User Manual: HGM7200/HGM7100 Series

HGM7200/HGM7100 Series
AUTOMATIC GENSET CONTROL MODULE
User Manual
SMARTGEN ELECTRONIC
Smartgen Electronic Equipment Co., Ltd
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951/67992952
0086-371-67981000(overseas)
Fax: (0086)-371-67992952/67981000
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: [email protected]
All rights reserved. No part of this publication may be reproduced in any material
form (including photocopying or storing in any medium by electronic means or
other) without the written permission of the copyright holder.
Applications for the copyright holder’s written permission to reproduce any part
of this publication should be addressed to Smartgen Electronics at the address
above.
Any reference to trademarked product names used within this publication is
owned by their respective companies.
Smartgen Electronics reserves the right to change the contents of this document
without prior notice.
Software Version
Date Version Note
2010-07-03 1.0 Original release
Add note about some engine type.
2010-12-15 1.1
Correct some errors about selection of sensors.
This manual is suitable for HGM7200 and HGM7100 series controller only.
SIGNS instruction
SIGN INSTRUCTION
This is reminding user to follow correct operation.
Note
This is reminding that wrong operations could equipments
Careful damage.
This is reminding that wrong operations could cause death,

Warning serious personal injury, and property damage.
HGM7200/HGM7100 AUTO START MODULE
CONTENTS
1 SUMMARY ..................................................................................................... 6
2 ORDER INFORMATION AND MODULES COMPARISON ............................ 6
2.1 ORDER INFORMATION ................................................................................ 6
2.2 MODULES COMPARISON ............................................................................ 6
2.3 MODELS ABBREVIATION ............................................................................. 7
3 PERFORMANCE AND CHARACTERISTICS ................................................ 7
4 SPECIFICATION ............................................................................................ 9
5 OPERATION ................................................................................................ 10
5.1 KEY FUNCTIONS ........................................................................................ 10
5.2 LCD DISPLAY .............................................................................................. 12
5.2.1 MAIN DISPLAY ........................................................................................ 12
5.2.2 BASIC PARAMETERS SETTING MENU................................................. 14
5.2.3 ADVANCED PARAMETERS SETTING MENU ........................................ 15
5.3 AUTO START/STOP OPERATION .............................................................. 17
5.4 MANUAL START/STOP OPERATION.......................................................... 18
5.5 SWITCH CONTROL PROCEDURES .......................................................... 19
5.5.1 HGM7X20 SWITCH CONTROL PROCEDURES .................................... 19
5.5.2 HGM7X10 SWITCH CONTROL PROCEDURES .................................... 21
6 PROTECTION .............................................................................................. 22
6.1 WARNING .................................................................................................... 22
6.2 SHUTDOWN ALARM ................................................................................... 24
6.3 TRIP AND SHUTDOWN ALARM.................................................................. 26
6.4 TRIP AND NOT SHUTDOWN ALARM ......................................................... 26
7 WIRINGS CONNECTION ............................................................................ 27
8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ....... 30
8.1 CONTENTS AND SCOPES OF PARAMETERS FORM (FORM 1).............. 30
8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS FORM
(FORM 2) ........................................................................................................... 42
8.2.1 DEFINED PERIOD OUTPUT................................................................... 46
8.2.2 DEFINED COMBINATION OUTPUT ....................................................... 46
8.3 DEFINED CONTENTS OF PROGRAMMABLE INPUT PORTS FORM (ALL
IS ACTIVE WHEN CONNECT GRAND (B-)) (FORM 3) ..................................... 47
8.4 SELECTION OF SENSORS (FORM 4)........................................................ 50
8.5 CONDITIONS OF START SUCCESSFULLY SELECTION .......................... 50
9 PARAMETERS SETTING ............................................................................ 51
HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 4 of 67

10 SENSORS SETTING ................................................................................... 52

11 COMMISSIONING ....................................................................................... 53
12 TYPICAL APPLICATION .............................................................................. 54
13 INSTALLATION ............................................................................................ 56
14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL ..................... 57
14.1 GSM SHORT MESSAGE ALARM ........................................................... 57
14.2 GSM SHORT MESSAGE REMOTE CONTROL ...................................... 57
15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE ........................ 59
15.1 CUMMINS ISB/ISBE ................................................................................ 59
15.2 CUMMINS QSL9 ..................................................................................... 60
15.3 CUMMINS QSM11 ................................................................................... 60
15.4 CUMMINS QSX15-CM570 ...................................................................... 61
15.5 CUMMINS GCS-MODBUS ...................................................................... 61
15.6 DETROIT DIESEL DDEC III / IV .............................................................. 62
15.7 DEUTZ EMR2 .......................................................................................... 62
15.8 JOHN DEERE.......................................................................................... 63
15.9 MTU MDEC ............................................................................................. 63
15.10 PERKINS ................................................................................................. 63
15.11 SCANIA ................................................................................................... 64
15.12 VOLVO EDC3 .......................................................................................... 64
15.13 VOLVO EDC4 .......................................................................................... 65
15.14 VOLVO-EMS2 .......................................................................................... 65
15.15 BOSCH .................................................................................................... 66
16 COMMON FAULTS AND SOLUTIONS ........................................................ 66

1 Summary
HGM7200/7100 series generator controller is integrating digital, intelligent and

network techniques, used for automatic control system and monitor of diesel
generator. It has functions of controlling genset start/stop automatic, data
measuring, “remote controlling, remote measuring, remote communication” and
protection alarm. The controller equip with bigger LCD display, Chinese and
English option display. It is easy operation and reliable running.
HGM7200/7100 applies for microprocessor technique which can carry out
precision measure, constant value adjustment, timing and threshold setting and
etc. Most of parameters can be adjusted via panel of controller while all
parameters also can be set, adjusted and monitored via PC by USB port or
RS485 port. It can be widely used in all types of generator automatic control
system for its compact structure, advanced circuits, simple connections and
high reliability.
2 Order Information and Modules Comparison
2.1 Order Information
*Noted:
(1) It is basic model if without postfix.
(2) ASM means Auto Start Module, AMF means Auto Mains Failure module.
2.2 Modules Comparison

HGM HGM HGM HGM HGM HGM HGM HGM
TYPE
7220 7210 7120 7110 7120C 7110C 7120CAN 7110CAN
Numbers of
7 7 5 5 5 5 5 5
digit input port
Numbers of
8 8 6 6 6 6 6 6
relay output (1)
Numbers of
5 5 3 3 3 3 3 3
sensors (2)

AMF ● ● ● ●
RS485 ● ● ● ● ● ●
GSM (SMS) ● ●
CAN (J1939) ● ●
USB ● ● ● ● ● ● ● ●
Real-time clock ● ●
Event log ● ●
*Note:
(1)Including of two fixed output ports, start output and fuel output.
(2)HGM7220/7210’s analog sensors are composed by 3 fixed (temperature,
pressure, fuel level) and 2 configurable sensors. Other controllers are
composed by 3 fixed (temperature, pressure, liquid level) only.
2.3 Models abbreviation
Abbreviation Description
HGM72X0 All HGM7200 series controller
HGM71X0 All HGM7100 series controller
HGM7X20 All HGM7200/7100 series AMF controller
HGM7X10 All HGM7200/7100 series ASM controller
3 Performance and Characteristics
HGM7X10, Auto Start Module, controls genset to start or stop automatic by

remote start signal.
HGM7X20, Auto Main Failure, update based on HGM7X10. Special for
automatic system made of 1 gens plus 1 mains.
Main characteristics,
♦ X32 ARM CPU used, high integration of hardware and more reliable;
♦ 132x64 LCD with backlit, Chinese, English or other languages display, gentle
press button for operation;
♦ Acrylic materials used for protecting LCD screen, wear and scratch resistant
performance is better;
♦ Silica gel panel and push buttons used more strong ability of adapting
high-low temperature;
♦ Has RS485 communication port and “remote controlling, remote measuring,
remote communication” functions by the ModBus protocol. (which controller
has RS485 port only);

♦ With SMS (Short Message Service) function. When genset is alarming,

controller can send SMS automatic to max. 5 telephone numbers. User can
control or check genets by sending Short Message (which controller has
GSM port only);
♦ Has CANBUS port and can communicate with J1939 genset (which
controller has CANBUS port only);
♦ Suitable for various system of 3-phase 4-wires, 3-phase 3-wires, 1-phase
2-wires, and 2-phase 3-wire (120/240v) power, 50/60HZ;
♦ Senses and shows gens or mains’ 3-phase voltage, current, and power,
frequency.
Parameters:
Mains Gens
Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)
Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)
Phase sequence Phase sequence
Frequency (F1) Frequency (F2)
Load
Current IA, IB, IC
Each phase and total active power KW
Each phase and total inactive power KVar
Each phase and total apparent power KVA
Each phase and average power factor PF
Accumulate total gens power kWh, kVarh, kVAh
♦ For Mains, controller has over and under voltage, over and under frequency,
loss and anti-phase functions; For gens, has over and under voltage, over
and under frequency, loss and anti-phase, over and anti-power, over current
functions;
♦ 3 fixed sensors (temperature, oil pressure and level);
♦ 2 configurable sensors can be set as sensor of temperature or fuel level
(HGM72X0 has only);
♦ Precision measure and display parameters about Engine,
Temp. (WT) °C/°F both be display
Oil pressure (OP) kPa/Psi/Bar all be display
Fuel level (FL) %
Speed (SPD) RPM (unit)

Voltage of Battery (VB) V (unit)

Voltage of Charger (VD) V (unit)
Hour count (HC) can accumulate Max. 65535 hours.
Starting up can accumulate Max. 65535times.
♦ Control protection, Start & Stop genset, ATS(Auto Transfer Switch) control
automatic, and has complete failure protection function;
♦ All output ports are relay-out;
♦ User can modify parameters and store them in internal FLASH memory; the
parameters setting cannot be missed even without power; most parameters
can be set via panel of controller; and all parameters can be set via PC,
which connected with USB or RS485;
♦ More kind of curves of temperature, pressure, fuel level can be used directly
and users can define the sensor curve by themselves also;
♦ More successful start conditions (speed sensor, oil pressure, generator
frequency) are optional;
♦ Widely power supply range (8~35VDC), accommodating to different battery
voltage starting environments;
♦ HGM7200 series have functions of event logs, real-time clock, start & stop
generator timing (can be set as start genset once a day/weekly/monthly
whether with load or not);
♦ Can be used in pumping sets, and using as indicating meters also (indicating
and alarming only, outputs is inactive);
♦ Have timing maintenance function. Actions (warning only or alarming stop)
can be set when maintenance time up;
♦ All parameters used digital modulation and instead of analog modulation
which using conventional electronic potentiometer. More reliability and
stability;
♦ Modular design, anti-flaming ABS plastic shell, inserted type connection
terminals and built-in mounting. Structure compact with easy mounting.
4 Specification
Items Contents
Operating Voltage DC8. 0V to 35. 0V, Continuous Power Supply.
Power Consumption <3W (≤2W on waiting)
Alternator Input Range
3-Phase 4 Wire 15VAC - 360VAC (ph-N)

3-Phase 3 Wire 30VAC - 620VAC (ph- ph)

Single-Phase 2 Wire 15VAC - 360VAC (ph-N)
2-Phase 3 Wire 15VAC - 360VAC (ph-N)
Alternator Input
50/60Hz
Frequency
Magnetic Input Range 1.0 V to 24.0 V (RMS)
Magnetic Input Frequency 10,000 Hz (max.)
Start Relay Output 16 Amp DC28V at supply output
Fuel Relay Output 16 Amp DC28V at supply output
Auxiliary Relay Output (1) 7 Amp DC28V at supply output
Auxiliary Relay Output (2) 7 Amp 250VAC voltage free output
Auxiliary Relay Output (5) 7 Amp DC28V at supply output (HGM72X0 only)
Auxiliary Relay Output (6) 7 Amp DC28V at supply output(HGM72X0 only)
Mounting Dimensions 197x152x47mm
Panel cutoff 186x141mm
C.T. Secondary 5A (rated )
Working conditions Temperature: (-25~+70)°C; Humidity: (20~90)%
Storage Condition Temperature: (-30~+80)°C
IP55: when waterproof rubber ring added between
controller and its panel.
Protective Level
IP42: when waterproof rubber ring not have between
controller and its panel.
Object: among in input/output/power
Insulation Intensity Quote standard: IEC688-1992
Test way: AC1.5kV/1min 3mA leakage current
Net Weight 0.75kg
5 Operation
5.1 Key Functions

Can stop generator and reset alarms;
To test panel indicators are OK or not, pressing this
Stop/Reset
key at least 3 seconds;
During stopping process, press this again can stop

generator quickly.
To start genset in Manual mode or Manual Testing
Start
mode.
Manual Mode Pressing and controller enters Manual mode.
Auto Mode Pressing and controller enters Auto mode.
Pressing and controller enters Manual Testing

Running with load
mode.
Alarming sound off.
Reset of sound-off
If alarm of trip and not stop, long press 3 seconds
and alarming
can reset this alarm.
Switching on and Can control gens to breaker on or off in manual
off of gens mode.
Switching on and Can control mains to switch on or off in manual
off of mains mode (HGM7X10 without).
1. Pages turning;
Page turning &
2. Press 3 seconds and into basic parameters
Confirmation
setting menu; shift cursor to confirm.
1. Screen pages turning;
Up/Increase 2. Up cursor and Increase its position no. in setting
menu.
1. Screen pages turning;
Down/Decrease 2. Down cursor and Decrease its position no. in
setting menu.
Note, press over 3 seconds, go into basic parameters setting menu.
Note, press simultaneously, go into senior parameters setting menu if

enter correct passwords.
Note, press simultaneously, can increase contrast of LCD; press

simultaneously, can decrease it. And the contrast of LCD will back
default setting when controller have power again after lost.
Warning, default passport is 00318, in order to prevent others change the

senior parameters setting, user can change it. Please closely remember it after
changing. If you forget it, please contact Smartgen services and send all
information in the controller page of “ABOUT”.

5.2 LCD DISPLAY
5.2.1 Main display
Main display screen pages, for turning pages while for turning
screen.
◙ Status, including as below,

Status of genset, mains, and ATS
◙ Engine, including as below,

Speed, temperature of engine, engine oil pressure, liquid (fuel) level,
programmable Aux.1, programmable Aux.2, battery voltage, charger voltage,
accumulated running time, accumulated starts times.
Note, if connected with J1939 engine via CANBUS port, this page still
contains, coolant pressure, coolant level, fuel temperature, oil pressure, inlet
and outlet port temperature, turbo pressure, total fuel consumption and so
on.(different engine with different parameters)
◙ Gens, including as below,

Phase voltage, line voltage, frequency, phase sequence
◙ Mains, including as below

Phase voltage, line voltage, frequency, phase sequence
Note, HGM7X10 don’t have this page.
◙ Load, including as below,

Current, each phase and total active power (plus-minus), each phase and total
inactive power (plus-minus), each phase and total apparent power, each phase
and average power factor(plus-minus), accumulated energy (kWh, kVarh, kVAh).
Note, when only mains switch on and indicator light, count active and inactive
power, apparent power, not accumulate electric energy. Counting the gens active
and inactive power, apparent power, power factor, and accumulate electric
energy under others condition.
Note, power factor shows as following,

Remark:
P stands for active power
Q stands for inactive power
Power
Conditions Active power Inactive power Remark
factor
Load is resistance
COS>0L P>0,Q>0 Input Input
inductive.
Load is resistance
COS>0C P>0,Q<0 Input Output
capacitance.
Load as one under
COS<0L P<0,Q>0 Output Input
excitation generator
Load as one over
COS<0C P<0,Q<0 Output Output
excitation generator.
Remark,
1. Input active power, gens or mains on load.
2. Output active power, load send active power to gens or mains.
3. Input inactive power, gens or mains send inactive power to load.
4. Output inactive power, load send inactive power to gens or mains.
◙ Alarm
Note, instruction about ECU warning and alarming, if there is definite alarm
and LCD will show details, please check the generator according to it; otherwise,
please check the manual of generator according to SPN alarm code.
◙ Event log
Make records about all start/stop events (stop alarm, trip stop alarm, manual
/auto start or stop) and its time.
Note, HGM71X0 without this page.
◙ Others, including,
Time and Date, count down time for maintenance, input/output ports status.
◙ About,
Release time of software and hardware versions.

Example,
Speed of engine Voltage of gens
1500 RPM
L1-N 0V
L2-N 0V
L3-N 0V
5.2.2 Basic parameters setting menu
Including as following,
◙ Conditions of successful start
◙ Number of engine teeth
◙ Rated speed
◙ Rated voltage of gens
◙ Rated frequency of gens
◙ Rated voltage of mains
◙ Rated frequency of mains
◙ Changing ratio of current transformer
◙ Rated current
◙ Rated power
◙ Voltage of battery
◙ Time and date
◙ Delay time of starting generator
◙ Delay time of stopping generator
◙ Preheat time
◙ Crank on time
◙ Crank Rest Time
◙ Safety on time
◙ Start idle time
◙ Warm up time
◙ Cooling time
◙ Stop idle time
◙ ETS(Energize to Stop) hold time
◙ Fail to stop time

Example,
Basic Parameters Form 1:
Return
Change the items, into setting (form2),
Conditions of start
No. of engine teeth
exit setting.
Rated speed
Conditions of start Form 2:

Setting
Into setting (Form3), press or to back
1 frequency + speed
previous men, back to previous menu (form

1).
Conditions of start Form 3:

1 frequency + speed
Change items; confirm setting (form2),
exits setting (form2).
5.2.3 Advanced parameters setting menu
Including,
◙ Mains
◙ Timers
◙ Engine
◙ Generator
◙ Load
◙ ATS
◙ Analog Sensor
◙ Inputs
◙ Outputs
◙ Module
◙ Scheduled and maintenance
◙ GSM (SMS)

Example
Advanced Parameters Form1
>mains
Change items, enters setting (form2),
>status delayed
>engine
exits setting.
>generator
Generator Form 2
>return
Change items (form3), select “return” and
>AC supply mode
>No. of poles
press back to previous menu (form1),
>rated voltage
back to previous menu (form 1).
Generator Form 3
>Under Voltage
Shutdown Change items, confirm setting (form
> Over Freq Shutdown
> Under Freq Shutdown 4), back to previous menu (form 1).
> Over Voltage Warn
Over Voltage Warn Form 4

Sel: Disable
Go into setting (form5), press or back
Setting value, 00110%
Return value : 00108%
to previous menu (form3), back to previous
Delayed time: 00005
menu (form 3).

Sel: Enable
Change setting items (form 6),
Setting value: 00110%
Return value: 00108%
confirm setting (form 7), and exit setting (form4).
Delayed time: 00005

Sel: Enable
Change setting items (form5), confirm
Setting value: 00110%
Return value: 00108%
setting (form 7), and exit setting (form4).
Delayed time: 00005

Gens over voltage warm Form 7

Sel: Enable
Change setting items (form5), confirm
Return value, 00108%
setting, and exit setting (form4).
Delayed time, 00005
Gens over voltage Form 8,

warning
Sel: Disable Change setting items, confirm setting

Return value, 00108% (form 4), and exit setting (form4).
Delayed time, 00005
Note: long time press can exit setting directly during setting.
5.3 Auto Start/Stop Operation
Press , its indicator light, controller enters Auto mode.
Sequence of Auto Start,
1. HGM7X20, When Mains is abnormal (over and under voltage, over and under
frequency, miss phase, anti-phase), enters into mains “abnormal delay” and
LCD display count down time. When mains abnormal are over, enter into
“start delay”; also can be into this mode when “remote start on load” is active.
2. HGM7X10, generator enters into “start delay” as soon as “Remote Start on
Load” is active.
3. Count down of “start delay” is shown in LCD.
4. When start delay is over, preheat relay is outputting (if this be configured),
“preheat start delay XX s” is shown in LCD.
5. When preheat relay is over, fuel relay is outputting 1s and then start relay
output; if engine crank fail during “cranking time”, the fuel and start relays stop
outputting and enter into “crank rest time” and wait for next crank.
6. If generator crank fail within setting times, controller will send “Fail to start”.
7. Whatever ways to start generator successfully, it will enter into “safety on
time”. During this period, alarms of low oil pressure, hi-temperature, under
speed, charge fail are inactive. As soon as this delay is over, generator will
enter into “start idle delay” (if this be configured).

8. During “start idle delay”, alarms of under speed, under frequency, under
voltage are inactive. As soon as this delay is over, generator will enter into
“warming up time delay”; generator indicator is light if generator’s voltage,
frequency is normal.
9. When “warming up time delay” is over, if generator’s voltage, frequency is
normal, close gens relay will output. Generator will enter into normal running
with load and gens close indicator is light; if generator’s voltage and
frequency is abnormal, controller will alarm and stop engine (gens alarming is
shown in controller’s alarm page).
Note, when start via “Remote Start (off Load)”, same procedure as above except
for, gens switch on, relay not output and generator without load in NO.9.
Sequence of auto stop,
1. HGM7X20, when mains return during genset running, enters into mains
voltage “Abnormal delay”. When mains abnormal delay are over, enter into
“stop delay”; also can be into this mode when “remote start on load” is
inactive.
2. HGM7X10, generator enters into “stop delay” as soon as “Remote Start on
Load” is inactive.
3. When stop delay is over, close generator relay is un-energized; generator
enters into “cooling time relay”. After “transfer rest time”, close mains relay is
energized. Gens’ indicator dark while mains indicator is light.
4. Idle relay is energized as soon as entering “stop idle delay”.
5. If enters “ETS hold delay”, ETS relay is energized. Fuel relay’s output is
broken.
6. Then enters genset “Fail to stop time”, auto decides whether generator is
stopped or not.
7. Enters “over stop time” (if this is configured) as soon as generator stop.
Otherwise, controller will send “Fail to stop” alarm. (If genset stopped
successful after warning of “Failed to Stop”, will enter “over stop time” and
remove alarm)
8. Enters “generator at rest” as soon as “over stop time” is over.
5.4 Manual start/stop operation
1. HGM7X20, Press , controller enters into Manual starts mode and its

indicator light. Press , then controller enters into “Manual Test Mode” and
its indicator light. In the both mode, press to start generator, can auto
detect start successfully and generator auto accelerates to Hi-speed running.
If there is Hi-temperature, low oil pressure and voltage abnormal during
generator running, controller can protect genset to stop quickly (detail
procedures please refer to No.4~9 of Auto start operation). In “Manual Test
Mode “, generator runs well, whether mains are normal or not, loading
switch must be transferred to generator side. In “manual mode “, the

procedures of ATS please refer to ATS procedure of generator in this manual.
2. HGM7X10, Press , controller enters into Manual starts mode and its
indicator light. Then press to start generator, can auto detect start
successfully and generator auto accelerates to Hi-speed running. If there is
Hi-temperature, low oil pressure and voltage abnormal during generator
running, controller can protect genset to stop quickly (detail procedures
please refer to No.4~9 of Auto start operation). After generator runs well, if
remote start signal is active, controller will send closing gens; if the remote
signal is inactive, controller won’t send closing signal.
3. Manual stop, press can shutdown the running generator (detail

procedures please refer to No.3~8 of Auto stop operation).
5.5 Switch control procedures
5.5.1 HGM7X20 Switch control procedures

Manual transfer procedures
When controller is in Manual mode, the switch control procedures will start
through manual transfer.
Users can control the loading transfer of ATS via pressing button to switch on or
off.
A. If “Open breaker check” detect is “SELECT disable”
Press gens switch on or off key , if gens has taken load, will output unload

signal; if taken no load, gens will output load signal; if mains has taken load,
mains will unload, and then gens will take load.
Press mains switch on or off key , if mains has taken load, will output unload
signal; if taken no load, mains will output load signal; if gens has taken load, gens
will unload, and then mains will take load.
B. If “Open breaker check” detect is “SELECT enable”
If transfer load from mains to gens, need to press mains switch off key firstly.
Then, after switch off delay, press gens switch on key , and gens will take load
(it is no action when press key of gens switch on directly).
The way that from gens to mains is as same as above.
Auto transfer procedures:
When controller is in Manual Test, Auto or Stop mode, switch control procedures
will start through automatic transfer.
1. If configurable input port is connected with closing breaker signal

When transferring load from Mains to gens, controller begin detecting “fail to
transfer”, then the open delay and transfer rest delay will begin. After detecting
time up, if switch open fail, the gens will not switch on, otherwise, gens switch on.
Detecting transfer fail while gens switch on. After detecting time up, if switch on
fail, to wait for gens switch on. If transfer fail and warning “SELECT enable”, there
is alarming signal whatever switch on or off failure.
The way that gens load be transferred into mains load as same as above.
B. If “Open breaker check” detect is “SELECT disable”
Mains load be transferred into gens load, after the delay of switch off and transfer
interval, gens switch on. Detecting transfer fail while gens switch on. After
detecting time up, if switch on fail, then wait for gens switch on. If transfer fail and
warning “SEL enable”, there is alarming signal.
2. If input port is not connected with closing breaker input
Mains load be transferred into gens load, after switch off and transfer interval
delay, gens switch on.

The way that gens load be transferred into mains load as same as above.
5.5.2 HGM7X10 Switch control procedures

Manual transfer procedures
When controller is in Manual mode, switch control procedures will start through
manual transfer.
Users can control switch on or off via press key.
Press gens switch on or off key , if gens have taken load, will output unload
signal; if taken no load, gens will output load signal.
Auto control procedures,
When controller is in manual test, auto or stop mode, switch control procedures
will start auto transfer.
Gens load be transferred into gens un-load, after the delay of switch off, detecting
transfer fail while switch off output. After detecting time up, if switch off fail, to wait
for switch off. Otherwise, switch off is completely.
Gens un-load be transferred into gens load, after the delay of switch on, detecting
transfer fail while switch on output. After detecting time up, if switch on fail, to wait
for switch on. Otherwise, switch on is completely.
If transfer fail and warning “SEL enable”, there is alarming signal whatever switch
on or off failure.
B. If “Open breaker check” detect is “SELECT enable”
Gens load be transferred into gens un-load, after the delay of switch off, switch off
is completely.
Gens un-load be transferred into gens load, after the delay of switch on, detecting
transfer fail while switch on output. After detecting time up, if switch on fail, to wait
for switch on. Otherwise, switch on is completely.
If transfer fails warning is “SEL enable”, there is warning signal that “switch on
fail”.
Gens un-load is transferred into gens load, gens switch on and output.
Gens load is transferred into gens un-load, gens switch off and output.
Note,
When use ATS of no interposition, should select switch off detecting is “SELECT
disable”;
When use ATS of having interposition, switch off detecting is “SELECT disable” or
“SELECT enable” are both OK. If choose detecting is “SELECT enable”, please
set the output of switch off;
When use AC contactor, recommend choosing switch off detecting is “SELECT
disable”.
6 Protection
6.1 Warning
When controller detects the warning signal, only alarm and not stop genset.
Warnings as following,
No. Type Description
When controller detected the speed of genset is
1 Over speed
over the threshold of over speed setting.
2 Under speed
under the threshold of under speed setting.
3 Loss of speed
0 and speed signal lost type.
When controller detected the frequency of
4 Over Frequency genset is over the threshold of over frequency
setting.
When controller detected the frequency of
5 Under Frequency genset is under the threshold of under frequency
setting.
When controller detected the voltage of genset is
6 Over Voltage
over the threshold of over voltage setting.
When controller detected the voltage of genset is
7 Under Voltage
under the threshold of under voltage setting.
When controller detected the current of genset is
8 Over Current
over the threshold of over current setting.
When generator not stops after the “stop relay” is
9 Failed To Stop
over.
When controller detected the charge voltage of
10 Charge Alt Fail
genset is under the threshold of setting.
When controller detected the battery voltage of
11 Battery High Voltage
genset is over the threshold of setting.


When controller detected the battery voltage of
12 Battery Low Voltage
genset is under the threshold of setting.
Maintenance Over When count down time is 0 and select the”
13
Time Maintenance Over Time” setting.
When controller detected the value reverse
14 Reverse Power power (power is minus) of genset is over the
threshold of setting.
When controller detected the value reverse
15 Over Power power (power is positive) of genset is over the
threshold of setting.
When controller gets the alarm signal from
16 ECU warning
engine via J1939.
17 Gens Loss Of Phase When controller detected the gens loss phase.
Gens Reverse When controller detected the gens Reverse
18
Phase Sequence Phase.
Switch Transfer Fail When controller detected the switch on and off
19
Warn fail, and switch transfer select enable.
Temperature Sensor When controller detected the sensor is open
20
Open Circuit circuit, and select warning of open circuit.
High Temperature When controller detected the temperature of
21
Warn genset is over the threshold of setting.
Low Temperature When controller detected the temperature of
22
Warn genset is under the threshold of setting.
Pressure Sensor When controller detected the sensor is open
23
Open Circuit circuit, and select warning of open circuit.
When controller detected the oil pressure is
24 Low OP Warn
under the threshold of setting.
Level Sensor Open When controller detected the oil lever sensor is
25
Circuit under the threshold of setting.
When controller detected the oil lever sensor is
26 Low Level Warn
over the threshold of setting.
Programmable
When controller detected the sensor is open
27 Sensor 1
circuit, and select warning of open circuit.
Open Circuit
Programmable When controller detected the sensor No. is over
28
Sensor 1 High the threshold of setting.
Programmable When controller detected the sensor No. is under
29
Sensor 1 Low the threshold of setting.
Programmable
When controller detected the sensor is open
30 Sensor 2
circuit, and select warning of open circuit.
Open Circuit
Programmable When controller detected the sensor No. is over
31
Sensor 2 High the threshold of setting.


Programmable When controller detected the sensor No. is under
32
Sensor 2 Low the threshold of setting.
When digit input port programmable as warning
33 Aux Input Warn and is active, controller sending corresponding
warning signal.
When select GSM enable and can’t detect GSM
34 GSM Com Fail
model.
6.2 Shutdown Alarm
When controller detected shutdown alarm, it will send signal to switch off gens
and to shutdown.
Shutdown alarms as following,
When controller detected emergency stop signal,
1 Emergency shutdown
it will send a stop alarm signal
Over Speed When controller detected over speed value, it will
2
Shutdown send a stop alarm signal
Under Speed When controller detected under speed value, it
3
Shutdown will send a stop alarm signal
When controller detected speed value equals 0,
4 Loss Of Speed and speed signal is lost, it will send a stop alarm
signal
When controller detected genset’s frequency is
5 Gens Over Frequency over value of setting for stop, it will send a stop
alarm signal
When controller detected genset’s frequency is
Gens Under
6 under value of setting for stop, it will send a stop
Frequency
alarm signal
When controller detected genset’s voltage is
7 Gens Over Voltage over value of setting for stop, it will send a stop
alarm signal
When controller detected genset’s voltage is
8 Gens Under Voltage under value of setting for stop, it will send a stop
alarm signal
If genset start fail within setting of start times,
9 Failed To Start
controller will send a stop alarm signal
When controller detected genset’s current is
10 Over Current under value of setting, and over-current alarm is
set, it will send a stop alarm signal.


When count down time is 0 and select the”
Maintenance
11 Maintenance Over Time” is set, it will send a stop
Over Time
alarm signal.
When controller gets stop alarm from engine via
12 ECU Alarm
J1939, it will send a stop alarm signal.
ECU Com Fail When controller not gets data from engine via
13
Shutdown J1939, it will send a stop alarm signal.
When controller detected genset’s reverse
Reverse Power power value (power is negative) is over value of
14
Shutdown setting, and the reverse power action alarm is
set, it will send a stop alarm signal.
When controller detected genset’s reverse
Over Power power value (power is positive) is greater than
15
Shutdown value of setting, and the reverse power action
alarm is set, it will send a stop alarm signal
When controller detected sensor is open circuit,
Temperature Sensor
16 and this alarm is set, it will send a shutdown
Open Circuit
alarm signal
When controller detected temperature is higher
High Temperature
17 than set for alarming, it will send a shutdown
Shutdown
alarm signal
Pressure Sensor
Open Circuit
alarm signal
When controller detected oil pressure is under
19 Low OP Shutdown than set for alarming, it will send a shutdown
alarm signal
Level Sensor
Open Circuit
alarm signal
Programmable
Sensor 1 Open Circuit
alarm signal
When controller detected sensor value is over
Programmable
22 than upper limit alarm, and this alarm is set, it will
Sensor 1 High
send a shutdown alarm signal
When controller detected sensor value is under
Programmable
23 than lower limit alarm, and this alarm is set, it will
Sensor 1 Low
Programmable
Sensor 2 Open Circuit
alarm signal


When controller detected sensor value is over
Programmable
25 than upper limit alarm, and this alarm is set, it will
Sensor 2 High
When controller detected sensor value is under
Programmable
26 than lower limit alarm, and this alarm is set, it will
Sensor 2 Low
When switch value port is set as shutdown
27 Aux Input Shutdown alarm, and the alarm is active, it will send a
shutdown alarm signal
6.3 Trip and shutdown alarm
When controller detected shutdown alarm signal, it will shutdown gens quickly
and after hi-speed cooling to stop.
Trips stop alarm as following,
When controller detected genset’s current is over
1 Over current setting and over current trip stop is set, it will send a trip
stop alarm signal
Maintenance When count down time is 0 and the” Maintenance Over
2
Over Time Time” is set, it will send a trip stop alarm signal
When controller detected genset’s reverse power value
(power is negative) is over value of setting, and the
3 Reverse power
reverse power action trip alarm is set, it will send a trip
stop alarm signal.
(power is positive) is greater than value of setting, and
4 Over power
the reverse power action trip alarm is set, it will send a
trip stop alarm signal.
When input port is set as trip stop alarm, and the alarm
5 Aux. Input ports
is active, it will send a trip stop alarm signal
6.4 Trip and not shutdown alarm
When controller detected stop alarm, it wills breaker signal of gens switch on
quickly, but genset not stop.
Trip and not stop alarm as following,

When controller detected genset’s current is over
1 Over current setting and over current “trip and not stop” is set, it will
send a trip and not stop alarm signal


(power is negative) is over value of setting, and the
2 Reverse power
reverse power action trip alarm is set, it will send a “trip
and not stop” alarm signal.
(power is positive) is greater than value of setting, and
3 Over power
the reverse power action trip alarm is set, it will send a
“trip and not stop” alarm signal.
When input port is set as trip stop alarm, and the alarm
4 Input ports
is active, it will send a “trip and not stop” alarm signal.
7 Wirings connection
HGM7200/7100 series controller backside.
Description of terminal connection

Serial Functions Diameter Remark
Connected to negative of starter
1 DC input -Ve 2.5mm
battery
Connected to positive of starter
battery. If wire length is over 30m,
2 DC input +Ve 2.5mm
better to double wires in parallel. Max.
20A fuse recommended.
Emergency stop Connected to +Ve via emergency stop
3 2.5mm
input button
4 Fuel Relay output 1.5mm +Ve is supplied by 3 points, rated 16A


Connected
+Ve is supplied by 3
5 Start Relay output 1.5mm to coil of
points, rated 16A
starter
Programmable +Ve is supplied by 2
6 1.5mm
Relay output port 1 points, rated 7A
Normal close outputs,
7
rated 7A
Programmable
8 1.5mm Public points of relay
Relay output port 2 Details see
Normal open outputs,
9 Form 2
rated 7A
10 Programmable Normal open passive
2.5mm
11 Relay output port 3 contacts of relay, rated
12 Programmable 16A,output of passive
2.5mm
13 Relay output port 4 contacts
Connected to charging starter’s D+
Charge generator
14 1.0mm (WL) terminals. If there is no this
D+ port input
terminal, and be hung up.
Programmable +Ve supplied by 2
15 1.5mm
Relay output port 5 points, rated Details see
Programmable 7A(HGM7100 series form 2
16 1.5mm
Relay output port 6 without )
Magnetic Pickup
17
input
Magnetic Pickup Connected to Magnetic Pickup, shielding line is
input, and controller recommended
18
inner be connected
to battery negative.
Temperature sensor
19 Connected to temp. sensor
input
Setting
Oil pressure sensor
20 Connected to oil pressure sensor items see
input
form 4
Oil level sensor
21 Connected to oil level sensor
input
Programmable
22 1.0mm
input port 1
Programmable
23 1.0mm
input port 2
Setting
Programmable Ground connected is
24 1.0mm items see
input port 3 active (- Ve)
form 3
Programmable
25 1.0mm
input port 4
Programmable
26 1.0mm
input port 5


Public terminals of Public terminals of sensor, controller inner are
27
sensor connected to battery negative.
Programmable Ground connected is
28 1.0mm Setting
input port 6 active (-Ve)
items see
Programmable (HGM7100series
29 1.0mm form 3
input port 7 without )
Programmable
30 Connected to temperature, oil Setting
sensor 1
pressure or fuel level sensors items see
Programmable
31 (HGM7100 series without) form 4
sensor 2
Current transformer
Outside connected to secondary coil
32 A-phase monitoring 1.5mm
of current transformer(rated 5A)
input
Current transformer
33 B-phase monitoring 1.5mm
input
Current transformer
34 C-phase monitoring 1.5mm
input
Public terminals of
35 1.5mm See following installation instruction
current transformer
Genset A-phase
Connected to A-phase output of
36 voltage monitoring 1.0mm
genset (2A fuse is recommended)
input
Genset B-phase
Connected to B-phase output of
input
Genset C-phase
Connected to C-phase output of
input
39 Genset N-line input 1.0mm Connected to output N-line of genset
Mains A-phase Connected to A-phase of mains (2A
40 voltage monitoring 1.0mm fuse is recommended) (HGM7X10
input without)
Mains B-phase Connected to B-phase of mains (2A
input without)
Mains C-phase Connected to C-phase of mains (2A
input without)
Connected to output N-line of mains
43 Mains N-line input 1.0mm
(HGM7X10 without)
44 CAN Screen Impedance-120Ω shielding line is


45 CAN- 0.5mm recommended, its single-end earthed
(controller without CANBUS function
46 CAN+ 0.5mm
don’t have this terminal)
47 RS485 Screen Impedance-120Ω shielding line is
48 RS485- 0.5mm recommended, its single-end earthed
(controller without RS485 don’t have
49 RS485+ 0.5mm
this terminal)
50 RS232 GND 0.5mm
Connected to GSM module
51 RS232 RX 0.5mm
(HGM7100 series without)
52 RS232 TX 0.5mm
Note, USB ports in controller back are programmable parameter, user can
directly program controller via PC.
Note, please refer to the model No. in this manual for comparison and learn
products’ functions.
8 Scopes and definitions of programmable parameters

HGM7200/7100 series controller’s programmable parameters can be set as
following.
8.1 Contents and scopes of parameters form (form 1)

No. Items Parameters Defaults Description
Mains setting
0: 3P4L;
Mains AC supply 1: 3P3L;
1 (0-3) 0
system 2: 2P3L;
3: 1P2L.
Offer standards for
checking mains
over/under voltage. If
Mains rated
2 (30-30000)V 230 using voltage
voltage
transformer, this value is
initial voltage of
transformer.
Offer standards for
Mains rated
3 (10.0-75.0)Hz 50.0 checking mains
frequency
over/under frequency.


The time when mains
Mains normal
4 (0-3600)S 10 changed from abnormal
delay
to normal.
The time when mains
Mains abnormal
5 (0-3600)S 5 changed from normal to
delay
abnormal.
Mains voltage
6 (0-1) 0 0: Disable ; 1: Enable
transformer
Setting of mains Setting value is mains
7 (0-1000)% 120
over voltage rated voltage’s
percentage, and return
Setting of mains
8 (0-1000)% 80 or delay values also can
under voltage
be set.
Setting of mains Setting value is mains
9 (0-1000)% 114
over frequency rated frequency’s
percentage, and return
Setting of mains
10 (0-1000)% 90 or delay values also can
under frequency
be set.
Monitor mains
11 (0-1) 1
miss-phase 0: Disable;
Monitor mains 1: Enable
12 (0-1) 1
anti-phase
Timer setting
Time from mains
abnormal or remote start
1 Start delay (0-3600)S 1
signal is active to genset
start.
Time from mains normal
2 Stop delay (0-3600)S 1 or remote start signal is
inactive to genset stop.
Time of heat plug is
3 Preheat time (0-3600)S 0 pre-power up before
starter is power up.
Time of starter power up
4 Crank time (3-60)S 8
each time.
The second waiting time
5 Crank Rest time (3-60)S 10 before power up when
engine start fail.


During this period, low oil
pressure, high
temperature, under
6 Safety on time (1-60)S 10 speed, under frequency,
under voltage, charging
failed alarms are all
inhabitable.
Idle running time of
7 Start idle time (0-3600)S 0
genset when starting.
Warming time before
8 Warm up time (0-3600)S 10 genset switch on, after it
into high speed running.
Radiating time before
9 Coolant time (0-3600)S 10 genset stop, after it
unloads.
Idle running time when
10 Stop idle time (0-3600)S 0
genset stop.
Stop electromagnet’s
Energized to
11 (0-3600)S 20 power on time when
Stop (ETS) time
genset is stopping.
Time from over of idle
delay to stopped when
“ETS (Energized to Stop)
time” is set as 0;
12 Fail to Stop time (0-3600)S 0
Time from over of ETS
hold delay to stopped
when “ETS Hold output
time” is not equal 0.
Genset Over Time from genset
13 (0-3600)S 0
Stop time stopped to standby
Engine setting
Default, common genset
(not J1939).
1 Engine type (0-39) 0 When connected to
J1939 engine, choose
the correspond type.
Tooth number of the
engine, for judging of
starter separation
Tooth number of
2 (10-300) 118 conditions and inspecting
engine
of engine speed. See
installation instruction as
following.


For offer standards to
Engine rated judge of over speed,
3 (0-6000)RPM 1500
speed under speed and loading
speed.
Setting value is
percentage of rated
speed. Controller detects
4 Loading speed (0-100)% 90
when will load. Won’t
switch on when speed is
under loading speed.
Time that detecting
Loss of Speed
5 (0-3600)S 5 speed is 0 and confirm
delay
the actions.
Loss of Speed 0:alarm;
6 (0-1) 0
action 1:alarming and stop
Over Speed Setting value is
7 (0-200)% 114
Shutdown setting percentage of rated
Under Speed speed and delay value
8 (0-200)% 80
Shutdown setting also can be set.
Over Speed Setting value is
9 (0-200)% 110
Warn setting percentage of rated
Under Speed speed and delay & return
10 (0-200)% 86
Warn setting values also can be set.
To offer standards for
Rated voltage of
11 (0-60.0)V 24.0 detecting of over/under
battery
voltage of battery.
High voltage of Setting value is
12 (0-200)% 120
battery Warn percentage of rated
voltage of battery and
Lower voltage of
13 (0-200)% 85 delay & return values
battery Warn
also can be set.
When genset in normal
running, when charger
Charging failed voltage D+ (WL) is
14 (0-60.0)V 8.0
Warn under this value,
controller will send
alarm of charging failed.
Max. Crank times when
engine start failed. When
15 Crank times (1-10) times 3 reach this number,
controller will send signal
of start failed.


See form 5. There are 3
conditions when starter
is separated with engine.
Each condition can be
Start successfully
16 (0-6) 2 used lonely and
conditions
simultaneously. In order
to make the motor is
separated with starter
immediately.
Setting value is
percentage of gens rated
frequency. When gens
Frequency
frequency is over than
17 when engine (0-200)% 24
setting, starter will be
start successfully
separated. See
installation manual as
following.
Setting value is
percentage of rated
rotate speed. When gens
Speed when
rotate speed is over than
18 engine start (0-200)% 24
setting, starter will be
successfully
disconnected. See
installation manual as
following.
When oil pressure is
Oil pressure over than setting, starter
19 when engine (0-1000)kPa 200 will be disconnected.
start successfully See installation manual
as following.
Generator setting
0: 3P4L;
Gens AC supply 1: 3P3L;
1 (0-3) 0
system 2: 2P3L;
3: 1P2L.
Numbers of generator
pole, this value can be
Generator pole calculated as starters
2 (2-16) 4
number rotate speed to the
engines which don’t have
magnetic pickup.


detecting of gens’
over/under voltage and
Gens rated
3 (30-30000)V 230 loading voltage. If using
voltage
voltage transformer, this
value is first voltage of
transformer.
Setting value is
voltage. When gens
voltage is under loading
4 Loading voltage (0-200)% 85 voltage, won’t enter into
normally running, during
the period of when
controller ready to detect
loading.
Gens rated detecting of over/under
5 (10.0-75.0)Hz 50.0
frequency frequency and loading
frequency.
Setting value is
frequency. When gens
frequency is under
Loading
6 (0-200)% 85 loading frequency, won’t
frequency
enter into normally
running, during the
period of when controller
ready to detect loading.
Gens voltage 0: Disable;
7 (0-1) 0
transformer 1: Enable
Gens over
8 voltage (0-200)% 120 Setting value is
shutdown percentage of gens rated
Gens under voltage. Delay value also
9 voltage (0-200)% 80 can be set.
shutdown
Gens over
10 frequency (0-200)% 114 Setting value is
shutdown percentage of gens rated
Gens under frequency. Delay value
11 frequency (0-200)% 80 also can be set.
shutdown


Gens over Setting value is
12 (0-200)% 110
voltage warn percentage of gens rated
Gens under voltage. Delay and return
13 (0-200)% 84
voltage warn value also can be set.
Gens over Setting value is
14 (0-200)% 110
frequency warn percentage of gens rated
frequency. Delay and
Gens under
15 (0-200)% 84 return value also can be
frequency warn
set.
Gens miss phase
16 (0-1) 1
monitor 0: Disable
Gens anti-phase 1: Enable
17 (0-1) 1
monitor
Load setting
Outside connected to
current
1 (5-6000)/5 500 current ratio of
transformer (CT)
transformation.
Means generator’s rated
Rated full-load current, used to as
2 (5-6000)A 500
current standards of load
current.
Means generator’s rated
power, used to as
3 Rated power (0-6000)kW 276
standards of load
current.
Setting value is
voltage. Delay value also
4 Overload current (0-200)% 120
can be set to fixed
time-lag or inverse time
lag.
0: Disable
5 Over power (0-1) 0
1: Enable.
0: Disable
6 Anti-power (0-1) 0
1: Enable.
Switch setting
Interval time from mains
Switch transfer switch off to gens switch
1 (0-7200)S 5
rest time on; or from gens switch
off to mains switch on.


Pulse width of
Switch on delay mains/gens switch on.
2 (0-20.0)S 5.0
time When it is 0, means
output constantly.
Switch off delay Pulse width of
3 (0-20.0)S 3.0
time mains/gens switch off.
Detecting time of switch
Switch transfer
4 (0-20.0)S 5.0 auxiliary contacts, after it
detecting delay
is transferred.
Transfer failed
5 (0-1) 0
warning “Enable”
0: Disable
Switch off
1: Enable.
6 detecting (0-1) 0
“Enable”
Module setting
0:Stop mode
Work mode
1 (0-2) 0 1:Manual mode
when power on
2:Auto mode
Controller’s address
Communication
2 (1-254) 1 when remote is
address
monitored.
Number of stop 0: 2 stop bits;
3 (0-1) 0
bit 1: 1 stop bit
0: Simplified Chinese
4 Language select (0-2) 0 1: English
2: Others
Used to enter into
5 Password (0-65535) 00318 advanced parameters
setting.
GSM setting
0: Disable;
1 GSM Enable (0-1) 0
1: Enable
The phone no. must be
added its national and
2 Phone number Max.20 digits area’s cods. Example,
Chinese phone,
8613666666666.
Timing start and maintenance setting
Timing start 0: Disable;
1 (0-1) 0
generator 1: Enable
Timing not start 0: Disable;
2 (0-1) 0
generator 1: Enable


0: Disable;
3 Maintenance (0-1) 0
1: Enable
Analog sensors setting
Temperature sensors
SGX
1 Type of curve (0-15) 7
Details in Form 5
0: warn;
Open circuit
2 (0-2) 0 1: shutdown;
action
2: no action
When temperature of
outside connected
sensor is over this value,
sending Hi-temperature
Hi-temperature
3 (-50-+300)ºC 98 shutdown warning. This
shutdown
value is be detected only
after safety delay is over.
The delay value also can
be set.
When temperature of
outside connected
sending Hi-temperature
Hi-temperature
4 (-50-+300)ºC 95 warning. This value is be
warning
detected only after safety
delay is over. The delay
and return value also can
be set.
Low-temperature 0: Disable;
5 (0-1) 0
warning 1: Enable
Oil pressure sensors
SGX
Details in Form 5
0: warning
Open circuit
2 (0-2) 0 1: shutdown
action
2: no action


When pressure of
outside connected
sending Low-pressure
Low-pressure
3 (0-1000)kPa 103 shutdown warning. This
shutdown
value is be detected only
after safety delay is over.
The delay value also can
be set.
When pressure of
outside connected
sending Low-pressure
Low-pressure
4 (0-1000)kPa 124 warning. This value is be
warning
detected only after safety
delay is over. The delay
and return value also can
be set.
Liquid level sensors
SGH
Details in Form 5
0:warning;
Open circuit
2 (0-2) 0 1:shutdown;
action
2:no action
When level of outside
connected sensor is
lower than this value,
Low-level sending Low-level
3 (0-300)% 10
warning warning. This value is be
detected all the time. The
delay and return value
also can be set.
Programmable sensor 1
0: Disable
1: Enable
Programmable
1 (0-1) 0 This can be set as
sensor 1 setting
temperature, pressure
and liquid lever sensor.
Programmable sensor 2


0: Disable
1: Enable
Programmable
1 (0-1) 0 This can be set as
sensor 2setting
temperature, pressure
and liquid lever sensor.
Programmable input port
Programmable input port 1
Remote start (with load).
1 Contents setting (0-50) 28
Details in Form 3
0: closing is active
2 Active type (0-1) 0
1: opening is active
Hi-temperature
Shutdown input
2 Active type (0-1) 0 Same as above
Low oil pressure
1 Contents setting (0-50) 27 Shutdown input.
Details in form 3
User defined
Details in form 3
0:after safety on delay
1:cranking
3 Active range (0-3) 2
2:always active
3:inactive
0:warning
1:warning and shutdown;
4 Active actions (0-4) 0 2:trip and shutdown
3:trip and not shutdown
4:instruction only
Time from detecting input
5 Active delay (0-20.0)S 2.0
port active to confirm
6 Description Same as above
User defined
Details in form 3


3 Active range (0-3) 2 Same as above
4 Active actions (0-4) 1 Same as above
5 Active delay (0-20.0)S 2.0 Same as above
User defined
Details in form 3
3 Active range (0-3) 2 Same as above
4 Active actions (0-4) 2 Same as above
5 Active delay (0-20.0)S 2.0 Same as above
Lights testing
Details in form 3
Programmable output ports
Programmable output port 1
User defined period
output (default is output
in preheating) Details in
Form 4
0:normally open;
2 Active type (0-1) 0
1:normally close
Idle control output
Details in Form 4
Close gens output
Details in Form 4
Close mains output
Details in Form 4
ETS hold
Details in Form 4
Common alarm.
Details in Form 4

8.2 Enable definition of programmable output ports form (form 2)

No. Type Functions description
0 Not used
1 Custom Period 1 output
6 Custom Period 6 output Details of function description, please see
7 Custom Combined 1 following.
8 Custom Combined 2
9 Custom Combined 3
10 Custom Combined 4
13 Reserved
14 Reserved
15 Reserved
16 Reserved
Actions in over speed alarm stop and
17 Air flap emergence stop. It also can close the air
inflow the engine.
Actions in warning, shutdown, trips. Can be
connected outside alarm. When
18 Audible Alarm
programmable input port is active of “alarm
mute”, can prohibit its output.
Actions after genset start and breaker when
19 Louver Control
genset stopped completely.
It is controlled by fuel pump of level sensor’s
20 Fuel Pump Control setting bound.
It is controlled by heating of temperature
21 Heater Control
sensor’s setting bound.
It is controlled by cooler of temperature
22 Cooler Control
sensor’s setting bound.
23 Pre-oil supply output Actions from “crank on” to “safety on”.
Output in start period. If there is no gens
24 Excite Generator frequency during hi-speed running, output 2
seconds again.
25 Pre-lubricate Actions in period of pre-heating to

safety-running.
This port is controlled by communication
26 Remote PC Output
(PC).
Power for GSM module (GSM module is
27 GSM Power power-off reset when GSM communication
failed).
28 Reserved
29 Close Generator Control switch of gens is load.
30 Open Breaker Control switch is uninstalling.
31 Close Mains Control switch of mains is load.
32 Reserved
33 Crank Relay
Actions in genset is starting and brokering
34 Fuel Relay
when shutdown completely.
Use for engine which has idles. Pull in
before starting and pull out after into
35 Idle Control hi-speed warming. Pull in when stopping idle
mode and pull out after shutdown
completely.
36 Raise Speed Actions in hi-speed warming run.
Actions in period of stop idle mode to time
37 Drop Speed
of wait for stopping completely.
Use for engine which has ETS
38 ETS Control electromagnet. Pull in when stop idle is over
and pull out when set “ETS delay” is over.
39 Reserved
40 ECU stop Use for ECU engine and control its stop.
Use for ECU engine and power control its
41 ECU power
power on.
42 Reserved
Pull in when detected a successful start
43 Crank Success
signal.
44 Generator OK Actions in gens are normal.
Actions in period of gens OK to hi-speed
45 Generator Available
cooling.
46 Mains OK Action in mains is normal.
47 Reserved
Actions in gens common warning, common
48 Common Alarm
shutdown, common trips alarm.
49 Common Ele Trip Actions in common trips shutdown alarm.
50 Common Shutdown Actions in common shutdown alarm.
Actions in common trips and not shutdown
51 Common Trip Alarm
alarm.
52 Common Warn Alarm Actions in common warning alarm.

53 Reserved
An action in battery’s over voltage warning
54 Battery High Volts
alarm.
Actions in battery’s low voltage warning
55 Battery Low Volts
alarm.
56 Charge Alt Fail Actions in charge Alt fail warning alarm.
57 Reserved
58 Reserved
59 Reserved
60 ECU Warn Indicate ECU sends a warning alarm signal.
Indicate ECU sends a shutdown alarm
61 ECU Shutdown
signal.
Indicate controller not communicates with
62 ECU Com Fail
ECU.
63 Reserved
64 Reserved
65 Reserved
66 Reserved
67 Reserved
68 Reserved
69 Aux Input 1 Active Actions in input port 1 is active
76-
Reserved
98
99 Emergency Stop Actions in emergency stop alarm.
100 Failed To Start Actions in failed start alarm.
101 Failed To stop Actions in failed stop.
102 Under Speed Warn Actions in under speed warning.
103 Under Speed Shutdown Actions in under speed shutdown.
104 Over Speed Warn Actions in over speed warning.
105 Over Speed Shutdown Actions in over speed shutdown alarm.
106 Reserved
107 Reserved
108 Reserved
109 Gens OF Warn Actions in gens over frequency warning.
Actions in gens over frequency shutdown
110 Gens OF Shutdown
alarm.
111 Gens OV Warn Actions in gens over voltage warning.
112 Gens OV Shutdown Actions in gens over voltage shutdown.

113 Gens LF Warn Actions in gens low frequency warning.

114 Gens LF Shutdown Actions in gens low frequency shutdown.
115 Gens LV Warn Actions in gens low voltage warning.
116 Gens LV Shutdown Actions in gens low voltage shutdown.
117 Gens Loss Of Phase Actions in gens loss phase.
118 Gens Reverse Phase Actions in gens reverse phase.
119 Reserved
120 Over Power
121 Reserved
Actions in controller detected gens have
122 Reverse Power
reverse power.
123 Over Current Actions in over current.
124 Reserved
125 Mains Inactive
126 Mains Over Freq
127 Mains Over Volt
128 Mains Under Freq
129 Mains Under Volt
130 Mains Reverse Phase
131 Mains Loss Phase
132-
Reserved
138
139 High Temp Warn Actions in hi-temperature warning alarm.
140 Low Temp Warn Actions in low temperature warning alarm.
141 High Temp Shutdown Actions in hi-temp. Shutdown alarm.
142 Reserved
143 Low OP Warn Actions in low oil pressure warning alarm.
144 Low OP Shutdown Actions in low oil pressure shutdown.
Actions in oil pressure sensor are open
145 OP Sensor Open
circuit.
146 Reserved
Actions when controller has low oil level
147 Low Level Warn
alarm.
148 Reserved
149 Reserved
150 Config1 high Warn
151 Config1 Low Warn
152 Config1 high Shut
153 Config1 Low Shut
154 Config2 high Warn
155 Config2 Low Warn
156 Config2 high Shut
157 Config2 Low Shut
158- Reserved

229
230 In Stop Mode Actions in stop mode.
231 In Manual Mode Actions in manual mode.
232 In Test Mode Actions in manual test mode.
233 In Auto Mode Actions in auto mode.
234 Generator On Load
235 Mains On Load
236 Reserved
237 Reserved
238 Reserved
239 Reserved
8.2.1 Defined Period output
Defined Period output is made of 2 parts, period output S1 and condition output
S2.
While S1 and S2 are TRUE synchronously, OUTPUT;

While S1 or S2 is FALSE, NOT OUTPUT.
Period output S1, can set generator’s one or more period output freely, can set
the delayed time and output time after into period.
Condition output S2; can set as any conditions in output ports.
Note, when delayed time and output time both are 0 in Period output S1, it is
TRUE in period of programmable.
Example,
Period output: start
Delay output time: 2s
Output time, 3s
Condition output contents, output port 1 is active
Close when condition output active/inactive, close when active (disconnect when
inactive);
Output port 1 active, after enter “starts time” and delay 2s, this Defined Period
output is outputting, after 3s, stop outputting;
Output port 1 inactive, defined Period output is not outputting.
8.2.2 Defined combination output
Defined combination output is made of 3 parts, output = (S1 or S2) and S3.

S1 or S2 is TRUE, while S3 is TRUE, Defined combination output is outputting;

S1 and S2 are FALSE, or S3 is FALSE, Defined combination output is not
outputting.
Note, S1, S2, S3 can be set as any contents except for “Defined combination
output” in the output setting.
Note, 3 parts of Defined combination output (S1, S2, S3) couldn’t including or
recursion including themselves.
Example,
Contents of probably condition output S1, output port 1 is active;
Close when probably condition output S1 is active/inactive, close when active
(disconnect when inactive);
When input port 1 active or input port 2 active, if input port 3 is active, Defined
combination output is outputting; If input port 3 inactive, Defined combination
output is not outputting;
When input port 1 inactive and input port 2 inactive, whatever input port 3 is active
or not, Defined combination output is not outputting.
8.3 Defined contents of programmable input ports form (All is
active when connect grand (B-)) (Form 3)

No. Type Function description
Including below functions,
Indicator, indicate only, not warning and not
shutdown.
Warning, warning only, not shutdown.
Customer
0 Shutdown, alarm and shutdown immediately
defined
Trip and shutdown, alarm, generator uninstalls
shutdown after hi-speed cooling trip and not
shutdown, alarm, generator uninstalls, not
shutdown.

Inactive, no work of input.

All the time active, input is active all the time.
Start active, detecting as soon as start.
Safety running active, detecting after safety
running delay
1 Reserved
Can prohibit output of “Audible Alarm” when is
2 Alarm Mute
active
Can reset shutdown alarm and trip alarm when is
3 Reset Alarm
active
Use for CANBUS engine and it is 60HZ when is
4 60Hz Select
active.
5 Lamp Test All LED indicators are light when input is active.
All buttons in panel is no work except
6 Panel Lock and there is in the left of first row in LCD
when input is active.
7 Reserved
Slow Control Protection less voltage, frequency and speed is
8
Mode inactive.
In auto mode, when input is active, prohibit gens
9 Inhibit Auto Stop
shutdown auto after gens is OK.
In auto mode, prohibit gens start auto when input
10 Inhibit Auto Start
is active.
In auto mode, prohibit fixed timing start genset
11 Inhibit Scheduled
when input is active.
12 Reserved
13 Aux Gens Closed Connect gens loading switch’s Aux. point.
14 Inhibit Gens Load Prohibit genset switch on when input is active.
Aux Mains
15 Connect mains loading switch’s Aux. point.
Closed
Inhibit Mains
16 Prohibit mains switch on when input is active.
Load
17 Reserved
18 Reserved
19 Reserved
20 Reserved
All shutdown alarms are prohibited except
21 Inhibit Alarm Stop emergence stop.(Means battle mode or over
control mode)
Aux Instrument
22 All outputs are prohibited in this mode.
Mode
23 Reserved
Reset Controller will set maintenance time and date as
24
Maintenance default when input is active.

25 Reserved
26 Aux High Temp
27 Aux Low OP
In auto mode, when input is active, genset can
Remote Start On be started auto and with load after genset is OK;
28
Load when input is inactive, genset can be shutdown
auto.
Remote Start Off be started auto and without load after genset is
29
Load OK; when input is inactive, genset can be
shutdown auto.
30 Aux Manual Start be started auto; when input is inactive, genset
can be shutdown auto.
31 Reserved
32 Reserved
Simulate Stop
33
key
Simulate Manual
34
key
35 Simulate Test key
Simulate Auto
36 An outside button can be connected and
key
pressed as simulate panel.
Simulate Start
37
key
Simulate G-Load
38
key
Simulate M-Load
39
Key
40 Reserved
41 Reserved
42 Reserved
43 Reserved
44 Reserved
In auto mode, mains are normal when input is
45 Aux Mains OK
active.
In auto mode, mains are abnormal when input is
46 Aux Mains Fail
active.
47 Reserved
48 Reserved
49 Reserved
50 Reserved

8.4 Selection of sensors (form 4)

No. Description Remark
0 not used
1 defined resistance curve
2 defined 4-20mA curve
3 VDO
4 CURTIS Defined resistance’s
Temperature 5 VOLVO-EC scope is 0~6KΩ,
1
sensor 6 DATCON default is SGX kind
7 SGX sensor.
8 SGD
9 SGH
10 PT100
11-15 reserved
0 not used
1 defined resistance curve
2 defined 4-20mA curve
3 VDO 10Bar
Defined resistance’s
4 CURTIS
Pressure scope is 0~6KΩ,
2 5 VOLVO-EC
sensor default is SGX kind
6 DATCON 10Bar
sensor.
7 SGX
8 SGD
9 SGH
10-15 reserved
0 not used
1 defined resistance curve Defined resistance’s
Oil level 2 defined 4-20mA curve scope is 0~6KΩ,
3
sensor 3 SGD default is SGX kind
4 SGH sensor.
5-15 reserved
Note, user should make special declare when order controller if your genset
equip for sensor of 4-20mA.
8.5 Conditions of start successfully selection

No. Setting description
0 Gens frequency
1 Speed sensor
2 Speed sensor + Gens frequency
3 Oil pressure
4 Oil pressure + Gens frequency

5 Oil pressure + Speed sensor

6 Oil pressure + Speed sensor + Gens frequency
Note,
1. There are 3 conditions to make starter disconnected with engine, magnetic

sensor, gens frequency and engine oil pressure. They all can be used
separately. We recommend that if apply for starting by engine oil pressure,
should plus using of magnetic sensor and gens frequency together, in order to
make the starter motor is separated with engine immediately and can check
start successful or not exactly.
2. Magnetic sensor, is the magnetic equipment which be installed in starter and
for detecting tooth of flywheel.
3. When start is set as magnetic sensor, must ensure that the tooth no. of
flywheel is as same as setting, otherwise, “over speed stop” or “under speed
stop” maybe caused.
4. If genset without Magnetic sensor, please don’t select items correspond,
otherwise, “stop fail” or “loss speed signal and alarming” maybe caused.
5. If genset without oil pressure sensor, please don’t select items correspond.
6. If no select of gens in start successful setting, controller will not collect and
display the relative power quantity (can be used in water pump set); if no
select of Magnetic sensor in start successful setting, the rotate speed
displayed in controller is converted calculate on gens frequency and number
of poles.
9 Parameters setting
In HGM7x10 series controller, there are no items of mains in setting and also no
mains items in configurable ports of input/output.
Careful, please change the controller parameters when generator is stand by
only (e. g. Start conditions selection, configurable input, programmable output,
various delay), otherwise, alarming to stop and other abnormal maybe caused.
Note, overtop threshold value must greater than over-low threshold value;
otherwise, there is situation that overtop as well as over-low.
Note, when setting the warning alarm, please set the correct return value;
otherwise, maybe there is abnormal alarm. When setting the overtop warning, the

return value must less than setting; When setting the over-low warning, the return
value must greater than setting.
Note, please set the generator frequency value as low as possible when start
successful, in order to make the starter be separated quickly as soon as start
successfully.
Note, configurable input couldn’t be set as same items; otherwise, there are
abnormal functions. But the configurable output can be set as same items.
10 Sensors setting
1. When reselect sensors, the sensor curve will be transferred into the stand
value. For example, if temperature sensor is SGX (120°C resistor type), its
sensor curve is SGX (120°C resistor type); if select the SGD (120°C resistor
type), the temperature sensor curve is SGD curve.
2. When there is difference between standard sensor curves and using sensor,
user can adjust it in “curve type input”.
3. When input the sensor curve, X value (resistor) must be input from small to
large, otherwise, there is mistake.
4. If don’t select sensor, sensor curve is not working.
5. If corresponding sensor has alarm switch only, user must set this sensor as
“NO”, otherwise, maybe there is alarming stop or warning.
6. The headmost or backmost values in the vertical coordinates can be set as
same, like the under.

Normal Pressure Unit Conversion Form

N/m2 (kgf/cm2) (bar) (1b/in2.psi)
(pa)
1Pa 1 1.02x10－5 1x10－5 1.45x10－4
1kgf/cm2 9.8x104 1 0.98 14.2
1bar 1x105 1.02 1 14.5
1psi 6.89x103 7.03x10－2 6.89x10－2 1
11 Commissioning
Please make the under procedures checking before commissioning,
1. Check all the connections are correct and wires diameter is suitable.
2. Ensure that the controller DC power has insurance, controller‘s positive and
negative connected to start battery are correct.
3. Scram button’s normal close point is connected with input of emergence stop,
and insurance must be connected with positive and negative of start battery.
4. Take proper actions to prevent engine to start successfully (e. g. Remove
the connection wire of fuel value). If checking is OK, make the start battery
power on; choose manual mode and controller will executive routine.
5. Set controller under manual mode, press “start” button, genset will start.
After the setting times as setting, controller will send signal of Start Fail; then
press “stop” to make controller as reset.
6. Recover the action of stop engine start (e. g. Connect wire of fuel value),
press start button again, genset will start. If everything goes well, genset will
normal run after idle running (if idle run be set). During this time, please watch
for engine’s running situations and AC generator’s voltage and frequency. If
abnormal, stop genset running and check all wires connection according to
this manual.
7. Select the AUTO mode from controller‘s panel, connect mains signal. After
the mains normal delay, controller will transfer ATS (if have) and into mains
load. After cooling time, controller will stop genset and make it in to stand by
time until there is abnormal of mains.
8. When mains is abnormal again, genset will be started auto and into normal
running, then controller send signal to make gens switch on, and control the
ATS as gens load. If not like this, please check ATS’ wires connection of
control part according to this manual.
9. If have any other questions, please contact Smartgen’s service.

12 Typical application
HGM7210 typical application diagram
HGM7220 typical application diagram

HGM7110CAN typical application diagram
HGM7120CAN typical application diagram

13 Installation
Controller is panel built-in design; it is fixed by clips when installed. The
controller’s overall dimensions and cutoff dimensions for panel, please refers to
as following,
1) Input of battery voltage
Note, HGM7200/7100 series controller can suit for widely range of battery
voltage (8~35VDC). Negative of battery must connect with the shell of
starter stable. The wire’s diameter must over 2.5mm2 and which is
connected to B+ and B- of controller power. If have floating charger, please
firstly connect output wires of charger to battery’s positive and negative
directly, then, connect wires from battery’s positive and negative to
controller’s positive and negative input ports, in order to prevent charge
disturbing the controller’s normal working.
2) Input of speed sensor
Note, speed sensor, is the magnetic equipment which be installed in starter

and for detecting tooth of flywheel. Its connection wires to controller should
apply for 2 cores shielding line. The shielding layer should connect with No.
18 terminal in controller while another side is hanging in air. The else two
signal wires are connected with No.17 and No.18 terminals in controller. The
output voltage of speed sensor should be within 1~24VAC (effective value)
during the full speed. 12VAC is recommended (in rated speed). When install
the speed sensor, let the sensor is spun to contacting flywheel first, then,
port out 1/3 lap, and lock the nuts of sensor at last.
3) Output and expand relays
Careful, all outputs of controller are relay contact output type. If need to
expand the relays, please add freewheel diode to both ends of expand relay’s
coils (when coils of relay has DC current) or, increase resistance-capacitance
return circuit (when coils of relay has AC current), in order to prevent disturbance
to controller or others equipment.

4) AC input
Current input of controller must be connected to outside current transformer. And

the current transformer’s secondary side current must be 5A. At the same time,
the phases of current transformer and input voltage must correct. Otherwise, the
current of collecting and active power maybe not correct.
Note: COM port must be connected to negative pole of battery controller
power.
Warning, when there is load current, transformer’s secondary side prohibit

from open circuit.
5) Pressurization test
Careful, when controller had been installed in control panel, if need the
Pressurization test, please disconnect controller’s all terminal connections, in
order to prevent High pressure into controller and damage it.
14 GSM short message alarm and remote control
14.1 GSM short message alarm
When controller detected alarm, it will send short message to phone number
which be set automatic.
Note. All alarms about stop, trip stop and trip not stop; will be sending to the set
phone number. Warning alarms are selected according to set to be sent to the
phone number.
14.2 GSM short message remote control
Users send order message to GSM mode, then, controller will make actions
according to this SMS order and re-back operations information. Controllers only
do the orders by set. Detail orders as following:
No. SMS orders Re-back information Description
1 SMS GENSET GENSET ALARM When Gets

genset is status of
stopping to genset
alarm
SYSTEM IN STOP
Standby in
MODE
stop mode
GENSET AT standby
SYSTEM IN MANUAL Standby in
MODE manual
GENSET AT REST mode
SYSTEM IN TEST Standby in
MODE trial test
GENSET AT REST mode
SYSTEM IN AUTO
Standby in
MODE
Auto mode
GENSET AT REST
SYSTEM IN STOP
Start status
MODE
in stop mode
GENSET IS RUNNING
SYSTEM IN MANUAL Start status
MODE in manual
GENSET IS RUNNING mode
SYSTEM IN TEST Start status
MODE in trial test
GENSET IS RUNNING mode
SYSTEM IN AUTO
Start status
MODE
in Auto mode
GENSET AT RUNNING
Genset is
GENSET ALARM stop to alarm
or trip alarm
STOP MODE NOT Cannot start
START in stop mode Start
2 SMS START
Start in genset
SMS START OK manual or
auto mode
AUTO MODE NOT Cannot start
START in auto mode
3 SMS STOP MODE SMS STOP OK Set as stop mode
SMS MANUAL SMS MANUAL MODE
4 Set as manual mode
MODE OK
5 SMS TEST MODE SMS TEST MODE OK Set as trial test mode
6 SMS AUTO MODE SMS AUTO MODE OK Set as auto mode
Re-back information can Gets details information
7 SMS DETAIL
be set via controller of genset.

software.
Note, when sending orders, user need to follow SMS orders in above form and
all the letters must be capital.
Note, details information of re-back including, working mode, mains voltage,
gens voltage, load current, mains frequency, gens frequency, active power,
apparent power, power factor, battery voltage, D+ voltage, water temperature,
oil pressure, oil level, rotate speed, total running time, genset status, and alarm
status.
15 Connections of controller with J1939 engine
15.1 CUMMINS ISB/ISBE

Terminals of
Connector B Remark
controller
Fuel fuel relay
39
output
Connect to starter coil
Start relay output -
directly
Expand 30A relay,
ECU power
Configurable output battery voltage of
Set configurable output 1 as
port 1 01,07,12,13 is
“ECU power”
supplied by relay
Cummins ISB 9
Terminals of
pin Deutsch Remark
controller
Connector
Screen for the J1939 cable.
SAE J1939
CAN GND Connect at Cummins ECU end
shield
only.
J1939 + Use only screened 120
SAE J1939 impedance cables approved
CAN(H)
signal specifically for use in CANbus
applications.
J1939 - Use only screened 120
SAE J1939 impedance cables approved
CAN(L)
return specifically for use in CANbus
applications.
Engine type, Cummins ISB

15.2 CUMMINS QSL9

Suitable for CM850 engine control mode
Terminals of 50 pins
Remark
controller connector
Fuel fuel relay
39
output
Start relay output - Connect to starter coil directly
Controller 9 pins
Remark
terminals connector
CAN communication shielding
SAE J1939
CAN GND line(connect in ECU this
shield-E
terminal only)
SAE J1939 Using impedance 120Ω
CAN(H)
signal-C connecting line
CAN(L)
return-D connecting line
Engine type, Cummins-CM850
15.3 CUMMINS QSM11

Suitable for CM570 engine control mode. Type of engine is QSM11 G1, QSM11
G2.
Terminals of C1 connector Remark
controller
5&8 Outside expand relay, when oil
Fuel relay output output, using make port 5 and
port 8 of C1 be connected
Terminals of 3 pins data link Remark

CAN GND C line(connect in ECU this
terminal only)
Using impedance 120Ω
CAN(H) A
connecting line
CAN(L) B
connecting line
Engine type, Cummins ISB

15.4 CUMMINS QSX15-CM570

Suitable for CM570 engine control mode. Type of engine is QSX15 ext.
Terminals of 50 pins
Remark
Fuel fuel relay
38 Oil injection switch
output
Terminals of 9 pins
Remark
SAE J1939
CAN GND line(connect in ECU this
shield-E
terminal only)
CAN(H)
signal-C connecting line
CAN(L)
return-D connecting line
Engine type, Cummins QSX15-CM570
15.5 CUMMINS GCS-MODBUS

Suitable for GCS engine control mode. Use RS485-MODBUS to read information
of engine. Type of engine is QSX15, QST30, QSK23/45/60/78 ext.
Terminals of D-SUB
Remark
controller connector 06
Outside expand relay, when oil
Fuel relay output 5&8 output, connect port 06 and08
of the connector
Terminals of D-SUB Remark

controller connector 06
RS485 GND 20 line(connect in ECU this
terminal only)
RS485+ 21
connecting line
RS485- 18
connecting line
Engine type, Cummins QSK-MODBUS, Cummins QST-MODBUS, Cummins

QSX-MODBUS
15.6 DETROIT DIESEL DDEC III / IV

Terminals of CAN port of Remark
controller engine
Expand 30A
relay, battery
voltage of
Fuel relay output
01,07,12,13 is
supplied by
relay
CAN GND - line(connect in ECU this
terminal only)
CAN(H) CAN(H)
connecting line
CAN(L) CAN(L)
connecting line
Engine type, J1939 common used.
15.7 DEUTZ EMR2

Terminals of
F connector Remark
controller
Expand 30A
relay, battery
voltage of
Fuel relay output 01,07,12,13 is
supplied by
relay. Fuse is
16A
Connect to battery negative
- 1
pole
terminal only)
CAN(H) 12
connecting line
CAN(L) 13
connecting line
Engine type, VolvoEDC4

15.8 JOHN DEERE

Terminals of 21 pins Remark
Fuel relay output G,J
Start relay output D
terminal only)
CAN(H) V
connecting line
CAN(L) U
connecting line
Engine type, john Deere
15.9 MTU MDEC

Suitable for MTU engines, 2000 series, 4000series
Terminals of X1 connector Remark
controller
Fuel relay output BE1
Start relay output BE9
CAN GND E line(connect in ECU this
terminal only)
CAN(H) G
connecting line
CAN(L) F
connecting line
Engine type, mtu-MDEC-303
15.10 PERKINS
Suitable for ADEM3/ ADEM4 engine control mode. Engine type is 2306, 2506,
1106, and 2806.
Terminals of
Connector Remark
controller
Fuel relay output 1,10,15,33,34
terminal only)
CAN(H) 31
connecting line


CAN(L) 32
connecting line
Engine type, Perkins
15.11 SCANIA
Suitable for S6 engine control mode. Engine type is DC9, DC12, and DC16.
Terminals of B1 connector Remark
controller
Fuel relay output 3
terminal only)
CAN(H) 9
connecting line
CAN(L) 10
connecting line
Engine type, Scania
15.12 VOLVO EDC3

Suitable for TAD1240, TAD1241, TAD1242 engine control mode.
Terminals of “Stand alone” Remark
Fuel relay output H
Start relay output E
ECU power
Configurable
P Configurable output 1,”ECU
output 1
power”
Terminals of “Data bus”

Remark
terminal only)
CAN(H) 1
connecting line
CAN(L) 2
connecting line
Engine type, Volvo
Note, when select this engine type, the preheat time should be set more

than 3 seconds.
15.13 VOLVO EDC4

Engine type is TD520, TAD520 (optional), TD720, TAD720 (optional), TAD721,
TAD722, and TAD732.
Terminals of
Connector Remark
controller
Expanded 30A
relay, and relay
offers battery
Fuel relay output
voltage to
terminal 1.Fuse
is 16A
Connected to negative of
1
battery
terminal only)
CAN(H) 12
connecting line
CAN(L) 13
connecting line
Engine type, VolvoEDC4
15.14 VOLVO-EMS2
Volvo Engine type is TAD734, TAD940, TAD941, TAD1640, TAD1641, and
TAD1642.
Terminals of Engine’s
Remark
controller CAN port
ECU stop
Configurable
6 Configurable output 1 “ECU
output 1
stop”
ECU power
Configurable
5 Configurable output 2 “ECU
output 2
power”
3 Negative power
4 Positive power
terminal only)


CAN(H) 1(Hi)
connecting line
CAN(L) 2(Lo)
connecting line
Engine type, Volvo-EMS2
Note, when select this engine type, the preheat time should be set more
than 3 seconds.
15.15 BOSCH
Suitable for BOSCH common rail pump engine.
Terminals of Engine 42 pins Remark
controller
Fuel relay output 1.40 Connect to engine ignition lock
terminal only)
CAN(H) 1.35
connecting line
CAN(L) 1.34
connecting line
Battery Engine 2 pins Remark

Battery negative 1 Wire diameter 2.5mm2
Battery positive 2 Wire diameter 2.5mm2
Engine type, BOSCH
Note, if there is any questions of connection between controller and ECU

communication, please feel free to contact Smartgen service.
16 Common faults and solutions
Faults Possible solutions

Check starting batteries;
Controller no response with
Check controller connection wirings;
power.
Check DC fuse.
Check the water/cylinder temperature is high;
Genset shutdown Check the genset AC voltage;
Check DC fuse.

Check emergence stop button is correct or

not;
Controller emergency stop Check whether the starting battery positive
be connected to the emergency stop’s input;
Check whether the circuit is open.
Low oil pressure alarm after Check the oil pressure sensor and its
start successful connections.
High water temp. alarm after Check the temperature sensor and its
start successful connections.
Check related switch and its connections
Alarm shutdown in running according to the information on LCD;
Check programmable inputs.
Check fuel oil circuit and its connections;
Check starting batteries;
Starting not successful
Check speed sensor and its connections;
Refer to engine manual.
Check starter connections;
Starter no responds
Check starting batteries.
Check ATS;
Genset running while ATS not
Check the connections between ATS and
transfer
controllers.
Check connections;
Check setting of COM port is correct or not;
Check RS485’s connections of A and B is
RS485 communication is reverse connect or not;
abnormal Check whether damaged of RS485transfer
model;
Check whether damaged of communication
port of PC.
Check connections of CAN high and low
polarity;
Check if correct connected of 120Ω resister;
ECU communication is failed
Check if correct type of engine;
Check if correct connections from controller to
engine and if correct setting of inputs.
Get information from LCD of alarm page;
If there is detailed alarm, check engine
ECU warning or stop
according to description. If no, pls refer to
engine manual according to SPN alarm code.

User Manual: HGM7200/HGM7100 Series

Uploaded by

Copyright:

Available Formats

User Manual: HGM7200/HGM7100 Series

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

User Manual: HGM7200/HGM7100 Series

Uploaded by

Copyright:

Available Formats

HGM7200/HGM7100 Series

AUTOMATIC GENSET CONTROL MODULE

This is reminding that wrong operations could cause death,

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 4 of 67

10 SENSORS SETTING ................................................................................... 52

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 5 of 67

HGM7200/7100 series generator controller is integrating digital, intelligent and

2 Order Information and Modules Comparison

2.1 Order Information

2.2 Modules Comparison

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 6 of 67

2.3 Models abbreviation

3 Performance and Characteristics

HGM7X10, Auto Start Module, controls genset to start or stop automatic by

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 7 of 67

♦ With SMS (Short Message Service) function. When genset is alarming,

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 8 of 67

Voltage of Battery (VB) V (unit)

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 9 of 67

3-Phase 3 Wire 30VAC - 620VAC (ph- ph)

5.1 Key Functions

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 10 of 67

Manual Mode Pressing and controller enters Manual mode.

Auto Mode Pressing and controller enters Auto mode.

Pressing and controller enters Manual Testing

Note, press over 3 seconds, go into basic parameters setting menu.

Note, press simultaneously, go into senior parameters setting menu if

Note, press simultaneously, can increase contrast of LCD; press

Warning, default passport is 00318, in order to prevent others change the

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 11 of 67

5.2 LCD DISPLAY

5.2.1 Main display

◙ Status, including as below,

◙ Engine, including as below,

◙ Gens, including as below,

◙ Mains, including as below

Note, HGM7X10 don’t have this page.

◙ Load, including as below,

Note, power factor shows as following,

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 12 of 67

Note, HGM71X0 without this page.

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 13 of 67

Speed of engine Voltage of gens

5.2.2 Basic parameters setting menu

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 14 of 67

Conditions of start Form 2:

previous men, back to previous menu (form

Conditions of start Form 3:

exits setting (form2).

5.2.3 Advanced parameters setting menu

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 15 of 67

> Over Voltage Warn

Over Voltage Warn Form 4

Over Voltage Warn Form 5

Over Voltage Warn Form 6

HGM7200/7100 Series Generator Controller ISSUE2010-12-15 Version1.1 Page 16 of 67

Gens over voltage warm Form 7

Gens over voltage Form 8,

Setting value, 00110%