Method Statement - Roof Ventilator

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INSTALLATION METHOD

STATEMENT
FOR
ROOF VENTILATOR

PROJECT : BEYONICS - KULAI

POWERDEL ENGINEERING SDN BHD Date: FEB-2017


Method Statement for Roof Ventilator Project : BEYONICS -KULAI

CONTENTS

Item Description Page

Contents 1

1.0 Introduction 2

2.0 Material 2

3.0 Material Pre-Installation Checklist


3.1 General 3
3.2 Material Checklist 4

4.0 Installation Method – Roof Ventilator 5

5.0 Post Installation Checklist


5.1 General 6
5.2 Installation Checklist 6

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Method Statement for Roof Ventilator Project : BEYONICS -KULAI

1.0 INTRODUCTION

The purpose of this Method Statement is to provide the methodology for the
installation of roof ventilators, flashings and accessories work.

The installation when completed will be a complete system for the purpose of
smoke ventilation.

2.0 MATERIAL

The materials proposed are as follows :-

Material Specification

a) Roof Ventilator
Material : Aluminium (mill finished)
Country of origin : The Netherlands
Product make : Brakel
Size : 1200mm x 2700mm (length)
Weight including accessories : 150 kg per unit

b) Flashing Material
Material : 0.42mm thk. (zinculume)

c) Support Structural Frame


Material : M.S angle
Thickness : 3.0mm thk.

d) Paint (where applicable)


Primer Coat : Red/Aluminium oxide
Finish Coat : Nippon White

e) Sealant
Material : High performance silicone sealant
Type : OCI - Neutral Cure (N192)

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Method Statement for Roof Ventilator Project : BEYONICS -KULAI

3.0 MATERIAL PRE-INSTALLATION CHECKLIST

3.1 General

The major component of the smoke ventilation system are :-

(a) roof ventilators (Eura Louvred type )

(b) flashing and secondary structure upstand frame (soaker)

The ventilators in mill finished aluminium is factory assembled. The flashing


and soaker frame is fabricated to form interlocking/lapping panel before being
delivered to site.

Other components such as m.s. angle will be pre-cut, welded and painted
before delivery to site and installed.

Accessories forming part of the flashing covering are :-

i) nuts & bolts or self-tapering screws

ii) sealant

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Method Statement for Roof Ventilator Project : BEYONICS -KULAI

3.2 Material Checklist

Yes No Remarks
A. Flashing Material
1. Check natural thickness, type, size
2. Check panel for rust
3. Check panel for deformity
B. Clamping Bracket
1. Check material thickness, type,
size
2. Check for rust
C. Nuts, Bolts & Screws
1. Check model and size
2. Check for defects
D. Paint/Galvanised
1. Check coat for defects
E. Sealant
1. Check model & type of sealant
2. Check cartridge if damage or
expiry date
F. Roof Ventilators
1. Check model/size
2. Check for cracks, damages, etc.

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Method Statement for Roof Ventilator Project : BEYONICS -KULAI

4.0 Installation Method

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Method Statement for Roof Ventilator Project : BEYONICS -KULAI

5.0 POST INSTALLATION CHECKLIST

5.1 General

Post installation check is done basically by visual and without any special
equipment. The checking will be carried out by the sub-contractor in the
presence of the client's representative.

The checking may be done randomly using the checklist provided.

5.2 Installation Checklist

Yes No Remarks
i. Roof Ventilators
Size: 1200mm x 2700mm
Brand : Brakel
Qty: 14 nos
ii. Check flashing sheet and colour
match to existing roof sheet
iii. Check bracket, bolt, nuts are
securely fastened
iv. Check overlapping and twin down
of flashing
v. Check sealant properly applied
vi. Check ventilators secured installed

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