Spare Parts Ersatzteile Pièces Détachées Reserve Onderdelen Repuestos Reservdelar

Download as pdf or txt
Download as pdf or txt
You are on page 1of 33

IPL, 235, 235e, 240, 240e, 2008-01, 506 95 59-01

235, 235e
240, 240e
Spare parts
Ersatzteile
Pièces détachées
Reserve onderdelen
Repuestos
Reservdelar

506 95 59-01
235e, 240e
A

19

20

5
6
2
3
4

9 10

11

12
16

13

17

15

18
14
Page A
235e, 240e
CHAIN BRAKE ASSY 545 071101

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
2 ASSEMBLY KNOB EZT 545-146401 1
3 PIN, DOWEL 20 530-057950 1
4 ASSY, FRONT LINK 20 530-057940 1
5 M3.83 X 1.81 X 9 PLASTITE 20 530-015911 1
6 SPRING COMPRESSION 20 530-016415 1
8 PIN, BAND RETAINER 20 530-015913 1
9 BRAKE BAND 20 530-057923 1
10 COVER, BRAKE BAND 20 545-071001 1
11 SCP#6-19 X .437 .PL. PAN. 20 530-016064 3
12 GEAR, IDLER 20 545-060201 1
13 WHEEL, GEAR ADJUSTER 20 545-090502 1
14 PIN, BAR ADJUSTING 20 545-060501 1
15 ASSY ADJUSTER SCREW 20 545-065901 1
16 COVER, GEAR 20 545-059201 1
17 SCP#6-19 X .437 .PL. PAN. 20 530-016064 3
18 CLIP, EZT SPRING 20 545-149301 1
19 DECAL, EZT CLUTCH COVER 545-118601 1
20 CHAIN BRAKE ASSEMBLY 545-071101 1 INCL. 3-6, 8-18
235, 240
B

15

16

4 5

2
3

14
14

10

13
8
6 7 11
12
Page B
235/240
CHAIN BRAKE ASSY 545 07 11-03

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
2 PIN, DOWEL 16 530-057950 1
3 ASSY, FRONT LINK 16 530-057940 1
4 M3.83 X 1.81 X 9 PLASTITE 16 530-015911 1
5 SPRING COMPRESSION 16 530-016415 1
6 SCREW BAR ADJUSTING 16 530-016110 1
7 RETAINER PUSH NUT 16 530-038593 1
8 PIN BAR ADJUST 16 530-015826 1
10 PIN, BAND RETAINER 16 530-015913 1
11 BRAKE BAND 16 530-057923 1
12 COVER, BRAKE BAND 16 545-071001 1
13 SCP#6-19 X .437 .PL. PAN. 16 530-016064 3
14 NUT, BAR MTG 530015917 2
15 DECAL 545-118701 1
16 CHAIN BRAKE ASS'Y FRT ADJ 545-071103 1 INCL. 2-13
235, 235e/240, 240e
C 1

16

8
6

11

12

14
13
15
Page C
235/235e/240/240e
CLUTCH AND OIL PUMP

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 ASSY- CLUTCH 530-014949 1
2 WASHER, CLUTCH (LARGE) 530-015611 1
3 3/8-6 TOOTH DRUM ASEMBLY 530-047061 1
3 .325-7 TOOTH DRUM ASEMBLY 530-048132 1
5 WASHER, THRUST 530-015907 1
6 ASSEMBLY OIL PUMP 545-069301 1
8 GEAR- WORM 530-037820 1
11 OIL BLOCK 545-069201 1
12 ELBOW FITTING 530-049477 1
13 PICK UP ASSEMBLY OIL TANK 545-069501 1 INCL 14,15
14 PICK-UP SEAL 13 545-069401 1
15 SPRING, FILTER 13 530-056533 1
16 SCP#6-19 X .437 .PL. PAN. 530-016064 2
235, 235e/240, 240e
D

2
Page D
235/235e/240/240e
COVER

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 KIT CYLINDER SHIELD 545-180804 1 INCL 2, 3, 4
2 SCREW, CYLINDER SHIELD 1 545-070001 3
3 DECAL, STARTING INSTRUCTION 1 545-116502 1
4 GLOBAL WARNING DECAL 1 545-165957 1
235e, 240e
E1 12

1 2 3 4 5

10

11

13

14
Page E1
235e/240e
EPS STARTER

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 SCREW SHOULDER 7,12 530-021179 1
2 STARTER HUB EPS 7,12 530-059677 1
3 SPRING EPS 7,12 530-021180 1
4 SCREW, ROPE RETAINER 7,12 530-016080 1
5 PULLEY- STARTER EPS 7,12 545-058201 1
6 SPRING- RECOIL 12 530-042095 1
7 KIT, EPS STARTER 235e/240e 12 530-071966 0 INCL. 1,2,3,4,5
8 BAFFLE 545-063801 1
9 FAN HOUSING 12 545-063701 1
10 HANDLE & ROPE assy 12 545-010010 1
11 SCREW, FAN HOUSING 12 530-016432 4
12 KIT, COMPLETE EPS 235e/240e 545-008024 0 INCL. 1,2,3,4,5,6,8,9,10,11
13 DECAL 235e 545-118502 1
14 DECAL 240e 545-118501 1
235, 240
E2 10

2 3 4 5

11

12
Page E2
235/240
STANDARD STARTER

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 KIT, STD STARTER 235,240 545-008028 INCL. 1,2,3
2 SCREW SHOULDER 1,10 530-015920 1
3 SCREW, ROPE RETAINER 1,10 530-016080 1
4 PULLEY- STARTER STANDARD 1,10 530-057890 1
5 HANDLE & ROPE ASSY 10 545-010010 1
6 SPRING- RECOIL 10 530-042095 1
7 BAFFLE 545-063801 1
8 FAN HOUSING 10 545-063701 1
9 SCREW, FAN HOUSING 10 530-016432 4
10 KIT COMPLETE 235/240 545-008025 INCL 2,3,4,5,6,8,9
11 DECAL 235 545-118503 1
12 DECAL 240 545-165947
235, 235e/240, 240e
F
6

2
3

1
Page F
235/235e/240/240e
IGNITION SYSTEM

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 FLYWHEEL ASSY 530-039147 1
2 WASHER, FLYWHEEL 530-015127 1
3 NUT, FLYWHEEL 530-016134 1
4 MODULE- IGNITION 530-039143 1
5 SCREW, IGN MODULE 545-121901 2
6 ASSY- WIRE HARNESS 545-079901 1
235, 235e/240, 240e
G

8
4 6 7

1 2 3
Page G
235/235e/240/240e
MUFFLER

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 NUT, #10-24 BRASS 8,9 530-016359 1
2 EXHAUST PLATE 8,9 545-076901 1
3 SCREEN-ARRESTOR, GASKET 8,9 545-167401 1
4 MUFFLER BOLT 5,9 530-016338 2
5 MUFFLER ASSEMBLY 9 545-032701 1 INCL. 4, 6, 7
6 MUFFLER GASKET 5,9 530-054884 1
7 MUFFLER BACK PLATE 5,9 545-066901 1
8 KIT SPART ARRESTOR 9 545-008027 0 INCL. 1,2,3
9 KIT MUFFLER COMPLETE 545-180843 1 INCL. 5, 8
235, 235e/240, 240e
H 18

4 20

7 9

1
10

17

13

11

16

16

15

A 19
Page H
235/235e/240/240e
CARBURETOR AND AIR FILTER

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 CARBURETOR (ZAMA) - REF. 545-072601 1
2 THROTTLE WIRE 545-062801 1
3 FILTER HOUSING 545-062101 1
4 AIR FILTER 545-061801 1
5 FILTER PLATE 545-151801 1
6 NUT, CARB 530-016101 2
7 ISOLATOR FILTER HOUSING 545-061901 1
8 SWITCH, SPRING 545-063401 1
9 SWITCH LEVER 545-061701 1
10 CHOKE KNOB 545-061601 1
11 CARB ADAPTOR SEAL 545-061501 1
13 CARB ADAPTOR 545-061401 1
15 STUD-CARBURETOR 545-033701 2
16 CARB ADAPTOR SCREW 545-158301 4
17 SCREW SWITCH 530-016080 1
18 TOP STUD-CARBURETOR 545-074901 1
19 GASKET KIT 545-081892 1 INCL 12,14
20 SCREW, FILTER PLATE 530-016349 1
235, 235e
J1

2
1

10

8
Page J1
235/235e
CYLINDER PISTON 34cc

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 KIT, CYLINDER & PISTON 545-050418 0 INCL. 2, 3, 4, 10
2 BOLT, CYLINDER 545-081501 4
3 TRANSFER INSERT LEFT 34c 545-101501 1
4 TRANSFER INSERT RIGHT 34cc 545-101401 1
5 PISTON RING 10 545-101701 1
8 PISTON PIN RETAINER 10 530-015697 2
9 PLUG-SPARK (RCJ-7Y) 503-235108 1
10 KIT PISTON 34cc 235/235e 545-081893 0 INCL. 5,6,7,8
240, 240e
J2

2
1

10

8
Page J2
240/240e
CYLINDER PISTON 38CC

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 KIT, CYLINDER & PISTON 545-050417 0 INCL.. 2, 3, 4, 10
2 BOLT, CYLINDER 545-081501 4
3 INSERT, TRANSFER LEFT 530-012607 1
4 INSERT, TRANSFER RIGHT 530-012606 1
5 PISTON RING 10 530-012608 1
8 PISTON PIN RETAINER 10 530-015697 2
9 PLUG-SPARK (RCJ-7Y) 503-235108 1
10 KIT 38cc PISTON 545-081894 0 INCL. 5,6,7,8
235, 235e/240, 240e
K

1
Page K
235/235e/240/240e
CRANKSHAFT

Compl No.
Pos.
Description (pos no.) Part No. Qty Notes
1 ASSY MAIN BEARING & SEAL 530-056363 2
2 ASSEMBLY CRANKSHAFT 530-012605 1
235, 235e/240, 240e 3
L
4

15
16
5

1 17

2
18

20
22

25
8
7
27
6

26

14

28
21

29

22
23
30

32

13 21
31

11
Page L
235/235e/240/240e
CHASSIS & HAND GUARD

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 HANDGUARD 545-066701 1
2 BOSS SCREW, HANDGUARD 545-127301 1
3 REAR WALL 545-061201 1
4 SCREW, MTG REAR WALL 530-016064 1
5 GROMMET, REAR WALL 545-075401 1
6 PLATE BAR MOUNTING 545-071401 1
7 CAP, SPRING HANDGUARD 545-071301 1
8 SPRING, HANDGUARD POSITION 545-071201 1
11 CHASSIS ASSEMBLY 545-061101 0 INCL. 13-23, 25-27
13 BOLT, BAR 11 530-016133 2
14 ASSY, VENT LINE 11 545-033501 1
15 PLUG VENT (BRONZE) 11 530-029868 1
16 CHECK VALVE (DUCK BILL) 11 530-026119 1
17 LINE-RETURN PURGE 11 530-021132 1
18 FITTING- FUEL LINE 11 530-023877 1
20 ISOLATOR FILTER HOUSING 11 545-061901 1
21 ASSY-OIL/FUEL CAP W/RET. 11 545-070801 2
22 SCREW M5.28X1.81X16MM PLAS 11 530-015906 2
23 ASS'Y FRONT ISOLATOR 11 545-033801 1
25 REAR ISOLATOR SPRING 11 545-063101 1
26 ASSY- PICK-UP 11 530-095646 1
27 LINE, FUEL 11 545-078302 1
28 SCREW CATCHER 530-015814 1
29 HAIN CATCHER 530-029850 2
30 SPIKE 32 530-038990 1
31 SCREW SPIKE 32 530-016439 2
32 KIT SPIKE 530-014381 0 INCL 30,31
235, 235e/240, 240e
M

2 12

6
10

11

3
9

10

11
Page M
235/235e/240/240e
HANDLE AND CONTROLS

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 FRONT HANDLE 545-062401 1
2 REAR HANDLE W/OVMLD 240e 545-062202 1
2 REAR HANDLE 235/235e 545-062201 1
3 REAR HANDLE COVER W/OVMLD 240e 545-062302 1
3 REAR HANDLE COVER 235/235e 545-062301 1
4 LOCKOUT- THROTTLE 12 545-062601 1
6 ASSY TRIGGER & SPRING 12 545-121501 1 INCLUDES SPRING
7 ASS'Y FRONT ISOLATOR 545-033901 1
8 ISOLATION LIMITER SCREW 545-076301 1
9 SCREW 8-16X15.1 PL PAN.TRX 530-016433 3
10 SCREW M5.28X1.81X16MM PLAS 530-016349 2
11 SREW M5.38-14X22.225MM 530-016432 2
12 KIT TRIGGER & LOCKOUT 545-081013 0
235, 235e/240, 240e
N
1

3 4
Page N
235/235e/240/240e
CARBURETOR DETAILS

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 CARB COMPLETE 545-072601 1 INCL 1,2
2 PURGE AND LINE ASSEMBLY 1 545-008030 1
3 KIT CARB GASKET 545-008031 1
4 KIT CARB REPAIR 545-008032 1
235, 235e/240, 240e
P
1
Page P
235/235e/240/240e
ACCESSORIES

Compl No.
Pos. Description (pos no.) Part No. Qty Notes
1 WRENCH 530-031135 1

You might also like