Roving Frame: Spinning 1ST
Roving Frame: Spinning 1ST
Roving Frame: Spinning 1ST
FRAME
VIVEK KUMAR SHARMA
SPINNING
1ST
The Roving Frame
Introduction
Fig. 1 – View of a roving frame
The drawframe produces a sliver that already exhibits all the characteristics required for the creation of a yarn,
namely an ordered, clean strand of fibers laying parallel to one another. It is a fair question to ask why this sliver
is not used as infeed material for the ring spinning machine, instead of being processed in an expensive manner
to create a roving as feed material for spinning. The roving machine itself is complicated, liable to faults, causes
defects, adds to production costs and delivers a product that is sensitive in both winding and unwinding. Use of
the machine is forced upon the spinner as a necessary evil for two principal reasons.
The first reason is related to the required draft. Sliver is a thick, untwisted strand that tends to be hairy and to
create fly. The draft needed to convert this to a yarn is in the region of 300 - 500. The drafting arrangements of
ring spinning machines, in their current forms, are not capable of processing this strand in a single drafting
operation to create a yarn of short-staple fibers that meets all the normal demands on such yarns. The fine,
twisted roving is significantly better suited to this purpose.
The second reason is that drawframe cans represent the worst conceivable mode of transport and presentation
of feed material to the ring spinning frame. In spite of this, considerable effort has been expended over decades
to eliminate the roving frame. The effort is justified, but unfortunately in relation to ring spinning it remains without
success. On the other hand, in all new spinning processes in the short staple spinning mill, the roving frame has
been made superfluous.
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DEMANDS PLACED UPON THE MODERN ROVING FRAME
If the spinner is forced to use such an inadequate machine, which is in principle superfluous, then it should at
least provide the optimum in operating capacity. Even in this respect, however, the roving frame still leaves room
for improvement. The efforts of machine manufacturers should be directed toward the following aspects:
Description of functions
Drawframe sliver is presented to the roving frame in large cans (Fig. 2, 1). The can diameter does not correspond
to the spindle gauge, so the cans are not arranged in one row but in several, which have to be set out behind the
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machine. Driven transport rollers (2) are provided above the cans. These draw the slivers from the cans and
forward them to drafting arrangement (3). The drafting arrangement attenuates the slivers with a draft of
between 5 and 20. The strand delivered is too thin to hold itself together and a strengthimparting step is
necessary immediately at the exit of the drafting arrangement. This is performed by inserting protective twist,
usually in the range of 25 - 70 turns per meter. The turns are created by rotating flyer (6) and are transmitted
into the unsupported length of roving (5) between the flyer and the delivery from the drafting arrangement. The
flyer itself forms part of driven spindle (7) and is rotated with the spindle.
To ensure that the roving is passed safely and without damage to the wind-up point, it runs through the flyer top
and the hollow flyer leg, and is wound 2 - 3 times around the presser arm before reaching bobbin (8). To
enable winding to be performed, the bobbin is driven at a higher peripheral speed than the flyer so that the
roving is drawn off the flyer leg. The coils must be arranged very closely and parallel to one another so that as
much material as possible is taken up in the package. For this purpose, bobbin rail ( 9) with the packages on it
must move up and down continuously. This can be effected, for example, by continual raising and lowering of
lever (10), on which the bobbin rail is mounted. Since the diameter of the packages increases with each layer
wound, with a corresponding increase in the length of roving wound per coil, the speed of movement of the
bobbin rail must be reduced by a small amount after each completed layer. Similarly, owing to the increase in
package diameter, the bobbin‘s rotation speed must be reduced after each layer, because delivery is constant
and hence the difference between the peripheral speeds of the package and the flyer must also be kept constant
throughout the winding operation. Only in this way can a controlled winding operation be achieved.
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Fig. 4 – Thread path in modern roving frames
Above the cans there are several rows of driven rollers to help the slivers on their way to the
drafting arrangement, which is often a considerable distance from the cans. On account of the high degree of
parallelization of the fibers in the slivers (especially in the case of combed sliver), strand coherence is often not
very great. Accordingly, transport at this place can easily create false drafts. Mills should take account of this
source of possible faults. Care must be taken to ensure that the slivers are passed to the drafting arrangement
without disturbance; that they are drawn, for example, more or less vertically out of the cans; and that the guide
rollers run smoothly. Perfect drive to the rollers is correspondingly important. It is usually effected by chains, gear
transmissions or cardan shafts.
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The drafting arrangement
DESCRIPTION
Of the various high-draft systems that have been proposed, some of which were only in use for a short period,
only the 3-over-4 cylinder system and the double-apron arrangement are still to be found in modern machines
offered by manufacturers. The 3-over-4 arrangement is found relatively rarely, while the double-apron system is
standard. Only the double-apron arrangement permits drafts of 20 while holding the fibers more or less under
control during their movements. In general, three-cylinder arrangements are used, but four cylinders may be
needed for high drafts. They usually comprise fluted lower rollers and rubbercoated pressure rollers. The
hardness of the upper rollers is between 80° and 85° Shore, but the rollers over which the apron runs often have
a hardness only slightly above 60° Shore. This permits better enclosure and guidance of the fiber strand during
drafting. The draft often has limits not only at the upper end (20 - 22) but also at the lower end, namely to about 5
for cotton and 6 for synthetic fibers. If drafts below these lower limits are attempted, the fiber masses to be
moved are too large, drafting resistance becomes too high and the drafting operation is difficult to control.
Break drafts are usually selected around 1.1 (1.05 to 1.15) for cotton, and slightly higher for synthetics and
strongly compressed cotton sliver delivered from high-performance drawframes. Values of 1.3 and slightly higher
can be achieved. The main effect of the break draft is seen in roving evenness.
Modern double-apron systems exist in 3- or 4-cylinder versions. The 4-cylinder version is usually operated with a
low draft in the final drafting zone. This may slightly reduce roving hairiness.
THE APRONS
The upper aprons (Fig. 7, 2) are short and made either of leather or, more commonly, of synthetic rubber. They
are about 1 mm thick and are held taut by tensioning devices (4). In contrast, the lower aprons (1) are longer and
usually made of leather, although synthetic rubber is also used. They run over guide bars (nose bars) (3) to
positions close to the nip line of the delivery rollers. Leather aprons are usually about 1 mm thick. The aprons
cooperate with each other to guide and transport the fibers during drafting and they exert a very significant
influence on the drafting operation. It is important that the aprons should extend as closely as possible to the nip
line of the front rollers. The guiding length, referred to as the cradle length (a), must be adapted approximately to
the staple length. In accordance with data provided by Rieter, the following cradle lengths should be used:
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Cradle length Material
(mm)
short Cotton up to 1 1/8˝; 40 mm synthetic fibers
medium Cotton above 1 1/8˝; 50 mm synthetic fibers
long Synthetic fibers, 60 mm
APPLYING PRESSURE TO THE TOP ROLLERS
The top rollers must be pressed with relatively high force against the lower rollers to ensure guidance of the
fibers. Pressures are in the range of 100 to 250 N (300 N) per roller (shaft) and they depend upon raw material
and volume. Adjustment may be continuous or in several steps. Today, the required pressure is achieved by
springs or by pneumatic means (i.e. Texparts PK 5000). In the past, Platt Saco Lowell also offered a magnetic
weighting system.
THE CONDENSER
Sliver trumpets (infeed condensers) are mounted on a reciprocating bar (sliver traverse mechanism) behind the
rear cylinder of the drafting arrangement. They are designed to guide the sliver into the drafting arrangement.
The traverse motion spreads wear evenly over the whole width of the roller coatings.
A second sliver condenser is provided in the break draft zone, also on a reciprocating bar, and a third is located
in the main drafting zone. However, the latter rests on the moving fiber strand, without being fixed. The purpose
of these condensers is to control the width of the fiber strand, since during drafting it continually tends to spread
out. Spreading fiber masses are more difficult to maintain under control in drafting, and they cause unevenness.
In addition, a widely spreading strand leaving the drafting arrangement results in high fly levels and hairiness in
the roving, since the fibers either are not integrated (and are lost), or are held only at one end so that the second
end projects as a so-called „hair“. The condensers should be adapted precisely to the volume of the fiber sliver.
The appropriate dimensions can be found in tables.
The top aprons are forced by spring pressure against the lower aprons. The intensity of fiber clamping, and
thus fiber guidance, depends upon this pressure and also upon the distance between the two aprons. The
pressing effect should be considerable, but not too high, otherwise it is impossible to achieve controlled drawing
of fibers out of the clamped strand. The arrangement must also permit precise adaptation of the minimum
distance to the fiber volume. In order to be able to maintain this closely defined minimum distance between the
aprons, „distance pieces“ (Fig. 8, a) of variable height are interchangeably inserted between the nose bar of the
lower apron and the cradle edge of the top apron, i.e. at exit opening M.
These distance pieces are given various names, such as spacers (Rieter), distance clips (Texparts), cradle
spacers (Suessen). The correct distance piece to use can be determined within a broad range from tables
provided by the manufacturers, but fine settings have to be established by experiment.
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Spindle and flyer
IMPARTING TWIST
The flyer inserts twist. Each flyer rotation creates one turn in the roving. In the final analysis therefore, since the
flyer rotation speed is kept constant, twist per unit length of roving depends upon the delivery speed, and can be
influenced accordingly. High levels of roving twist represent production losses and might lead to draft problems in
the ring spinning machine. On the other hand, low twist levels can cause false drafts or even roving breaks
during bobbin winding. Normal twist levels are shown in the following diagram (as provided by Rieter).
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Fig. 9 – Various flyer designs
THE FLYER
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Fig. 11 – Component parts and structure of the flyer
Earlier flyers were invariably made of steel, but they are now mostly made of light alloy (Fig. 11). At the high
speeds currently considered normal steel flyers would spread at the legs considerably; this is detrimental to the
operation of the machine, and even more so to the winding operation. The amount of spreading depends upon
the rotation speed. When this varies, e.g. during starting and stopping, the presser arm (5) adopts a continually
varying inclination, which causes continual shifting of the winding point of the bobbin. It becomes impossible to
ensure a controlled build over the complete package. In addition, light alloy flyers have lower weight. Flyers can
have varying sizes, which are specified in inches. The stated sizes are actually winding dimensions, i.e. the
maximum height (first number) and the maximum diameter (second number) of a wound package of material.
Roving frames are supplied in the following sizes:
12˝ x 5 1/2˝ ; 12˝ x 6˝ ; 14˝ x 6˝
14˝ x 6 1/2˝ ; 16˝ x 6˝, 16˝ x 7˝
As well as imparting the roving twist, the flyer has to guide the very sensitive strand from the flyer top to the
package without introducing false drafts – not exactly an easy task. For one thing, the strand has only protective
twist and is very liable to break. For another, the flyer is rotating, along with the roving, at a speed of up to 1 500
rpm. The fiber strand must therefore be protected against strong air currents. For this purpose, in most roving
frames to date, one of the two flyer legs (4) has usually been „hollow“, i.e. with a deep guide groove that is open
in a direction opposite to the direction of rotation. The strand is drawn through this groove. The second, solid flyer
leg serves to balance the grooved leg. Newer designs no longer feature this easily accessible, „service-friendly“
groove. Instead, they have a very smooth guide tube set into one flyer leg. In this case, the strand is completely
protected against air flows and the roving is no longer pressed with considerable force against the metal of the
leg, as it is in the previous designs. Frictional resistance is significantly reduced, so that the strand can be pulled
through with much less force. This reduces false drafts and strand breaks while allowing high production speeds.
However, piecing of strand breaks is somewhat more difficult.
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Fig. 12 – Entry of the strands into the flyer top
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Fig. 14 – Guidance of the roving by the presser arm
A steel yoke, the so-called presser arm, is attached to the lower end of the hollow flyer leg. The arm has to guide
the roving from the exit of the flyer leg to the package. The roving is wrapped two ( A) or three (B) times around
the yoke. The number of turns determines the roving tension. If this is high, then a hard, compact package is
obtained. If it is too high, false drafts or roving breaks can be caused. The number of wraps depends upon the
material and twist level
A roving bobbin is a cylindrical body with tapered ends (Fig. 15). It is created by building layer upon layer of
parallel coils of roving on wooden or plastic bobbin tubes acting as package cores. To form the tapered ends, the
height of the lift must be reduced after each layer has been completed. The roving bobbin is the ideal package
form for supplying material to the ring spinning frame; when full, the bobbin carries a relatively large quantity of
material, owing to its compactness; when empty, it occupies a relatively small volume, convenient for transport
and storage.
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The angle of taper of the ends is normally between 80° and 95°, and depends upon the adherence of the
material. The angle is made as large as possible, so that as much roving as possible is wound onto the package.
However, the angle must be small enough to ensure that the layers do not slide apart.
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Fig. 16 – Bobbin drive (gearing plan)
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Fig. 18 – Swinging joint at the bobbin drive shaft
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Fig. 20 – Shifting the belt with hyperbolic (a) and straight-sided cones (b)
Shifting of the belt is controlled by the ratchet wheel (on axle Fig. 21, 10). In the course of each change-over
operation (after each stroke), the ratchet wheel is permitted to rotate by a half tooth. By way of a gear train
including change wheels and an eccentric, this ratchet steps out the wire rope (1) and hence permits movement
of the belt guide (5) to the right. The tensile force required to induce movement of the belt is exerted by a weight
(7). Bobbin diameter increases more or less rapidly depending upon roving hank. The belt must be shifted
through corresponding steps. The degree of shift, which depends upon the thickness of the roving, is modified by
replacing the ratchet wheel or (generally nowadays) by substituting change wheels. If a ratchet wheel with fewer
teeth is inserted, then the belt is shifted through larger steps, i.e. it progresses more rapidly, and vice versa.
When the bobbin is fully wound, the belt must be moved back to its starting point. Today, this is usually done
automatically by an auxiliary motor.
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CORRECTION RAIL (COMPENSATION RAIL, CORRECTION ROD)
If the movement of the belt does not correspond to the increase in bobbin diameter, the change wheel or ratchet
must be adjusted accordingly. Sometimes, however, the adjustment resulting from changing by one tooth would
have an over-large effect; a change by only half a tooth might in fact be suitable. In order to deal with such
borderline cases, i.e. to provide a degree of fine setting, several roving frames are now fitted with a correction rail
(Fig. 22). This is a rail (1) which is mounted in the region of the belt guide (not shown) and in its normal position
is parallel to that guide. At position 4, however, the rail can be shifted to bring it into another position relative to
the belt guide. A roller runs on the correction rail. The belt shifting rope is guided around this roller and is secured
to the belt guide at 5.
If the rail and belt guide are not parallel, i.e. if the correcting rail has a greater inclination than the belt guide as
shown in the illustration (2), the roller (dotted lines) moves further upward (3), away from belt guide (5). The
distance between roller (2) and the anchoring point of the rope increases from A1 to A2. This means that the
extension of the rope as determined by the builder motion is not transferred completely to the belt guide; instead,
part of that extension is taken up in increasing distance A fromA1 to A2. Shifting of the belt takes place through
smaller steps than those corresponding directly to the paying out of the rope in the builder motion. The reverse
effect is obtained if the correction rail is offset in the other direction relative to the belt guide. The increase in
diameter of the bobbin is in principle a linear function of the number of layers. This relationship may not hold true
in practice, because the winding conditions do not remain absolutely constant. At the start of a winding operation,
roving is wound onto a hard core (bobbin tube); toward the end of the winding operation the receiving body may
be softer – depending on the compactness of the roving – since the material itself now provides that body. This
change, and also other changes in associated conditions, can give rise to tension variations during winding. In
order to be able to adapt to these, the correction rail is often made in several parts, which are adjustable relative
to each other. In this way, any desired tension level can be set from beginning to end of the winding operation by
relative raising or lowering of the individual rail sections.
LIFTER MOTION
In the package, each turn must be laid next to its neighbors. For this purpose, the lay-on point must continually
be moved. This can be brought about only by raising and lowering the bobbins. This requirement cannot be met
by raising and lowering the flyers, because then the unsupported roving length (from drafting arrangement to flyer
top, see Fig. 3) would vary correspondingly and the angle of departure from the drafting arrangement and of
approach to the flyer top would change continuously. The winding point must be shifted by moving the bobbins,
which are supported on a movable rail for this purpose. The necessary raising and lowering can be carried out by
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means of several racks attached to the rail (Fig. 23). Some manufacturers have mounted the bobbin rail on a
lever and move the rail by moving that lever up and down (Fig. 24).
The individual coils of the bobbin must be laid closely adjacent to each other, not only in the first layer but also in
all subsequent layers. However, since the package diameter is steadily increasing, the lift speed must be
reduced by a small amount after each completed layer. As can be seen from Fig. 24, the lift drive is also
transmitted via the cone transmission (as for the bobbin drive), but not via the differential.
In addition, a reversing drive must be provided so that the bobbin rail is alternately raised and lowered.
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BUILDER MOTION
This device has to perform three important tasks during a winding operation:
The machine unit that induces all changes is the changeover mechanism, which comprises metal brackets (3/7)
and rods (5/6). This mechanism is attached to the bobbin rail (at 2) and is raised and lowered as a unit with the
rail. A stationary pin is struck by one of the rods (5/6) on the upward stroke and by the other on the downward
stroke, and each time a microswitch (4) emits a pulse. Each pulse from microswitch (4) actuates a release
mechanism to permit rotation of the ratchet wheel through one half-tooth.
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REVERSAL OF THE BOBBIN RAIL MOVEMENT
Reversal of the rail movement originates from the reversing gear (Fig. 26, 1/2/3). An electrically
operated valve pressurizes the left- and right-hand chambers of double-acting cylinder (9) alternately. Thus left-
hand clutch (1) and righthand clutch (2) are operated successively so that pinion (3) engages with either gear
wheel 1or gear wheel 2. The rotation itself comes from the shaft 10, on which gear wheels 1 and 2 are mounted,
always rotating in the same direction. Operation of clutch (1) or (2) causes left- or right-hand rotation of
pinion 3 and shaft 4, accordingly. The bobbin rail is correspondingly raised or lowered via bevel gear 5, pinion 6,
sprocket 7 and lifting chain 8.
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SHORTENING THE LIFT
Rods 5 and 6 (Fig. 25) are inclined. The inclination is adjustable and corresponds exactly to the taper of the
bobbin ends (angle alpha). During winding of a package, the ratchet is rotated at every change-over, and the
microswitch (Fig. 27) is also gradually shifted further to the right on a slide.
Therefore, the rods engage the microswitch steadily earlier in the lift stroke, and reversal occurs correspondingly
earlier. This results in a continuous reduction in the lift of the rail. The bobbins are thus built with a taper.
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GEAR CHANGE POSITIONS OF THE ROVING FRAME (ON OLD
ROVING FRAMES)
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MAIN DRAFT WHEEL (N)
A change here results in simultaneous variation of the rotation speeds of the middle (d2) and infeed (d3)
cylinders. Since the rotation of delivery cylinder (d1) remains unchanged, the main draft is altered, as is the total
draft.
TWIST WHEEL (D)
Replacement of this wheel results in a variation of all speeds, except that of the flyers. Since the roving twist
arises from the relationship between flyer rotation and delivery speed, a change in twist level arises from
adjustment here.
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ELECTRONIC DRIVE SYSTEM
Electronic devices such as frequency converters and individual servomotors have enabled the drive system of
the roving frame to be considerably simplified. Fig. 29 clearly illustrates this fact using the modern Rieter F 35
roving frame as an example.
Such drive systems are not only much simpler than mechanical drive versions, but also have additional
advantages such as lower energy consumption and reduced maintenance.
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SPECIAL DESIGN (SACO LOWELL „ROVEMATIC“ FRAME)
While almost all manufacturers of roving frames were building their machines on the same basic principle, Saco
Lowell went down a new path several decades ago. One new feature was the closed flyer ( Fig. 9, b),
supported above and below and driven at the top. Still more noteworthy is the elimination of the bobbin rail. The
bobbins are raised and lowered by a system of nuts and screw-threaded elements in a manner depending only
upon the relative speeds of these two parts. However, this machine has not been available for some time now.
Accessories
Monitoring devices
THE NEED FOR SUCH DEVICES
Roving bobbins are built up from a core outwards, i.e. the diameter increases steadily. For each bobbin
dimension there is an associated defined bobbin speed and lift speed. If one roving breaks, while the frame
continues production, the diameter of that one bobbin stays constant while the others continue to increase. If an
attempt is made to piece the broken roving end after a certain time, this end will always break again because the
peripheral speed of the smaller bobbin is no longer appropriate in the new winding conditions. In order to enable
winding to continue on all bobbins after a break, it is necessary to stop the machine immediately after the break
occurs: automatically operating stop motions are required.
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Monitoring at the delivery of the drafting arrangement can also be performed by light barriers. In this case, the
light beam is usually directed straight past the flyer tops. In the event of a roving break, the broken roving end
whirls around the flyer top or so-called „hoods“ form at the flyer top. This interrupts the light beam and causes the
machine to be stopped.
An alternative is the use of the capacitive detection principle in a monitoring unit. The Luwa company offers such
a device under the designation „Pneumastop“. The device is associated with the pneumatic suction system in the
delivery of the drafting arrangement. This suction system (Fig. 30, a) is an absolute necessity in order to avoid a
series of roving breaks along a bobbin row following the first break in the row. If one end breaks, the suction
system draws the sliver into a large collector duct extending over the full length of the machine. Fibers entering
this duct pass through it into a filter chamber at the end of the machine after passing the capacitive detector
(Fig. 30, b). In the detector there is an electric field between two comb electrodes. If fiber material passes
through this field, the change in capacitance generates a signal to stop the machine. Modern machines are
mostly equipped with individual electronic roving detectors placed at the outlet of the drafting unit. These electro-
optical detectors ensure that in the case of a roving break the machine is stopped immediately.
BLOWER APPARATUS
Roving frames not only produce a significant quantity of fly – they also continually stir it up. This necessitates a
corresponding effort to keep the installation clean. To relieve attendants at least partly of this burden, traveling
blowers are now increasingly being used. These consist essentially of a powerful fan that moves back and forth
on rails above the machines. Tubes hang down from the fan, some as far as the ground, and have air exit jets at
the appropriate heights.
The airflow created by the fan is directed by the jets onto exposed parts of the machine. Fly is blown off onto the
floor and can be sucked away by a second hose system, or can be brushed up periodically by hand (see Ring
Spinning).
Automation
POTENTIAL FOR AUTOMATION
Much of the work required on the roving frame is costly, time-consuming, physically demanding and
ergonomically unfavorable. Automation is therefore most desirable in order to improve working conditions, to
reduce errors, to prevent damage to the roving packages and to increase productivity.
The layout of a roving frame (with its double row of bobbins arranged one behind the other, flyers directly in the
forefront, and the expansive creel), is far from ideal for automation. Nevertheless, considerable advances have
recently been made. The following picture emerges.
Can changing. Full automation would be too complex and would bring only minor benefits because the
change occurs too infrequently. However, can transport might be at least partly automated.
Piecing sliver breaks. This occurs even less frequently and is therefore hardly worth consideration.
Piecing roving breaks. This also occurs infrequently and could only be automated with considerable
effort that would make it highly uneconomic.
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Bobbin doffing. This is the most useful opportunity for automation and is long overdue since the doff is
a costly, frequent and ergonomically unsatisfactory operation that has a significant influence on efficiency.
Fortunately, bobbin doffing is state-of-the-art nowadays.
Bobbin transport. This is also an obvious candidate for automation, since about 60% of wage costs in
a spinning mill using ring spinning machines can be attributed to the cost of transport. Such systems are now
available with varying degrees of automation.
Cleaning. Cleaning has already been automated to a great extent by means of cleaning aprons, clearer
rollers and suction systems at the drafting arrangement, and also by the traveling blowers that keep the machine
clean.
Machine monitoring. Stop devices are now standard equipment on roving frames. In this area,
automation has already been satisfactorily achieved and the burden on personnel has effectively been removed.
Production monitoring. Short-staple spinning mills operate with small profit margins that are generated
at a number of individual positions. Many parameters exert an influence. Raw material is the main one, but
utilization of personnel and of the installation are also important. An optimum is attained if the machines produce
day and night with a minimum of interruptions. One possibility for optimizing efficiency and keeping it under
control is a production monitoring system, such as the Zellweger Uster MILLDATA-SLIVERDATA system, in
which interruptions in operation of all machines in the preparatory installation are recorded, evaluated and stored.
Other companies offer similar systems (for instance, SPIDERweb by Rieter).
Quality monitoring. In contradistinction to the drawframe, where an almost complete quality check can
be carried out on the machine itself, total quality control on the roving frame would be too expensive, since too
many production positions would have to be checked. Checking roving quality remains the province of the
laboratory.
Maintenance and servicing. Much, but not all, has already been achieved in this area by way of
central lubrication, low-maintenance design and so on.
Several of the points listed have already been dealt with elsewhere in the text, so that here only
package doffing and transport will be briefly discussed in more detail.
Doffing
PREPARATION FOR DOFFING
For successful doffing, the roving end must be placed in a specific position on the roving package. Three
positions are possible (Fig. 31):
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Fig. 31 – Positions of the roving end
MANUAL DOFFING
The F 15 roving frame is equipped with a doffing aid for manual doffing. In order to facilitate the doffing
procedure, the bobbin rail with the full bobbins is lowered and tilted. This enables the bobbins be removed easily
(Fig. 32).
AUTOMATIC DOFFING
Automatic doffing enables labor requirements and doffing times to be drastically reduced. The fully automated
Rieter F 35 roving frame performs doffing in less than 2 minutes. This has been made possible by separate
actuation of bobbin rail and doffer rail by two independent frequency converters.
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Fig. 33 – Doffing sequence; 1. – The bobbin rail (1) moves out and at the same time the footboard is set up. –
The doffer beam with the empty tubes is lowered between the full bobbins (2).; 2. – The empty bobbin pegs of
the doffer beam grasp the full bobbins. (All the bobbin pegs are now occupied). – The doffer beam moves up to
reversing position.; 3. – The conveyor belt in the doffer beam moves into intermediate position.; 4. – The doffer
beam puts the empty tubes onto the spindles.; 5. – The doffer beam moves into top position with the full bobbins.
– The slide moves in and the footboard is lowered at the same time. – The safety zone is free again.; 6. – The
bobbin rail (1) is raised to spinning start-up position. – The full bobbins (2) are transported to the transfer station.
– The roving frame starts up automatically.
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TRANSPORT OF BOBBINS TO THE RING SPINNING MACHINE
Transporting individual roving bobbins manually from the roving frame to the ring spinning machine is labor-
intensive and often results in damage to the roving. The answer to this problem is a roving bobbin transport
system. Today, therefore, various solutions are available for bobbin transport from roving frame to ring spinning
machine with different degrees of automation to suit customer needs, for example from Rieter, Schönenberger,
Electro-Jet and other companies.
Such transport systems have a number of advantages with regard to quality and costs:
QUALITY
elimination of manual bobbin handling
elimination of intermediate storage, which can result in damage, soiling and aging of the roving
elimination of the likelihood of confusion between different roving bobbins
ensuring the application of the “first-in, first-out” principle
COSTS
space saving
quality assurance and enhancement
labor savings of up to 25% compared to manual bobbin transport by reducing physical effort, reducing
the distance covered by operating personnel, improved access to the machines and improved ergonomics
Fig. 34 shows an example of automatic bobbin transport between roving frame and ring spinning machines. Two
separate circuits in the area of roving frame and ring spinning machines guarantee a continuous supply of roving
bobbins to the ring spinning machines.
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APPENDIX
Table 1 – Comparison of mills‘ evenness performance compared (data from www.uster.com, 2008)
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