JSA-Road Crossing of 6'' Pipeline

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Job Safety Analysis (JSA)

Document Control #: FO-JSA Revision Date: 11/08/2017

Task: Road Crossing of 6’’ Pipeline along ROW KP 1,3, 5 Issuer: Ghaith YOUNSI

Reviewed By: ME HSSE Advisor (Majdi Abdelkefi)

Job Steps Hazard Control


-Provide all necessary certifications for mobile plant
equipment’s
-Non-certified equipment
-Issue a PTW for the task to be performed, respecting the
-PTW not issued safety measures and precautions,

-Non-qualified employees -Provide the qualification documents for the employees, which
1- Work Organization
related to lifting, lowering, laying operation
-No adequate and sufficient
supervision -Provide sufficient and adequate supervision

-Be aware of all basic safety information relating to site (first


aids, emergency procedures)

2-Mobilize equipment -Equipment operators shall use a banksman when they have
an obstructed view to rear

-All non-essential worker shall remain outside of the


-Struck by equipment’s swing radius and the excavation zone

-Impact -Strict adherence to site vehicle procedures


-Mechanical
-Essential personnel will remain in a location where they can
be seen by the operator at all times.

-All equipment shall have operational back-up alarms.


-Worker shall wear hard hats, high visibility safety vets and
safety glasses

Job Safety Analysis FO-JSA-08 Issue 1.0


-Maintain proper distance between backhoe loaders when
lifting pipeline

-Visually inspect all lifting equipment and accessories prior to


use

-Only qualified operators to operate mobile plant

-keep always from under / close to load until it is stationary/


-Defective due to mechanical secured
failure
-Proper slinging by competent persons
-Slinging failure
-Ensure stability of ground prior to step up mobile plant
3-Lifting of pipeline by mobile
-Open trench equipment
equipment (two backhoe loader)
-Collapse -Personnel should not be located under suspended or moving
pipeline
-Pipe dropping
-Keep off pinch points at all times

-Stay away / never intervene when load is displaced

-Ensure mobile plant equipment are set at safe distance at


least 4 m from excavation edges

-Full time supervision

-PPE: Coverall, safety shoes, safety glasses, hard hat, hi-


visibility jacket and gloves to be worn

-Exposure to arc Radiation -Electric tools to be certified/inspected/colour coded

Job Safety Analysis FO-JSA-08 Issue 1.0


-Heat -Make sure the power tools as well as generator are grounded
-Fumes -Check electric leads and plugs for loose wiring and damage
-sparks leads daily
-Combustible/flammable material -Operate electric tools within their design limitations (Make
nearby certain power source conforms to material’s requirements)
-Unplug the tool before making any adjustment/when not in
use
-Do not use electric tools in damp or wet locations unless they
are approved for that purpose
-Never carry a tool by the cord or hose; Avoid kinking cord
-Keep cords and hoses away from heat, combustible material
& sharp edges
-Fire extinguisher shall be in place prior to work commencing
-Secure the area against any person/vehicles that could
interfere
-Welding/Electric Cables should NOT cause tripping hazards
Cables’ hangers/rack to be provided to keep cables organized
- Conduct end-of-shift inspection of the area to detect/ensure
no smouldering fire occurs
4- Grinding, Welding & Tie-in
- Only competent persons to perform hot work activity
-Fire watch shall be provided
-Non -combustibles screens to be set up around welding area
-PPE: leather apron, face shield, helmet, flame resistant
gloves, safety shoes and long-sleeve overall to be worn/do not
leave bare skin exposed to the rays of the arc.
-Welders to wear appropriate welding respirator
-Welding hood/face shield to be attached to hardhat with
appropriate fittings
-Make sure overall is free of oil and grease
-Give warnings to others before striking the arc
-Do not touch the electrode or metal where welding has taken
place
-Check electrode holders for loose or exposed connections
-Avoid looking directly at the arc where others are welding
without proper eye protection
-Do not cool electrode holders by immersion in water
-Do not touch the electrode or metal where welding is taking
place
-Be sure to keep good footing and maintain good balance
when operating welding machine

Job Safety Analysis FO-JSA-08 Issue 1.0


-Don’t get too close to the arc

-Only qualified workers to perform the work


- MSDS of the coating material to be provided in the area,
explained to workforce and followed

-Avoid direct contact with product: safety glasses, dust mask


and Latex Gloves to be worn

-Cleared access to be provided, before applying paste

-Contact with hot material -Burning torch shall be fitted with safety handle
5-Coating -Chemical substance
-Heat -Do not use lighters, special ignition tools to be provided

-Fire extinguisher to be in place prior commencing

-PPE: Hot gloves and goggles to be worn by the operator

-Area to be monitored to forbid unauthorized persons to get


into the area

-Good housekeeping

6-Pipe check: Use of holiday detector -Electricity -Only qualified person to perform the task

-High voltage -Operating instructions to be thoroughly and carefully read


and followed
-Bad weather
-Avoid working alone while testing

-Make sure that output high tension wire should not be


damage to insulation, and wire plugs are intact

-No testing with holiday detector in rainy condition

-Operator to wear gloves before testing

Job Safety Analysis FO-JSA-08 Issue 1.0


-Unauthorized people to be kept away from the area

-Ensure banksman

-Certified excavator operator

-Work stopped if increase in wind conditions

-Work carried out by competent persons

-Full time supervision

-1 meter clearance from edge of trench maintained free of


-Impact spoils/ materials

7- Excavate or Trench -Falling objects -Good open trench signalization (Proper sign / warning notice
shall be used to delineate the edge of excavation).
-Obstruction
-Inspection by Competent Person following rainstorm
-Open Trench
-Proper access -ladder / stairway/ ramp

-An emergency rescue plan should be in place before work


begins inside an excavation

-Warning light at night if exposed to traffic

-Workers shall not enter excavations where water has


accumulated

- Immediate surrounding of excavator free of personnel

-Lowering the pipe should be gradually


-Coordinate actions (multiple task performers)
8-Lowering and lying of pipeline into - Hand signal motions to be used only by rigger
-Pipe dropping
excavation -Full time supervision

Job Safety Analysis FO-JSA-08 Issue 1.0


-Make sure the ground is stable prior to start pumping
-Make sure the truck is at a safe distance from the edges of
9- Use of concrete truck mixer -Collapse
excavation
-Concrete splash
-Full supervision during the whole activity
-Reversing equipment
-Unauthorized persons shall be kept away
-Rotating mixer
-Barricades to be in place
-Banksman to be provided

-Access restricted / unauthorized persons to be kept away


from the swing radius of equipment while backfilling
10- Backfilling -Use of authorized banksman
-Lack of communication
-Certified driver to operate
-Movement of backhoe loader
-Make sure soil is carried away from the area
-Full time supervision
-Good housekeeping

Job Safety Analysis FO-JSA-08 Issue 1.0

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