User Manual EPP2000 SW 1.xx

VCTD 705002.01.02.
03
USERMANUAL
Intelligent 2-wire positioners
EPP2000
Stock code:
101510/R
101510/RG
101512/R
101512/RG
101610/R
Stock code of this user manual: 954131
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Val Controls • ODDESUNDVEJ 5 • DK 6715 ESBJERG N • DENMARK • TLF. +45 75 47 06 00 • FAX +45 75 14 44 99
Homepage: http://www.val controls.com E-mail: [email protected]
VCTD 705002.01.02.03
Table of contents:
1 General ........................................................................................................................................ 3
1.1 Safety instructions .......................................................................................................................... 3
2 Application.................................................................................................................................. 4
3 Choice of positioner ................................................................................................................... 5
3.1 Positioner for single-return (SR) actuators ................................................................................. 5
3.2 Positioner for double-acting (DA) actuator ................................................................................. 5
4 Main Specifications .................................................................................................................... 6
4.1 Technical specifications ................................................................................................................. 6
5 Quick guide installation ............................................................................................................. 8
6 Mounting and installation ......................................................................................................... 9
6.1 Mounting, rotary actuator............................................................................................................. 9
6.2 Mounting, linear actuator ........................................................................................................... 10
6.3 Pneumatic connections................................................................................................................. 11
6.4 Electrical connections .................................................................................................................. 13
6.5 Glands ........................................................................................................................................... 14
6.6 Adjusting the pressure-block ...................................................................................................... 15
7 Software and Configuration General ..................................................................................... 16
7.1 How to select Menus .................................................................................................................... 17
7.2 Setup menu ................................................................................................................................... 18
7.3 Setup menu Description............................................................................................................... 19
7.4 Calibrate menu ............................................................................................................................. 23
7.5 Status menu .................................................................................................................................. 26
8 Error messages ......................................................................................................................... 27
9 Menu structure ......................................................................................................................... 29
10 Intrinsically Safe - Electrical parameters .......................................................................... 30
11 Electrical Technical Specifications EPP2000 IPCU .......................................................... 31
12 Technical Specifications EPP2000 General ....................................................................... 33
13 Technical Specifications Pressure block ............................................................................ 34
14 Basic circuit diagram ........................................................................................................... 35
15 Main Dimensions EPP2000 SR ........................................................................................... 36
16 Main Dimensions EPP2000 SR-HC .................................................................................... 37
17 Main Dimensions EPP2000 DA .......................................................................................... 38
18 EC Type Examination Certificate ...................................................................................... 39
19 EC Declaration of Conformity ............................................................................................ 42
20 Product pictures ................................................................................................................... 43
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VCTD 705002.01.02.03
1 General
Software revision level at the time, when this document was printed:
Rev. 1.01.00.
Hardware revision level at the time, when this document was printed:
Configuration 8, Version 6
1.1 Safety instructions

For a safe installation of a positioner in hazardous area the following must be observed. The
module must only be installed by qualified personnel who are familiar with the national and
international laws, directives and standards that apply to this area and all instructions in this
manual.
EPP2000 EEx i models:

The installation must observe EC Type examination Certificate LCIE 05 ATEX 6076 X,
Document and EC-Declaration of conformity.
The positioner must only be connected to certified intrinsically safe apparatus or according to
§ 5.4 EN 50020 standard. These combinations must be compatible as regards the electrical
parameters.
This EC Type examination certification relates only to the design and construction of this
specified equipment or protective system in accordance with the Directive 94/9/EC.
If any information not contained in this manual is needed, please do not hesitate to contact us.
The information in this user manual is subject to change without notice.
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2 Application
Val Controls intelligent 2-wire positioners, controls almost all pneumatic, linear, rotary, single-
return (SR) and double-acting (DA) actuators on the market.
The enclosure is in AISI 316 stainless steel, which makes the positioner stronger facing
extreme outside exposure, and the compact design, with few moving parts, makes it very
reliable. The flexible software calibrates automatic, contains intern safety surveillance together
with several standard flowcurves. A special flow curve is defined very simple, and the
positioners’ setpoint and deadband can be adjusted from the user menu.
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3 Choice of positioner
This is a little guide, which will help you pick a positioner, which fits exactly your actuator.
To choose the right positioner, you need to have some knowledge about the actuator. Is the
positioner for a linear or rotary actuator? Is it a single or a double-acting actuator, and what is
the volume of the actuator?
3.1 Positioner for single-return (SR) actuators

For a single-return actuator you have two pressure-blocks to those from. A standard block or
a high capacity, HC, block. The HC pressure-block, delivers 10 times more air then the
standard block, as seen below.
Supply pressure SR (Min/Max) : 1,5-8 Bar

Air-flow SR : In Qn = 40L/min, out Qn = 22L/min
Supply pressure SR HC (Min/Max): 3-8 Bar

Air-flow SR HC : In Qn = 485L/min, out Qn = 200L/min
It is very important to pick the right positioner, or the actuator will malfunction. The opening
and closing time of the actuator must at least be 3-4 sec. else the pressure-block is too big. It
is important to set the supply-pressure correctly, so it fits the actuator and the positioner.
3.2 Positioner for double-acting (DA) actuator

For a double-acting actuator there is only one pressure-block to choose from, so you have to
adjust it.
Supply pressure DA (Min/Max) : 4-8 Bar

Air-flow DA : In Qn = 1066L/min, out Qn = 438L/min
It is important to set the supply-pressure correctly, so it fits the actuator and the positioner.
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4 Main Specifications
See section:
• Intrinsically Safe - Electrical parameters
• Electrical Technical Specifications EPP2000 IPCU
• Technical Specifications EPP2000
• Main Dimensions EPP2000 SR
for more details.
4.1 Technical specifications

Enclosure : 1,5mm AISI-316 stainless steel.
Main dimensions: (lxwxh) : 185x120x120 mm.
Ingress protection : IP-66, DS/EN 60529.
Mounting according to : Standard mounting
Weight : Approximately 3,5 kg
Glands : 2 piece M20x1,5 (5.5 – 13mm round-cable).
Air-supply SR : 1,5-8 Bar

Air-supply SR HC : 3-8 Bar
Air-supply DA : 4-8 Bar
Air-flow SR : In Qn = 40 L/min, out Qn = 22 L/min
Air-flow SR HC : In Qn = 485 L/min, out Qn = 200 L/min
Air-flow DA : In Qn = 1066 L/min, out Qn = 438 L/min
Air consumption : Approximately 0, when not operated
Air entry : 1/4" NPT
Air filtering : < 30 um, dried and filtered air. Do not use
PTFE-tape or liquid crystallising sealant.
Recommended sealant : LocTite 542
Oil mist lubrication air : None or only little, max 30 mg/m3
Recommended oil : Mineral oil type VG32, ISO-3448
Control Loop : 2 wire, 4 - 20 mA.

Control Loop Ui max : 11,5V DC (@20mA)
Control Loop Ri max : 550 Ohm.
Transmitter loop : 4 - 20 mA, Loop Powered

Transmitter Ri max : 250 Ohm
Hysteresis :1%
Linearity :<1%
Sensitivity : 0,4 %
Min/Max Rotations-angle (Rot. act.) : 40 - 300°

Min/Max Rotations-angle (Lin. act.) : 40 - 60°
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LCD-display accuracy, control signal : 4 - 20 mA. ± 0.1 mA.

Flow 0 - 100% : ± 1 %.
CE 0081
LCIE 05 ATEX 6076 X
II 1G EEx ia IIC T4/T5/T6 -20<Ta< 85/60/45
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VCTD 705002.01.02.03
5 Quick guide installation

1. Mount the feedback lever/adapter on the positioner, see section 6.1 and 6.2.
2. Mount the bracket on the actuator see section 6.1 and 6.2.
3. Mount the positioner on the bracket see section 6.1 and 6.2.
4. Linear only: Adjust arm on actuator, see section 6.1 and 6.2.
5. Connect and adjust the air supply and connect the actuator, see section 6.3.
o I = inlet
o A = Actuator
6. Connect wires, see section 6.4.
o 1 Control loop +
o 2 Control loop –
o 3 Transmitter +
o 4 Transmitter –
7. Calibrate positioner by pressing CAL, see section 7.4.
o Choose Fail open or Fail close
o Choose Direct or Reverse
8. If needed adjust pressure block and calibrate again.
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VCTD 705002.01.02.03
6 Mounting and installation

Instructions on how the positioner is mounted and installed.
6.1 Mounting, rotary actuator

When using the Valve positioner on actuators with rotary action, the allowed angle in which
the angle sensor will have to work is between 40-300 degrees.
The angle-sensor face is during operation only allowed to move inside the legal operation
area. If the angle-sensor face is moving inside the illegal operation area the positioner will
give an error message during the calibration-routine.
Notice: All adapters delivered by Val Controls A/S are marked to tell the position of the
angle-sensor face.
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6.2 Mounting, linear actuator

When using the Valve positioner on linear actuators the following instruction must be
followed. The operation of the feedback-lever must be in accordance with the details shown
on the following figure.
The allowed operation-angle is between 40-60 degrees. The centre of the operation-angle
must be as shown on the sketch (horizontal). The rotation angle is showed on a label mounted
on the bottom.
Installations guide
Step by step installations guide.
1. Measure the travel distance of the actuator.

2. The travel length is called X.
3. Then you set the actuator so it has travelled ½X, 50%.
4. Then you set the connector pin to be X from the shaft, and the feedback-lever to be
horizontal, see the picture below.
5. Now the Feedback-lever should travel approximately 60º.
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6.3 Pneumatic connections

EPP2000 SR for Spring-Return actuators.
EPP2000 SR-HC for Spring-Return actuators.
Pneumatic connections for the EPP2000 SR and EPP2000 SR-HC:
• Supply air :I
• Actuator :A
• Exhaust :E
In powerless condition the Valve positioner will exhaust the actuator (A).
EPP2000 DA for double-acting actuators.
Pneumatic connections for the EPP2000 DA:
• Supply air :I
• Actuator chamber 1 : A1
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• Actuator chamber 2 : A2
• Exhaust with throttle screw :E
4mA closed position - Pressure on A1 & A2 exhausted

20mA open position - Pressure on A2 & A1 exhausted
In powerless condition the Valve positioner will keep the valve-position (stay-put). .
Important : The air-filtering must be < 30 um. Do not use PTFE-tape

or crystallising liquid sealant on the fittings! We
recommend LockTite 542
Oil mist lubrication : None or only little, max. 30 mg/m3.
Recommended oil : Mineral oil, type VG32 to ISO-3448.
Max. supply pressure : 8 bar.
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6.4 Electrical connections

The following block diagram shows how the EPP2000 controller- and transmitter-loop is
connected.
Terminals:
1: Controller Loop (+)

2: Controller Loop (-)
3: Transmitter Loop (+)
4: Transmitter Loop (-)
Recommended barriers for Controller loop:
MTL : 3045/5045 Isolated Driver (Or equal)

P+F : KFD2-CD-EXI. 32
Recommended barriers for Transmitter loop:
MTL : 3041/5041 Isolated Transmitter Driver (Or equal)

P+F : KFD2-CR-EXI. 30200
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6.5 Glands
The cable must be clean or it can impact on the degree of IP protection. The glands are suited
for cable with diameter between 5,5mm and 13mm. The seal inserts shall be chosen to suit the
respective cable diameter:
Cable diameter 5,5mm to 8mm use Seal 1+2.

Cable diameter 8mm to 13mm use Seal 2.
Not used glands are closed with suited plugs, or it can impact on the degree of IP protection.
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6.6 Adjusting the pressure-block

It is possible on the pressure-block, to adjust the amount of air going through the pressure-
block.
SR-model
To adjust the SR-model, remove the mainboard inside the positioner, and under the
mainboard lays the pressure-block. On the pressure-block there are two screws, the one to the
left adjusts the air-flow in to the actuator, I. The one to the right adjusts the outlet from the
actuator, E.
SR HC-model
To adjust the SR HC-model, use the two screws, which is placed by I and E. The one to the
left adjusts the air-flow in to the actuator, I. The one to the right adjusts the outlet from the
actuator, E.
DA-model
On the DA-model the outlet-filter can be adjusted. Here you can’t control the amount of air
coming in to the pressure-block, only the outlet, E.
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VCTD 705002.01.02.03
7 Software and Configuration General

This chapter describes how to configurate the Val Controls EPP2000 positioner. It is important
that these pages are read very carefully to achieve an optimal function of the positioner.
The positioner is configured by using the keyboard. The menu structure below shows where to
find all the available menu functions. Configuration of flow curve as well as dead band is
described in the following pages.
Setup and Configuration is done by using the 4 button keyboard at the front of the EPP2000
positioner.
Arrow Up & Calibrate button
Arrow Left & Menu button
Arrow Down & Enter button
Arrow Right & Help button
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7.1 How to select Menus

When the Valve positioner is mounted, pressure-air supply connected and power switched on,
the Valve positioner will go to the regulation mode and begin to regulate dependent on the
control-signal available.
FLOW 4-20 mA
-% - mA
SETUP MENU
CALIBRATE MODE STATUS MODE
1. Control
To get from the Flow menu to the other menus:
Press once to get into the Setup Menu.
Press once to get into the Calibrate Mode.
Press once to get into the Status Mode.
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7.2 Setup menu

At the following pages there is a menu overview and description how to configure and
calibrate the EPP2000 positioner.
To get from the Flow menu to the Setup Menu press once.
Display explanation:
CONTROL-LOOP
1 * 4-20mA
Shows which preference

that have been selected
Use the following diagram to navigate in the Setup Menu, or se Menu structure.
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7.3 Setup menu Description
At any time you can leave the Setup Menu by pressing the button. This will cause a
"saving changes" operation.
1.0 Control
Menu to select Control Loop input or Manual control
When "manual operation" is picked from the Setup Menu the positioner will ignore
the electrical control-signal and the user can set the valve-position at a certain flow
directly from the keyboard.
2.0 Transmitter
Menu to select the Transmitter Loop to be Direct or Reverse.
• Direct : 4mA open and 20mA close

• Reverse : 20mA open and 4mA close
3.0 Valve
Menu to select Flow Curves.
The valve-characteristic expresses the flow-percent through a valve at different
opening-angles. To obtain an accurate regulation of the flow-media it is important to
choose a valve-characteristic that is identical with the one for the valve used.
3.1 Linear valve-characteristic.

The flow through the valve is proportional with the travel of the valve.
The linear valve-characteristic can be chosen from the users menu.
100
80
Flow %
60
40
20
0
0 20 40 60 80 100
Travel %
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3.2 Equal Percentage

The flow through the valve rises in the last part of the curve. The equal
percentage valve-characteristic can be chosen from the users menu.
100
80
Flow %
60
40
20
0
0 20 40 60 80 100
Travel %
3.3 Custom curve

The Intelligent Valve positioner offers the user to define his own valve-
characteristic from the key-board. This option makes it possible to use a
wide range of valves and still be able to obtain an accurate regulation.
The Intelligent Valve positioner needs 10 referencepoints to linearize an
arbitrary valve-characteristic.
Point Travel % Flow %

0 0 0
1 66 0
2 72 16
3 78 33
4 83 50
5 89 66
6 94 83
7 100 100
8 100 100
9 100 100
10 100 100
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VCTD 705002.01.02.03
100
80
Flow %
60
40
20
0
0 20 40 60 80 100
Travel %
When the points describing the flowcurve are keyed in, the valve-
positioner will linearise the flowcurve.
4.0 Reg. Parm.

Menu to select regulating parameters e.g. dead band.
The Dead band can be manual altered from the users menu. The standard adjustment
is +/- 1% but this value can be changed from +/- 1 to +/- 10 %.
Note: The dead band is on the position of the valve, -not the flow!
If the Dead band is set to f.ex. +/- 5% the Valve positioner will regulate in on a
setpoint with an accuracy of +/- 5 % and stay there until the position feedback is
bigger than 5 %.
5.0 Version
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Menu to display software version and setup parameters

This menu is useful to check after any changes in setup.
6.0 Alarm
Menu to select Alarm on/off and alarm features
2 mA. Transmitter alarm. Valve-positioners with 4-20 mA. feedback signal will when
an error occurs supplement the error-message, written in the LCD-display, with a 2
mA. error-signal.
It is possible to switch off the 2 mA. error-signal in this menu.
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7.4 Calibrate menu

See 7.1 how to select Menus. At first-time calibration you have to define the preferences for
the actuator in the following steps.
When calibrating, the transmitter will be at 2mA.
Step 1
Select fail operation of the actuator:
• Fail Close
• Fail Open
Step 2
Select Acting of the controller:
• Direct Acting
• Reverse Acting.
Step 3
Automatic Calibrating
The following settings show the regulation function dependent on the choices made:
Setting 1
Valve : Fail close
Controller : Direct Acting
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Setting 2
Valve : Fail open
Controller : Direct Acting
Setting 3
Valve : Fail close
Controller : Reverse acting
Setting 4
Valve : Fail open
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Controller : Reverse acting
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7.5 Status menu

If the user want to get a general view over the chosen configuration parameters, it is possible
by pushing the “Help” key while the positioner is in regulation mode. The regulation of the
valve will not be influenced and each “window” in the status overview will be displayed for a
couple of seconds.
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8 Error messages
The valve-positioners will write an error-message in the LCD-display when an error occurs
during operation, setup or calibration. The positioner will despite of the error-message continue
to regulate according to the controlsignal given. If the positioner succeeds in reaching the
setpoint the error-message will after a while be cancelled.
NO. ERROR TROUBLE-SHOOTING

02 Turn pot 180 deg This error message will be showed in the LCD-display if the
angle sensor during the calibration-routine has been moving
outside the legal area. Turn the angle-sensor 180 degrees and
re-calibrate the Valve positioner. Please notice the chapter
regarding installation.
06 No Potentiometer This error message will be showed in the LCD-display in
calibration mode if the EPP2000 positioner can not measure
that there are a potentiometer connected to the terminal 7 to
10.
10 Memory Defect Internal error, contact distributor.
11 Actuator too big This error message will occur if the actuator volume is too big
related to the pulse-size of the Valve positioner. In this case it
is not possible to regulate the valve within the existing
tolerances. Increase the airflow in and out of the actuator and
re-calibrate the system.
12 Actuator too small This error message will occur if the actuator volume is too
small related to the pulse-size of the Valve positioner. In this
case it is not possible to regulate the valve within the existing
tolerances. Reduce the airflow in and out of the actuator and
re-calibrate the system.
14 Air Leakage This error occurs if under “Pneumatic check” a position
change. It can be caused by a defect piezo-valve or a leakage
between the positioner and the actuator.
17 Angle Sensor This error occurs if the angle sensor at operation is moving
out of the operating-area that the Valve positioner has
detected and stored during the calibration routine. It can be
caused by a loose or worn mechanical connection.
18 Valve Blocked This error occurs whenever the Valve positioner fails to
position the valve according to the electrical control-signal
(setpoint). This error can be caused by; failing pressure air,
valve blocked, defect actuator, loose mechanical connection
between Valve positioner and actuator or leakiness in the
pneumatic connections.
27 Memory defect Internal error, contact distributor.
30 Service Needed If EPP2000 has enabled service interval, this
Message will occur if the maximum operation days have been
reached, or the maximum allowed solenoid operations have
been reached.
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41 Check Potentiometer Check connections to potentiometer ground. Connection is

missing.
42 Check Potentiometer Check connections to potentiometer Vcc. Connection is
missing.
43 Potentiometer > The positioner has measured the potentiometer value to be to
100K big.
44 Potentiometer < 4,7K The positioner has measured the potentiometer value to be too
small.
50 Not Calibrated! Calibrate the positioner
101 Position Signal No connection to the positioner’s sensor. Check connections.
Contact distributor.
102 No Version Def. No software version selected.
Contact distributor.
110 No menu def. Contact distributor.
201 Can't Close If positioner can’t close when calibrating.
- Check position sensor
202 Can't Open If positioner can’t open when calibrating.
- Check position sensor or check Air supply
203 Can't reach 100% If positioner cant reach 100%
- Check pneumatic for air leak.
- Check pneumatic for air leak.
207 Can't Open If positioner cant open
210 Factory Reset Contact distributor.
220 Remove JTAG Fuse Contact distributor.
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9 Menu structure
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10 Intrinsically Safe - Electrical parameters

Input and output parameters:
Terminal 1(+) and 2(-) 2-wire Control Loop Ui ≤ 30 V, Ii ≤ 119 mA, Pi ≤ 830 mW,
Li = 0 mH, Ci = 6 nF
Terminal 3(+) and 4(-) 2-wire TransmitterLoop Ui ≤ 30 V, Ii ≤ 119 mA, Pi ≤ 830 mW,
Li = 0 mH, Ci = 0 nF.
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11 Electrical Technical Specifications EPP2000 IPCU

Explosion Protection
Flammable Gas Yes IEC: CENELEC EN:
General: DS/EN 60079-0 DS/EN 60079-0
II 1G EEx ia IIC T4/T5/T6
Zone 0
Group II None DS/EN 50284
Category 1G
ia DS/IEC 60079-11 DS/EN 50020
Installation DS/EN 60079-14 DS/EN 60079-14
Mines No
Flammable Dust No
Power
2 - wire Loop Powered Yes
Control Loop 2-wire

Control Loop Range 4-20mA
Control Loop Rin max. 550 ohm
Control Loop Rin typ. 530 ohm
Control Loop Ui max. 11,5V (@ 20mA)
Transmitter Loop 2-wire

Loop Powered Yes Uloop = 5 to 25,2 VDC
Optical Galvanic isolated Yes
Transmitter Loop Range 4-20 mA
Transmitter Loop Rin max 250 ohm
Transmitter Loop Rin typ 205 ohm
Output
Digitale outputs No
Piezovalves / Low effekt Yes Uout nom = +/-24VDC
Uout max = 25,3VDC
Pout nom = 5 mW
Iout max = 7 mA
Inputs
Digital inputs No
Ohmsk position sensor. 4 Kohm - 100Kohm When using a
potentiometer more
than 80Kohm
workingrange is 300
deg.
Cable length max
150cm
MMI
KeyBoard Yes
Toutch Buttoms Yes, 4 pcs
Display Yes, 2x16 char
Display Back light No
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Light Emitting Diodes Yes 3 pcs.

Infrared Reciever No
Enviromental Conditions
Temperatur Operating (Tamb) -20 to 60 deg celcius
Temperatur Operating (Tamb) -20 to 70 deg celcius
Reduced displayfunctions
Temperatur Storage (Tamb) -40 to 80 deg celcius
Vibrations specifikation Yes 60068-2-6
ISO 13628-6 chp 11
Temperaturtest, Cold Yes 60068-2-1
ISO 13628-6 chp 11
Temperaturtest, Hot Yes 60068-2-2
ISO 13628-6 chp 11
Shock test Yes 60068-2-27
ISO 13628-6 chp 11
EMC test Yes EN61000-6-2
EN61000-6-3
EN 61326
Electrical Connections
Screw terminals capacity 0,5 - 1,5 mm2
Performance
Conversion 10 bit max Full scale div by 1024
Accuracy (full scale) +/- 0,1%
Linearitet IPCU Max <0,2% Typ <0,1%
Linearitet with potentiometer Max <+/-1,2% Typ <+/-1%
Repeatability IPCU Max <0,2% Typ <0,1%
Measure speed 2mSec
Software facilities
Calibrating Automatic / Intelligent
Adjustment of direct / revers Yes
Temperature compensation Yes
Deadband +/-1% to +/-10%
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12 Technical Specifications EPP2000 General

Pneumatic Models:
Enclousure
Enclousure AISI-316 1,5mm SS
Ingress Protection IP66 DS/EN 60529
Main dimensions
Kabinet dimensioner LxWxH 185x120x120
Veight App. 3,5 Kg
Actuator types
Actuator types, Rotary SR, DA
Actuator typer, Linear SR, DA
Mounting
For rotary actuator Standard Mounting
For linear actuator Standard Mounting
Electrical Entry
Electrical Entry 2 x M20x1,5
Electrical Connections
Screw terminals capacity 0,5 - 2,5 mm2
Sensing Devices
Limmit switche - Proximity No
Gauges No
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13 Technical Specifications Pressure block

Pneumatic
Valve types SR, DA
Air consumption ≈0
Air filtering Dried or filtered air < 30
3
Oil mist lubrication None, or only little. Max 30mg/m
SR
Supply 1,5-8 bar
Flow in 40 l/min
Flow out 22 l/min
Connections 2 x ¼” NPT
SR-HC
Supply 3-8 bar
Flow in 485 l/min
Flow out 200 l/min
DA
Supply 4-8 bar
Flow in 1066 l/min
Flow out 438 l/min
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14 Basic circuit diagram

The following block diagram shows the EPP2000 positioner and interface components.
EPP2000 with piezo valves and feedback transmitter

33 -
piezo valve 1A
EPP2000 34 +
Driver Module B
35 - piezo valve 1B
Safe Area Hazardous Area ( Option )
36 +
piezo valves is not IS
and may only be used 37 -
together with this module. piezo valve 2A
38 +
39
- piezo valve 2B
40 ( Option )
+
EPP2000
Keyboard Module A
EPP2000
Control Module A 7
8 Position Sensor
+4-20mA Control 4-20mA
Zener Barrier A 11 (Loop Powered) 9 Resistive potentiometer
-4-20mA For 10 4 Kohm – 100 Kohm
4-20mA 12 6
Control loop
EPP2000
4/20mA +
Com Module A Alt. Sensor
- Must be IS
R sense
Optical Galvanic
isolation
Zener Barrier B
For Feedback 4-20mA
24V 22
4-20mA EPP2000
Transmitter loop Com Module A
21
(Loop Powered)
R sense
0V
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15 Main Dimensions EPP2000 SR
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16 Main Dimensions EPP2000 SR-HC
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17 Main Dimensions EPP2000 DA
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18 EC Type Examination Certificate
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19 EC Declaration of Conformity
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20 Product pictures
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User Manual EPP2000 SW 1.xx

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User Manual EPP2000 SW 1.xx

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VCTD 705002.01.02.

Stock code of this user manual: 954131

1.1 Safety instructions

EPP2000 EEx i models:

The information in this user manual is subject to change without notice.

3.1 Positioner for single-return (SR) actuators

Supply pressure SR (Min/Max) : 1,5-8 Bar

Supply pressure SR HC (Min/Max): 3-8 Bar

3.2 Positioner for double-acting (DA) actuator

Supply pressure DA (Min/Max) : 4-8 Bar

for more details.

4.1 Technical specifications

Air-supply SR : 1,5-8 Bar

Control Loop : 2 wire, 4 - 20 mA.

Transmitter loop : 4 - 20 mA, Loop Powered

Min/Max Rotations-angle (Rot. act.) : 40 - 300°

LCD-display accuracy, control signal : 4 - 20 mA. ± 0.1 mA.

5 Quick guide installation

6 Mounting and installation

6.1 Mounting, rotary actuator

6.2 Mounting, linear actuator

1. Measure the travel distance of the actuator.

6.3 Pneumatic connections

EPP2000 SR-HC for Spring-Return actuators.

Pneumatic connections for the EPP2000 SR and EPP2000 SR-HC:

EPP2000 DA for double-acting actuators.

Pneumatic connections for the EPP2000 DA:

4mA closed position - Pressure on A1 & A2 exhausted

Important : The air-filtering must be < 30 um. Do not use PTFE-tape

6.4 Electrical connections

1: Controller Loop (+)

Recommended barriers for Controller loop:

MTL : 3045/5045 Isolated Driver (Or equal)

Recommended barriers for Transmitter loop:

MTL : 3041/5041 Isolated Transmitter Driver (Or equal)

Cable diameter 5,5mm to 8mm use Seal 1+2.

6.6 Adjusting the pressure-block

7 Software and Configuration General

Arrow Up & Calibrate button

Arrow Left & Menu button

Arrow Down & Enter button

Arrow Right & Help button

7.1 How to select Menus

To get from the Flow menu to the other menus:

Press once to get into the Setup Menu.

Press once to get into the Calibrate Mode.

Press once to get into the Status Mode.

7.2 Setup menu

Shows which preference

7.3 Setup menu Description

• Direct : 4mA open and 20mA close

3.1 Linear valve-characteristic.

3.2 Equal Percentage

3.3 Custom curve

Point Travel % Flow %

4.0 Reg. Parm.

Menu to display software version and setup parameters

7.4 Calibrate menu