KPSI™ Transducers: Submersible Level Transducer
KPSI™ Transducers: Submersible Level Transducer
KPSI™ Transducers: Submersible Level Transducer
FEATURES
APPLICATIONS
! Well Monitoring ! Lift Stations ! Slug Tests
! Level Control ! Ground Water Monitoring ! Pump Control
! Oceanographic Research ! Surface Water Monitoring ! Soil Remediation
The Series 700 family of submersible hydrostatic level transducers is specifically designed to meet the rigorous
environments encountered in liquid level measurement and control. They can be configured to perform to
specifications under most adverse, reactive conditions.
All KPSI Transducers utilize a highly accurate pressure sensor assembly specifically designed for hostile fluids and
gases. The assembly is integrated with supporting electronics in a durable waterproof housing constructed of 316SS
or Titanium. The attached electrical cable is custom manufactured to Pressure Systems’ specifications and includes
Kevlar® members to prevent errors due to cable elongation as well as a unique water block feature that self-seals
in the event of accidental cuts to the cable. Each transducer is shipped with a vent filter that prevents moisture from
entering the vent tube.
These units are designed for installation in a Class I, Division 1, Groups A, B, C, and D, Class II, Division 1, Groups
E, F and G, Class III, Division 1 hazardous location when connected to appropriate apparatus such as those
manufactured by R. G. Stahl, Inc., and others. KPSI transducers are type approved by the American Bureau of
Shipping (ABS) and are UL, FM, and CSA approved. The Series 700 is CE compliant to EN 61000-6-4:2001 and EN
61000-6-2:2001.
LEVEL RANGES
5 thru 700 ft H20 for vented gage reference
Full Scale (1.5 thru 210) (m H20)
Level Ranges8
N/A 35 thru 700 10 thru 700 ft H20 for sealed gage reference
(10 thru 210) (3 thru 210) (m H20)
STATIC PERFORMANCE
Static Accuracy1 ±0.05 ±0.10 ±0.25 ±0.50 ±1.00 %FSO BFSL method
Resolution Infinitesimal
ENVIRONMENTAL
Wetted Materials 316 SS or Titanium; Delrin®; Viton® and Kalrez®
Delrin®; Viton® or Kalrez® are registered trademarks of
DuPont.
Compensated Temp 0 to 50 ºC
Range
ELECTRICAL
Excitation 9 - 30 VDC for mA, VDC and
non-ratiomeric mV output
2.5 - 10 for ratiometric mV output
Output 4 - 20 mA
0-5 VDC options available7
0 - 1003 mV non-ratiometric
2.5 - 10 mV / V ratiometric (range dependent)
-2-
Series 700 Specifications
PHYSICAL
Approximate Weight 0.44 (198) lbs (g) transducer
0.05 (79) lbs/ft (g/m) cable
Number of Conductors 4
Temperature ±2 ºC
Measurement Accuracy
Notes:
1 Static accuracy includes the combined errors due to nonlinearity, hysteresis and nonrepeatability on a Best Fit Straight Line (BFSL) basis, at 25ºC per ISA S51.1.
2 Thermal error is the maximum allowable deviation from the Best Fit Straight Line due to a change in temperature, per ISA S51.1.
3 For ranges < 23 ft H2O (7 m H2O), output is 0-50 mV.
4 For ranges < 12 ft H2O (4 m H2O), maximum thermal error is ±0.1% FSO/ºC.
5 For ranges <= 5 ft H2O (1 m H2O), zero offset is ±0.25 mA.
6 For ranges > 230 ft H2O (70 m H2O), output is 4-20 mA only.
7 Optional VDC outputs can be provided up to 2.5 VDC less than the excitation supply voltage.
8 Intermediate level ranges are available.
-3-
Series 700 Accessories
Uniquely-Designed Submersible Cable
Our level transducers utilize one of two types of custom cable made specifically for submersible applications. The
most common is a polyurethane-jacketed cable incorporating Kevlar® strength members to prevent errors due to
cable elongation, and a water block liner to prevent water intrusion due to minor cuts to the cable jacket. This is the
cable of choice for most water applications.
The other alternative is a Tefzel®-jacketed cable providing superior chemical resistance and toughness yet
preserving the other features found in the polyurethane-jacketed cable. Tefzel® is a Teflon® derivative from DuPont
and is the better choice for caustic media or when a high degree of abrasion is anticipated. While more expensive
and less flexible, it can save money in the long term due to reduced maintenance costs.
Both submersible cables have a pull strength of over 200 lbs. In all installations, care should be taken to ensure no
damage occurs to the cable as cable damage represents one of the most frequent causes of transducer failure. In
the case where the user is not sure which material is best, contact Pressure Systems for assistance.
Moisture Protection
Our submersible transducers are equipped with custom,
vented cable. The vent provides an atmospheric reference for
the sensor, which is necessary for ensuring the highest
possible accuracy when making a level measurement. It must
be noted that if left unprotected, it provides a pathway for water
vapor to enter the level transducer. This vapor will condense
into water and could create an offset in the transducer output,
or cause permanent damage. For these reasons, a Series 810
desiccant-filled vent filter is provided free of charge with each
Series 700 we ship. These filters must be periodically replaced
as the desiccant becomes spent, which is apparent by a
change in desiccant color from blue to pink. Replacement
filters are available from the factory.
For those applications where periodic maintenance is not practical, our Series 815 Aneroid
Bellows is a direct replacement for the vent filter. This sensitive bellows responds to and
transmits changes in atmospheric pressure to the sensor while remaining a maintenance-
free, closed system. It should be noted, however, that the Bellows may not be a suitable
replacement for the desiccant cartridge in applications where extremely high accuracy is
required, usually 0.25% or better or where the bellows may be exposed to extreme
temperature changes. The user is cautioned to evaluate a Bellows in the specific
application intended.
-4-
Series 700 Accessories
Installation Tips
The Series 700 family of submersible transducers may be suspended
directly in the media or in a perforated 1" PVC instrumentation still well.
Alternately, the transducer may be attached to a rigid conduit using a ½”
NPT male conduit fitting.
When suspending by the cable, users often utilize our cable hanger (PN#
12-90-0931). This device slides onto the cable from the bare-wire end and
is easily positioned anywhere on the cable by pushing the ends together.
Once positioned, the cable hanger contracts to provide a snug grip.
For applications requiring cable length in excess of 500 feet, consult the
factory for proper installation and maintenance.
Nose Cap
Several different user-installable nose caps are available for the Series 700, 710, 720, 730, and 735 submersible
level transducers. The closed-face port end cap with #8-32UNC-2B threaded hole is best used where weights are
required and for those installations where users may encounter sharp, protruding objects. The standard submersible
open-face port end cap which allows maximum contact with the liquid media is ideal for wastewater and “greasy”
applications where clogging of the sensor is a concern. The ¼” male NPT pressure port end cap is not only useful
for calibration purposes but also allows the device to be used as a submersible or above ground pressure transducer.
The piezometer port end cap allows the unit to be buried in the ground without damage to the sensor diaphragm.
The ratiometric mV output version is used when the excitation is externally regulated or the system interfaced with
the transducer is capable of compensating for fluctuations from the excitation supply. Such fluctuations to the supply
will cause the output signal to fluctuate, and must therefore be measured and compensated. The benefit of a
ratiometric design is that the output signal can also be compensated for temperature changes to the pressure sensor
if the voltage sense lines are employed.
The non-ratiometric mV output version is used when the excitation voltage cannot be externally regulated or the
system is incapable of compensating for changes to the excitation voltage.
-5-
Series 700 Accessories
Optional Lifetime Lightning/Surge Protection
Lightning/Surge protection is offered for output signal versions of 0-5 VDC (PN# OPTION-012) and 4-20 mA (PN#
OPTION-009). The option is ordered separately from the transducer.
Protection is achieved through the use of 2 components. One is located in a 6.5 inch long, 1 inch OD 316 SS
housing extension to the non-sensing end of the transducer while the other is located at the surface and grounded
via DIN-rail or ground wire. This option requires a minimum input voltage of 12 VDC. A unit ordered with this
option is warranted for the life of the instrument against damage due to voltage surge.
Display Meter
Pressure Systems offers two types of Display Meters to provide a visual
readout of a single KPSI transducer having mA or VDC output. Both
varieties utilize a red 0.54” LED display with 4 active characters to indicate
a numeric range of -1999 to 9999. The units operate from VAC power and
provide a 24 VDC supply for power to the transducer.
-6-
Series 700 Technical Data
Conduit Fitting
ELECTRICAL TERMINATION
mV RED + OUTPUT
BLACK + EXCITATION
WHITE - EXCITATION
GREEN - OUTPUT
-7-
Series 700 Order Information
Standard shipment is 5 working days after receipt of order. Expedited shipment of 1-4 working days is available. All
orders are shipped FOB from our factory in Hampton, Virginia.
Ordering Information
Model No.
7 3 5 Submersible Level Transducer, ±0.05% FSO Static Accuracy, Stainless Steel
7 3 0 Submersible Level Transducer, ±0.10% FSO Static Accuracy, Stainless Steel
7 2 0 Submersible Level Transducer, ±0.25% FSO Static Accuracy, Stainless Steel
7 1 0 Submersible Level Transducer, ±0.50% FSO Static Accuracy, Stainless Steel
7 0 0 Submersible Level Transducer, ±1.00% FSO Static Accuracy, Stainless Steel
1 Vented gage
3 Sealed gage (except Model 735)
4 Absolute (except Model 735)
Output
2 mV, non-ratiometric
3 VDC (specify voltage range)
4 4-20 mA
5 mV, ratiometric
7 4-20 mA, temperature measurement option, 0 to 50ºC
G 4-20 mA, temperature measurement option, -20 to 60ºC
Pressure Connection
0 Open-face nose cap
B Closed-face nose cap
E Piezometer nose cap
2 ¼” - 18 NPT male fitting
7 ½" - 14 NPT male fitting
Electrical Connections
0 Submersible cable exit with Viton®
K Submersible cable exit with Kalrez® (except level ranges > 230 ft (70 m) H2O)
4 ½” - 14 NPT male conduit fitting
Level Range
See Note
- - 0 .
Note:
The part number requires the level range be expressed in pounds per square inch (psi) out to three decimal places. Use the following
conversions for water at 4ºC to calculate the level range for inclusion in the part number.
ft H2O / 2.3067 = psi Examples: 5 ft H2O / 2.3067 = 2.168 psi (enter 002.168 in the part number)
m H2O x 1.421 = psi 10m H2O x 1.421 = 14.210 psi (enter 014.210 in the part number)
Cable:
PN: 26-03-0424ER Polyurethane-jacketed vented cable, 4 conductor
Warranty: The Series 700 family of products are warranted against defects in material and workmanship for 2 years from date of shipment.
Products not subjected to misuse will be repaired or replaced. THE FOREGOING IS IN LIEU OF ANY OTHER EXPRESSED OR IMPLIED
WARRANTIES. We reserve the right to make changes to any product herein and assume no liability arising out of applications or use of any
product or circuit described. Products described in this specification are not intended for life support applications.
No. 0204
-8-