battery charge. Depending
on battery condition the equalize stage will complete
in approximately 8 hours. When the equalize stage is
complete the charger’s green LED will stop blinking. This
starts the float stage. During the float stage the chargers
green LED will be on continuously. The float stage will
“top off” the batteries in approximately 4-6 hours, again,
depending on the condition of the battery. However, a full
14 hour charge is always recommended.
Section 7 — Service 19
Troubleshooting 8
Problem Cause Remedy
Mower fails to start 1. Key not in switch. 1. Insert Ignition key.
2. Motor/blade control disengaged. 2. Depress starter button, and engage motor
blade control.
3. Battery discharged. 3. Charge battery.
4. Mower deck clogged with grass and debris. 4. Unclog mower deck. Make certain blade is
free to move.
Mower stops while mowing 1. Discharged battery. 1. Charge battery.
2. Cutting too much grass. 2. Raise cutting height.
3. Clogged deck. 3. Unclog mower deck. Raise cutting height, or
cut a narrower swath.
4. Overload protection switch is tripped. 4. Reset the overload protection switch
following the instructions in the Maintenance
& Adjustments section of this manual.
Mower cutting grass 1. Lawn rough or uneven. 1. Move the wheels to a higher cutting height
unevenly position.
2. Dull blade. 2. Sharpen or replace blade.
Mower not mulching 1. Mower deck clogged. 1. Unclog mower deck. Make certain blade is
properly free to move.
2. Wet grass. 2. Do not mow when grass is wet; wait until
later to cut.
3. Excessively high grass. 3. Mow once at a high cutting height, then
mow again at desired height or make a
narrower cutting swath (1/2 width).
4. Dull blade. 4. Sharpen or replace blade.
Hard to push 1. High grass or cutting height too low. 1. Raise cutting height.
2. Rear of mower housing and blade dragging 2. Raise cutting height.
in heavy grass.
Mower vibrating at higher 1. Bent motor shaft. 1. Stop the motor, disconnect the power source
speed and inspect for damage. Have repaired by an
authorized service dealer.
2. Cutting blade is unbalanced. 2. Balance the blade by grinding each cutting
edge equally.
3. Blade is loose. 3. Tighten blade bolt to 240-280 in. lbs.
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Model 18A-212B
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Model 18A-212B
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MANUFACTURER’S LIMITED WARRANTY FOR
IMPORTANT: To obtain warranty coverage owner must present an Without limiting the foregoing, this limited warranty does not provide
original proof of purchase and applicable maintenance records to the coverage in the following cases:
servicing dealer. Please see the operator’s manual for information on a. Routine maintenance items such as lubricants, filters, blade
required maintenance and service intervals. sharpening, tune-ups, brake adjustments, clutch adjustments, deck
The limited warranty set forth below is given by MTD LLC with respect adjustments, and normal deterioration of the exterior finish due to
to new merchandise purchased or leased and used in the United States use or exposure.
and/or its territories and possessions, and by MTD Products Limited b. Service completed by someone other than an authorized service
with respect to new merchandise purchased or leased and used in dealer.
Canada and/or its territories and possessions (either entity respectively,
“MTD”). c. MTD does not extend any warranty for products sold or exported
outside of the United States and/or Canada, and their respective pos-
MTD warrants this product (excluding its Normal Wear Parts and sessions and territories, except those sold through MTD’s authorized
Batteries, as described below) against defects in material and channels of export distribution.
workmanship for a period of two (2) years, commencing on the date
of original retail purchase or lease and will, at its option, repair or d. Replacement parts and/or accessories that are not genuine MTD
replace, free of charge, any part found to be defective in materials or parts.
workmanship. e. Transportation charges and service calls.
Normal Wear Parts are warranted to be free from defects in material and f. MTD does not warrant this product for commercial use.
workmanship for a period of thirty (30) days from the date of original
There are no implied warranties, including without limitation any
purchase or lease. Normal wear parts include, but are not limited to
implied warranty of merchantability or fitness for a particular
items such as: belts, blades, blade adapters, grass bags, engine oil, air
purpose. No warranties shall apply after the applicable period of
filters, spark plugs and wheels.
express written warranty above. No other express warranties beyond
Batteries have a one-year prorated limited warranty against defects in those mentioned above, given by any person or entity, including a
material and workmanship, with 100% replacement during the first three dealer or retailer, with respect to any product, shall bind MTD. The
months. After three months, the battery replacement credit is based on exclusive remedy is repair or replacement of the product as set forth
the months remaining in the twelve (12) month period dating back to the above. The terms of this warranty provide the sole and exclusive
original date of original sale or lease. Any replacement battery will be remedy arising from the sale and/or lease of the products covered
warranted only for the remainder of the original warranty period. hereby. MTD shall not be liable for any incidental or consequential
This limited warranty shall only apply if this product has been operated loss or damage including, without limitation, expenses incurred for
and maintained in accordance with the Operator’s Manual furnished with substitute or replacement lawn care services or for rental expenses
the product, and has not been subject to misuse, abuse, commercial to temporarily replace a warranted product.
use, neglect, accident, improper maintenance, alteration, vandalism, Some jurisdictions do not allow the exclusion or limitation of incidental
theft, fire, water, or damage because of other peril or natural disaster. or consequential damages, or limitations on how long an implied
Damage resulting from the installation or use of any part, accessory or warranty lasts, so the above exclusions or limitations may not apply to
attachment not approved by MTD for use with the product(s) covered you.
by this manual will void your warranty as to any resulting damage. In
In no event shall recovery of any kind be greater than the amount of the
addition, MTD may deny warranty coverage if the hour meter, or any
purchase price of the product sold. Alteration of safety features of the
part thereof, is altered, modified, disconnected or otherwise tampered
product shall void this warranty. You assume the risk and liability for
with.
loss, damage, or injury to you and your property and/or to others and
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF their property arising out of the misuse or inability to use the product.
OF PURCHASE AND APPLICABLE MAINTENANCE RECORDS, through
This limited warranty shall not extend to anyone other than the original
your local authorized service dealer. To locate the dealer in your area:
purchaser or to the person for whom it was purchased as a gift.
In the U.S.A.:
HOW LOCAL LAWS RELATE TO THIS WARRANTY: This limited warranty
Check your Yellow Pages, or contact MTD LLC at P.O. Box 361131,
gives you specific legal rights, and you may also have other rights that
Cleveland, Ohio 44136-0019, call 1-800-800-7310, 1-330-220-4683
vary in different jurisdictions.
or log on to our website at www.mtdproducts.com.
In Canada:
Contact MTD Products Limited, Kitchener, ON N2G 4J1, call 1-800-668-
1238 or log on to our website at www.mtdcanada.com.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
MTD Canada Limited - KITCHENER, ON N2G 4J1; Phone 1-800-668-1238
GDOC-100250 REV. A