User Manual: HGM7200/HGM7100 Series
User Manual: HGM7200/HGM7100 Series
User Manual: HGM7200/HGM7100 Series
User Manual
SMARTGEN ELECTRONIC
Smartgen Electronic Equipment Co., Ltd
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951/67992952
0086-371-67981000(overseas)
Fax: (0086)-371-67992952/67981000
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or
other) without the written permission of the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part
of this publication should be addressed to Smartgen Electronics at the address
above.
Any reference to trademarked product names used within this publication is
owned by their respective companies.
Smartgen Electronics reserves the right to change the contents of this document
without prior notice.
Software Version
Date Version Note
2010-07-03 1.0 Original release
Add note about some engine type.
2010-12-15 1.1
Correct some errors about selection of sensors.
This manual is suitable for HGM7200 and HGM7100 series controller only.
SIGNS instruction
SIGN INSTRUCTION
This is reminding user to follow correct operation.
Note
This is reminding that wrong operations could equipments
Careful damage.
CONTENTS
1 SUMMARY ..................................................................................................... 6
2 ORDER INFORMATION AND MODULES COMPARISON ............................ 6
2.1 ORDER INFORMATION ................................................................................ 6
2.2 MODULES COMPARISON ............................................................................ 6
2.3 MODELS ABBREVIATION ............................................................................. 7
3 PERFORMANCE AND CHARACTERISTICS ................................................ 7
4 SPECIFICATION ............................................................................................ 9
5 OPERATION ................................................................................................ 10
5.1 KEY FUNCTIONS ........................................................................................ 10
5.2 LCD DISPLAY .............................................................................................. 12
5.2.1 MAIN DISPLAY ........................................................................................ 12
5.2.2 BASIC PARAMETERS SETTING MENU................................................. 14
5.2.3 ADVANCED PARAMETERS SETTING MENU ........................................ 15
5.3 AUTO START/STOP OPERATION .............................................................. 17
5.4 MANUAL START/STOP OPERATION.......................................................... 18
5.5 SWITCH CONTROL PROCEDURES .......................................................... 19
5.5.1 HGM7X20 SWITCH CONTROL PROCEDURES .................................... 19
5.5.2 HGM7X10 SWITCH CONTROL PROCEDURES .................................... 21
6 PROTECTION .............................................................................................. 22
6.1 WARNING .................................................................................................... 22
6.2 SHUTDOWN ALARM ................................................................................... 24
6.3 TRIP AND SHUTDOWN ALARM.................................................................. 26
6.4 TRIP AND NOT SHUTDOWN ALARM ......................................................... 26
7 WIRINGS CONNECTION ............................................................................ 27
8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ....... 30
8.1 CONTENTS AND SCOPES OF PARAMETERS FORM (FORM 1).............. 30
8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS FORM
(FORM 2) ........................................................................................................... 42
8.2.1 DEFINED PERIOD OUTPUT................................................................... 46
8.2.2 DEFINED COMBINATION OUTPUT ....................................................... 46
8.3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS FORM (ALL
IS ACTIVE WHEN CONNECT GRAND (B-)) (FORM 3) ..................................... 47
8.4 SELECTION OF SENSORS (FORM 4)........................................................ 50
8.5 CONDITIONS OF START SUCCESSFULLY SELECTION .......................... 50
9 PARAMETERS SETTING ............................................................................ 51
1 Summary
*Noted:
(1) It is basic model if without postfix.
(2) ASM means Auto Start Module, AMF means Auto Mains Failure module.
AMF ● ● ● ●
RS485 ● ● ● ● ● ●
GSM (SMS) ● ●
CAN (J1939) ● ●
USB ● ● ● ● ● ● ● ●
Real-time clock ● ●
Event log ● ●
*Note:
(1)Including of two fixed output ports, start output and fuel output.
(2)HGM7220/7210’s analog sensors are composed by 3 fixed (temperature,
pressure, fuel level) and 2 configurable sensors. Other controllers are
composed by 3 fixed (temperature, pressure, liquid level) only.
Abbreviation Description
HGM72X0 All HGM7200 series controller
HGM71X0 All HGM7100 series controller
HGM7X20 All HGM7200/7100 series AMF controller
HGM7X10 All HGM7200/7100 series ASM controller
♦ For Mains, controller has over and under voltage, over and under frequency,
loss and anti-phase functions; For gens, has over and under voltage, over
and under frequency, loss and anti-phase, over and anti-power, over current
functions;
♦ 3 fixed sensors (temperature, oil pressure and level);
♦ 2 configurable sensors can be set as sensor of temperature or fuel level
(HGM72X0 has only);
♦ Precision measure and display parameters about Engine,
Temp. (WT) °C/°F both be display
Oil pressure (OP) kPa/Psi/Bar all be display
Fuel level (FL) %
Speed (SPD) RPM (unit)
4 Specification
Items Contents
Operating Voltage DC8. 0V to 35. 0V, Continuous Power Supply.
Power Consumption <3W (≤2W on waiting)
Alternator Input Range
3-Phase 4 Wire 15VAC - 360VAC (ph-N)
5 Operation
generator quickly.
To start genset in Manual mode or Manual Testing
Start
mode.
Main display screen pages, for turning pages while for turning
screen.
Remark:
P stands for active power
Q stands for inactive power
Power
Conditions Active power Inactive power Remark
factor
Load is resistance
COS>0L P>0,Q>0 Input Input
inductive.
Load is resistance
COS>0C P>0,Q<0 Input Output
capacitance.
Load as one under
COS<0L P<0,Q>0 Output Input
excitation generator
Load as one over
COS<0C P<0,Q<0 Output Output
excitation generator.
Remark,
1. Input active power, gens or mains on load.
2. Output active power, load send active power to gens or mains.
3. Input inactive power, gens or mains send inactive power to load.
4. Output inactive power, load send inactive power to gens or mains.
◙ Alarm
Note, instruction about ECU warning and alarming, if there is definite alarm
and LCD will show details, please check the generator according to it; otherwise,
please check the manual of generator according to SPN alarm code.
◙ Event log
Make records about all start/stop events (stop alarm, trip stop alarm, manual
/auto start or stop) and its time.
◙ Others, including,
Time and Date, count down time for maintenance, input/output ports status.
◙ About,
Release time of software and hardware versions.
Example,
1500 RPM
L1-N 0V
L2-N 0V
L3-N 0V
Including as following,
◙ Conditions of successful start
◙ Number of engine teeth
◙ Rated speed
◙ Rated voltage of gens
◙ Rated frequency of gens
◙ Rated voltage of mains
◙ Rated frequency of mains
◙ Changing ratio of current transformer
◙ Rated current
◙ Rated power
◙ Voltage of battery
◙ Time and date
◙ Delay time of starting generator
◙ Delay time of stopping generator
◙ Preheat time
◙ Crank on time
◙ Crank Rest Time
◙ Safety on time
◙ Start idle time
◙ Warm up time
◙ Cooling time
◙ Stop idle time
◙ ETS(Energize to Stop) hold time
◙ Fail to stop time
Example,
Basic Parameters Form 1:
Return
Change the items, into setting (form2),
Conditions of start
No. of engine teeth
exit setting.
Rated speed
Including,
◙ Mains
◙ Timers
◙ Engine
◙ Generator
◙ Load
◙ ATS
◙ Analog Sensor
◙ Inputs
◙ Outputs
◙ Module
◙ Scheduled and maintenance
◙ GSM (SMS)
Example
Advanced Parameters Form1
>mains
Change items, enters setting (form2),
>status delayed
>engine
exits setting.
>generator
Generator Form 2
>return
Change items (form3), select “return” and
>AC supply mode
>No. of poles
press back to previous menu (form1),
>rated voltage
back to previous menu (form 1).
Generator Form 3
>Under Voltage
Shutdown Change items, confirm setting (form
> Over Freq Shutdown
> Under Freq Shutdown 4), back to previous menu (form 1).
Note: long time press can exit setting directly during setting.
1. HGM7X20, When Mains is abnormal (over and under voltage, over and under
frequency, miss phase, anti-phase), enters into mains “abnormal delay” and
LCD display count down time. When mains abnormal are over, enter into
“start delay”; also can be into this mode when “remote start on load” is active.
2. HGM7X10, generator enters into “start delay” as soon as “Remote Start on
Load” is active.
3. Count down of “start delay” is shown in LCD.
4. When start delay is over, preheat relay is outputting (if this be configured),
“preheat start delay XX s” is shown in LCD.
5. When preheat relay is over, fuel relay is outputting 1s and then start relay
output; if engine crank fail during “cranking time”, the fuel and start relays stop
outputting and enter into “crank rest time” and wait for next crank.
6. If generator crank fail within setting times, controller will send “Fail to start”.
7. Whatever ways to start generator successfully, it will enter into “safety on
time”. During this period, alarms of low oil pressure, hi-temperature, under
speed, charge fail are inactive. As soon as this delay is over, generator will
enter into “start idle delay” (if this be configured).
8. During “start idle delay”, alarms of under speed, under frequency, under
voltage are inactive. As soon as this delay is over, generator will enter into
“warming up time delay”; generator indicator is light if generator’s voltage,
frequency is normal.
9. When “warming up time delay” is over, if generator’s voltage, frequency is
normal, close gens relay will output. Generator will enter into normal running
with load and gens close indicator is light; if generator’s voltage and
frequency is abnormal, controller will alarm and stop engine (gens alarming is
shown in controller’s alarm page).
Note, when start via “Remote Start (off Load)”, same procedure as above except
for, gens switch on, relay not output and generator without load in NO.9.
1. HGM7X20, when mains return during genset running, enters into mains
voltage “Abnormal delay”. When mains abnormal delay are over, enter into
“stop delay”; also can be into this mode when “remote start on load” is
inactive.
2. HGM7X10, generator enters into “stop delay” as soon as “Remote Start on
Load” is inactive.
3. When stop delay is over, close generator relay is un-energized; generator
enters into “cooling time relay”. After “transfer rest time”, close mains relay is
energized. Gens’ indicator dark while mains indicator is light.
4. Idle relay is energized as soon as entering “stop idle delay”.
5. If enters “ETS hold delay”, ETS relay is energized. Fuel relay’s output is
broken.
6. Then enters genset “Fail to stop time”, auto decides whether generator is
stopped or not.
7. Enters “over stop time” (if this is configured) as soon as generator stop.
Otherwise, controller will send “Fail to stop” alarm. (If genset stopped
successful after warning of “Failed to Stop”, will enter “over stop time” and
remove alarm)
8. Enters “generator at rest” as soon as “over stop time” is over.
1. HGM7X20, Press , controller enters into Manual starts mode and its
indicator light. Press , then controller enters into “Manual Test Mode” and
its indicator light. In the both mode, press to start generator, can auto
detect start successfully and generator auto accelerates to Hi-speed running.
If there is Hi-temperature, low oil pressure and voltage abnormal during
generator running, controller can protect genset to stop quickly (detail
procedures please refer to No.4~9 of Auto start operation). In “Manual Test
Mode “, generator runs well, whether mains are normal or not, loading
2. HGM7X10, Press , controller enters into Manual starts mode and its
indicator light. Then press to start generator, can auto detect start
successfully and generator auto accelerates to Hi-speed running. If there is
Hi-temperature, low oil pressure and voltage abnormal during generator
running, controller can protect genset to stop quickly (detail procedures
please refer to No.4~9 of Auto start operation). After generator runs well, if
remote start signal is active, controller will send closing gens; if the remote
signal is inactive, controller won’t send closing signal.
Press gens switch on or off key , if gens has taken load, will output unload
signal; if taken no load, gens will output load signal; if mains has taken load,
mains will unload, and then gens will take load.
Press mains switch on or off key , if mains has taken load, will output unload
signal; if taken no load, mains will output load signal; if gens has taken load, gens
will unload, and then mains will take load.
B. If “Open breaker check” detect is “SELECT enable”
If transfer load from mains to gens, need to press mains switch off key firstly.
Then, after switch off delay, press gens switch on key , and gens will take load
(it is no action when press key of gens switch on directly).
The way that from gens to mains is as same as above.
Auto transfer procedures:
When controller is in Manual Test, Auto or Stop mode, switch control procedures
will start through automatic transfer.
Mains load be transferred into gens load, after switch off and transfer interval
delay, gens switch on.
The way that gens load be transferred into mains load as same as above.
Press gens switch on or off key , if gens have taken load, will output unload
signal; if taken no load, gens will output load signal.
Auto control procedures,
When controller is in manual test, auto or stop mode, switch control procedures
will start auto transfer.
1. If configurable input port is connected with closing breaker signal
Gens load be transferred into gens un-load, after the delay of switch off, detecting
transfer fail while switch off output. After detecting time up, if switch off fail, to wait
for switch off. Otherwise, switch off is completely.
Gens un-load be transferred into gens load, after the delay of switch on, detecting
transfer fail while switch on output. After detecting time up, if switch on fail, to wait
for switch on. Otherwise, switch on is completely.
If transfer fail and warning “SEL enable”, there is alarming signal whatever switch
on or off failure.
B. If “Open breaker check” detect is “SELECT enable”
Gens load be transferred into gens un-load, after the delay of switch off, switch off
is completely.
Gens un-load be transferred into gens load, after the delay of switch on, detecting
transfer fail while switch on output. After detecting time up, if switch on fail, to wait
for switch on. Otherwise, switch on is completely.
If transfer fails warning is “SEL enable”, there is warning signal that “switch on
fail”.
Gens un-load is transferred into gens load, gens switch on and output.
Gens load is transferred into gens un-load, gens switch off and output.
HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 21 of 67
HGM7200/HGM7100 AUTO START MODULE
Note,
When use ATS of no interposition, should select switch off detecting is “SELECT
disable”;
When use ATS of having interposition, switch off detecting is “SELECT disable” or
“SELECT enable” are both OK. If choose detecting is “SELECT enable”, please
set the output of switch off;
When use AC contactor, recommend choosing switch off detecting is “SELECT
disable”.
6 Protection
6.1 Warning
When controller detects the warning signal, only alarm and not stop genset.
Warnings as following,
No. Type Description
When controller detected the speed of genset is
1 Over speed
over the threshold of over speed setting.
When controller detected the speed of genset is
2 Under speed
under the threshold of under speed setting.
When controller detected the speed of genset is
3 Loss of speed
0 and speed signal lost type.
When controller detected the frequency of
4 Over Frequency genset is over the threshold of over frequency
setting.
When controller detected the frequency of
5 Under Frequency genset is under the threshold of under frequency
setting.
When controller detected the voltage of genset is
6 Over Voltage
over the threshold of over voltage setting.
When controller detected the voltage of genset is
7 Under Voltage
under the threshold of under voltage setting.
When controller detected the current of genset is
8 Over Current
over the threshold of over current setting.
When generator not stops after the “stop relay” is
9 Failed To Stop
over.
When controller detected the charge voltage of
10 Charge Alt Fail
genset is under the threshold of setting.
When controller detected the battery voltage of
11 Battery High Voltage
genset is over the threshold of setting.
When controller detected shutdown alarm, it will send signal to switch off gens
and to shutdown.
Shutdown alarms as following,
No. Type Description
When controller detected emergency stop signal,
1 Emergency shutdown
it will send a stop alarm signal
Over Speed When controller detected over speed value, it will
2
Shutdown send a stop alarm signal
Under Speed When controller detected under speed value, it
3
Shutdown will send a stop alarm signal
When controller detected speed value equals 0,
4 Loss Of Speed and speed signal is lost, it will send a stop alarm
signal
When controller detected genset’s frequency is
5 Gens Over Frequency over value of setting for stop, it will send a stop
alarm signal
When controller detected genset’s frequency is
Gens Under
6 under value of setting for stop, it will send a stop
Frequency
alarm signal
When controller detected genset’s voltage is
7 Gens Over Voltage over value of setting for stop, it will send a stop
alarm signal
When controller detected genset’s voltage is
8 Gens Under Voltage under value of setting for stop, it will send a stop
alarm signal
If genset start fail within setting of start times,
9 Failed To Start
controller will send a stop alarm signal
When controller detected genset’s current is
10 Over Current under value of setting, and over-current alarm is
set, it will send a stop alarm signal.
When controller detected shutdown alarm signal, it will shutdown gens quickly
and after hi-speed cooling to stop.
Trips stop alarm as following,
No. Type Description
When controller detected genset’s current is over
1 Over current setting and over current trip stop is set, it will send a trip
stop alarm signal
Maintenance When count down time is 0 and the” Maintenance Over
2
Over Time Time” is set, it will send a trip stop alarm signal
When controller detected genset’s reverse power value
(power is negative) is over value of setting, and the
3 Reverse power
reverse power action trip alarm is set, it will send a trip
stop alarm signal.
When controller detected genset’s reverse power value
(power is positive) is greater than value of setting, and
4 Over power
the reverse power action trip alarm is set, it will send a
trip stop alarm signal.
When input port is set as trip stop alarm, and the alarm
5 Aux. Input ports
is active, it will send a trip stop alarm signal
When controller detected stop alarm, it wills breaker signal of gens switch on
quickly, but genset not stop.
7 Wirings connection
Note, USB ports in controller back are programmable parameter, user can
Note, please refer to the model No. in this manual for comparison and learn
products’ functions.
safety-running.
This port is controlled by communication
26 Remote PC Output
(PC).
Power for GSM module (GSM module is
27 GSM Power power-off reset when GSM communication
failed).
28 Reserved
29 Close Generator Control switch of gens is load.
30 Open Breaker Control switch is uninstalling.
31 Close Mains Control switch of mains is load.
32 Reserved
33 Crank Relay
Actions in genset is starting and brokering
34 Fuel Relay
when shutdown completely.
Use for engine which has idles. Pull in
before starting and pull out after into
35 Idle Control hi-speed warming. Pull in when stopping idle
mode and pull out after shutdown
completely.
36 Raise Speed Actions in hi-speed warming run.
Actions in period of stop idle mode to time
37 Drop Speed
of wait for stopping completely.
Use for engine which has ETS
38 ETS Control electromagnet. Pull in when stop idle is over
and pull out when set “ETS delay” is over.
39 Reserved
40 ECU stop Use for ECU engine and control its stop.
Use for ECU engine and power control its
41 ECU power
power on.
42 Reserved
Pull in when detected a successful start
43 Crank Success
signal.
44 Generator OK Actions in gens are normal.
Actions in period of gens OK to hi-speed
45 Generator Available
cooling.
46 Mains OK Action in mains is normal.
47 Reserved
Actions in gens common warning, common
48 Common Alarm
shutdown, common trips alarm.
49 Common Ele Trip Actions in common trips shutdown alarm.
50 Common Shutdown Actions in common shutdown alarm.
Actions in common trips and not shutdown
51 Common Trip Alarm
alarm.
52 Common Warn Alarm Actions in common warning alarm.
53 Reserved
An action in battery’s over voltage warning
54 Battery High Volts
alarm.
Actions in battery’s low voltage warning
55 Battery Low Volts
alarm.
56 Charge Alt Fail Actions in charge Alt fail warning alarm.
57 Reserved
58 Reserved
59 Reserved
60 ECU Warn Indicate ECU sends a warning alarm signal.
Indicate ECU sends a shutdown alarm
61 ECU Shutdown
signal.
Indicate controller not communicates with
62 ECU Com Fail
ECU.
63 Reserved
64 Reserved
65 Reserved
66 Reserved
67 Reserved
68 Reserved
69 Aux Input 1 Active Actions in input port 1 is active
70 Aux Input 2 Active Actions in input port 2 is active
71 Aux Input 3 Active Actions in input port 3 is active
72 Aux Input 4 Active Actions in input port 4 is active
73 Aux Input 5 Active Actions in input port 5 is active
74 Aux Input 6 Active Actions in input port 6 is active
75 Aux Input 7 Active Actions in input port 7 is active
76-
Reserved
98
99 Emergency Stop Actions in emergency stop alarm.
100 Failed To Start Actions in failed start alarm.
101 Failed To stop Actions in failed stop.
102 Under Speed Warn Actions in under speed warning.
103 Under Speed Shutdown Actions in under speed shutdown.
104 Over Speed Warn Actions in over speed warning.
105 Over Speed Shutdown Actions in over speed shutdown alarm.
106 Reserved
107 Reserved
108 Reserved
109 Gens OF Warn Actions in gens over frequency warning.
Actions in gens over frequency shutdown
110 Gens OF Shutdown
alarm.
111 Gens OV Warn Actions in gens over voltage warning.
112 Gens OV Shutdown Actions in gens over voltage shutdown.
229
230 In Stop Mode Actions in stop mode.
231 In Manual Mode Actions in manual mode.
232 In Test Mode Actions in manual test mode.
233 In Auto Mode Actions in auto mode.
234 Generator On Load
235 Mains On Load
236 Reserved
237 Reserved
238 Reserved
239 Reserved
8.2.1 Defined Period output
Defined Period output is made of 2 parts, period output S1 and condition output
S2.
Note, when delayed time and output time both are 0 in Period output S1, it is
TRUE in period of programmable.
Example,
Period output: start
Delay output time: 2s
Output time, 3s
Condition output contents, output port 1 is active
Close when condition output active/inactive, close when active (disconnect when
inactive);
Output port 1 active, after enter “starts time” and delay 2s, this Defined Period
output is outputting, after 3s, stop outputting;
Output port 1 inactive, defined Period output is not outputting.
8.2.2 Defined combination output
Defined combination output is made of 3 parts, output = (S1 or S2) and S3.
Note, S1, S2, S3 can be set as any contents except for “Defined combination
output” in the output setting.
Note, 3 parts of Defined combination output (S1, S2, S3) couldn’t including or
recursion including themselves.
Example,
Contents of probably condition output S1, output port 1 is active;
Close when probably condition output S1 is active/inactive, close when active
(disconnect when inactive);
Contents of probably condition output S2, output port 2 is active;
Close when probably condition output S2 is active/inactive, close when active
(disconnect when inactive);
Contents of probably condition output S3, output port 3 is active;
Close when probably condition output S3 is active/inactive, close when active
(disconnect when inactive);
When input port 1 active or input port 2 active, if input port 3 is active, Defined
combination output is outputting; If input port 3 inactive, Defined combination
output is not outputting;
When input port 1 inactive and input port 2 inactive, whatever input port 3 is active
or not, Defined combination output is not outputting.
25 Reserved
26 Aux High Temp
27 Aux Low OP
In auto mode, when input is active, genset can
Remote Start On be started auto and with load after genset is OK;
28
Load when input is inactive, genset can be shutdown
auto.
In auto mode, when input is active, genset can
Remote Start Off be started auto and without load after genset is
29
Load OK; when input is inactive, genset can be
shutdown auto.
In auto mode, when input is active, genset can
30 Aux Manual Start be started auto; when input is inactive, genset
can be shutdown auto.
31 Reserved
32 Reserved
Simulate Stop
33
key
Simulate Manual
34
key
35 Simulate Test key
Simulate Auto
36 An outside button can be connected and
key
pressed as simulate panel.
Simulate Start
37
key
Simulate G-Load
38
key
Simulate M-Load
39
Key
40 Reserved
41 Reserved
42 Reserved
43 Reserved
44 Reserved
In auto mode, mains are normal when input is
45 Aux Mains OK
active.
In auto mode, mains are abnormal when input is
46 Aux Mains Fail
active.
47 Reserved
48 Reserved
49 Reserved
50 Reserved
Note, user should make special declare when order controller if your genset
equip for sensor of 4-20mA.
Note,
9 Parameters setting
In HGM7x10 series controller, there are no items of mains in setting and also no
mains items in configurable ports of input/output.
Careful, please change the controller parameters when generator is stand by
various delay), otherwise, alarming to stop and other abnormal maybe caused.
Note, overtop threshold value must greater than over-low threshold value;
Note, when setting the warning alarm, please set the correct return value;
otherwise, maybe there is abnormal alarm. When setting the overtop warning, the
return value must less than setting; When setting the over-low warning, the return
Note, please set the generator frequency value as low as possible when start
successfully.
Note, configurable input couldn’t be set as same items; otherwise, there are
abnormal functions. But the configurable output can be set as same items.
10 Sensors setting
1. When reselect sensors, the sensor curve will be transferred into the stand
value. For example, if temperature sensor is SGX (120°C resistor type), its
sensor curve is SGX (120°C resistor type); if select the SGD (120°C resistor
type), the temperature sensor curve is SGD curve.
2. When there is difference between standard sensor curves and using sensor,
user can adjust it in “curve type input”.
3. When input the sensor curve, X value (resistor) must be input from small to
large, otherwise, there is mistake.
4. If don’t select sensor, sensor curve is not working.
5. If corresponding sensor has alarm switch only, user must set this sensor as
“NO”, otherwise, maybe there is alarming stop or warning.
6. The headmost or backmost values in the vertical coordinates can be set as
same, like the under.
11 Commissioning
Please make the under procedures checking before commissioning,
1. Check all the connections are correct and wires diameter is suitable.
2. Ensure that the controller DC power has insurance, controller‘s positive and
negative connected to start battery are correct.
3. Scram button’s normal close point is connected with input of emergence stop,
and insurance must be connected with positive and negative of start battery.
4. Take proper actions to prevent engine to start successfully (e. g. Remove
the connection wire of fuel value). If checking is OK, make the start battery
power on; choose manual mode and controller will executive routine.
5. Set controller under manual mode, press “start” button, genset will start.
After the setting times as setting, controller will send signal of Start Fail; then
press “stop” to make controller as reset.
6. Recover the action of stop engine start (e. g. Connect wire of fuel value),
press start button again, genset will start. If everything goes well, genset will
normal run after idle running (if idle run be set). During this time, please watch
for engine’s running situations and AC generator’s voltage and frequency. If
abnormal, stop genset running and check all wires connection according to
this manual.
7. Select the AUTO mode from controller‘s panel, connect mains signal. After
the mains normal delay, controller will transfer ATS (if have) and into mains
load. After cooling time, controller will stop genset and make it in to stand by
time until there is abnormal of mains.
8. When mains is abnormal again, genset will be started auto and into normal
running, then controller send signal to make gens switch on, and control the
ATS as gens load. If not like this, please check ATS’ wires connection of
control part according to this manual.
9. If have any other questions, please contact Smartgen’s service.
12 Typical application
13 Installation
Controller is panel built-in design; it is fixed by clips when installed. The
controller’s overall dimensions and cutoff dimensions for panel, please refers to
as following,
Note, HGM7200/7100 series controller can suit for widely range of battery
voltage (8~35VDC). Negative of battery must connect with the shell of
starter stable. The wire’s diameter must over 2.5mm2 and which is
connected to B+ and B- of controller power. If have floating charger, please
firstly connect output wires of charger to battery’s positive and negative
directly, then, connect wires from battery’s positive and negative to
controller’s positive and negative input ports, in order to prevent charge
disturbing the controller’s normal working.
2) Input of speed sensor
Careful, all outputs of controller are relay contact output type. If need to
expand the relays, please add freewheel diode to both ends of expand relay’s
coils (when coils of relay has DC current) or, increase resistance-capacitance
return circuit (when coils of relay has AC current), in order to prevent disturbance
HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 56 of 67
HGM7200/HGM7100 AUTO START MODULE
power.
5) Pressurization test
Careful, when controller had been installed in control panel, if need the
When controller detected alarm, it will send short message to phone number
which be set automatic.
Note. All alarms about stop, trip stop and trip not stop; will be sending to the set
phone number. Warning alarms are selected according to set to be sent to the
phone number.
Users send order message to GSM mode, then, controller will make actions
according to this SMS order and re-back operations information. Controllers only
do the orders by set. Detail orders as following:
No. SMS orders Re-back information Description
1 SMS GENSET GENSET ALARM When Gets
genset is status of
stopping to genset
alarm
SYSTEM IN STOP
Standby in
MODE
stop mode
GENSET AT standby
SYSTEM IN MANUAL Standby in
MODE manual
GENSET AT REST mode
SYSTEM IN TEST Standby in
MODE trial test
GENSET AT REST mode
SYSTEM IN AUTO
Standby in
MODE
Auto mode
GENSET AT REST
SYSTEM IN STOP
Start status
MODE
in stop mode
GENSET IS RUNNING
SYSTEM IN MANUAL Start status
MODE in manual
GENSET IS RUNNING mode
SYSTEM IN TEST Start status
MODE in trial test
GENSET IS RUNNING mode
SYSTEM IN AUTO
Start status
MODE
in Auto mode
GENSET AT RUNNING
Genset is
GENSET ALARM stop to alarm
or trip alarm
STOP MODE NOT Cannot start
START in stop mode Start
2 SMS START
Start in genset
SMS START OK manual or
auto mode
AUTO MODE NOT Cannot start
START in auto mode
3 SMS STOP MODE SMS STOP OK Set as stop mode
SMS MANUAL SMS MANUAL MODE
4 Set as manual mode
MODE OK
5 SMS TEST MODE SMS TEST MODE OK Set as trial test mode
6 SMS AUTO MODE SMS AUTO MODE OK Set as auto mode
Re-back information can Gets details information
7 SMS DETAIL
be set via controller of genset.
software.
Note, when sending orders, user need to follow SMS orders in above form and
all the letters must be capital.
Note, details information of re-back including, working mode, mains voltage,
gens voltage, load current, mains frequency, gens frequency, active power,
apparent power, power factor, battery voltage, D+ voltage, water temperature,
oil pressure, oil level, rotate speed, total running time, genset status, and alarm
status.
Cummins ISB 9
Terminals of
pin Deutsch Remark
controller
Connector
Screen for the J1939 cable.
SAE J1939
CAN GND Connect at Cummins ECU end
shield
only.
J1939 + Use only screened 120
SAE J1939 impedance cables approved
CAN(H)
signal specifically for use in CANbus
applications.
J1939 - Use only screened 120
SAE J1939 impedance cables approved
CAN(L)
return specifically for use in CANbus
applications.
Engine type, Cummins ISB
Controller 9 pins
Remark
terminals connector
CAN communication shielding
SAE J1939
CAN GND line(connect in ECU this
shield-E
terminal only)
SAE J1939 Using impedance 120Ω
CAN(H)
signal-C connecting line
SAE J1939 Using impedance 120Ω
CAN(L)
return-D connecting line
Terminals of 9 pins
Remark
controller connector
CAN communication shielding
SAE J1939
CAN GND line(connect in ECU this
shield-E
terminal only)
SAE J1939 Using impedance 120Ω
CAN(H)
signal-C connecting line
SAE J1939 Using impedance 120Ω
CAN(L)
return-D connecting line
QSX-MODBUS
15.10 PERKINS
Suitable for ADEM3/ ADEM4 engine control mode. Engine type is 2306, 2506,
1106, and 2806.
Terminals of
Connector Remark
controller
Fuel relay output 1,10,15,33,34
Start relay output - Connect to starter coil directly
CAN communication shielding
CAN GND - line(connect in ECU this
terminal only)
Using impedance 120Ω
CAN(H) 31
connecting line
15.11 SCANIA
Suitable for S6 engine control mode. Engine type is DC9, DC12, and DC16.
Terminals of B1 connector Remark
controller
Fuel relay output 3
Start relay output - Connect to starter coil directly
CAN communication shielding
CAN GND - line(connect in ECU this
terminal only)
Using impedance 120Ω
CAN(H) 9
connecting line
Using impedance 120Ω
CAN(L) 10
connecting line
Engine type, Scania
Note, when select this engine type, the preheat time should be set more
than 3 seconds.
15.14 VOLVO-EMS2
Volvo Engine type is TAD734, TAD940, TAD941, TAD1640, TAD1641, and
TAD1642.
Terminals of Engine’s
Remark
controller CAN port
ECU stop
Configurable
6 Configurable output 1 “ECU
output 1
stop”
ECU power
Configurable
5 Configurable output 2 “ECU
output 2
power”
3 Negative power
4 Positive power
CAN communication shielding
CAN GND - line(connect in ECU this
terminal only)
Note, when select this engine type, the preheat time should be set more
than 3 seconds.
15.15 BOSCH
Suitable for BOSCH common rail pump engine.
Terminals of Engine 42 pins Remark
controller
Fuel relay output 1.40 Connect to engine ignition lock
Start relay output - Connect to starter coil directly
CAN communication shielding
CAN GND - line(connect in ECU this
terminal only)
Using impedance 120Ω
CAN(H) 1.35
connecting line
Using impedance 120Ω
CAN(L) 1.34
connecting line