Instruction Manual May 2008

milltronics
WEIGHFEEDER 1200
Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of
others, and to protect the product and the connected equipment. These warning notices are
accompanied by a clarification of the level of caution to be observed.
Qualified Personnel: This device/system may only be set up and operated in conjunction with this
manual. Qualified personnel are only authorized to install and operate this equipment in accordance with
established safety practices and standards.
Unit Repair and Excluded Liability:
• The user is responsible for all changes and repairs made to the device by the user or the user’s
agent.
• All new components are to be provided by Siemens Milltronics Process Instruments Inc.
• Restrict repair to faulty components only.
• Do not reuse faulty components.

Warning: This product can only function properly and safely if it is correctly transported, stored,
installed, set up, operated, and maintained.

This product is intended for use in industrial areas. Operation of this equipment in a residential area
may cause interference to several frequency based communications.

Note: Always use product in accordance with specifications.

Copyright Siemens Milltronics Process Disclaimer of Liability

Instruments Inc. 2008. All Rights Reserved
This document is available in bound version and in While we have verified the contents of this
electronic version. We encourage users to purchase manual for agreement with the
authorized bound manuals, or to view electronic versions instrumentation described, variations
as designed and authored by Siemens Milltronics Process remain possible. Thus we cannot
Instruments Inc. Siemens Milltronics Process Instruments guarantee full agreement. The contents of
Inc. will not be responsible for the contents of partial or this manual are regularly reviewed and
whole reproductions of either bound or electronic corrections are included in subsequent
versions. editions. We welcome all suggestions for
improvement.

Technical data subject to change.

MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.

Contact SMPI Technical Publications European Authorized Representative

at the following address:
Technical Publications Siemens AG
Siemens Milltronics Process Instruments Inc. Industry Sector
1954 Technology Drive, P.O. Box 4225 76181 Karlsruhe
Peterborough, Ontario, Canada, K9J 7B1 Deutschland
Email: [email protected]

• For a selection of Siemens Milltronics level measurement manuals, go to:

www. siemens.com/processautomation. Under Process Instrumentation, select Level
Measurement and then go to the manual archive listed under the product family.
• For a selection of Siemens Milltronics weighing manuals, go to:
www. siemens.com/processautomation. Under Weighing Technology, select Continuous
Weighing Systems and then go to the manual archive listed under the product family.

© Siemens Milltronics Process Instruments Inc. 2008

Table of Contents
Milltronics Weighfeeder 1200 Series .............................................................................. 1
Safety Notes .............................................................................................................................................1
The Manual ...............................................................................................................................................1
Safety ..................................................................................................................................... 2
Safety and General Precautions .........................................................................................................2
Specifications ...................................................................................................................... 3
Operation .............................................................................................................................. 5
Weighfeeders ...........................................................................................................................................5
Mechanical Installation .................................................................................................... 6
Installation ................................................................................................................................................7
Calibration ............................................................................................................................ 8
Test Load ...................................................................................................................................................8
Zero .............................................................................................................................................................8
Span ............................................................................................................................................................8
Wiring .................................................................................................................................... 9
Start Up ............................................................................................................................... 10
Shear Gate ..............................................................................................................................................10
Skirtboards ..............................................................................................................................................10
Changing the Conveyor Belt ...............................................................................................................10
Belt Tension ............................................................................................................................................11
Belt Tracking ...........................................................................................................................................11
Telescoper Adjustment ........................................................................................................................12
Load Cell Replacement ........................................................................................................................13
Removing Old Load Cell .......................................................................................................................13
Installing New Load Cell ......................................................................................................................13
Calibration ...............................................................................................................................................13
Weighing Idler Alignment ....................................................................................................................14
Quick Start Up Overview .....................................................................................................................14
Troubleshooting ................................................................................................................. 15
Mechanical Troubleshooting ..............................................................................................................15
Maintenance ...................................................................................................................... 16
Preventative Maintenance .................................................................................................................16
Recommended Preventative Maintenance Schedule ................................................................16
General Maintenance ..........................................................................................................................17
Lubrication ..............................................................................................................................................17
Weighfeeder Storage Recommendations ......................................................................................17

i
Dimensions ........................................................................................................................ 18
Open Unit .................................................................................................................................................18
Enclosed Unit ..........................................................................................................................................19

ii
Milltronics Weighfeeder 1200 Series
Milltronics Weighfeeder 1200 is a high capacity, heavy-duty weighfeeder for macro
ingredient additives. It is designed for industrial applications such as mining, aggregates,
cement, minerals, and other process industries.
Weighfeeder 1200 comes with weigh bridge, speed sensor, and test weights. An
integrator is required to complete the system.

Safety Notes
Special attention must be paid to warnings and notes highlighted from the rest of the text

Introduction
by grey boxes.

mmmmm
WARNING means that failure to observe the necessary
precautions can result in death, serious injury, and/or considerable
material damage.

Note: means important information about the product or that part of the operating
manual.

The Manual
Note:
• The Milltronics Weighfeeder 1200 product is to be used only in the manner
outlined in this instruction manual.
• This product is intended for use in industrial areas. Operation of this equipment in
a residential area may cause interference to several frequency based
communications.

This instruction manual covers the operation, installation, and maintenance of a model
1200 Weighfeeder. Specific information for your Weighfeeder model is also included such
as: motor, reducer, testing documents, customer application data, spare parts.
Adhering to the installation and operating procedures will ensure a quick, trouble-free
installation and allow for the maximum accuracy and reliability of your weighfeeder.
If you have any questions, comments, or suggestions about the manual contents, please
email us at [email protected].
For the complete library of Siemens manuals,
go to www. siemens.com/processautomation.

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 1

 Safety

Safety and General Precautions

WARNINGS:
Always follow safe practices when working on or around the
Milltronics Weighfeeder 1200, especially in wet environments and
when adjacent to conductive steel mounting framework.

ALWAYS STOP the belt, lock-out, and/or place a "Do Not Energize"
tag on the main disconnect before working on or around the
weighfeeder.

Note: A weighfeeder can be dangerous. Pinch points exist along the conveyor belt.

Secure the weighfeeder when:

• replacing the belt
• working on or around the load cell(s)
• working on or around the speed sensor
• working on or around drive components
Safety
mmmmm

WARNING: Whenever working near chain or belt drives, make sure

the guards are in place and the equipment is safely secured. The
pinch points created by these drives can be serious.

Page 2 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

Specifications
Accuracy
• ± 0.5%

Operating Temperature
• -10 to +60 °C (+14 to +140 °F) with higher temperatures available

Materials
• mild steel with stainless steel/AR contact parts optional

Load Cells
• stainless steel strain gauge load cell(s) with mechanical overload protection
• non-linearity: ± 0.02%
• non-repeatability: ± 0.02%

Speed Sensor
• industrial duty, digital optical encoder, tail shaft mounted/mag p/u motor coupled

Framework
• cantilevered painted mild steel structural frame for quick and easy belt
replacement

Pulleys
• 305 mm (12") crowned with 10 mm (3/8”) rubber lagging on drive pulley for
maximum traction and minimum belt tensions, 12” crowned tail
• larger sizes available Specifications

Idlers mmmmm

• heavy duty 100 mm (4") CEMA C with precision ground ball bearings and triple
labyrinth seals for longer life

Belting
• SBR rubber belting, 220 PIW 2-ply vulcanised endless with ’B’ section (standard)
• up to 75 mm (3”) corrugated sidewalls (optional)

Belt Tension
• screw type, telescoper module with 203 mm (9") to 305 mm (12") travel

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 3

 Belt Cleaning
• spring tension UHMW blade at head pulley
• return plow

Drive
• 0.37 kW (0.5 HP), TEFC, 208/230/460/575 V AC, three phase or 90/180 V DC
permanent magnet - both with shaft mounted gear reducer
• larger motor sizes and other drive packages available

Shipping Weight
• 820 kg (1800 lbs) minimum

Approvals
• for use in hazardous rated areas, consult factory
Specifications
mmmmm

Page 4 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

Operation

Weighfeeders
Weighfeeders weigh bulk material while it is conveyed. An accurate rate of flow and
totalized weight measurement is received without interrupting the flow of material in
process. A weighfeeder can also control the rate of flow of the conveyed product.
In-motion weighing requires accurate transmission of the product load to a strain gauge
load cell(s). The resulting voltage signal corresponding to weight is transmitted to the
integrator and becomes one of the two inputs required for integration.
Unlike static weighing, in-motion weighing integration requires a second input: a pulse
signal proportional to the speed of the conveyor belt. Each belt speed sensor pulse
represents a fixed distance of the belt travel.
Since the force measured by the load cell is represented as weight per unit length, it can
be multiplied by the distance of belt travel (one speed sensor pulse) to provide product
weight for that segment of the belt (lbs/ft x ft = lbs or kg/m x m = kg).
Adding the samples provides total throughput weight of product across the scale. With
proper scaling and calibration, the total weight can be displayed in kilograms, pounds,
short tons, long tons, metric tons, or other appropriate units.

Operation
mmmmm

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 5

 Installation Mechanical Installation
Perform a thorough and systematic inspection of containers immediately upon receipt of
mmmmm

your weighfeeder. The containers are packed to separate each item and provide
protection during shipping.

Note: Do not remove equipment from shipping crates or boxes until you check for
possible shipping damage. Contact the carrier immediately if damage is noted.

Your weighfeeder has been designed, assembled, and factory tested for your specific
application.

Notes:
• Refer to the mechanical drawings sent with this manual prior to commencing with
installation.
• Do NOT weld on or near the weighfeeder while the load cells are connected to
the electronic integrator. Damage to the integrator may result if the load cells are
not disconnected from the integrator.
• Follow a scheduled, preventative maintenance program to ensure optimum
performance and long equipment life.

Page 6 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

Installation
Note: Only qualified personnel are authorized to install and operate this equipment.

Installation
Installation shall be in accordance with local regulations, standards and established
safety practices. Read and understand the instructions before installing, operating or

mmmmm
maintaining the equipment.

1. Align the in-feed section of the weighfeeder with the discharge of the feed device.
Prevent twisting or misalignment that could induce stress on the weighing section.
2. Securely fasten the unit to a rigid, level structure. Use a level for verification and
shim as necessary. Prevent any twisting of the frame that may affect weighfeeder
performance.
3. Construct the necessary support framework to provide a sturdy, rigid base. Vibration
isolators are recommended if the location is subject to moderate or heavy vibration.
4. Inlet and discharge will not support load.

Note: If your system has a permanently lubricated gear motor, disregard Step 5.

5. Check the gear reducer oil level. See the gear reducer manual for further details on
maintenance.
6. The weighfeeder in-feed and discharge flanges are not meant to support any load.
The connecting equipment should be self supporting.
7. Flexible in-feed connections are REQUIRED for all applications where there is
expected high deflection due to bin loading. Flexible discharge connections may
also be considered if there are concerns regarding shifting of down stream chute
work.
8. Connect the proper electric supply to the motor and/or motor controller, following
the interwiring diagram supplied with this manual. The AC/DC motor controller (if
present) must be grounded to minimize noise to the electronic integrator. Refer to
the applicable wiring diagram to make all electrical connections between the
electronic integrator and the weighfeeder.
9. Before starting the machine, make a final check to see that the conveyor belt is free
from all tools and foreign objects.

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 7

 Calibration
After Milltronics Weighfeeder 1200 has been properly installed, calibration of the
weighing system must be done in conjunction with the integrator. Refer to the integrator
instruction manual for programming and calibration. The calibration is initially done using
the supplied test load. Material tests are recommended to achieve maximum accuracy.

Test Load
The test load value for your Milltronics Weighfeeder 1200 is given on the accompanying
test sheet. The value is already entered into the dedicated programming parameter of the
integrator, in kilograms per meter or pounds per foot.
Calibration
mmmmm

Zero
Perform the zero calibration as described in the Calibration section of the integrator
manual.

Span
The test load used in the calibration procedure is a set of factory sized and supplied test
weights (2 to 4).
Perform the span calibration as described in the Calibration section of the integrator
instruction manual.
After the span calibration has been completed, remove the test load and store it.

Page 8 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

Wiring

load cell load cell

‘A’ ‘B’

S S
H H
I I
R R B B W G W G E E junction box
E E L L H R H R L L
D D K K T N T N D D
‘A’ ‘B’ ‘A’ ’B’ ’A’ ’A’ ’B’ ’B’ ’A’ ’B’

+ - - + - + S

Wiring
E E S S S S H

mmmmm
X X I I I I I
C C G G G G E
L
A A B B D

to integrator

SIEMENS
MILLTONICS LC/SP JUNCTION BOX
RED
TB 1 +Excitation
TB 2 +Sense
TB 3 -Sense Black
TB 4 -Excitation
TB 5 +Load Cell A Green
TB 6 -Load Cell A White
TB 7 +Load Cell B Green
TB 8 -Load Cell B White
TB 9 SHIELD Yellow
TB 10 Speed Excitation Red
TB 11 Speed Common Black
TB 12 Speed Signal White

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 9

 Start Up
Your weighfeeder has been factory run-in for a minimum of four hours; it should require
little adjustment. However, periodic inspections of the belt tracking are recommended.
Start the belt and observe rotation.

WARNING: Turn off and lock out all power sources before
correcting rotation. On DC motors, reverse the armature wires. On
AC motors, reverse 2 of the 3 motor wires.

Start the belt again and observe the machine as it is running. If the belt is not tracking
correctly, see Belt Tracking on page 11.

Shear Gate
The shear gate on the inlet of the weighfeeder needs to be set to allow the maximum
feedrate capacity requested by the customer. Consult your Siemens representative if
feed rate changes are required.

Skirtboards
The skirtboards have also been factory set to proper specifications. Note that near the
inlet, the skirtboards are very close to the belt. However, toward the discharge end of the
weighfeeder, the skirtboards are 1/8" to 3/16" higher off the belt. This tapering improves
material flow and will help the product move down the belt without "bottlenecking."
Adjustments of the skirtboards should not be necessary but if they are required, set the
skirtboards at the heights described above.

Changing the Conveyor Belt

Enclosed Units: The weighfeeder is cantilevered for belt removal only. The
Start Up

framework is not designed to support the operating weight of the feeder and material
mmmmm

when the access side support legs are removed. Remove the legs only when
removing the belt. Immediately re-install the legs after the belt has been changed.
Support the side of the feeder frame with a fork lift or other support while the access
side support legs are removed.

1. Open and remove the access and non-access side covers (omit this step on open
construction models).
2. Mark the position of the telescopers for reference. This will be handy when you re-
install the belt. Loosen the telescopers to remove tension from the belt.

Page 10 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

 3. At the discharge end of the conveyor, find the belt scraper spring tensioner. Unhook
the spring on both sides of the belt scraper arm and let the belt scraper swing down
away from the belt.

Note: Skirtboard removal or adjustment is not normally necessary to perform belt

removal or installation, nor is it recommended.

4. Remove support posts on the access side, remove rail end extensions.
5. From the access side of the feeder at the discharge end, grab the edge of the belt on
the top and bottom. Gently pull the belt over the side rail, making sure that the
leading edge of the belt does not catch on the side rail.
6. Now repeat Step 4 on the inlet end of the feeder. Again, be careful not to cut or
scrape the belt on the side rail.
7. When both ends have been pulled to the outside of the side rail, you may grab the
belt in the middle and slowly remove the belt. As the belt is removed, mark the
direction the belt was rotating. This mark will allow you to re-install the belt in the
same direction. Take care when storing the belt to prevent kinks or other damage.
8. With the belt removed, inspect the feeder for material build up, lodged particles, and
signs of wear, paying close attention to the weigh section. Take care when cleaning
the weigh section area, as 25 lbs. (or less) pressure placed on the weighbridge
could cause load cell damage.

9. Reverse steps 1-7 to re-install the same belt.

Warning: Make sure to re-install the access side support legs.

Note: On a new replacement belt, there may be an arrow printed on the underside of
the belt. This arrow indicates what direction the belt should rotate when it is installed.
If there is no arrow, rotation of the belt may be in either direction. Whenever a new
belt is installed, perform the belt tracking procedure (see Belt Tracking on page 11).

Belt Tension Start Up

The ideal belt tension for any weighfeeder is just enough tension to prevent the belt from mmmmm

slipping on the drive pulley. The tension minimizes the effect of the belt on weighing
accuracy. Often, the sole cause of an inaccurate weighfeeder is excessive belt tension.
Specific belt tension cannot be given because the weighfeeder could be mounted in
various applications. As a general guideline, the bottom of the belt should droop 1-2
inches over the length of the weighfeeder. This is only an approximate specification, as
your application may require more or less tension due to varying belt loading and other
operating characteristics.

Belt Tracking
1. Before attempting to track the belt, be sure:
• the belt scraper and belt ploughs (if applicable) are in place
• the belt tension is near guidelines suggested on page 11

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 11

 • the feeder is level and true
• the installation has not warped or twisted the frame
• head and tail pulley are square
• plow is contacting under side.
2. Turn on the feeder and observe its tracking line on the head and tail pulleys.
If the belt is drifting toward one side of the feeder, then adjust the telescoper on
either side of the machine (see below).
3. Do not adjust belt tracking rollers, they have been factory set.

Telescoper Adjustment
1. Determine which side of the machine you want to adjust. Compressing the
telescoper on one side will cause the belt to drift toward that side of the machine.
Conversely, extending the telescoper will cause the belt to drift away from that side
of the machine.
2. Loosen the jam nut.
3. Turn the adjusting screw in the desired direction. Often times, only a small amount
of adjustment (1 turn or less) will be required.

belt

telescoper
jam nut
adjusting bolt
tail pulley

4. Observe the results of the adjustment and then readjust, if necessary.

Steps 2 and 3 may need to be repeated to obtain perfect belt tracking.
Start Up
mmmmm

Note: As you extend or compress the telescoper, you may be changing the belt
tension. If belt tension has increased (or decreased) considerably while attempting to
track the belt, then compress (or extend) both telescopers and complete the belt
tracking process again. To avoid this problem, extend one telescoper while
compressing the other to obtain proper belt tracking.

5. Re-tighten the jam nut located on the telescoper to maintain the new telescoper
position after completing the tracking procedure.
6. If you are having problems tracking the belt, consult your Siemens representative.
Common causes of belt tracking problems are: uneven or improperly distributed
product loading, twisted frame, or product build up on head or tail pulleys.

Page 12 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

Load Cell Replacement
WARNING: ALWAYS STOP the belt, lock-out, and/or place a "Do Not Ener-
gize" tag on the main disconnect before working on or around the weigh-
feeder.

If a load cell on Milltronics Weighfeeder 1200 has been damaged and is not functioning or
if you are changing the capacity, you will need to replace one or all load cells.

Note: Please read and understand all of the instructions before proceeding with the
replacement. Contact your Siemens representative for assistance if you have any
questions or problems.

Removing Old Load Cell

1. Confirm the new replacement load cell is correct and functional. Using a digital
volt meter or ohm meter, verify that the resistance of the new load cell matches
the resistance printed on the specification sheet that comes with the load cell. If
the resistances do not match, the load cell may be damaged. Consult your
Siemens representative.
2. Disconnect the load cell being replaced from the junction box. Verify that the
load cell is connected according to the interwiring diagram supplied with this
manual. Free the load cell cable from the feeder so it is hanging free from the
load cell.
3. Support the scale idler and remove the two front load cell mount bolts. Be
careful not to move the idler as it is still attached to the load cell on the other
side of the weighfeeder.
4. Remove the two bottom load cell mount bolts.
5. Support the scale deck with a block of wood or have an assistant hold it and
slide the load cell off the feeder.

Installing New Load Cell

1. Slide the new load cell into position.
Start Up
mmmmm

2. Install the two front load cell mount bolts. Tighten them by hand.
3. Start with the bottom load cell mounting bolts and tighten them to 200 in-lb
torque. Now tighten the two front load cell mounting bolts to 200 in-lb torque.
4. Route the load cell cable to the junction box and connect the load cell according
to the supplied interwiring diagram. Repeat for other load cells if necessary.
5. Perform a load cell balancing procedure as described in the integrator
instruction manual.

Calibration
1. Power up the integrator and using the appropriate integrator menu, verify that
the new load cell(s) are operating correctly.
2. Zero calibrate the unit. using the integrator manual for reference. Record zero
calibration procedure results.

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 13

 3. Span calibrate the unit using the integrator manual for reference. Record span
calibration procedure results.
4. Re-check zero calibration. Run another zero calibration and record the results.
Verify that the zero repeated to the same value recorded in step 2.
5. Confirm calibration with material test as described in the integrator manual, if
possible, before placing the feeder back in operation.

Weighing Idler Alignment

Precise idler alignment is very important to achieve maximum accuracy of the weighing
system. Misaligned idlers will result in unwanted forces being applied on each idler in the
weighing area, causing calibration and measurement errors. Verify that the weighing
idler is aligned properly. Use a spirit level to level the load cells.
Run string to ensure idler
alignment on both sides to +1/32”.
Belt Direction

R2 R1 A1 A2

Use spirit level to level load

cell, on each side.
Secure bolts with idlers aligned and
load cells level. Align both sides and
secure load cells in unison.

Quick Start Up Overview

1. Verify that the weighfeeder is installed properly as described in the Mechanical
Installation section on page 6. Verify that the belt is tracking and the shear gate (if
used) is properly set.
2. Verify that the data on the design data sheet included with this manual is correct
Start Up

and modify if required.

mmmmm

3. Refer to the supplied integrator/controller information for calibration and

configuration information.

Page 14 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

Troubleshooting

Mechanical Troubleshooting
Review mechanical installation procedures and perform a thorough visual inspection to
be sure the operating error is caused by a mechanical problem. Then review and check
the common problems listed below.

Note: If you have difficulty determining the cause of the problem you are
experiencing, contact your Siemens representative. Be sure to have the Model
Number and Serial Number of your system and all of the calibration and set up
parameters available before calling.

Zero Drift, non-repeatability, or non-linearity

Check for the following conditions:
• weigh idler alignment. Verify weigh idler alignment is as accurate as possible.
Improper alignment is the most common mechanical problem affecting scale
accuracy. Contact your Siemens representative if you find a problem here (should
be 1/32” aligned with approach and retreat).
• material build-up on weigh section or pulleys, or between the idlers and feeder
frame.
• belt mis-tracking.
• belt too tight.
• load cell bolts loose.
• speed sensor pulley or idler slippage.
• head or tail pulley too high or low, relative to idler alignment. The head and tail
pulleys should be at least 1/8" lower than the approach and retreat idlers.

Troubleshooting
mmmmm

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 15

 Maintenance Maintenance
WARNING: ALWAYS STOP the belt, lock-out, and/or place a "Do Not Ener-
mmmmm

gize" tag on the main disconnect before working on or around the weigh-
feeder.

Preventative Maintenance
The maintenance schedule below is recommended to maintain top performance and
accuracy of the system. Weighfeeders mounted in severe weather or dusty conditions
may require a more rigorous maintenance schedule.
Make sure the weighing element is aligned with the approach and retreat sections for
accurate weighing. Periodic measurement to verify alignment is recommended.

Recommended Preventative Maintenance

Schedule
Notes:
• In extraordinary climatic or environmental conditions, special lubricants may be
required.
• In corrosive environments, more frequent lubrication is required to purge
contaminants.

Item Required Maintenance Frequency Comments

Weigh Blow or brush off any material More frequently in dirty
Weekly
Section building up environments
Belt Visually inspect to assure the
Daily -------
tracking conveyor belt remains trained
Calibration
Daily, at least See Calibration section of
Verify belt Verify Belt Zero
once/week Integrator Manual
zero
Calibration See Calibration section of
Use Calibration Chains Monthly
span check Integrator Manual
Every 10,000 Use #3 NLGI grade lithium base
Bearings Inspect and lubricate as required
hours grease (see Notes below)
Electric Every 10,000 Inspect and replace as neces-
Check Brushes
Motor (DC) hours sary
Electric Bearings are sealed and
None None
motor (AC) permanently lubricated
See note below/Refer to
Gear Every 2,500
Replace Oil/Check oil level manufacturer maintenance
reducer hours/Monthly
manual

Page 16 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

General Maintenance
The equipment should be cleaned periodically and any excess accumulation of product

Maintenance
should be removed to minimize potential damage to the mechanical components and
scale accuracy.

mmmmm
Abrasions, cuts, or ragged edges on the belt will create performance problems. Replace
the belt if it becomes ragged or torn.

Lubrication
All head and tail pulley bearings are pre-greased at the factory. These bearings should be
field greased periodically. Lubrication frequency may vary; dry, dusty applications may
warrant weekly greasing, while less harsh applications may need greasing only once or
twice a year. Do not exceed 10,000 hours of operation between re-greasing.
If there is a gear reducer supplied with your weighfeeder, it has an initial break-in period.
After the first 250 hours of operation, the gear box(es) should be drained and refilled to
the proper level(s). Subsequent oil changes should be done every 2500 hours. See the
gear reducer manual provided for further details.
If there is a gear motor (motor and reducer all in one housing) supplied with your unit, it is
permanently lubricated. No lubrication is necessary.

Weighfeeder Storage Recommendations

If a weighfeeder will be stored for a period of three months or more, follow the guidelines
below:

Gear Reducer/Gear Motor

Uncouple the gear reducer from the feeder drive shaft and the motor and grease all shaft
surfaces liberally with an appropriate lubricant to help with reassembly.
In addition, fill the gear reducer with an appropriate gear oil to prevent oxidation. When
the equipment is re-installed, completely drain this gear oil and then refill the reducer to
the appropriate level.

Electrical
To prevent oxidation, place a desiccant or moisture removal material in all electrical
junction boxes and component cabinets. This includes the load cell junction box, the
integrator cabinet, and the motor speed controller enclosure (if present).

Lubrication
Grease all greasable points.

Belt Care
Reduce belt tension to a minimum to prevent belt damage and re-adjust belt tension at
re-installation.

Note: Do NOT store the weighfeeder in direct sunlight, as this will cause premature
breakdown of the belt.

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 17

 Dimensions

Open Unit
241 mm (9.5”)
varies per drive

A
belt width

shown with optional

sheargate and
Dimensions

skirtboards
mmmmm

B/2
B
belt
scraper
1140 mm (45”) 2134 mm
max. inlet (84”)
discharge

1035 mm
(40.75”)

123 mm
(4.84”)
1524 mm
(60”)

Open Unit
Belt Width A B
457 mm (18”) 1092 mm (43”) 838 mm (33”)
610 mm (24”) 1245 mm (49”) 991 mm (39”)
762 mm (30”) 1397 mm (55”) 1143 mm (45”)
915 mm (36”) 1549 mm (61”) 1295 mm (51”)
1067 mm (42”) 1702 mm (67”) 1448 mm (57”)
1219 mm (48”) 1854 mm (73”) 1600 mm (63”)

Note: Also available in 1370 mm (54”) and 1525 mm (60”) belt widths

Page 18 Weighfeeder 1200 - INSTRUCTION MANUAL 7ML19985EH02

Enclosed Unit

A
belt width

belt
scraper

Dimensions
mmmmm
B/2
B

3664 mm (144.25”)
2134 mm (84”)
inlet discharge

1035 mm
(40.75”)

745 mm
1524 mm (60”)
(29.33”)

Enclosed Unit
Belt Width A B
457 mm (18”) 1092 mm (43”) 838 mm (33”)
610 mm (24”) 1245 mm (49”) 991 mm (39”)
762 mm (30”) 1397 mm (55”) 1143 mm (45”)
914 mm (36”) 1549 mm (61”) 1295 mm (51”)
1067 mm (42”) 1702 mm (67”) 1448 mm (57”)
1219 mm (48”) 1854 mm (73”) 1600 mm (63”)

Note: Also available in 1370 mm (54”) and 1525 mm (60”) belt widths

7ML19985EH02 Weighfeeder 1200 - INSTRUCTION MANUAL Page 19

 www.siemens.com/processautomation

Siemens Milltronics Process Instruments Inc. Siemens Milltronics Process Instruments Inc. 2008
1954Technology Drive, P.O. Box 4225 Subject to change without prior notice
Peterborough, ON, Canada K9J 7B1
Tel: (705) 745-2431 Fax: (705) 741-0466 Rev. 2.2
Email: [email protected]
*7ml19985EH02*
Printed in Canada