Leveraging Novel Green Solvents To Drive Conceptual and Practical Biore Finery Innovation
Leveraging Novel Green Solvents To Drive Conceptual and Practical Biore Finery Innovation
14
Leveraging novel green solvents to drive
conceptual and practical biorefinery
innovation
Agnese Ciccia, Marco Bravib,*
a
Bio-P srl, via di Vannina, Roma, RM, Italy; bDipartimento Ingegneria Chimica Materiali Ambiente, via
Eudossiana, Roma, Italy
* Corresponding author. e-mail address: [email protected]
FIGURE 14.2 Vegetal materials domains and their average size. Duplicated with permission from A.T. Tenorio, K.E. Kyriako-
poulou, E. Suarez-Garcia, C. van den Berg, A.J. van der Goot, Understanding differences in protein fractionation from conventional crops,
and herbaceous and aquatic biomass-Consequences for industrial use, Trends in Food Science and Technology 71 (2018) 235e245. Orig-
inal 3D stacked thylakoids, based on A.V. Ruban, M.P. Johnson, Visualizing the dynamic structure of the plant photosynthetic membrane,
Nature Plants 1 (11) (2015) 15161. Algal cell of Chlorella vulgaris, based on C. Safi, B. Zebib, O. Merah, P.Y. Pontalier, C. Vaca-Garcia,
Morphology, composition, production, processing and applications of Chlorella vulgaris: a review, Renewable and Sustainable Energy Re-
views 35 (2014) 265e278.
precipitation with alcohol and other antisol- Starch is naturally found tightly and radially
vent substances, and then purified (by adsorp- packed into dehydrated granules with origin-
tion, ion-exchange, and partition specific shape and size, varying from few mi-
chromatographic methods) [14]. crons to 100 mm in size [15]. The size distribution
From A.T. Tenorio, K.E. Kyriakopoulou, E. Suarez-Garcia, C. van den Berg, A.J. van der Goot, Understanding differences in protein fractionation from
conventional crops, and herbaceous and aquatic biomass-Consequences for industrial use, Trends in Food Science and Technology 71 (2018) 235e245
with permission.
determines its swelling functionality with gran- starch concentration). However, a large granule
ules being generally either larger (A-starch), or size leads to higher swelling at equally high
smaller (B-starch) with a lesser tendency to amylose content [17]. Microalgae are novel
swelling [16]. Granules contain small blocks of highly efficient starch producers [18], and they
amylopectin that feature crystalline and amor- produce only small starch granules (size up to
phous areas. During the absorption of water, 2 mm) with a narrow size distribution range
they swell and diminish their crystallinity, so [19]. In view of its relevant technologic proper-
they leach amylose. A high amylose content ties (crystallinity, molecular weight, and thermal
leads to lower swelling and gel strength (at equal properties) resembling those of other sources,
microalgal starch could prove a valid alternative found in the residue). Spray drying permits hav-
to plant starch in several fields [20]. ing dry fractions.
Fiber is a heterogeneous fraction, which has Oil extraction from oilseeds is generally car-
a unitary definition in the food context, but a ried out by cracking, dehulling, heat treatment,
multifaceted chemical nature. Codex Alimentarius flaking, extrusion, prepressing (when oil content
[21] defines fiber (Table 14.2) as carbohydrates warrants it), and solvent extraction. Pressing,
that cannot be digested and have beneficial especially at low temperature, provides better
functional effects in the human body. Fiber retention of chemical and nutritional characteris-
composition comprises cellulose, hemicelluloses, tics of oil with respect to extraction with organic
pectin, gums, inulin, resistant starches, and some (hexane) solvent [23]. This latter, in turn, permits
nonpolysaccharidic compounds (such as waxes, a thorough exhaustion of the seed matrix than
cutin, saponins, phytates, polyphenols, and the former; hence, it is used as a second oil
resistant proteins) that, in a biorefinery perspec- extraction step to ensure a thorough oil recovery
tive, are all but a uniform fraction. from the matrix. An alternative to hexane-aided
While the extraction method of choice used is extraction aiming at high-quality products is
dependent on the composition of the specific extraction mediated by supercritical CO2 (SCe
fiber fraction, fiber recovery can usually be effi- CO2). Although to date a number of studies
ciently obtained by the water-saving wet milling have investigated and optimized the operating
method, which involves finely grinding the conditions [24] and the flowsheet [25] of SCe
seeds, then extracting proteins at an alkaline CO2 extraction from oilseeds, vegetal and micro-
pH (usually by NaOH) and recovering them by algal matrices [26], supercritical fluid extraction
acidic precipitation (using HCl) [22]. Insoluble still remains an energivorous operation.
fiber is separated by exploiting the difference be- The downstream processing of bulk products
tween fractions swelling properties. For instance, obtained by industrial biotechnology is currently
fiber has a high swelling capacity at room tem- sensibly more expensive than biorefining of
perature, while the starch swelling is limited, microalgae into multiple products (about twice
and wet sieving is used to separate starch (mainly as much on a total production cost basis) [27], a
found in the supernatant) from fiber (mainly figure that clearly shows that usual technologies
do not scale down well to more finely distrib-
uted, entangled/bonded fractions.
TABLE 14.2 Chemical fractions composing the fiber
food fraction of vegetal matrices [22].
Hydrogen-bond
acceptors (HBA) Hydrogen-bond donors (HBD)
fatty acid-based NaDES together with a lean 4.2 Aqueous two-phase systems
amine (Jeffamine) water solution represents the extraction
first NaDES-based switchable solvent system
ever [33]. Being that Jeffamine is used in very Aqueous two-phase systems (ATPSs) are
limited amount, and being of very low toxicity formed by two solutions, the former originated
in itself, the toxicity of the whole solvent system by dissolving a polymer in water above its crit-
is practically nil. The capability of this system ical concentration and the latter by dissolving
to extract microalgal biomass fractions was either a second polymer (immiscible in the
tested by resorting to the previously shown “cir- former one, and again with a concentration
cular extraction” scheme. From a process simpli- exceeding the critical value) or an inorganic
fication point of view, NaDES-Y by itself was salt. The two described solutions are immiscible,
found incapable of breaking cells: a supplemen- so they form two distinct phases. Generally, the
tary agent must be applied simultaneously to polymer-based solution lays above the inorganic
achieve this result, such as bead beating, micro- salt-based solution [34]. ATPSs contain much
waving, and possibly ultrasounds, electrical more water (80%e99% by weight) than conven-
fields, and others. However, with such a simulta- tional aqueous organic extraction systems, and
neous complement, NaDES-Y exhibits nearly they exhibit an exceptionally low interfacial ten-
equal performance to DMCHA for all the exam- sion (105 N$m). ATPSs can also be produced
ined biologic fractions (results reported for beads by deploying ionic liquids and short chain alco-
beating) and even higher than that of DMCHA hols, and micellar and reverse micellar forms of
for proteins and carbohydrates (results reported ATPSs can be formed by ionic and/or nonionic
for microwave-assisted extractions) (Tables 14.4 surfactants.
and 14.5). Therefore, it must be observed that The partitioning of crude proteins and carbo-
the hydrophobic NaDES-Y solvent, together with hydrates contained in microalgal crude extract
the choice between the forward- or backward- by an ionic liquid-based aqueous two-phase sys-
circular extraction mode gives the biochemical tem has been demonstrated [35]: proteins and
process engineer a powerful bio-safe tool. The sugars are selectively fractionated in the top
separation of the whole biomass into individual and in the bottom phases respectively. This
compounds or fractions involves (1) overcoming result is clearly extremely interesting for the bio-
the physical hindrance and (2) dissolving the refinery process developer, although the authors
fraction(s) of interest. Step (2) in turn depends warn that effective strategies for recycling the
on the actual solubility of each fraction, which ionic liquid after protein extraction are lacking
may depend on its hydrophilic/hydrophobic and that the functionality of the obtained pro-
character, pH, ionic strength, and temperature. teins should be assessed. Another extremely
In real life, a fraction may have a hybrid char- interesting experimental evidence [36] shows
acter (e.g., a lipoprotein, a glycolipid, a phospho- that an ionic liquid (PEG400-Ch DHP)-based
lipid, or something else) and will be separated system can be very selective for separating pig-
along with the other fractions it most resembles, ments (concentrating in the top phase) and pro-
or it will dissolve in structured form together teins (concentrating at the interface and in the
with other substances (micelles). By choosing a bottom phase): lutein was almost quantitatively
condition (e.g., pH), or by distributing an array (97%) extracted by the top phase, with very
of conditions over time, extraction and/or recov- limited contamination from proteins. Proteins,
ery can be sequenced. in turn, moved preferentially to the interface
Forward-mode DMCHA NaDES-Y NaDES-Y NaDES-Y DMCHA NaDES-Y NaDES-Y NaDES-Y DMCHA NaDES-Y NaDES-Y NaDES-Y
dual extractions SE SE BB MW SE SE BB MW SE SE BB MW
Adapted from A. Holland, D. Wechsler, A. Patel, B. M. Molloy, A. R. Boyd, P. G. Jessop, Canadian Journal of Chemistry 90 (2012) 805e810; Y. Du, B. Schuur, S.R.A. Kersten, D.W.F. Brilman,
Algal Research 11 (2015) 217e283.
253
254
14. Leveraging novel green solvents to drive conceptual and practical biorefinery innovation
TABLE 14.5 Fractional extraction efficiency in backward-mode with DMCHA and NaDES-Y. BB, bead beating-assisted extraction; MW,
microwave-assisted extraction; SE, simply agitated extraction.
IV. Selected examples and case history
Backward-mode dual DMCHA NaDES-Y NaDES-Y DMCHA NaDES-Y NaDES-Y DMCHA NaDES-Y NaDES-Y
extractions SE BB MW SE BB MW SE BB MW
Adapted from A. Cicci, G. Sed, P.G. Jessop, M. Bravi, Circular extraction: an innovative use of switchable solvents for the biomass biorefinery, Green Chemistry 20 (2018) (17) 3908e3911;
G. Sed, A. Cicci, P.G. Jessop, M. Bravi, A novel switchable-hydrophilicity, natural deep eutectic solvent (NaDES)-based system for bio-safe biorefinery, RSC Advances 8 (65) (2018)
37092e37097.
4. Biorefinery processes using alternative solvents 255
(92% of proteins) and to the bottom phase. This hemicellulose, leaving solid cellulose behind.
interfacial partitioning is to be considered an Milder process conditions, wider choice of an-
advantage because it combines separation and ions, and significant moisture tolerance favor
concentration of proteins that do not need to be this latter approach [38]. Distinct features of ionic
extracted from the phase forming components liquid-based pretreatment include moderate
and, seemingly, appears to preserve the native (low pressure) process conditions and novel
protein conformation. product separations [39]. Recently, [TEA]
[HSO4] (triethylammonium hydrogen sulfate),
whose water solutions can be produced at bulk
scale at a price tag comparable to that of conven-
4.3 Ionic liquid-based lignocellulosic
tional organic solvents such as acetone and
biorefinery toluene [40], was shown [41] to exhibit the best
Ionic liquids are salts that are liquid at, or lignocellulose pretreatment performance. The
close to, room temperature. Modern ionic liquids workflow schematic diagram for the operation
contain organic cations (usually quaternized aro- (Fig. 14.5) was applied to Miscanthus giganteus
matic or aliphatic ammonium) and are either biomass and resulted in the following fraction-
inorganic or organic. Their negative charge is ated streams: (1) a cellulose rich material, (2) a
often distributed over several atoms. Anions precipitated lignin, and (3) a recovered ionic
often determine the ionic liquid solvation chem- liquid solution containing a range of solutes.
istry, but the cation can also be crucial in deter- Lignin yield, delignification, and saccharification
mining the dissolution effectiveness. yield loosely tracked each other during the time
Ionic liquids feature comparatively moderate course of the operation.
(low pressure) lignocellulose pretreatment pro- Recyclability of the ionic liquid solution was
cess conditions. Ionic liquid-based processing demonstrated and a technoeconomic analysis
may be used to either entirely dissolve the ligno- predicted that capital and operating cost would
cellulose [37] or dissolving just lignin and be lower than for the dilute acid pretreatment.
FIGURE 14.5 Workflow of bench-scale lignocellulose fractionation utilizing 80 wt% [TEA][HSO4] and 20 wt% water at a 1:
10 biomass:liquid ratio. A. Brandt-Talbot, F.J. Gschwend, P.S. Fennell, T.M. Lammens, B. Tan, J. Weale, J.P. Hallett, An economically
viable ionic liquid for the fractionation of lignocellulosic biomass, Green Chemistry 19 (13) (2017) 3078e3102. Published by The Royal
Society of Chemistry and reproduced with permission.
4.4 Natural deep eutectic solvent-based and the latter obtained by adding acetonitrile
lignocellulosic biorefinery as an antisolvent (xylan is obtained as a solid
precipitate). The process is depicted in Fig. 14.6.
Choline chloride-based NaDESs are of hydro- It can be observed that using acetonitrile taints
philic nature and exhibit higher polarity than the “intrinsically bio-safe” concept that could be
water. Their polarity can be tuned by adjusting claimed by the authors. However, it should
water content in the NaDES formulation itself. be noted that conceptual developments should
Because of their polarity, they are able to sol- be pursued on a parallel track with the develop-
ubilize lignocellulose. It has been shown [42] that ment of bio-safe equivalents thereof. Researchers
hydrophilic NaDES could replace other harsh will hopefully come across a bio-safe equivalent
chemical agents such as hydrochloric acid and of acetonitrile in its current role shortly.
sodium hydroxide for the pretreatment of ligno-
cellulosic agro-residues. A thorough process
scheme has been devised [43] that permits the 5. The market trap
fractionation of cellulose, hemicellulose, and
lignin; the process is based on a first extraction, Oil refineries fractionate crude oil providing
which solubilizes lignin and hemicellulose, fol- energetic goods and primary commodities. In-
lowed by two selective precipitations, the former dustry as a whole has developed and evolved
obtained by tuning NaDES polarity by adding the split to generate commodities to the market
water (lignin is obtained as a solid precipitate), with different requirements and values. The
FIGURE 14.6 Scheme of the NaDES-based lignocellulosic biorefinery (first step). Simplified from A.K. Kumar, S. Sharma, E.
Shah, A. Patel, Technical assessment of natural deep eutectic solvent (NADES) mediated biorefinery process: a case study, Journal of Mo-
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