Foxboro 2500 Controller: Specification Sheet
Foxboro 2500 Controller: Specification Sheet
Foxboro 2500 Controller: Specification Sheet
Controller
2500
GENERAL Module
Sample rate: 110mSec / Nominal 9Hz I/O Module Sample Rate
Supply voltage range: 1 8.0 to 28.8V dc, 30V dc damage may occur IOC Type Analog Input and Output Digital Input and Output
VA requirements: < 80W max. for fully loaded rack 2500E 110mSec / Nominal 9Hz 110mSec / Nominal 9Hz
Non Replaceable Fuse: 4A time lag 2500E SYSIO 55mSec / Nominal 18Hz 55mSec / Nominal 18Hz
Rating:
IOC power Diagnostic LEDs
consumption: Modbus 1.5W max Diagnostic LEDs indicate module diagnostic status.
Profibus 2W max All modules: A green LED at the top indicates the module is powered
Devicenet 2W max 2500C controller module: 3 Yellow LEDs show configuration or standby status, and
Ethernet (Modbus-TCP) 2W max communications activity.
I/O Module power A red LED indicates failure of the internal self diagnostic
consumption: See module specification below routines.
2500M Analog module: Have red LEDs for each channel to indicate channel
EMC failure
Emissions: EN50081-2: 1994 2500M Digital module: Have Yellow LEDs for each channel to indicate the
Immunity: EN50082-2: 1992 channel state
Vibration: EN60068-2, test FC
Live Plug-in
Safety The live plug-in feature means that I/O modules can be replaced under power
Safety: EN61010-1: 1993/A2: 1995 Installation cat II, Pollution without any disturbance to the field wiring or other inputs and outputs, reducing
degree 2 Safety earth and are made to clearly marked downtime and minimizing disturbance to other signal conditioning strategies.
earth screen connections: terminals at the bottom of the
base Termination Assemblies
The I/O modules are mounted on the base using terminal assemblies. Terminal
Environmental assemblies provide the interface between the input and output signals and the I/O
Operating Temperature: 0 to 55°C modules. Terminal assemblies and I/O modules are keyed to inhibit insertion of the
Storage Temperature: –20 to 70°C incorrect module; this prevents damage to both equipment and plant.
Relative Humidity: 5 to 95 % non-condensing
Test Disconnect / Fuse Units
Terminal assemblies have an optional fuse or a link (isolator or disconnect). This
2500B – BASE UNIT provides a series of connections between the customer terminals and the I/O
The base consists of an aluminium extrusion, the internal I/O bus interconnection module, permitting pluggable fuse or link units to be placed in series with the signal.
PCB and mounting supports. The base is designed to be DIN rail mounted, within an Fuse and link units are not interchangeable. Terminal assemblies that do not have
enclosure. However, if preferred it can be directly fixed to a bulkhead or mounting disconnect, have a dummy cover in the same position, providing space for a label to
plate. Both base and modules can be fixed horizontally or vertically. indicate the circuit or cable tag name.
Bases are available in several standard sizes to suit the number of modules required
in a particular system. The dimensions and weights of the different size bases are COMMUNICATIONS
detailed in the table below. iTools is used to set up the type, range linearization and scaling of analog inputs, the
PID control type and parameters, and all other functions and features within the 2500.
Mechanical
Module Capacity 0 2 4 8 10 12 16 Soft Wiring
Width (mm): 47 87 137 239 289 340 442 Available on all 2500’s; soft wiring enables interconnection between inputs, Alarms,
Weight Kg (No modules): 0.1 0.25 0.35 0.65 0.7 0.9 1.2 Maths and Logic ‘Toolkit Blocks’, PID, and Outputs.
Weight Kg (all modules): 0.25 0.5 1.0 1.9 2.25 2.7 3.6
Saving and Documenting your Configuration
Mounting: DIN rail or Bulkhead, can be mounted horizontally or Once the configuration has been completed the application can be saved as a ‘clone’
vertically file for repeat application. Clone files can be loaded, copied, saved and edited both
DIN rail: Use symmetrical DIN rail to EN50022-35 X 7.5 or 35 X 15 on and off-line.
Casing: Without additional protection IP20
Ventilation Space: 25mm free space above and below
2500E – Control module for a base unit Toolkit Block
The Input Output Controller (IOC) is the Central Processing Unit of ‘Toolkit blocks’ provide the mathematical or logical expressions required in
the 2500 DIN rail controller. Each 2500 base has an IOC module creating an application. The functions are wired together using ‘drag and drop’
mounted in the extreme left-hand position. The control module techniques simplifying complex applications. The Toolkit block variables are
communicates with the I/O modules via the internal I/O bus. parameterized using pull down lists or by direct data entry.
Module interconnection is via the Base Unit PCB. This PCB also
provides the internal power required by the I/O modules. User variables: 16 real values per base
Analog function blocks: 32 function blocks per base; Add, Subtract, Multiply,
Control Blocks Divide, Absolute difference, Maximum, Minimum, Hot
Control Loops: Up to 8 control blocks swap, Sample and hold, Power, Square root, Log, Ln,
Control modes: On/Off, single PID, Cascaded PID, Ratio Exponential, Select Logic
Control or Override Control Digital function blocks: 32 function blocks per base: AND, OR, XOR, Latch,
Control outputs: Analog, Time Proportioned or Motorized Equal, Not equal, Greater than, Less than, greater than
Valve control with or without feedback or equal to, less than or equal to
potentiometer Timing functions: 8 Timers 8 Totalizers 8 Counters
Cooling algorithms: Linear, Water, Fan, Oil
Tuning: One-shot Auto tune or Manual. 2500 Signal Conditioning
Number of PID sets: Three The 2500 signal conditioning “solution provider” for multiple signal inputs
Auto/Manual control: Bumpless transfer or forced manual O/P available offers the answer to complex signal conditioning challenges. The different base
sizes and I/O structure enables users to match I/O modules to suit the precise
needs of individual applications. Used as a signal-conditioning unit the 2500
CONTROL can be configured to solve complex signal conditioning problems. It enables
easy link access to analog and digital inputs and outputs while still offering high
PID and User Alarms speed industrial standard serial communication, to suit your data acquisition
All Analog inputs and outputs share requirements.
a common, comprehensive alarm • Custom linearization • First Order Filter • Signal conditioning
capability in addition to the I/O alarms. • Combinational Logic • Ramp function • Mathematical functions
• High/Low signal select
TC Input Specification
Linearization types:
CJC system:
J, K, L, R, B, N, T, S, C, PL2, PT100, Linear, SqRoot, plus custom
Measured by RTD fitted on terminal unit
AI3 – ORDER CODE
Initial CJC accuracy: ±0.5°C typical (±1°C maximum)
Module
2500M/AI3UNIV Three channel – isolated 4-20mA analog input w/isolated
CJC rejection: Better than 30:1 over -10°C to +70°C
24V Tx PSU
Note: User calibration options can improve performance, limited only by noise and
non-linearity. Terminal Unit
2500T/AI3/UNIV/NONE Terminal unit with dummy cover fitted
2500T/AI3/UNIV/DCONNECT Terminal unit with disconnect
Terminal Unit
2500T/AI2/TC/NONE Terminal unit for TC with CJC
2500T/AI2/DC/NONE Terminal unit for Mv, V, PT100, Hiz inputs
2500T/AI2/DC/SHUNT Terminal unit for 5 ohm shunt fitted for mA
2500MF-D: Four Channel Analog Input 2500MF-E: Two Channel Analog Output
This analog input module is used to monitor analog signals from a wide range of plant This analog output module provides two isolated analog output channels. Each output can
sensors. The mA and TC inputs each require the appropriate Terminal Unit. be independently configured for current or voltage mode. The module can be optionally
fitted with disconnects for isolation of an individual output to allow work on the individual
No of channels: 4 loop to continue safely.
Input types: TC, mV, mA, Pyrometer mV range: -150 - +150mV at input
impedance >100MΩ No of channels: 2
mA range: -22 - +22mA with 5Ω burden in the terminal unit Current output: -0.1 to 20.5mA; 10V dc max. Compliance with total burden less
Resolution: Better than 0.001% of range than 500Ω
Input filtering: OFF to 999.9 seconds Voltage output: 0 to 10.1V dc; 20mA max. compliance with total load greater
Initial input accuracy: Electrical Input Factory Calibrated to better than 0.1% of reading than 500ohms
mA range with 5Ω burden in the terminal units, better than 0.2% -0.5 to 10.5 V dc; 8mA max. compliance with total load greater
of reading than 1500Ω
System Isolation: Reinforced, 264V ac maximum Resolution: Better than 1 part in 10,000 (15 bit typical)
Channel isolation: Functional, 264V ac maximum separating Ch1 and Ch2 from System isolation: Reinforced, 264V ac
Ch3 and Ch4 Channel isolation: Functional, 264V ac
Series mode rejection: 60dB (50-60Hz, 1mA rms) Power consumption: 2.2W maximum
Common mode rejection: 120dB (50-5kHz, 50V rms)
Power consumption: 2W maximum
AO2 – ORDER CODE
TC Input Specification Module
Linearization types: J, K, L, R, B, N, T, S, C, PL2,linear, SqRoot, plus custom 22500M/AO2UNIV Two channel isolated mA, volts
CJC system: Measured by RTD fitted on terminal unit
Initial CJC accuracy: ±0.5°C typical (±1°C maximum)
Terminal Unit
CJC rejection: Better than 30:1 over -10°C to +70°C
2500T/AO2/UNIV/NONE Terminal unit
2500T/AO2/DCONNECT Terminal unit with disconnect
Notes:
1. User calibration options can improve performance, limited only by noise and non-linearity.
2. Wiring care and sensor choice should be used to prevent ground loops when using non-
isolated TCs.
Terminal Unit
2500T/AI4/TC/NONE Terminal unit for 4 channel TC with CJC
2500T/AI4/mV/NONE Terminal unit for 4 channel mV
2500T/AI4/mA/NONE Terminal unit for 4 channel mA
2500MF-L/-M: Eight Channel Logic/Contact Input 2500MF-K: Six Channel AC Voltage Input
This eight channel digital input module accepts eight logic inputs and is available in two The six channel digital input module accepts AC voltage inputs and is available in two
factory option formats for voltage or contact closure input. factory options optimized for 115V ac or 230V ac ranges.
No of channels: 8 No of channels: 6
Input functions: On/Off pulse and de-bounce inputs with input invert Input functions: On/Off or de-bounce
System isolation: Reinforced, 264V ac maximum Frequency: 47Hz-63Hz
Channel isolation: 50V ac functional isolation, 4 pairs of channels Transient immunity: EN50082
Power consumption Logic: 1W maximum System isolation: Reinforced, 264V ac maximum
Contact: 2.5W maximum Channel isolation: Functional, 264V ac maximum
Power consumption: 0.45W maximum
‘Contact’ Variant
Contact closure: ‘115V ac’ Variant
ON state: Input resistance threshold 100Ω (<1KΩ typical) Active On state: >95V ac rms, 132V ac rms maximum
OFF state: Input resistance threshold 10KΩ (>7KΩ typical) Inactive OFF state: <30V ac rms
Wetting current: 4mA typical Main input current: More than 2mA required for ‘ON’
Maximum input current: 8mA V-I curve for 115V AC Operation
‘Logic’ Variant mA 0 50 100 150
Logic inputs:
ON state: Input voltage threshold >10.8V dc, 30V max. V-I curve for 8
OFF state: Input voltage threshold <5.0V dc non-overlapping 115V ac operation V-I curve for 115V AC Operation
6
Input impedance: 5KΩ approx. (>2mA drive required for ‘ON’) mA 0 50 100 150
On
4
8
62
No of channels: 4 Off Undefined
Input functions: On/Off, pulse and de-bounce 4 70 180
On
‘Logic’ Variant
Logic inputs: DI6 – ORDER CODE
ON state: Input voltage threshold >10.8V dc, 30V max Module
OFF state: Input voltage threshold <5.0V dc non- overlapping 2500M/DI6HVAC/230V Six channel high voltage 230 volt ac logic
Input impedance: 4KΩ approx. (> 3mA drive required for ‘ON’) 2500M/DI6HVAC/115V Six channel high voltage 115 volt ac logic
Terminal Unit
DI4 – ORDER CODE 2500T/DI6/UNIV Terminal unit
Module
2500M/DI424V/EXTPWR Four channel – input
Terminal Unit
2500T/DI4/UNIV/NONE Terminal unit with dummy cover fitted
2500T/DI4/UNIV/DCONNECT Terminal unit with disconnects
2500MF-G Four Channel Logic Output 2500MF-F: Four Channel Relay Output
This digital output module provides four logic outputs and is available in two factory option This digital output module provides four relay outputs. The relay contacts are all fitted with
formats for standard or high-current output. removable snubber circuits to reduce contact arcing and prolong contact life.
Terminal Unit
2500T/DO4/UNIV/NONE Terminal unit with dummy cover fitted
2500T/DO4/UNIV/DCONNECT Terminal unit with disconnects
DC Voltage
DC operation is also limited for difficult
loads, particularly where there is significant
inductance. Here the working current must
be limited as shown, where the load time
constant (L/R, in ms) is the significant factor
Terminal Unit
2500T/RLY4/NOFUSE Terminal unit
2500T/RL4/FUSE2A Terminal unit with four 3.15a fuses
ORDERING CODES
2500
6 Application
NONE No application loaded
YYYXXX* Pre-configured application loaded
* Y = Alphanumeric Character, X = Numeric Character
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