User Manual EPP2000 SW 1.xx
User Manual EPP2000 SW 1.xx
User Manual EPP2000 SW 1.xx
03
USERMANUAL
Intelligent 2-wire positioners
EPP2000
Stock code:
101510/R
101510/RG
101512/R
101512/RG
101610/R
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Table of contents:
1 General ........................................................................................................................................ 3
1.1 Safety instructions .......................................................................................................................... 3
2 Application.................................................................................................................................. 4
3 Choice of positioner ................................................................................................................... 5
3.1 Positioner for single-return (SR) actuators ................................................................................. 5
3.2 Positioner for double-acting (DA) actuator ................................................................................. 5
4 Main Specifications .................................................................................................................... 6
4.1 Technical specifications ................................................................................................................. 6
5 Quick guide installation ............................................................................................................. 8
6 Mounting and installation ......................................................................................................... 9
6.1 Mounting, rotary actuator............................................................................................................. 9
6.2 Mounting, linear actuator ........................................................................................................... 10
6.3 Pneumatic connections................................................................................................................. 11
6.4 Electrical connections .................................................................................................................. 13
6.5 Glands ........................................................................................................................................... 14
6.6 Adjusting the pressure-block ...................................................................................................... 15
7 Software and Configuration General ..................................................................................... 16
7.1 How to select Menus .................................................................................................................... 17
7.2 Setup menu ................................................................................................................................... 18
7.3 Setup menu Description............................................................................................................... 19
7.4 Calibrate menu ............................................................................................................................. 23
7.5 Status menu .................................................................................................................................. 26
8 Error messages ......................................................................................................................... 27
9 Menu structure ......................................................................................................................... 29
10 Intrinsically Safe - Electrical parameters .......................................................................... 30
11 Electrical Technical Specifications EPP2000 IPCU .......................................................... 31
12 Technical Specifications EPP2000 General ....................................................................... 33
13 Technical Specifications Pressure block ............................................................................ 34
14 Basic circuit diagram ........................................................................................................... 35
15 Main Dimensions EPP2000 SR ........................................................................................... 36
16 Main Dimensions EPP2000 SR-HC .................................................................................... 37
17 Main Dimensions EPP2000 DA .......................................................................................... 38
18 EC Type Examination Certificate ...................................................................................... 39
19 EC Declaration of Conformity ............................................................................................ 42
20 Product pictures ................................................................................................................... 43
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1 General
Software revision level at the time, when this document was printed:
Rev. 1.01.00.
Hardware revision level at the time, when this document was printed:
Configuration 8, Version 6
The positioner must only be connected to certified intrinsically safe apparatus or according to
§ 5.4 EN 50020 standard. These combinations must be compatible as regards the electrical
parameters.
This EC Type examination certification relates only to the design and construction of this
specified equipment or protective system in accordance with the Directive 94/9/EC.
If any information not contained in this manual is needed, please do not hesitate to contact us.
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2 Application
Val Controls intelligent 2-wire positioners, controls almost all pneumatic, linear, rotary, single-
return (SR) and double-acting (DA) actuators on the market.
The enclosure is in AISI 316 stainless steel, which makes the positioner stronger facing
extreme outside exposure, and the compact design, with few moving parts, makes it very
reliable. The flexible software calibrates automatic, contains intern safety surveillance together
with several standard flowcurves. A special flow curve is defined very simple, and the
positioners’ setpoint and deadband can be adjusted from the user menu.
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3 Choice of positioner
This is a little guide, which will help you pick a positioner, which fits exactly your actuator.
To choose the right positioner, you need to have some knowledge about the actuator. Is the
positioner for a linear or rotary actuator? Is it a single or a double-acting actuator, and what is
the volume of the actuator?
It is very important to pick the right positioner, or the actuator will malfunction. The opening
and closing time of the actuator must at least be 3-4 sec. else the pressure-block is too big. It
is important to set the supply-pressure correctly, so it fits the actuator and the positioner.
It is important to set the supply-pressure correctly, so it fits the actuator and the positioner.
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4 Main Specifications
See section:
• Intrinsically Safe - Electrical parameters
• Electrical Technical Specifications EPP2000 IPCU
• Technical Specifications EPP2000
• Main Dimensions EPP2000 SR
Hysteresis :1%
Linearity :<1%
Sensitivity : 0,4 %
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CE 0081
LCIE 05 ATEX 6076 X
II 1G EEx ia IIC T4/T5/T6 -20<Ta< 85/60/45
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The angle-sensor face is during operation only allowed to move inside the legal operation
area. If the angle-sensor face is moving inside the illegal operation area the positioner will
give an error message during the calibration-routine.
Notice: All adapters delivered by Val Controls A/S are marked to tell the position of the
angle-sensor face.
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The allowed operation-angle is between 40-60 degrees. The centre of the operation-angle
must be as shown on the sketch (horizontal). The rotation angle is showed on a label mounted
on the bottom.
Installations guide
Step by step installations guide.
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• Supply air :I
• Actuator :A
• Exhaust :E
In powerless condition the Valve positioner will exhaust the actuator (A).
• Supply air :I
• Actuator chamber 1 : A1
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• Actuator chamber 2 : A2
• Exhaust with throttle screw :E
In powerless condition the Valve positioner will keep the valve-position (stay-put). .
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Terminals:
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6.5 Glands
The cable must be clean or it can impact on the degree of IP protection. The glands are suited
for cable with diameter between 5,5mm and 13mm. The seal inserts shall be chosen to suit the
respective cable diameter:
Not used glands are closed with suited plugs, or it can impact on the degree of IP protection.
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SR-model
To adjust the SR-model, remove the mainboard inside the positioner, and under the
mainboard lays the pressure-block. On the pressure-block there are two screws, the one to the
left adjusts the air-flow in to the actuator, I. The one to the right adjusts the outlet from the
actuator, E.
SR HC-model
To adjust the SR HC-model, use the two screws, which is placed by I and E. The one to the
left adjusts the air-flow in to the actuator, I. The one to the right adjusts the outlet from the
actuator, E.
DA-model
On the DA-model the outlet-filter can be adjusted. Here you can’t control the amount of air
coming in to the pressure-block, only the outlet, E.
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Setup and Configuration is done by using the 4 button keyboard at the front of the EPP2000
positioner.
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FLOW 4-20 mA
-% - mA
SETUP MENU
CALIBRATE MODE STATUS MODE
1. Control
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To get from the Flow menu to the Setup Menu press once.
Display explanation:
CONTROL-LOOP
1 * 4-20mA
Use the following diagram to navigate in the Setup Menu, or se Menu structure.
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At any time you can leave the Setup Menu by pressing the button. This will cause a
"saving changes" operation.
1.0 Control
Menu to select Control Loop input or Manual control
When "manual operation" is picked from the Setup Menu the positioner will ignore
the electrical control-signal and the user can set the valve-position at a certain flow
directly from the keyboard.
2.0 Transmitter
Menu to select the Transmitter Loop to be Direct or Reverse.
3.0 Valve
Menu to select Flow Curves.
The valve-characteristic expresses the flow-percent through a valve at different
opening-angles. To obtain an accurate regulation of the flow-media it is important to
choose a valve-characteristic that is identical with the one for the valve used.
100
80
Flow %
60
40
20
0
0 20 40 60 80 100
Travel %
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100
80
Flow %
60
40
20
0
0 20 40 60 80 100
Travel %
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100
80
Flow %
60
40
20
0
0 20 40 60 80 100
Travel %
When the points describing the flowcurve are keyed in, the valve-
positioner will linearise the flowcurve.
If the Dead band is set to f.ex. +/- 5% the Valve positioner will regulate in on a
setpoint with an accuracy of +/- 5 % and stay there until the position feedback is
bigger than 5 %.
5.0 Version
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6.0 Alarm
Menu to select Alarm on/off and alarm features
2 mA. Transmitter alarm. Valve-positioners with 4-20 mA. feedback signal will when
an error occurs supplement the error-message, written in the LCD-display, with a 2
mA. error-signal.
It is possible to switch off the 2 mA. error-signal in this menu.
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Step 1
Select fail operation of the actuator:
• Fail Close
• Fail Open
Step 2
Select Acting of the controller:
• Direct Acting
• Reverse Acting.
Step 3
Automatic Calibrating
The following settings show the regulation function dependent on the choices made:
Setting 1
Valve : Fail close
Controller : Direct Acting
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Setting 2
Valve : Fail open
Controller : Direct Acting
Setting 3
Valve : Fail close
Controller : Reverse acting
Setting 4
Valve : Fail open
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8 Error messages
The valve-positioners will write an error-message in the LCD-display when an error occurs
during operation, setup or calibration. The positioner will despite of the error-message continue
to regulate according to the controlsignal given. If the positioner succeeds in reaching the
setpoint the error-message will after a while be cancelled.
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9 Menu structure
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Terminal 1(+) and 2(-) 2-wire Control Loop Ui ≤ 30 V, Ii ≤ 119 mA, Pi ≤ 830 mW,
Li = 0 mH, Ci = 6 nF
Terminal 3(+) and 4(-) 2-wire TransmitterLoop Ui ≤ 30 V, Ii ≤ 119 mA, Pi ≤ 830 mW,
Li = 0 mH, Ci = 0 nF.
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Zone 0
Group II None DS/EN 50284
Category 1G
ia DS/IEC 60079-11 DS/EN 50020
Installation DS/EN 60079-14 DS/EN 60079-14
Mines No
Flammable Dust No
Power
2 - wire Loop Powered Yes
Output
Digitale outputs No
Piezovalves / Low effekt Yes Uout nom = +/-24VDC
Uout max = 25,3VDC
Pout nom = 5 mW
Iout max = 7 mA
Inputs
Digital inputs No
Ohmsk position sensor. 4 Kohm - 100Kohm When using a
potentiometer more
than 80Kohm
workingrange is 300
deg.
Cable length max
150cm
MMI
KeyBoard Yes
Toutch Buttoms Yes, 4 pcs
Display Yes, 2x16 char
Display Back light No
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Enviromental Conditions
Temperatur Operating (Tamb) -20 to 60 deg celcius
Temperatur Operating (Tamb) -20 to 70 deg celcius
Reduced displayfunctions
Temperatur Storage (Tamb) -40 to 80 deg celcius
Vibrations specifikation Yes 60068-2-6
ISO 13628-6 chp 11
Temperaturtest, Cold Yes 60068-2-1
ISO 13628-6 chp 11
Temperaturtest, Hot Yes 60068-2-2
ISO 13628-6 chp 11
Shock test Yes 60068-2-27
ISO 13628-6 chp 11
EMC test Yes EN61000-6-2
EN61000-6-3
EN 61326
Electrical Connections
Screw terminals capacity 0,5 - 1,5 mm2
Performance
Conversion 10 bit max Full scale div by 1024
Accuracy (full scale) +/- 0,1%
Linearitet IPCU Max <0,2% Typ <0,1%
Linearitet with potentiometer Max <+/-1,2% Typ <+/-1%
Repeatability IPCU Max <0,2% Typ <0,1%
Measure speed 2mSec
Software facilities
Calibrating Automatic / Intelligent
Adjustment of direct / revers Yes
Temperature compensation Yes
Deadband +/-1% to +/-10%
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Main dimensions
Kabinet dimensioner LxWxH 185x120x120
Veight App. 3,5 Kg
Actuator types
Actuator types, Rotary SR, DA
Actuator typer, Linear SR, DA
Mounting
For rotary actuator Standard Mounting
For linear actuator Standard Mounting
Electrical Entry
Electrical Entry 2 x M20x1,5
Electrical Connections
Screw terminals capacity 0,5 - 2,5 mm2
Sensing Devices
Limmit switche - Proximity No
Gauges No
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Air consumption ≈0
Air filtering Dried or filtered air < 30
3
Oil mist lubrication None, or only little. Max 30mg/m
SR
Supply 1,5-8 bar
Flow in 40 l/min
Flow out 22 l/min
Connections 2 x ¼” NPT
SR-HC
Supply 3-8 bar
Flow in 485 l/min
Flow out 200 l/min
Connections 2 x ¼” NPT
DA
Supply 4-8 bar
Flow in 1066 l/min
Flow out 438 l/min
Connections 3 x ¼” NPT
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EPP2000
Keyboard Module A
EPP2000
Control Module A 7
8 Position Sensor
+4-20mA Control 4-20mA
Zener Barrier A 11 (Loop Powered) 9 Resistive potentiometer
-4-20mA For 10 4 Kohm – 100 Kohm
4-20mA 12 6
Control loop
EPP2000
4/20mA +
Com Module A Alt. Sensor
- Must be IS
R sense
Optical Galvanic
isolation
Zener Barrier B
For Feedback 4-20mA
24V 22
4-20mA EPP2000
Transmitter loop Com Module A
21
(Loop Powered)
R sense
0V
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19 EC Declaration of Conformity
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20 Product pictures
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