Product Data

Castrol BioBar Range

Environmentally responsible hydraulic oil

Description
BioBar contains selected additives ensuring good oxidation stability, good anti-corrosion and anti-wear properties and
low aquatic toxicity. The combination of base oils used in BioBar endows it with a very high viscosity index and an
extremely low pour point as well as giving excellent compatibility with elastomeric seal materials. The careful choice of
the saturated synthetic ester enables the product to operate up to +120°C system temperature.

Application
The BioBar range of high specification hydraulic oils are intended as drop-in replacements for conventional mineral oils
in equipment where there is a risk of accidental spillage or leakage and consequent environmental damage.
Hydraulic systems are found throughout marine installations – on cranes, winches, life boat davits and deck hydraulic
remote control systems, often located where leakage or spillage can escape into the marine environment. High flow
rates, high operating pressures and extensive use of flexible hoses combine to make these systems vulnerable to a
rapid loss of fluid caused by chafe or mechanical damage.
Biobar is recommended for hydraulic systems and hydrostatic transmissions incorporating gear pumps, vane pumps,
radial piston or axial piston pumps and motors where there is a perceived risk of egress into the environment in the
event of spillage or leakage.
BioBar is miscible with conventional mineral oil based hydraulic fluids. When changing from mineral oil based products
to BioBar, the system should be drained to ensure that the mineral oil content of the refilled system is less than 5%. This
is necessary to ensure that the overall biodegradability is not adversely affected. Biobar is compatible with all common
seal materials (KBR, Viton, Nitrile) allowing simple replacement of mineral oil in hydraulic systems.

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 Features / Benefits
Reduced environmental impact when compared to Long service history in offshore, off-road and
conventional lubricants – demonstrable benefits in forestry applications.
the following key environmental performance Minimises harm to the environment in the event of
criteria:- an accidental spillage.
Superior biodegradation. Superior oxidative and thermal stability provides
Significantly reduced bioaccumulation* and extended product life, therefore minimizing product
toxicity. consumption and waste.
Enhanced renewability Packaging can be re-used or recycled at the end of
*Using OSPAR criteria for assessing life.
bioaccumulation potential. Existing equipment can be readily converted to
Excellent oxidation, hydrolytic and thermal stability. BioBar with minimal risk and few, if any, system
High shear stability. changes. Hydraulic systems will operate without
Extremely resistant to hydrolysis. noticeable changes in response times or operating
Physical properties and hence system operating characteristics.
characteristics are comparable with those of Resistance to “judder” under high load / slow
mineral oil-based hydraulic fluids. speed operating conditions on deck equipment.
Synergistic blend of base oils results in similar No filter blocking.
elastomer (seal) compatibility to standard hydraulic Assured hydraulic pump wear protection.
oils.
Low measured Friction Coefficient.
Good filterability – measured using ISO 13357-2
test procedure.

Additional Information
Castrol BioBar 46: Significantly reduced toxicity to marine organisms*.
Exceeds readily biodegradable standards*. Exceeds stringent OSPAR** and US EPA*** toxicity
* In extended OECD 306 seawater biodegradation requirements by at least 4 times.
product testing. *In comparison with conventional lubricants
Significantly reduced bioaccumulation in the marine **As specified in the OSPAR Harmonised Pre-
environment*. Screening Scheme
*Compared with conventional lubricants. ***As specified in NPDES permit GMG29000 for
subsea production control fluids
>30% of the raw materials used in Castrol BioBar
46 are derived from renewable sources.

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 Technical Data
BioBar
Name Method Units BioBar 22 BioBar 32 BioBar 46 BioBar 68
100

Kinematic Viscosity @ ASTM

cSt 22 32 46 68 100
40ºC D445

Kinematic Viscosity @ ASTM

cSt 4.9 6.4 8.2 11.0 15.6
100ºC D445

ASTM
Viscosity Index None 139 145 147 150 150
D2270

Relative Density @ ASTM

g/ml 0.90 0.90 0.92 0.95 0.95
15ºC D4052

Pour Point ASTM D97 °C -45 -45 -45 -30 -30

Flash Point, COC ASTM D92 °C 226 232 218 230 230

Steel Corrosion - ASTM

None No Rust No Rust No Rust No Rust No Rust
Distilled Water D665

Steel Corrosion - Sea ASTM

None No Rust No Rust No Rust No Rust No Rust
Water D665

Copper Corrosion ASTM 1A slight 1A slight 1A slight 1A slight 1A slight

None
(100ºC/3hrs) D130 tarnish tarnish tarnish tarnish tarnish

ASTM
Air Release Value minutes 4 4 4.5 5 5
D3427

Foam Sequence I, ASTM

ml 20 20 20 50 50
Tendency D892

Foam Sequence I, ASTM

ml 0 0 0 0 0
Stability D892

ASTM 43/37/ 43/37/ 43/37/ 43/37/ 43/37/

Demulsification time minutes
D1401 0(15) 0(15) 0(15) 0(20) 0(20)

Thermal stability after

168hrs @ 135ºC:

% change in kinematic ASTM Not

% Not tested 3.23 Not tested Not tested
viscosity D2070 tested

ASTM Not
Change in acidity mgKIH/g Not tested 1.6 Not tested Not tested
D2070 tested

ASTM Not
Sludge mg/100ml Not tested 7.9 Not tested Not tested
D2070 tested

ASTM Not
Copper weight loss mg Not tested 6.1 Not tested Not tested
D2070 tested

Hydrolytic stability:

% change in kinematic ASTM Not

% Not tested 2.4 Not tested Not tested
viscosity D2619 tested

ASTM
Copper weight loss mg/cm² 0 Not tested 0.1 Not tested Not tested
D2619

ASTM
Water layer acidity mgKOH/g 1.1 Not tested 4.4 Not tested Not tested
D2619

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 BioBar
Name Method Units BioBar 22 BioBar 32 BioBar 46 BioBar 68
100

Oxidation stability ASTM

minutes 300 300 320 315 315
(RPVOT) D2272

failed load DIN Not

FZG gear test Not tested >12 Not tested Not tested
stage 51354-2 tested

ISO Not
Filterability, dry Not tested Pass Not tested Not tested
13357-2 tested

Eaton-Vickers 35VQ25A
pump test:

Not
Ring weight loss mg Not tested 33 Not tested Not tested
tested

Not
Vane weight loss mg Not tested 8 Not tested Not tested
tested

The above figures are typical of those obtained with normal production tolerances and do not constitute a specification.

Care and Handling

Avoid prolonged or repeated contact with skin. Wash thoroughly after handling.

Packaging and Storage

All packages should be stored under cover. Where outside storage is unavoidable drums should be laid horizontally to
avoid the possible ingress of water and the obliteration of drum markings. Products should not be stored above 60C,
exposed to hot sun or freezing conditions.

Castrol BioBar Range

19 Sep 2013
Castrol, the Castrol logo and related marks are trademarks of Castrol Limited, used under licence.

This data sheet and the information it contains is believed to be accurate as of the date of printing. However, no warranty or representation, express or implied, is
made as to its accuracy or completeness. Data provided is based on standard tests under laboratory conditions and is given as a guide only. Users are advised
to ensure that they refer to the latest version of this data sheet. It is the responsibility of the user to evaluate and use products safely, to assess suitability for the
intended application and to comply with all applicable laws and regulations. Material Safety Data Sheets are available for all our products and should be
consulted for appropriate information regarding storage, safe handling, and disposal of the product. No responsibility is taken by either BP plc or its subsidiaries
for any damage or injury resulting from abnormal use of the material, from any failure to adhere to recommendations, or from hazards inherent in the nature of the
material. All products, services and information supplied are provided under our standard conditions of sale. You should consult our local representative if you
require any further information.

Castrol Marine, Technology Centre, Whitchurch Hill, Pangbourne, Reading RG8 7QR, United Kingdom

www.castrolmarine.com

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